New highly active and selective nanostructured oxide catalysts M. Olga Guerrero Pérez, Ricardo López-Medina Miguel A. Bañares Málaga, March 24th, 2008 Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 What is a nanostructured catalysts? The catalytic active phase is nanoscaled on the surface of a support Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Nanostructured catalysts active phase support bulk catalysts supported catalysts Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Main advantages: Industrial point of view: Less expensive catalysts Academic point of view: •Support can modulate the activity •Better insight on the nature of the active phase Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Characterization of the surface Reactant Reactant Product Product UsuallyCatalytic we obtain reaction information Nanostructured takesabout placecatalysts chemical on the surface structure of catalysts of the bulk Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Reactant Product Reactant Product Support Structure Coverage Activity-selectivity Additives Activation / deactivation Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 1: Sb-V-O catalytic materials for propane ammoxidation NH3+O2+C3H8 CH2=CH-CN Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 1: VSbO4 on alumina Sb-V-O/Al2O3 Sb+V < low coverage not active (surface vanadia) VOx SbOx Al2O3 Guerrero-Pérez et al. (2002) Sb+V ≥ high coverage active (VSbO4 phase) Grasselli et col. (1992) Guerrero-Pérez et al. (2002) V-Sb-O Al2O3 VSbO4 phase on alumina is not stable at low coverages Like the bulk system, VSbO4 phase further forms during time-on-stream hydroxypyruvic acid mesoxalic acid Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 1: Uncovering reaction mechanism by operando spectroscopy Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 1: Uncovering reaction mechanism by operando spectroscopy Dominant phase, during ammoxidation: during reoxidation: 3+ 3+ 5+ Sb2O3 Sb2O4 VSbO4 + Sb2O4 VOx + VSbO4 + Sb2O3 5+ 3+ VSbO4 phases Ammoxidation Reoxidation 5+ O || V / | \ O O O | | | Al2O3 Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 1: Uncovering reaction mechanism by operando 1Sb1V/Al spectroscopy 8.8 ACN/V·sec +48% 4.8 ACN/V·sec 2Sb5V/Al Bañares et al., J.Mater.Chem.(2002) Surface vanadia on SbVO4 species trigger conversion/selectivity specific rate Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 243th, 2010 Case 1: Uncovering reaction mechanism by operando spectroscopy Propane 5+ Sb2O4 5+ 3+ activation VSbO4 phases 5+ O || V / | \ O O O | | | Al2O3 Redox cycle between surface V5+ and bulk V3+ sites Ammoxidation Reoxidation Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 1: Sb-V-O catalytic materials for propane ammoxidation VSbO4 active phase succesfully nanoscaled on the surface of alumina support. Identified active species during propane ammoxidation by Raman spectroscopy. Reaction Mechanism proposed. Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Mo-V-Te-Nb-O catalytic materials for propane oxidation useful chemical intermediate Acrylic acid (fibers, polymers, resins…. and much more) PROPYLENE ACROLEIN PROPANE TWO STEP ONE STEPS ACRYLIC ACID Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Mo-V-Te-Nb-O catalytic materials for propane oxidation Previous studies: bulk catalysts M1 and rutile: active phases Grasselli et al. Guliants et al. Ueda et al. López Nieto et al. Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Synthesis of nanostructured catalysts 4MoVNbTe/Al2O3 12MoVNbTe/Al2O3 Bulk MoVNbTeO Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: XRD patterns of Mo-V-Te-Nb catalysts Rutile Mo-V-Nb MoO2 Al2O3 M1 High coverage Low coverage 0 10 20 30 40 50 2Q 60 70 80 90 Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Characterization of Mo-V-Te-Nb catalysts HRTEM confirms the presence of M1 phase Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Mo-V-Te-Nb-O catalytic materials for propane oxidation 80 Conversion (%) or Selectivity (%) Supported catalysts performs better! % propane conversion % acrylic acid % acrolein % propylene % COx 60 40 20 0 MoVNbTe rutile Bulk 4Mo5V4Nb0.5Te0.5 Low coverage 12Mo5V4Nb0.5Te0.5 High coverage Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Mo-V-Te-Nb-O catalytic materials for propane oxidation Nanoscaled Rutile and M1 active phases have been succesfully supported on the surface of alumina. It is possible to obtain active and selective nanoscaled catalysts, that performs, even better, that the corresponding bulk catalysts. Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Mo-V-Nb-Te-O for propane oxidation Sb-V-O for propane ammoxidation Rutile and M1 active phases It have been possible to obtain active and selective nanoscaled catalysts. Identification of active phase under reaction conditions. Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Catalytic Spectroscopy Laboratory Instituto de Catálisis y Petroleoquímica, CSIC http://www.icp.csic.es/csl Ricardo López-Medina Miguel A. Bañares Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Acknowledgements Spanish Ministry of Education and Science (CTQ2008-02461/PPQ) MAEC-AECID Predoctoral fellowship (RLM) ESF (COST Action D36-006-06) http://www.uma.es/D36 Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Thank you very much for your attention!!! Nanospain Conference – M. Olga Guerrero Pérez Málaga, March 24th, 2010 Case 2: Raman spectra of Mo-V-Te-Nb catalysts VOx MoOx dispersed on alumina rutile Mo-V-O M1 High coverage Low coverage MoO2 visible at low coverages 1100 900 700 500 300 100