Honors Project: Workstation Update Team 11.9 Nick Barresi Roseann Boyer Andy Drysdale Lauren Leonard Workstation Update: Table of Contents Context 1 Defining the Problem Finding out where the problem came from Explore the Problem Present State/Desired State Duncker Diagram Statement/Restatement Current Model 2 2 2 3 3 4 Idea Generation Brainstorming Osborne’s Checklist Random Stimulation Other People’s Views Analogy 5 5 5 6 6 Development K.T. Situation Analysis K.T. Problem Analysis K.T. Decision Individual Sketches 7 8 9 10 Decision Discussion 13 Approved Design 14 Evaluation Discussion of Evaluation K.T. Potential Problem Analysis 15 16 Discussion 17 Context: This Honors Project will reflect the various skills and techniques that we have learned in Introduction to Mechanical Engineering 101. This will be done by identifying a problem that as University of Delaware students encounter and make use of the heuristics we have learned. We have chosen to redesign the desks in the dorm rooms. Hopefully, we will create a design that will accommodate the new technology of computer equipment. Upon examining the existing desks we have come to the conclusion that they cannot safely and effectively accommodate many of the CPU’s being used by students. We will apply out knowledge of the Job Card and other various heuristics to solve this problem. Team 11.9 Honors Project Defining the Problem Finding out where the problem came from: - Computers won’t fit on desks - Books often must go on floor - Desks were not designed for computers Explore the Problem (numbers from Table 3-2, p. 38 of Fogler-LeBlanc): 1) Desks are currently 42” x 24” x 30” (shelf 13” above desk surface, 22” tall total x 8”) Walls are 53” long Desks have three cabinets on side, one horizontal “keyboard” shelf Usually come with shelf above (adjustable) Monitors can take up half of desk, towers forced to floor Printers are easily jarred Design modification could ease problems 2) Theories / Fundamentals not really applicable 3) No really essential missing information 4) Simplified version: monitors won’t fit under shelf, shelf not deep enough for some printers Ballpark Solution: raise and increase depth of wooden shelf 5) Covered earlier (#1) 6) Covered (somewhat in #4) 7) Not applicable 8) --9) Not applicable 10) Desks, especially the one used as a model are not currently large enough to accommodate some modern computing equipment efficiently. A design change might be able to improve the situation without dramatically increasing the size of the desk. Present State / Desired State: PRESENT STATE DESIRED STATE Desks cluttered, equipment in danger of falling off Equipment fits well, is safe Equipment fits poorly, awkward to use Equipment fits well, is safe and easy to use Desk is too small to fit equipment, equipment unstable, difficult to use Desk is large enough to promote safe and easy use of equipment Team 11.9 Honors Project Defining the Problem Duncker Diagram: Achieve Desired State Increase Table Size Heighten Shelf New Design (combo of all) Make room other place OK Not Achieve Desired State Decrease size of computer Give multiple desks to students Force students to buy laptops Turn doubles into singles No computers in dorm rooms Statement / Restatement: Computers are awkward on desks (Relax constraints) Student materials do not fit on desks Desks cannot accommodate equipment Desk design / size improper for use (opposite) Idea Generation: - Brainstorming: - Put hole in back of desk for wires - Shelf could be higher so large monitors can fit underneath - Multiple shelves on one side, none on the other - Platform for monitor - Vertical cabinet for tower - Make desks come further out form the wall - Shelves built into the wall, instead of on desk - Hooks for monitor - Adjustable shelves - Movable lighting - Special printer shelf - Keyboard/mouse-pad shelf on side - Cork or wipe-board on side of desk - Power strip built in - Detachable parts - Increase shelving width - Pull-out file system (secret compartments) - Pull-out work space - Make light switch more accessible - Move drawer handles - Foot-bar - Chair improvements - Osborne’s Checklist - Adapt? – restraints add, rearrange equipment - Modify? – Increase area in key places, look for efficient space use - Magnify? – Make desk bigger, add space, increase number of drawers/shelves - Minify? – Remove top shelf, decrease shelves, etc. - Substitute? – change computer equipment to fit shelves - Rearrange? – Charge layout of shelves/drawers - Combine? – Pull-out shelves, drawers; covers for work area - Random Stimulation - necessary – priorities – safety of equipment - pond – water – short circuits – wiring/electrical simplicity - aspects – point of view – different sketches - features – each design facet should have many uses - product – output – design should increase productivity - Other People’s Views - Students: maximum ease of use, convenience - Janitor/Maintenance: sturdiness - Tour Guides: elegance, attractiveness - Analogy - Adjustable shelving in refrigerators improves efficiency by letting food fit better and also allows for easier accessibility. (Copyright Kepner-Tregoe, Inc., 1994. Reprinted with permission.) Situation Analysis Situations / Problems / Projects Timing Trend Impact Process (H,M,L) (H,M, L) (H,M, L) (PA ,DA, or PPA) 1. Computer Equipment does not fit on desk M L H DA 2. Electrical wiring is inefficient M L M PPA 3. Not enough shelf space M L M PA 4. Cramped work areas H L H PPA 5. No special room for keyboards L L M DA Kepner-Tregoe Templates (Copyright Kepner-Tregoe, Inc., 1994. Reprinted with permission.) Problem Statement: IS What? Where? N/A -----> When ? N/A -----> Extent? Can tip over, cramp user Problem Statement: Problem Analysis Computer Equipment fits awkwardly and inefficient IS NOT Computer equipment does not work Distinction While equipment functions, productivity is not maximum Probable Cause Desk does not allow productivity to reach goal Safety Hazard Inconvenience instead of horrible danger Desk can be adapted somewhat to uses Problem Analysis Work Space is too cramped to work well IS IS NOT No work space Where? Table top, shelves Drawers When ? N/A -----> Extent? Inconvenience What? Problem Statement: IS What? Where? N/A -----> When ? N/A -----> Extent? N/A -----> Total problem Distinction Probable Cause Clutter on ample table Too much stuff on desk top Some areas should be Desk is ok in some improved, not all areas Space can be used with time-consuming fixes Space is there, just in use most of the time Problem Analysis Not enough shelf space IS NOT No shelves Distinction Probable Cause Shelves exist but are Not enough forethought insufficient to design Kepner-Tregoe Templates (Copyright Kepner-Tregoe, Inc., 1994. Reprinted with permission.) Decision Analysis A - Curvy Shelf B - No Shelf C - Half Shelf 1. Be safe (electrical, physical) GO / NO GO GO / NO GO GO / NO GO 2. Hold computer equipment efficiently GO / NO GO GO / NO GO GO / NO GO 3. Let people move around GO / NO GO GO / NO GO GO / NO GO 4. Hold more than just computer equipment GO / NO GO GO / NO GO GO / NO GO 5. Be compatible with light source of students GO / NO GO GO / NO GO GO / NO GO 6. Fit two desks in room GO / NO GO GO / NO GO GO / NO GO 7. Sturdy GO / NO GO GO / NO GO GO / NO GO Alternative: Musts Wants Weight Rating Score Rating Score Rating Score 1. Small as possible 7 7 49 7 49 2. Stylish and modern 4 4 16 4 16 3. Useful for many different things 8 6 48 8 64 4. Not just for computers 10 10 100 10 100 5. Fit a variety of people sizes 8 9 72 8 64 6. Adaptable to user preferences 6 5 30 7 42 Total A Total B 315 Total C 335 Curvy Shelf Design Roseann’s Sketch No Shelf Design Decision Discussion: After the examination of various designs and ideas we have concluded that the design drawn by Nick Barresi most aptly fulfills our expectations. This design includes a rectangular tabletop with a vertical row of shelves below the table on the left side and one horizontal shelf on the right side. The student sits underneath the horizontal shelf. Above the table, there is a stack of up to five shelves on the far-left side of the desk. On the right side, in the rear, is a small monitor stand, with space underneath for keyboard storage. The student work area is in front of the shelves and the monitor stand. - See appropriate drawing Half – Shelf Design Evaluation: Because this project does not require the manufacturing of the final solution, it is difficult to evaluate the design. However, if we had built a prototype the first step in the evaluation process would be a short trial run with a limited number of students, with varying body sizes and types of computers. If the design is satisfactory the next step would be to issue the desk on a more widespread basis and survey those students using the new design. This step would allow for the collection of feedback. After all the surveys have been considered any small improvements would be made and the evaluation would be complete. Kepner-Tregoe Templates (Copyright Kepner-Tregoe, Inc., 1994. Reprinted with permission.) Potential Problems A. Quickly becomes outdated B. Falls apart quickly C. Doesn't serve student's needs Potential Problem Analysis Consequences Possible Preventive Causes Actions new design needed 1. Our design isn't 1. Make adjustable students suffer adaptive for change in parts technology spend money on new 1. Materials not sturdy 1. Use quality parts and maintenance 2. Design unstable materials 2. Test desk durability students dissatisfied 1. Equipment doesn't 1. Have several with desk fit students evaluate the 2. Wrong size for body plans 2. Test prototype Contingency Plan 1. Allow students to adjust desk to their needs 1. Make maintenance staff aware of problem 1. Allow students to adjust desk or take out parts Discussion: After examining various designs we feel we have decided upon a desk that maximizes space and accessibility for the average university student. We have made use of most of the techniques and heuristics we have learned to aptly solve this problem. This project serves as an accurate reflection of Team 11.9’s knowledge, comprehension and application of the myriad of techniques of experienced problem solvers.