Jazan University Faculty of Engineering Mechanical Eng. Dept. Hydraulic Machines and Fluid Energy Systems (EngM 426) Experiment Report Performance Curves of a Positive-Displacement Pump (Piston type) Student Name: ---------------------------------------------------------------- Student ID: -------------------------------- ( ) Jazan University Faculty of Engineering Mechanical Eng. Dept. Hydraulic Machines and Fluid Energy Systems (EngM 426) Experiment Report Pumps connected in series and parallel Student Name: ---------------------------------------------------------------- Student ID: -------------------------------- ( ) Hydraulic Machines & Fluid Energy Systems (EngM 426) 1. Objective: To determine the head-discharge characteristics of two identical centrifugal pumps operating in series and parallel and to compare with the theoretical results. 2. Apparatus: Hydraulic bench, two centrifugal pumps, power meter, flowrate meter, speed meter and pressure gauges. Ref. no. 1 2 3 4 5 6 Item Valve for parallel operation Pump no. 2 suction pressure gauge Valve for series operation Pump no. 2 suction valve Pump no. 1 suction valve Pump no. 1 suction pressure gauge Pump specifications: Maximum head = 20 m Maximum discharge = 0.7 Lps (42 Lpm) Maximum speed = 6000 rpm Dr. Ahmed Bagabir Page 2 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 3. Procedure: 1. Connect the two pumps in series (as shown below). 2. 3. 4. 5. 6. 7. Switch on pumps. Set the pump speeds at same constant value. Start the test with the regulating valve closed. Read off pressures before and after the pumps, volumetric flow rate and electrical power. Partially open the valve and take the readings. Repeat above step until the valve is fully open. 8. Repeat above steps for the two pumps connected in parallel (as shown below). Dr. Ahmed Bagabir Page 3 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 4. Readings: 4.1 Pumps in series Speed = No. Volume (Litre) Time (s) Inlet p1 (bar) Exit p2 (bar) Time (s) Inlet p1 (bar) Exit p2 (bar) 1 2 3 4 5 6 7 4.1 Pumps in parallel Speed = No. Volume (Litre) 1 2 3 4 5 6 7 Dr. Ahmed Bagabir Page 4 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 5. Calculations (2 marks): 5.1. Single pump (Given) No. 1 2 3 4 5 Flowrate (Litre/s) 0.0 0.2 0.4 0.6 0.7 Head (m) 11.5 10.2 8.2 3.0 0 5.2. Pumps in series No. Flowrate (Litre/s) Head (m) 1 2 3 4 5 6 7 5.3. Pumps in parallel No. Flowrate (Litre/s) Head (m) 1 2 3 4 5 6 7 Dr. Ahmed Bagabir Page 5 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6. Sample calculations (2 marks): Dr. Ahmed Bagabir Page 6 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 7. Results and Discussion (6 marks): 7.1. Pumps in series: 30 25 Head (m) 20 15 10 5 0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Q (L/s) Fig. 1: Head against flowrate for single pump and pumps in series compared with theoretical result. Dr. Ahmed Bagabir Page 7 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 7.2. Pumps in parallel: 30 25 Head (m) 20 15 10 5 0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 Q (L/s) Fig. 2: Head against flowrate for single pump and pumps in parallel compared with theoretical result. Dr. Ahmed Bagabir Page 8 of 8 Jazan University Faculty of Engineering Mechanical Eng. Dept. Hydraulic Machines and Fluid Energy Systems (EngM 426) Experiment Report Performance Curves of a Centrifugal Pump Student Name: ---------------------------------------------------------------- Student ID: -------------------------------- ( ) Hydraulic Machines & Fluid Energy Systems (EngM 426) 1. Objective: Determine the actual performance curves of a centrifugal pump at constant speed. 2. Apparatus: centrifugal pump, hydraulic bench, power meter, flowrate meter, pressure gauges. Maximum pump head = 24 m Maximum pump discharge = 1400 L/min Maximum motor power = 4 kW Pump speed = 1450 - 2900 rpm Dr. Ahmed Bagabir Page 2 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 3. Procedure: 1. Switch on the pump. 2. Set pump speed at constant value. 3. Start the test with the regulating valve closed. 4. Read off pressures before and after the pump, volumetric flow rate and electrical power. 5. Partially open the valve and take the readings. 6. Repeat above step until the valve is fully open. 7. Change pump speed and repeat steps 3 - 6. 4. Readings: 4.1. At speed = rpm Q (l/min) p1 (bar) p2 (bar) Power (W) p1 (bar) p2 (bar) Power (W) 1 2 3 4 5 6 7 8 6.2. At speed = rpm Q (l/min) 1 2 3 4 5 6 7 8 Dr. Ahmed Bagabir Page 3 of 9 = th H g gr ⎜⎝− 2π 2 Hydraulic Machines & Fluid Energy Systems (EngM 426) 5. Theory: Dout = 0.05m 0.3m 0.15m Din = 0.065m ⎞ ⎞ ⎛ p V2 ⎛ p V2 + + z ⎟⎟ + + z ⎟⎟ - ⎜⎜ H = ⎜⎜ ⎠1 ⎠ 2 ⎝ ρg 2 g ⎝ ρg 2 g V= η= Pump impeller diameter Suction pipe diameter Discharge pipe diameter β2 b2 Dr. Ahmed Bagabir Q Q = 2 A πd 4 ρgQH shaft power = 125 mm = 0.065 m = 0.05 m = 20o = 20 mm Page 4 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6. Calculations (2 marks): rpm 6.1. At speed = Q (m3/s) H (m) Pw (W) Pm (W) η (%) Hth (m) Pw (W) Pm (W) η (%) Hth (m) 1 2 3 4 5 6 7 8 rpm 6.2. At speed = Q (m3/s) H (m) 1 2 3 4 5 6 7 8 Dr. Ahmed Bagabir Page 5 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6.3. Sample calculations (2 marks): For point number ( ) of speed Dr. Ahmed Bagabir rpm: Page 6 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 7. Results and Discussion (6 marks): 50 Head (m) 40 30 20 10 0 0 100 200 300 Q (L/min) 400 500 600 Fig. 1: Pressure head against flowrate for two different speeds; compared with the theoretical pressure head. Dr. Ahmed Bagabir Page 7 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 50 Power (W) 40 30 20 10 0 0 100 200 300 Q (L/min) 400 500 600 Fig. 2: Shaft power against flowrate for two different speeds. Dr. Ahmed Bagabir Page 8 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 50 Efficiency (%) 40 30 20 10 0 0 100 200 300 Q (L/min) 400 500 600 Fig. 3: Pump efficiency against flowrate for two different speeds. Dr. Ahmed Bagabir Page 9 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 1. Objective: Determine the actual performance curves of a positive-displacement pump (piston type) at constant speed. 2. Apparatus: Positive-displacement pump (piston type) of maximum speed 1040rpm, hydraulic bench (max. pressure is 5 bar), power meter, flowrate meter, pressure gauges. Dr. Ahmed Bagabir Page 2 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 3. Procedure: 1. Switch on the pump in clockwise direction. 2. Set pump speed at constant value. 3. Start the test with discharge valve fully open. 4. Read off pressures before and after the pump, volumetric flow rate and brake force. 5. Partially close the valve and take the readings. 6. Repeat above step for maximum of 6 bar outlet pressure. 7. Do not fully close the valve. 8. Change pump speed and repeat steps 3 - 6. 4. Readings: 4.1. At speed = No. 1 2 3 4 5 6 7 8 9 rpm p1 (bar) 6.2. At speed = No. 1 2 3 4 5 6 7 8 9 p2 (bar) Q (l/min) Force (N) p2 (bar) Q (l/min) Force (N) rpm p1 (bar) Dr. Ahmed Bagabir Page 3 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 5. Theory: ⎛ p V2 ⎞ Head = H out − H in = ⎜⎜ + + z ⎟⎟ ⎝ ρg 2 g ⎠ out ⎛ p V2 ⎞ - ⎜⎜ + + z ⎟⎟ ⎝ ρg 2 g ⎠ in Water Power (Pw ) = ρgQH Shaft Power (Pm ) = T × ω Torque (T ) = F × L Arm length, L = 20 cm η= Dr. Ahmed Bagabir ρgQH shaft power Page 4 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6. Calculations (2 marks): 6.1. At speed = No. 1 2 3 4 5 6 7 8 9 6.2. At speed = No. 1 2 3 4 5 6 7 8 9 Dr. Ahmed Bagabir rpm Head (m) Q (L/min) Pw Pm η (%) Q (L/min) Pw Pm η (%) rpm Head (m) Page 5 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6.3. Sample calculations (2 marks): For point number ( ) of speed Dr. Ahmed Bagabir rpm: Page 6 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 7. Results and Discussion (6 marks): 25 Q (L/min) 20 15 10 5 0 0 10 20 30 Head (m) 40 50 60 Fig. 1: Flowrate against pressure head for two different speeds. Dr. Ahmed Bagabir Page 7 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 25 Power (W) 20 15 10 5 0 0 10 20 30 Head (m) 40 50 60 Fig. 2: Shaft power against pressure head for two different speeds. Dr. Ahmed Bagabir Page 8 of 9 Hydraulic Machines & Fluid Energy Systems (EngM 426) 25 Efficiency (%) 20 15 10 5 0 0 10 20 30 Head (m) 40 50 60 Fig. 3: Pump efficiency against pressure head for two different speeds. Dr. Ahmed Bagabir Page 9 of 9 Jazan University Faculty of Engineering Mechanical Eng. Dept. Hydraulic Machines and Fluid Energy Systems (EngM 426) Experiment Report Performance Curves of the Pelton’s Turbine Student Name: ---------------------------------------------------------------- Student ID: -------------------------------- ( ) Hydraulic Machines & Fluid Energy Systems (EngM 426) 1. Objective: Determine performance curves of the Pelton’s turbine for different speeds. 2. Apparatus: Pelton’s turbine, hydraulic bench, optic tachometer, band brake with two dynamometers and pressure gauge. 3. Procedure: 1. Place the turbine in the bench and connect it to the water supply of the bench. 2. Switch on the pump. 3. Fully open the control valve of the bench. 4. Take the reading necessary to calculate the volume flow rate. 5. Set the band brake free (e.g. zero torque). 6. Take the reading of the brake device (F or M), tachometer (N) and pressure gauge (p). 7. Lower the braking device. 8. Repeat steps 6-7 for different turbine speeds. Dr. Ahmed Bagabir Page 2 of 8 Jazan University Faculty of Engineering Mechanical Eng. Dept. Hydraulic Machines and Fluid Energy Systems (EngM 426) Experiment Report Performance Curves of Francis Turbine Student Name: ---------------------------------------------------------------- Student ID: -------------------------------- Hydraulic Machines & Fluid Energy Systems (EngM 426) 1. Objective: Determine performance curves of the Francis turbine at constant head. 2. Apparatus: Hydraulic bench, Francis turbine, brake drum, digital tachometer and pressure gauge. Dr. Ahmed Bagabir Page 2 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 3. Procedure: 1. Switch on the pump. 2. Fully open the control valve of the bench. 3. Fix guide vane position (eg. 1-10). 4. Set the brake free (e.g. zero torque). 5. Take the reading necessary to calculate the volume flow rate. 6. Take the reading of torque, speed and pressure of the inlet flow. 7. Lower the braking device for interval of about 500 rpm. 8. Repeat steps 6-7 for different turbine speeds. 4. Readings: Guide vane position = No. Speed (rpm) Flowrate (L/hr) Pressure (bar) Torque (N.m) 1 2 3 4 5 6 7 5. Calculations: Pw = ρgQH Pm = torque × angular velocity = T × 2πN P η= m Pw No. N (rpm) Q (m3/s) Pw (W ) Pm (W ) η (%) 1 2 3 4 5 6 7 Dr. Ahmed Bagabir Page 3 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) Sample calculations: Dr. Ahmed Bagabir Page 4 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6. Results and Discussion: Fig. 1: Flowrate against speed. Dr. Ahmed Bagabir Page 5 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) Fig. 2: Head against speed. Dr. Ahmed Bagabir Page 6 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) Fig. 3: Mechanical power against speed. Dr. Ahmed Bagabir Page 7 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) Fig. 4: Efficiency against speed. Dr. Ahmed Bagabir Page 8 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 4. Readings: Volume = Time = Liter Seconds No. F1 or M1 (N or g) F2 or M2 (N or g) Speed (rpm) Pressure (bar) 1 2 3 4 5 6 7 Dr. Ahmed Bagabir Page 3 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 5. Calculations: Mean turbine radius = 50 mm Torque arm, L = 30 mm k = 0.98 β = 165o Cv = 0.94 V j = Cv 2 gH Pw = ρgQH Pm = T × ω Pm T ×ω = Pw ρgQH η= For force type: Torque = Force × Torque arm = F × L = (F2 − F1 )× L where F is the spring force in Newton. For weight type: Torque = Force × Torque arm = F × L = (M 1 − M 2 )× g × L where M is the weight in grams. Q = (m3/s) H= (m) Vj = (m/s) Pw = (W) No u (m/s) u/Vj (φ) Experimental Torque Pm η (N.m) (W) (%) Theoretical Torque Pm (N.m) (W) η (%) 1 2 3 4 5 6 7 Dr. Ahmed Bagabir Page 4 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) Sample calculations: Dr. Ahmed Bagabir Page 5 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 6. Results and Discussion: 0.4 Torque 0.3 0.2 0.1 0.0 0.0 0.1 0.2 0.3 0.4 U/Vj 0.5 0.6 0.7 0.8 Fig. 1: Experimental torque against φ (u/Vj) compared with theoretical results. Dr. Ahmed Bagabir Page 6 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 30 Shaft Power 25 20 15 10 5 0 0.0 0.1 0.2 0.3 0.4 U/Vj 0.5 0.6 0.7 0.8 Fig. 2: Experimental Mechanical power (Pm) against φ (u/Vj) compared with theoretical results. Dr. Ahmed Bagabir Page 7 of 8 Hydraulic Machines & Fluid Energy Systems (EngM 426) 100 Efficiency (%) 80 60 40 20 0 0.0 0.1 0.2 0.3 0.4 U/Vj 0.5 0.6 0.7 0.8 Fig. 3: Experimental Efficiency (η) against φ (u/Vj) compared with theoretical results. Dr. Ahmed Bagabir Page 8 of 8