AEROSPACE ENGINEERING LAB 1 (MEC 2700) LABORATORY MANUAL JULY 2007 Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Table of Contents Experiment 1: Heat Capacity of Gases Experiment 2: Thermal and Electrical Conductivity of Metals Experiment 3: Heat Pump Experiment 4: Heat Conduction Experiment 5: Free and Forced Convection Experiment 6: Thermal Radiation Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Experiment 1: Heat Capacity of Gases 1. BACKGROUND The first law of thermodynamics can be illustrated particularly well with an ideal gas. This law describes the relationship between the change in internal intrinsic energy ΔUi the heat exchanged with the surroundings ΔQ and the constant-pressure change pdV. dQ = dUi + pdV (1) The molar heat capacity C of a substance results from the amount of absorbed heat and the temperature change per mole: (2) n = number of moles One differentiates between the molar heat capacity at constant volume CV and the molar heat capacity at constant pressure Cp. According to equations (1) and (2) and under isochoric conditions (V const., dV = 0), the following is true: (3) and under isobaric conditions (p = const., dp = 0): (4) Taking the equation of state for ideal gases into consideration: pV = n R T (5) it follows that the difference between Cp and CV for ideal gases is equal to the universal gas constant R. Cp – CV = R (6) It is obvious from equation (3) that the molar heat capacity CV is a function of the internal intrinsic energy of the gas. The internal energy can be calculated with the aid of the kinetic gas theory from the number of degrees of freedom f: (7) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics where kB = 1.38 · 10-23 J/K (Boltzmann Constant) NA = 6.02 · 1023 mol-1 (Avogadro's number) Through substitution of R = kB NA (8) it follows that (9) and taking equation (6) into consideration: (10) The number of degrees of freedom of a molecule is a function of its structure. All particles have 3 degrees of translational freedom. Diatomic molecules have an additional two degrees of rotational freedom around the principal axes of inertia. Triatomic molecules have three degrees of rotational freedom. Air consists primarily of oxygen (approximately 20%) and nitrogen (circa 80%). As a first approximation, the following can be assumed to be true for air: f=5 CV = 2.5 R CV = 20.8 J · K-1 · mol-1 and Cp = 3.5 R Cp = 29.1 J · K-1 · mol-1. 2. OBJECTIVE The experiment aims to determine the molar heat capacities of air at constant volume Cv and at constant pressure Cp. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics 3. EQUIPMENT Precision manometer Barometer/Manometer Digital counter Digital multimeter Aspirator bottle (10000 ml) Gas syringe (100 ml) Stopcock, 1-way and 3-way Rubber stopper, d = 32/26 mm, 3 holes Rubber stopper, d = 59.5/50.5 mm, 1 hole Rubber tubing, d = 6 mm Nickel electrode Chrome-nickel wire Push-button switch 4. PROCEDURE Part A – Determining the Constant Value Cv i) ii) iii) iv) v) vi) The setup is as shown in Figure 1. To determine Cv, connect the precision manometer to the bottle with a piece of tubing. The manometer should be positioned exactly horizontally. Pressure increase has to be read immediately after the heating process. Begin the measuring procedure by pressing the push button switch. The measuring period should be less than a second. Take readings of the pressure (from the manometer), the current and voltage. Remove the air from the aspirator bottle after each measurement. Repeat steps iii) to v) in order to obtain 10 sets of results. Vary Δt within the given range. Part B – Determining the Constant Value Cp i) ii) iii) iv) v) vi) vii) The setup is as shown in Figure 2. Replace the precision manometer with two syringes which are connected to the aspirator bottle with the 3-way stopcock. One syringe is mounted horizontally, whereas the other syringe is mounted vertically with the plunger facing downwards. The vertical plunger is rotated before each measurement in order to minimize static friction. The air pressure is determined with help of the syringe scale. Take note of the initial volume of the syringe before performing the experiment. Begin the measuring procedure by pressing the push button switch. The measuring period should be less than a second but longer than 300ms. Take readings of the final volume (from the syringe), the current and voltage. Take readings up to 1 decimal point if possible as the difference is too small. Remove the air from the aspirator bottle after each measurement and rotate the vertical plunger. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics viii) Repeat steps iv) to vii) in order to obtain 10 sets of results. Vary Δt within the range 300ms to 1s. 5. REPORT Part A – Determining the Constant Value Cv a) Plot a graph of pressure versus time. Calculate the slope of the graph. b) Given that, the indicator tube in the manometer has a radius of r = 2 mm and a pressure change of p = 0.147 hPa causes an alteration of 1 cm in length, calculate a. ΔV = a · Δp c) Calculate Cv. where po = 1013 hPa T0 = 273.2 K V0 = 22.414 l/mol p = atmospheric pressure Part B – Determining the Constant Value Cp a) Plot a graph of volume versus time. Calculate the slope of the graph. b) Calculate Cp, given the following information. where po = 1013hPa T0 = 273.2K V0 = 22.414 l/mol p = pa – pk pa = atmospheric pressure in hPa pk = pressure reduction due to weight of plunger pk Where mk g FK mk = 0.1139 kg = mass of the plunger g = acceleration of gravity FK = 7.55 x 10-4 m2 = area of the plunger Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics c) Calculate R. R = Cp – Cv d) Compare the calculated R to literature. Figure 1: Experimental setup for Part A Figure 2: Experimental setup for Part B Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics DATA COLLECTION Part A – Determining the Constant Value Cv Time (ms) Pressure (Bar) Current (A) Voltage (V) Part B – Determining the Constant Value Cp Volume Time (ms) Initial Final Difference (by calculation) Current (A) Voltage (V) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Experiment 2 – Thermal and Electrical Conductivity of Metals 1. BACKGROUND If a temperature difference exists between different locations of a body, heat conduction occurs. In this experiment there is a one-dimensional temperature gradient along a rod. The quantity of heat dQ transported with time dt is a function of the cross-sectional area a and the temperature gradient dT/dx perpendicular to the surface. (1) λ is the heat conductivity of the substance. The temperature distribution in a body is generally a function of location and time and is in accordance with the Boltzmann transport equation (2) Where r is the density and c is the specific heat capacity of the substance. After a time, a steady state (3) is achieved if the two ends of the metal rod having a length l are maintained at constant temperatures T1 and T2, respectively, by two heat reservoirs. Substituting equation (3) in equation (2), the following equation is obtained: (4) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics 2. OBJECTIVE To determine the thermal conductivity of copper and aluminium is determined in a constant temperature gradient from the calorimetrically measured heat flow. The electrical conductivity of copper and aluminium is determined, and the Wiedmann-Franz law is tested. 3. EQUIPMENT Calorimeter vessel, 500 ml Calor. vessel w. heat conduct. conn. Heat conductivity rod, Cu Heat conductivity rod, Al Magn. stirrer, mini, controlable Heat conductive paste, 50 g Gauze bag Rheostat, 10 Ohm , 5.7 A Immers.heater, 300 W, 220-250VDC/AC Temperature meter digital Temperature probe, immers. type Surface temperature probe Stopwatch, digital, 1/100 sec. Tripod base -PASSBench clamp -PASSSupport rod -PASS-, square, l 630 mm Support rod -PASS-, square, l 1000 mm Universal clamp Right angle clamp -PASSSupporting block 1053105357 mm Glass beaker, short, 400 ml Multitap transf., 14VAC/12VDC, 5A Digital multimeter Universal measuring amplifier Connecting cord, 500 mm, red Connecting cord, 500 mm, blue 4. PROCEDURE Part A – Heat Capacity of the Calorimeter i) ii) iii) iv) Weigh the lower calorimeter at room temperature Measure and record the room temperature. Prepare hot water and record its temperature. Pour the hot water into the lower calorimeter. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics v) vi) Immediately take the temperature readings of the hot water in the calorimeter every 10 seconds for 5 minutes. Reweigh the calorimeter to determine the mass of water. Part B – Ambient Heat i) ii) iii) iv) The calorimeter is then put under running tap water in order to get it back to room temperature. The calorimeter is then filled with ice water. With the assistance of ice, obtain water with a temperature of 0oC. When a temperature of 0oC is obtained, remove all the pieces of ice and record the temperature every minute for 30 minutes. Reweigh the calorimeter to determine the mass of water. Part C – Thermal Conductivity i) ii) iii) iv) v) vi) The setup is as shown in Figure 1. In this experiment, the difference in temperature between the upper and lower mediums are monitored, as well as the temperature of the water in the lower calorimeter. The empty lower calorimeter is weighed. Fill the lower calorimeter with ice water. With the aid of ice, obtain a temperature of 0oC. When a temperature of 0oC is obtained, pour hot water in the upper calorimeter. Ensure that the upper calorimeter is well filled with hot water. Keep the temperature of water in lower calorimeter water at 0oC with the help of ice, until the difference in temperature between two points on the rod, is steady. When a constant temperature gradient is obtained, remove all the ice in the lower calorimeter and begin taking readings of the difference in temperature and the temperature of the water in the lower calorimeter. Readings should be taken every 30 seconds for 5 minutes. Part D – Electrical Conductivity i) ii) iii) The setup is as shown in Figure 2. The metal rod in the setup is aluminium. Ensure that the voltage on the variable transformer is set to 6V. The amplifier must be calibrated to 0 in a voltage-free state to avoid a collapse on the output voltage. Select the following amplifier settings: Input Amplification Time Constant iv) Low Drift 104 0 Set the rheostat to its maximum value and slowly decrease the value during the experiment. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics v) vi) Collect readings of current and voltage for six rheostat settings. Repeat steps i) to v) with the copper rod from the Part B. Figure 1: Experimental Set-up for Thermal Conductivity Figure 2: Experimental Set-up for Electrical Conductivity Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics 5. REPORT Part A – Heat Capacity of the Calorimeter i) From the results obtained, plot a graph of temperature vs. time. ii) The temperature of the mixture, m , is determined from extrapolating the plotted curve, as sketched in figure below. The straight line parallel to temperature axis was drawn such that the shaded parts are equal in area. u = Temperature of the surrounding atmosphere 1 = Initial temperature m = Temperature of mixture iii) Calculate the heat capacity of the calorimeter using the following equation: M C c w mw w M R where cW = Specific heat capacity of water mW = Mass of the water W = Temperature of the hot water M = Mixing temperature R = Room temperature Part B – Ambient Heat i) Calculate the addition of heat from the surroundings. Q (cW mW C ) T Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics where ΔT = T – T0 T0 = Temperature at time t = 0 ii) iii) iv) Draw a graph of temperature vs time for the cold water. Draw a graph of heat from surroundings vs time. Calculate the slope for the graph which will give you dQ/dtambient. Part C – Thermal Conductivity i) ii) Calculate Q and draw the graph of Q vs t. Find the slope of this graph, dQ which will give you ambient.+ metal. dt dQ Calculate metal, given that: dt dQ dt iii) metal = dQ dt ambient.+ metal - dQ dt ambient Given the length of the rod as 31.5 cm and the area as 4.91x10-4 m2, calculate the heat conductivity of the rod, λ. dQ T A dt x Part C – Electrical Conductivity i) Calculate the electrical conductivity using the following equation: ii) The Wiedmann-Franz Law is as stated below: l A R LT Calculate the Lorenz number in each case. iii) Given that the value of L is as follows, calculate the error in each case. L 2 k2 3 e 2 2.4 10 8 W K2 k – Universal gas constant = 1.38 · 10-23 J/K e – Elementary unit charge = 1.602 · 10-19 AS Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics DATA COLLECTION Part A – Heat Capacity of the Calorimeter Hot water temperature before poured into calorimeter = ____________ Calorimeter Temperature (assume same to Room Temperature) = ___________ Time (seconds) 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Hot Water Temperature (oC) Time (seconds) 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 Temperature (oC) Part B – Ambient Heat Time (mins) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Cold water Temperature (oC) Time (mins) 0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Temperature (oC) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Part C – Thermal Conductivity Time (seconds) 0 30 60 90 120 150 180 210 240 270 300 Water Temperature (oC) 0 ΔT (oC) Part C – Electrical Conductivity Reading 1 2 3 4 5 6 Reading 1 2 3 4 5 6 Aluminium Current (A) Voltage (V) Copper Current (A) Voltage (V) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Experiment 3 - Heat Pump 1. BACKGROUND Pressures and temperatures in the circulation of the electrical compression heat pump are measured as a function of time when it is operated as a water-water heat pump. The energy taken up and released is calculated from the heating and cooling of the two water baths. When it is operated as an air-water heat pump, the coefficient of performance at different vaporizer temperatures is determined. The Mollier (h, log p) diagram, in which p is the pressure and h the specific enthalpy of the working substance, is used to describe the cyclic process in heat technology. Fig. 1 shows an idealised representation of the heat pump circuit. The curve running through the critical point K delineates the wet vapour zone in which the liquid phase and gas phase coexist. In this zone the isotherms run parallel to the h axis. Starting from point 1, the compressor compresses the working substance up to point 2; in the ideal case this action proceeds without an exchange of heat with the environment, i.e. isentropically (S = const.). On the way from point 3 useful heat is released and the working substance condenses. Then the working substance flows through the restrictor valve and reaches point 4. In an ideal restricting action the enthalpy remains constant. As it passes from point 4 to point 1, the working substance takes up energy from the environment and vaporises. The specific amounts of energy q0 and q taken up and released per kg and the specific compressor work w required can be read off directly as line segments on the graph. q0 = h1 – h3 q = h2 – h3 w = h2 – h1 For evaluation purposes the data for the working substance R 134a in the wet vapour zone are set out in Table 1. Figure 1: h, log p diagram of a heat pump, ideal curve. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics 2. OBJECTIVE i) Water heat pump: To measure pressure and temperature in the circuit and in the water reservoirs on the condenser side and the vaporizer side alternately. To calculate energy taken up and released, also the volume concentration in the circuit and the volumetric efficiency of the compressor. ii) Air-water heat pump: To measure vaporizer temperature and water bath temperature on the condenser side under different operating conditions on the vaporizer side, ie. Natural air, cold blower and hot blower. iii) To determine the electric power consumed by the compressor and calculate the coefficient of performance. 3. EQUIPMENT Heat pump, compressor principle Lab thermometer, -10…+100C Lab thermometer, w. stem, -10…+110C Heat conductive paste, 50 g Hot-/Cold air blower, 1000 W Stopwatch, digital, 1/100 sec Tripod base -PASSSupport rod -PASS-, square, l 250 mm Universal clamp with joint Glass beaker Glass rod 4. PROCEDURE Part A – Water-water Heat Pump i. ii. iii. Pour 4.5L of water into the two water reservoirs. Record all the initial pressures and temperatures before switching on the heat pump. Start the stopwatch at the same time the heat pump is switched on. Record the power reading and the pressure and temperatures on both the vaporizer and condenser side every minute for approximately 30 minutes. Part B – Air-water Heat Pump i. ii. iii. iv. Remove the water reservoir on the vaporizer side and dry the heat exchanger coils. Obtain a temperature of 20oC for the 4.5L water on the condenser side. Record all the initial pressures and temperatures before switching on the heat pump. Start the stopwatch at the same time the heat pump is switched on. Record the power reading, and the temperatures at the vaporizer outlet and condenser water temperature, every minute for approximately 20 minutes. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics v. Repeat steps ii to iv but with a hot blower and a cold blower approximately 30cm away. 5. REPORT Part A – Water-water Heat Pump i) Mass of water: a) condenser = ____________ b) vaporizer = _____________ ii) Plot a graph of temperature vs time for all inlet and outlet. iii) Calculations at t = 10mins: Q2 o T c mw Q b) Condenser heat flow, Q T c) Average compressor power, P a) Vaporizer heat flow, Q c mw d) Performance at the condenser side, Q P Q 0 e) Volume flow at the vaporizer side, V v h1 h3 (v = specific volume of the vapour) f) Geometrical volume flow, Vg Vg f Given Vg = 5.08 cm3 f = 1450 min-1 g) Volumetric efficiency of the compressor, V Vg Part B – Air-water Heat Pump i) ii) iii) iv) v) Plot a graph of temperature versus time for all the results. Calculate the average vaporizer temperature. Calculate the condenser heat flow. Calculate the performance. Compare the results for all the conditions and discuss. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics DATA COLLECTION Part A – Water-water Heat Pump Time (min) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Power (W) P1 Condenser θ1 θci θco P2 Vaporiser θ2 θvi θvo Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Part B – Air-water Heat Pump Time (min) Natural Air Power θ1 θvo (W) Hot Blower Power θ1 θvo (W) Cold Blower Power θ1 (W) θvo 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Experiment 4 – Heat Conduction 1. BACKGROUND Thermal conduction is a mode of heat transfer which occurs in a material due to the presence of temperature gradient. It is a transfer of energy from the more energetic particles to the adjacent less energetic particles. Generally, heat is defined as energy transfer due to the temperature gradients or difference between two points. Heat energy can be transferred in three modes, which are conduction, convection, and radiation. One of the most common heat transfer modes, which is conduction heat transfer, is defined as heat transferred by molecules that travel a very short distance (~0.65m) before colliding with another molecule and exchanging energy. In this experiment, both linear and radial conduction heat transfer methods are studied. The entire system (insulated heater/specimen, air and laboratory enclosure) are at room temperature initially (t = 0). The heater generates uniform heat flux as switched on. For linear conduction, an electrical heating element is bonded to one end of a metal rod (heat source). Another end of the rod is exposed to heat discharge (heat sink). The outer surface of the cylindrical rod is well insulated; thus yielding onedimensional linear heat conduction in the rod once the heating element is switched on. Thermocouples are embedded in the rod, along its centerline, at x = 0, 12, and 24 mm from the heating element. A simple mimic diagram for heat conduction along an well-insulated cylindrical rod is shown as below: Insulation Imposed Hot Th Temperature (Heat Source) Ac qx dx Tc, Imposed Cold Temperature (Heat Sink) x L For radial conduction, the electrical heating element is bonded to the center part of a circular brass plate (heat source). The cooling water flows through the edge of the plate that acts as a heat sink for heat discharge. The other surfaces of the plate are well insulated to simulate radial heat conduction from the plate center to its edge when the heating element is switched on. The brass plate has a radius, rplate = 60 mm and thickness, t = 3.2 mm. Thermocouples are embedded in the circular plate, at r = 0, 12, 24, 36, 48, and 60 mm. A simple mimic diagram for heat conduction along an well-insulated cylindrical rod is shown as below: Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics y Imposed cold temperature (Heat Sink) r t Imposed hot temperature (Heat Source) 2. OBJECTIVE The aim of the experiment is to study the Fourier’s Law on linear and radial conduction heat transfer, as well as to illustrate the transfer of heat by conduction in solid materials while varying the parameters affecting conduction. 3. EQUIPMENT The Heat Conduction Study Bench Model FF105 will be used in this experiment. 4. PROCEDURE Part A – Linear Conduction along a Homogeneous and Composite Bar 1. Clamp the 25mm diameter brass specimen into the intermediate section of the linear module. 2. Insert the probes into the holes provided along the Homogeneous Bar, making sure that each one is touching the rod. Remember to take note of the distance between each thermocouple on the linear module (these are the x-values). 3. Ensure that the cooling water tubes are connected (supply and drain). 4. Turn on the cooling water. 5. Switch on the heater by turning the knob. 6. Set the heater power control knob to 10W (refer to the display, not the knob settings). 7. By using the selector switch, take the temperature readings from T1 to T9. This is done after time is allowed for the steady state to occur. This is after about 20 to 30 minutes. Also, record the corresponding heater power input. 8. Repeat steps 1 to 7 using the 25mm diameter stainless steel and 13mm diameter brass specimen. * Note : During the assembly of the intermediate sections, ensure that the contact surfaces are properly mated. Use the heat transfer compound provided to ensure good contact. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Part B – Radial Conduction along Circular Metal Plate 1. Insert the thermocouples in the holes provided on the specimen, making sure that each one is operating properly. Take note of the distance for each thermocouple (r-values). 2. Ensure that there is water supply to the unit for simulating heat sink is turned on. 3. Turn on the heater and set the power to 10W. 4. Record the temperatures after a steady state is obtained, which is after about 20 to 30 minutes. Also, record the corresponding heater power input. 5. Repeat steps 1 to 4 for power settings of 20 W, 30 W and 40 W. 5. REPORT 1. Plot the temperature profile for both models as a function of distance and obtain the slope dT/dx for linear conduction and dT/dr for radial conduction. 2. By using the slope of the graph plotted, calculate the thermal conductivity for each specimen used. 3. Compare and discuss the thermal conductivity obtained from the two methods and the typical values contained in tables of published data. 4. Compare and discuss the effect of changing the radius of the cylindrical rod for the brass specimen. 5. Discuss all the results obtained, the graphs plotted and the problems faced. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics DATA COLLECTION Linear Conduction Power (W) Specimen T1 (oC) T2 (oC) T3 (oC) T4 (oC) T5 (oC) T6 (oC) T7 (oC) T8 (oC) T9 (oC) 10 25 mm diameter Brass 10 13 mm diameter Brass Power (W) Specimen T1 (oC) T2 (oC) T3 (oC) T4 (oC) T5 (oC) T6 (oC) T7 (oC) T8 (oC) T9 (oC) 10 25 mm diameter Stainless Steel Radial Conduction Power (W) R1 (oC) R2 (oC) R3 (oC) R4 (oC) R5 (oC) R6 (oC) 10 20 30 40 Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Experiment 5 – Free and Forced Convection 5. BACKGROUND Convection is a mode of energy transfer between a solid surface and the adjacent fluid in motion. Convection heat transfer involves the combined effects of conduction and fluid motion. The transfer of heat by convection plays an important role in many areas of our daily life as well as of industry. Heat transfer by convection between a surface and the surrounding fluid can be increased, by attaching thin strips of metal fins to the surface. When heat transfer takes place by convection from both interior and exterior surfaces of a tube or a plate, generally fins are used on the surfaces where the heat transfer coefficients are low. Heat transfer by simultaneous conduction and convection, whether free or forced, forms the basis of most industrial heat exchangers and related equipment. The measurement and prediction of heat transfer coefficients for such circumstances is achieved in the free and forced convection heat transfer apparatus by studying the temperature profiles and heat flux in an air duct with associated flat and extended transfer surfaces. In this experiment, students are required to perform free and force convection heat transfer using different type extended surface plate. A heated surface dissipates heat to the surrounding fluid primarily through a process called convection. Heat is also dissipated by conduction and radiation, however these effects are not considered in this experiment. Air in contact with the hot surface is heated by the surface and rises due to reduction in density. The heated air is replaced by cooler air, which is in turn heated by the surface, and rises. This process is called free convection. In free convection small movements of air generated by this heat limit the heat transfer rate from the surface. Therefore more heat is transfer if the velocity is increase over the heated surface. This process of assisting the movement of air over the heated surface is called forced convection. A heated surface experiencing forced convection will have a lower surface temperature than that of the same surface in free convection, for the same power input. Convection heat transfer from an object can be improved by increasing the surface area in contact with the air. In practical it may be difficult to increase the size of the body to suit. In these circumstances the surface area in contact with the air may be increased by adding fins or pins normal to the surface. These features are called extended surfaces. A typical example is the use of fins on the cylinder and head on an air-cooled petrol engine. The effect of extended surfaces can be demonstrated by comparing finned and pinned surfaces with a flat under the same conditions of power input and airflow 6. OBJECTIVE The experiment aims to illustrate the transfer of heat by convection both naturally and by force. The parameters that affect the heat transfer are also explored and comparisons between different types of solid surfaces are made. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics - To demonstrate the use of extended surfaces to improve heat transfer from a surface. To demonstrate convection heat transfer by using different type of extended surface. To see the effect of different flow velocity on the convection heat transfer. To determine the temperature distribution along an extended surface. 7. EQUIPMENT 1. 2. 3. 4. G.U.N.T. WL350 TEST UNIT, FREE AND FORCED CONVECTION Heater inserts – flat plate, cylinder and fin Thermocouple Air measurement probe Sketch diagram of Convention Heat Transfer Rig 8. PROCEDURE PART A – Natural Convection (Fin and Cylinder Heater Insert) 1. Insert the fin heater insert. (Make sure that the heater power supply is first switched off before replacing the heater insert. Beware of hot surfaces!!!) 2. Switch on the equipment. Ensure that the fan is switched off. 3. Set the heater to no. 7. 4. Allow sufficient time to achieve a steady state condition before taking the readings of velocity and temperature as shown below: a. Inlet flow rate, νin and the inlet temperature, Tin at TP1 (using a probe) b. Outlet air flow rate, νout and the air temperature, Tout at TP12 (using a probe) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics c. Temperatures T2, T3, T4 and T5 (using a thermocouple) 5. Repeat steps 1 to 4 for the pinned heater insert. 6. Remember to measure the distance of the access holes from the back plate of the heater inserts. PART B – Forced Convection (Fin and Pin Heater Insert) 1. Switch on the fan to no. 8 (do not run at a lower setting). 2. When steady state is achieved, take the readings as in the recent experiments. 3. Carry out this experiment for both the pinned and finned heater inserts. PART C - Forced Convection (Fin and Pin Heater Insert) at Varying Flow Rates 1. Carry out the experiment the same way as in Part B, only, vary the fan speed to no. 7, 9 and 10. 2. Obtain steady state condition and note down the respective velocity and temperatures. 9. REPORT 1. Plot graphs of temperature against distance for each plate. Explain on the graphs plotted. 2. Plot graphs of velocity against temperature for each of the plates. Explain on the graphs plotted. 3. Plot graphs of extended surface temperature against distance from the back plate for both heat exchangers at all the various air velocities. 4. Comments on the correlation between total surface area of the heat exchanger and the temperature achieved. Which of the extended surfaces has greater surface area? 5. For a heat exchanger with 100 % efficiency, the whole of the extended surface should be at the same temperature as the backplane, why this is not achievable in the experiment? 6. Discuss the results and the graphs obtained. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics DATA COLLECTION Pin Heater Insert Fan speed 7 8 9 10 7 8 9 10 νin (m/s) Tin (oC) νout (m/s) Tout (oC) T2 (oC) T3 (oC) T4 (oC) T5 (oC) Cylinder Heater Insert Fan speed νin (m/s) Tin (oC) νout (m/s) Tout (oC) T2 (oC) T3 (oC) T4 (oC) T5 (oC) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Experiment 6 – Thermal Radiation 1. BACKGROUND Thermal radiation is a transfer of heat by electromagnetic waves with its related laws being different to those for conduction and convection. No medium of transfer is required as exemplified by the energy of the sun reaching the earth and all bodies at temperatures above absolute zero emit thermal radiation. Two most important physical laws on thermal and optical radiation are Stefan Boltzmann’s and Lambert’s distance laws. As commonly known heat transfer due to a temperature difference. Heat can be transferred in three different ways, which are known as conduction, convection and radiation. Any object that is hot gives off light known as Thermal Radiation. The hotter an object is, the more light it emits. And, as the temperature of the object increase, it emits most of its light at higher and higher energies. (Higher energy light means shorter wavelength light.) In general, the net rate of energy transfer by thermal radiation between two surfaces involves complicated relationships among the properties of the surface, their orientations with respect to each other, the extent to which the intervening medium scatters, emits and absorbs thermal radiation and other factors In these experiments, we will prove some fundamental law relating to radiation. Inverse square law of heat The total energy dQ from an element dA can be imagined to flow through a hemisphere of radius r. A surface element on this hemisphere dA1 lies on a line making an angle with the normal and the solid angle subtended by dA1 at dA is dw = dA1/r2 If the rate of flow of energy through dA1 is dQthen dQ= idwdA where iis the intensity of radiation in the direction Figure 3.1 Solid Angle The Stefan-Boltzmann Law states that : q b= (Ts4 –Ta4) Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics Where qb = energy emitted by unit area of a black body surface (Wm-2) (Note: Energy emitted by surface =3.040 X reading from radiometer R – refer to Radiometer Data sheet for explanation) = Stefan-Boltzmann constant equal to 5.67 x 10-8 (Wm-2K-4) Ts = Source temperature and surrounding = black plate temp. (K) Ta = Temperature of radiometer and surrounding = room temp.(K) 2. OBJECTIVE The experiment aims to demonstrate the most important physical laws on thermal and optical radiation. 3. EQUIPMENT Thermal Radiation Study Unit WL360 4. PROCEDURE Part A - Inverse Square Law of Heat 1. Place the radiometer at a distance of 1000mm from the heat source. 2. Switch on the radiometer and observe and record the background readings i.e. radiation and temperature. (Ensure that the load is switched off) 3. Switch on the load switch and set the power regulator to 5. 4. Wait for a steady temperature. Record the radiometer reading and the distance from the heat source of the radiometer along the horizontal track for ten radiometer positions. Part B – Stefan-Boltzmann Law 1. Place the radiometer 150mm and the black plate 50mm from the heat source. 2. Record the black plate temperature and the radiometer reading at room temperature. 3. Then record the readings for selected increments of increasing temperature up to 100oC. Both readings should be calculated simultaneously at any given point. Part C – Lambert’s Direct Law (Cosine Law) 1. Mount the luxmeter at a separation of L = 400mm from the light source. Ensure that the luxmeter is connected to the measuring amplifier. 2. Switch on the measuring amplifier and note the background readings. 3. Mount the light source in position φ = 0o, switch it on and turn the power regulator to setting no. 9. 4. Record the illuminance, E in Lux and repeat the procedure with increasing angle of incidence, φ in steps of 10o (0o to 900). Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics 5. REPORT Part A - Inverse Square Law of Heat 1. Calculate the logarithm values (log10) of the data taken. 2. Plot a graph of radiometer reading vs. distance. 3. Plot a graph of Log10 R versus log10 X. 4. Determine the gradient of the slope for the graph of Log10 R versus log10 X. 5. What does the gradient of slope determined indicate? 6. Discuss the results and graphs plotted. Part B – Stefan-Boltzmann Law 1. Compare the emissivity of the black plate and Stefan Boltzmann Law. Discuss and explain the trend and the discrepancy between both results. 2. Error analysis 3. Sample calculations. Part C – Lambert’s Direct Law (Cosine Law) 1. Tabulate the values of background illuminance, measured illuminance, corrected illuminance (measured – background) and normalized illuminance (corrected / illuminance at φ = 0o) for every angle taken. 2. State the relation of Lambert’s Direct Law, Eφ = En . cos φ where En = normal irradiance. Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics DATA COLLECTION Part A - Inverse Square Law of Heat Distance Radiometer Reading Part B – Stefan-Boltzmann Law Temperature Radiometer Reading Blackplate Reading Part C – Lambert’s Direct Law (Cosine Law) Angle 0 10 20 30 40 50 60 70 80 90 Luxmeter Reading Aerospace Engineering Lab 1 (MEC 2700) Thermodynamics