Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Moderate-Temperature Pyrolysis of Pine Wood (Siberian Cedar) Maitree Polsongkram* and Geniy Varamirrovic Kuznetsov Faculty of Heat and Power Engineering, Tomsk Polytechnic University, 30 Lenin ave., Tomsk, 634050, Russia. Tel +7-8906-958-8497; E-mail: Polsongkrammm@gmail.com * Corresponding author Abstract This study deals with the slow pyrolysis of woody biomasses namely; pine wood (Siberian cedar). The experiments were performed in a fixed-bed pyrolysis reactor over the range of temperature between 250 to 600oC. The test results showed that the temperature is crucial for the overall woody biomass pyrolysis process. The higher char production varied from 30 to 62% mass throughout the temperatures between 300 to 550oC (at the heating rate of 10oC/min) while, the lower char production varied from 27 to 50% mass throughout the same range of temperatures at the heating rate of 50oC/min. The pyrolysis gas product was analyzed in a gas chromatograph. The amounts of CO gas was high at the lowest temperature (300oC). The maximum of CH4 gas fraction in the pyrolysis gas product was 23.47 %v/v at 600oC, whereas has also produced the lowest of CO2 fraction. The HHVg of pyrolyzed gas product from pine wood ranged between 13.58-15.42 MJ/Nm3. Therefore, the pyrolysis gas and 1 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี char from pine wood could be recommended as a promising feedstock for bio-fuels production and they are suitable for energy and possibly activated carbon production. Keywords: Pyrolysis, Woody biomass, Thermal decomposition, Depolymerization Nomenclatures HHVg Higher heating value of pyrolysis gas C carbon dioxide gas H Hydrogen gas O Oxygen gas N Nitrogen gas S Sulphur Introduction The awareness of a possible climate change due to the increasing green house gases (mainly CO2 content) in the atmosphere caused by burning of fossil fuels and the world’s dependence on fossil fuel has increased because of rapid industrialization, economic development and population increase. Fossil fuel reserves will be depleted and renewable energy resource development should keep energy in a sustainable form. Biomass is considered as a renewable and cleaned energy source that can be utilized to mitigate the impact of energy production and use on the global environment. Because of it appears to have formidably positive environmental properties resulting in no net releases of CO2 and very low sulfur content, also it appears to have significant economic potential provided that fossil fuel prices increase in the future (Gheorghe et al., 2009). Biomass can be directly used combustion system 2 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี or gasification to produce producer gas, hydrogen rich gas for substitution for natural gas. However, pyrolysis seem to be a promising method to increase more valuable and usable fuel and to convert it into easily transportable fuel. The investigations have shown that the direct combustion of biomass is not such economical. So the upgrading of biomass fuel by pyrolysis method becomes more attractive. Pyrolysis describes the process of anaerobic decomposition of solid fuel at elevated temperatures to produce solid residue (char), liquid and gaseous productions. Pyrolysis of woody biomass has been studied with the final objective of recovering a bio-fuel with medium calorific power (Maschio et al., 1992; Bridgewater et al., 1999). The main pyrolysis reaction is Biomass → gases + liquid + char Depending on the operating conditions, the pyrolysis can be divided into three subclasses; slow, fast and flash pyrolysis. Slow pyrolysis is defined as the pyrolysis that occurs under a low heating rate. It produces more char. The char obtained can be useful as fuel either directly a briquettes, activated carbon or soil amendment. Pyrolysis liquid (bio-oil) contains many reactive species, which contribute to unusual attributes. Chemically, bio-oil obtained from biomass is a complex mixture of water, usually 20-30 %wt depending on feedstock. Pyrolysis liquid consists of carboxyl acid, carbohydrates and others various components (Yanik et al., 2007). Since bio-oil contains difference amounts of organic acids which result in low pH(2-3) and it is corrosive to some common construction materials like carbon steel and aluminium ( Lindfors, 2009 ). However, various chemicals are presents in bio-oil that can be covered and used for chemical and/or food industries. The gases obtained has a high 3 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี content of hydrocarbons and a sufficiently high calorific value to be used for fire process in industrial or used as fuel for run gas turbines or internal combustion engines. Pine wood (Siberian cedar) is important pine species growing in Russia. Spread over the Siberia territory. It not gives useful structural wood and furniture but pine wood gives pine nut oil which amino acid rich that useful as medicines for native people. The present work focused on studying the pyrolysis of pine wood, one of most abundant species in Russia. The specific objective of this study was to assess the potential of pyrolysis technology to transform pine wood saw dust from sawmill waste to useful products as pyrolysis gases. Materials and Methods Raw materials The woody biomass species used in this study is pine wood. It was collected from local sawmill in Tomsk region, Russia. Contaminants were eliminated then sundried to reduce the moisture content. The size of particle was less than 1 mm. Prior to the experiments, the samples were oven-dried for 3 hrs at 110oC. The proximate analysis was carried out to determine a mineral’s thermal stability and it fraction of volatile components by monitoring the weight change at different desired temperatures. All experiments composed of three main different steps: drying, devolatilization in inert atmosphere and combustion in oxygen. Determination of ash, moisture and volatile matter was performed according to American Society for Testing and Materials (ASTM) test methods (ASTM Standards (E872), 1986; ASTM Standards (E871), 1986; ASTM Standards (D1102), 1986 ). The properties of raw material, proximate and ultimate analysis results are given in Table 1. 4 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Experimental set up The experimental set up fabricated for fixed-bed pyrolysis unit is shown in Figure 1. This reactor is designed for atmospheric pyrolysis. The set up consists of a reactor, condenser and liquid collector, helium source. The size of reactor was 40 mm in diameter and 145 mm in length constructed of stainless steel with the heating circuit consisting of various temperature controllers and time switches. It was heated externally by electric heater. The helium gas was supplied in order to replace the air in the reactor for keeping the inert atmosphere inside the reactor. The maximum loading capacity of reactor vessel was 20g of sample woody biomass. The condenser was fabricated in form of helical coiled tube, water at 10oC is used as coolant. The experiments were performed at different pyrolysis temperatures (end-operating temperatures) ranging from 250 to 600oC. The temperature within the reactor was monitored by K-type thermocouple. The retention time was fixed for 3 hours in order to allow the sample to go to through a complete pyrolysis process or no further release of gas was observed then cools the reactor down to ambient temperature. A weighed sample of 20g of the fresh feed was taken in the sample boat and then placed in the reactor. Before the experiment, the system was driven off air by allowing helium gas to flow through the system for 5 min at the flow rate of 2 l/min and then helium gas supply was stopped. The feed was then heated up to desired temperature by the temperature controller system. During heating, the system was maintained at slightly above the atmospheric pressure. The produced gas has being collected in the water container. The volume of water displaced determined the gas volume. The liquid product was collected at the liquid collector point. The yields of the different products obtained were determined by weighing the solid residue (char) and liquid collected and gas evolution by difference. Yields are expressed as a percent 5 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี by weight of the raw materials as a function of the pyrolysis temperature. In order to test the reproducibility of the experiments, we tripled the experiment at desired temperature. The pyrolysis gas products were carried with a gas bag and analyzed on a gas chromatograph (SHIMADZU-GC-14B). The carrier gas was helium gas and the produced gas composed mostly by CO, CH4, CO2, and Air. The volume concentrations were calculated by an external standard method, based on a linear relationship between the concentration and area of the standard mixture measured by program and presented on the results and discussion. Prior to identify gas species, the gas chromatograph was set upon in a condition as follows; - Column type : Active carbon - Column temperature : 60๐C - Injector temperature : 80๐C - Detector temperature : 100๐C : 100๐C - Carrier gas : Helium Gas - Carrier Gas Flow Rate : 50 l/min - Calculate by : Area - Method : External Standard - Curve Fit type : Linear Conversion of Biomass The conversion processes of biomass usually involve a reduction of the water content of the material, resulting in the simultaneous increase in its thermal value and preservation potential and in improving the handling characteristics of the biomass, 6 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี for example turning it into a fluid, which may be either gas or liquid. Oxygen removal from the biomass in the form of carbon dioxide (and carbon monoxide) will result in products with high hydrogen to carbon (H/C) ratio. Pyrolytic conversion of wood involves thermal separation of volatile matter from the solid residue. The pyrolytic process is affected by the type of raw material and process parameters, wherein the temperature plays an important role. Below 260๐ C only charring takes place, while depolymerization of chemical components generally predominates between 270๐ C and 400๐ C, hemi-cellulose is readily converted into methanol and acetic acid between 200 to 280๐ C, from 200 to 500๐ C cellulose which has already undergone some thermal degradation decomposes at an increasing rate which reaches a maximum at around 320๐ C while lignin decomposes only at the temperatures above 280๐ C, forming mainly tar and char (Saravana and Babu, 2005; Peters and Bruch, 2003; Rajvanshi, 1986). With reference to present work, the general course of pyrolysis of lignocellulosic materials is observed as follows: The thermal destruction of lignocellulosic biomass starts at 100๐ C (the main process being hydrolysis), the rate and amount of destruction are quite negligible up to 200๐ C. After the last traces of water are removed, which requires the temperature of about 140๐ C, four classes of products are produced by thermal decomposition of wood: 1) Non-condensable gases (CO, CO2, H2, CH4) 2) Pyroligneous products (condensable, mainly water contain) 3) Tar (moisture-free, condensable) 4) Char. Gas were evolved at the temperatures between 200๐C and 400 to 450๐C , with a maximum at about 350 to 400๐C. The rate of production of pyroligneous material passes through a maximum between 250๐ C and 7 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี 400๐C and virtually ceases at about 500๐C. Tar forms between about 300๐C and 400๐C to 450๐C. Results and Discussions The proximate and ultimate analyses of the sample of pine wood are shown in Table1. The results showed that pine wood are environment friendly energy source due to it contains trace amount of N, S and mineral matters. If only the main elements (C, H, O) are considered, the empirical molecular formula of the examined pine wood sample based on one C atom can be written as CHxOy as listed in the Table 1. Furthermore, the higher heating value of initial pine wood sample was calculated by sheng’s formula as Equation(1) (Sheng and Azevedo, 2005), using the percentage by weight on dry basis of C, H and O from ultimate analysis. HHV (MJ/kg) = -1.3675+0.3137C+0.7009H+0.0318Ob (1) where C, H, O represents carbon, hydrogen, oxygen content of material. From Table 1, biomass from pine wood promising for energy production owing to it provides the higher heating value in medium level of solid fuel compared to coal (26.8 MJ/kg) also has high fixed carbon content in char therefore it suitable for char production that can be useful as raw material for activated carbon. The effects of heating rate on distribution of pyrolysis product yields were showed in the Figure 2. The pine wood sample was pyrolyzed at different heating rates of 10oC/min and 50oC/min with the varying of pyrolysis temperature of 250 to 600oC. The study found that at the pyrolysis temperature of 500oC, the char yield was decreased from 27 to 32% when heating rate was increased. This may be related to the 8 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี rapid heating leads to a fast depolymerization of the solid material to primary volatiles, whilst at the lower heating rate a dehydration is to be more stable and an hydrocellulose is too slow and is limited to occur (Chen et al., 1997). The liquid yield was low at the lower heating rate and increases with the increase of heating rate, the liquid yield was increased from 44 to 46% at the pyrolysis temperature of 500oC. The gas product yield also increases with the increase in heating rate. It was increased about of 12% when the heating rate was changed from 10oC/min to 50oC/min. The increasing of the liquid and the gas product yield with the increase of heating rate may be due to the elimination of the mass and heat transfer barriers in the particles by higher heating rates (Sensoz et al., 2006; Luo et al., 2004). The distribution of gas composition from pyrolyzing pine wood sample mainly depends on reaction temperature. Naturally, biomass material consists basically of three types of polymers: cellulose, hemi-cellulose and lignin. Under inert or oxidative pyrolysis, biomass materials firstly are decomposed thermally. Cellulose mainly produces CO, CO2 and H2 etc. hemi-cellulose mainly produces CO2, H2O and some hydrocarbons, while lignin mainly produces CO, CO2 and CH4 etc.(Chen et al., 2008). In the present work, the experimental results are presented and elucidated as follows; Figure 3 shows the concentrations of CO, CO2 CH4 and Air (N2+O2) from pine wood gas product. On the range of temperature between 300 to 400oC the gas mixture mainly composed of CO and together with CO2 and the some Air(N2+O2). The origin of the CO and the CO2 are mainly dependent on degradation of hemi-cellulose and cellulose. On the other hand, CO and CO2 evolution at higher temperature can be due to the lignin degradation (Yang et al., 2007; Williams and Besler, 1996). Over the range of temperature between 300 to 500oC, the CO2 content slightly decreased as the temperature increased likewise, CO content obviously decreased as the temperature 9 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี increased. After that, with the temperature increased further, CO2 decreased whilst CO quite stable. It is obviously that the increase of the temperature favours the methane (CH4) production, whereas the Air (N2+O2) decreases. The formation of CH4 was occurred due to the degradation of lignin, since their concentration increased as degradation process at high temperatures. The formation of CH4 was due to the release of methoxy groups, involving C-C rupture, and it was controlled by hydrogen transfer reaction (Sukiran, 2008). The higher heating value (HHVg, MJ/Nm3) (Nm3 = normal cubic meter) of the dry pyrolysis gas product can be calculated from Equation(2). HHVg = Xi Hi (2) where; Xi is volume proportional of specie i and Hi is higher heating value of specie i of pyrolysis gas (CO, CH4), where as CO = 13.1 MJ/Nm3 and CH4 = 41.2 MJ/Nm3 ( Higman and van der Burgt, 2008). From Equation (2), it is obviously that methane’s coefficient has the maximum effect in the HHVg. Figure 4 shows the higher heating value of pyrolysis gas of pine wood sample. The higher heating value increases rapidly with increasing of the temperature. Pine wood produces higher yields of gas rich in pyrolysis gas (CO + CH4) and gave a gas product with higher energy content (~15.42 MJ/Nm3 at the temperature of 600oC). A gas product with energy content between 12 - 15 MJ/Nm3 belongs to a medium level gas fuel, which can be used directly in internal combustion engines, gas turbines and steam boilers for power production (Yang et al., 2006). 10 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Conclusions It shows that for the above time-temperature history, decomposition of the wood is first observed at about 180oC and becomes rapid from 250oC onwards. Weight loss increases with temperature. Most of the devolatilisation takes place between 250 and 450oC. Beyond 450oC, the rate of decomposition becomes gradually stable. The results show that the batch fixed-bed pyrolyser described can be used with success on the pilot scale to pyrolyse biomass residues. Therefore, this preliminary study shows that the development of a continuous pyrolysis process is possible. The study of effect of heating rate on pyrolysis product distribution had shown that at the lower heating rate (10oC/min) is better condition than higher heating rate (50oC/min) for pyrolysis operation for char yield production. On contrary, at the higher heating rate was suitable pyrolysis operation condition to produce liquid and gas yield products. Because of at higher heating rate, heat and mass transfer limitation in particles was eliminated and results an increasing of liquid and gas products. The pyrolysis gas can in turn be further purified to syngas, which mainly composed of carbon monoxide, methane, and used directly to fire processes such as kilns, as fuel in steam boilers, and increasingly as a gaseous fuel in internal combustion engines and gas turbines. It is noticeable that the temperature is crucial for the overall biomass pyrolysis process. Acknowledegements The authors would like to thank RMUTI Thailand for providing the financial support for the research study and Heat and Power Engineering Faculty laboratory of TPU Russia for providing necessary facilities for experiment. 11 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี References Gheorghe, C., Marculescu, C., Badea, A., Dinca, C., and Apostol, T. (2009). Effect of pyrolysis conditions on bio-char production from biomass. Proceeding of the 3rd WSEAS International Conference on Renewable Energy Sources; Bucharest, Romania, p. 239-241. Bridgewater, A.V., Meier, D., and Radlein, D. (1999). An overview of fast pyrolysis of biomass, J. Org. Geochem., 30:1479-1493. Maschio, G., Koufopanos, C., and Lucchesi, A. (1992). Pyrolysis, a promising route for biomass utilization. J. Bioresour. Tech., 42(3):219-231 Yanik, J., Kornmayer, C. Saglam, M., and Yuksul, M. (2007). Fast pyrolysis of agricultural wastes: Characterization of pyrolysis products, J. Fuel Proc. 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Drying and pyrolysis of wood particles: experiments and simulation. J. Anal. Appl. Pyro., 70(2): 233–250. Rajvanshi, A.K. (1986). Biomass Gasification. In: Alternative Energy in Agriculture. Goswami, D.Y., (eds). p. 83-102. Available from: http://nariphaltan.virtualave.net/Gasifier.pdf Sheng, C. and Azevedo, J.L.T. (2005). Estimating the higher heating value of biomass fuels from basic analysis data. J. BiomBioe., 28: 499-507. Chen, G., Yu, Q., and Sjostrom, K. (1997). Reactivity of char from pyrolysis of birch wood. J. Anal. Appl. Pyro., 40-41: 491-499. Sensoz, S., Demiral, I., and Gercel, H.F. (2006). Olive bagasse (Olea europea L.) pyrolysis. J. Bioresour. Tech., 97: 429-436. Luo, Z., Wang, S., Liao, Y., Gu, Y., and Cen, K. (2004). Research on biomass fast pyrolysis for liquid fuel. J. BiomBioe., 26: 455-462. Chen, Y., Duan, J., and Luo, Y.H. (2008). Investigation of agricultural residues pyrolysis behavior under inert and oxidative conditions. J. Anal. Appl. Pyro., doi: 10.1016/j.jaap.2008.07.008. Yang, H., Yan, R., Chen, H., Lee, D.H., and Zheng, C. (2007). Characteristics of hemicelluloses, cellulose lignin pyrolysis. J. Fuel., 86(12-13): 1781-1788. Williams, P.T., and Besler, S. (1996). The influence of temperature and heating rate on the slow pyrolysis of biomass. J. Renew. Energ., 7(3): 233-250. Sukiran, M.A. (2008). Pyrolysis of oil plam empty fruit bunches using the quartz fluidized fixed bed reactor, [MSc. thesis]. Faculty of science, University of Malaya, Kualalumpur, Malasia, 122p. 13 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Higman, C. and van der Burgt, M. (2008). Gasification. 2nd ed. Elsevier, Oxford OX2 8DP, UK, 391p. Yang, H., Yan, R., Chen, H., Lee, D.H. Liang, D.T., and Zheng, C. (2006). Pyrolysis palm oil wastes for enhanced production of hydrogen rich gases, J. Proc. Tech., 87:935-942. 14 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Figure 1. Experimental set up 15 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Effect of heating rate on pyrolysis product yields from Pine wood (Siberian cedar) 85 80 75 Liquid at 10 oC/min Char at 10oC/min Gas at 10 oC/min Liquid at 50 oC/min Char at 50 oC/min Gas at 50 oC/min Product yield (mass %) 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 200 250 300 350 400 450 500 550 600 650 o Temperature, C Figure 2. Effect of temperature on pyrolysis product at different heating rate 16 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Effect of temperature on gas composition from Pine wood (Siberian cedar) 80 Air (N2+O2) 70 CO Gas composition ( Vol. % ) CH4 60 CO2 50 40 30 20 10 0 -10 250 300 350 400 450 500 550 600 650 o Temperature ( C ) Figure 3. Effect of temperature on pyrolysis gas composition at heating rate of 50 oC/min 17 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Effect of temperature on higher heating value of pyrolysis gas from Pine wood 16 Higher heating value, MJ/Nm3 15 14 13 12 11 10 9 8 250 300 350 400 450 500 Temperature, oC 550 600 650 Figure.4. Effect of temperature on higher heating value of pyrolysis gas 18 Format checking: June 22, 2011 ขอให้แก้ไขในไฟล์น้ ี Table 1. Main characteristics of the pine wood, wt% dry basis Characteristics Proximate analysisa Moisture content Volatile matter Fixed carbon Ash Ultimate analysis C H Ob N S Empirical formula H/C molar ratio O/C molar ratio Calorific value (MJ/kg) Pine wood 13.76 79.41 19.11 1.47 47.30 5.38 45.92 1.40 N.D. CH1.36O0.73 1.36 0.73 18.70 a As received By difference N.D. (Not Detected) b 19