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涂装标准

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于 2004-03-04 22:07

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一、涂装标准的类别

涂装标准从类别上划分可分为:

1、公司标准

如:国际油漆公司高 8787 压水喷射表面处理标准、海洋石油工程公司涂装施工程序等

2、行业标准

如:石油天然气工业标准

3、国家标准

如:GB, BS, DIN, ASTM, Norsok Standard, SSPC

4、地区标准

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如:欧洲标准 ( CEN)

5、国际标准

如:ISO

________________________________________

EACA Coatings Engineering & Technology Co.

于 2004-03-05 09:32

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楼上仁兄颇有抛砖引玉的意思,我也来介绍一些具体的标准号,供大家查询:

石油行业标准

SYJ0004-1999 钢质管道及储罐防腐蚀工程设计规范

SY4058-93 埋地钢质管道外防腐层和保温层现场补伤施工及验收规范

SY/T0007-1998 钢质管道及储罐腐蚀控制工程设计规范

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SY/T0063-99 管道防腐层检漏试验方法

SY/T0087-95 钢质管道及储罐腐蚀与防护调查方法标准

SY/T0407-1997 涂装前钢材表面预处理规范

SY/T0447-96 埋地钢质管道环氧煤沥青防腐层技术标准

SY/T4091-1995 滩海石油工程防腐蚀技术规范

SYJ30-87 埋地钢质 http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.html 管道

及储罐防腐蚀工程基本术语

Q/CNPC37-2002 非腐蚀性天然气输送管内壁覆盖层推荐做法

________________________________________我是一个油漆工......

于 2004-03-05 09:33

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下列国家标准,涉及了防腐蚀的各种要求:

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GB8923 涂装钢材表面锈蚀等级和除锈等级(相对国际标准 ISO 8501-1:1988)

GB6060.5 表 面 粗 糙 度 比 较 样 板 抛 ( 喷 ) 丸 、 喷 砂 加 工 表 面 ( 相 对 国 际 标

准.ISO8503-2 :1995) GB6484 铸钢丸

GB6485 铸钢砂

GB/T13312 钢铁件涂装前除油程度检验方法(验油试纸法)

HG/T 3656 钢结构桥梁漆

JB/Z350 高压无气喷涂典型工艺

GB1764 漆膜厚度测定法

GB/T 5210 涂层附着力的测定法,拉开法

GB/T 1771 色漆和清漆耐中性盐雾性能的测定(相对国际标准 ISO 7253:1984)

GB/T 1865 色漆和清漆人工气候老化和人工辐射曝露(相对国际标准 ISO 11341:1994)

GB/T1740 漆膜耐湿热测定法

GB7692 涂装作业安全规程涂漆前处理工艺安全

GB6514 涂装作业安全规程涂漆工艺安全

GB/T15957-1995 大气环境腐蚀性分类

________________________________________我是一个油漆工......

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://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlpar epoxy

编辑

积分: 531

发帖: 311

来自: 广州

于 2004-03-05 09:34

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附着力测试标准

ISO 2409:1972 色漆和清漆-划格法测试

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ISO 4624:1978 色漆和清漆-附着力拉开法测试

ASTM D 3359-87 胶带纸附着力标准测试法

________________________________________我是一个油漆工...... epoxy

编辑

积分: 531

发帖: 311

来自: 广州

于 2004-03-05 09:34

________________________________________

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ASTM D 5162-01 标准操作规程-金属底材上不传导型保护用涂料的不连续性(漏涂)测试

NACE RP 0188-99 标准测试规程-保护用涂料的不连续性(漏涂)测试法

无机富锌漆的 MEK 测试

ASTM D 4752-87 无机硅酸富锌漆的耐 MEK 溶剂擦拭标准测试法

________________________________________我是一个油漆工......

于 2004-03-05 09:44

________________________http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.html____

____________

国际上常用的相关标准有:

1、新钢材表面锈蚀等级 --- ISO 8501-1:1988 / SSPC Vis

2、已有涂层表面的锈蚀等级 --- ISO4628 / ASTM D610

3、底材表面可溶性盐的检测 --- ISO8502-6

4、表面处理等级 --- ISO8501:1988 / SSPC SP / DIN 55928

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5、表面粗糙度 --- ISO8503 / ASTM D 4417 / RUGOTEST No.3

6、喷砂磨料标准 --- ISO11124/ 11125/ 11126/ 11127

7、底材表面灰尘 --- ISO8502-3

8、干膜厚度的测量 --- SSPC PA2 / DIN 55929 / ISO2808

9、附着力 --- ISO4624 / SIS184171 / ASTM D3359 / ISO2409

10、无机富锌底漆固化程度 --- ASTM D4752

11、针孔检测 --- DIN 55670

12、已有涂层的评估 --- ISO4628 / ASTM D714

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EACA Coatings Engineering & Technology Co.

于 2004-03-05 09:46

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表面处理相关标准

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除锈程度

ISO8501-1/ISO8501-2/SSPC SP

底材表面清洁程度

ISO8502-1~9

表面粗糙度 http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlISO8503/ASTM D4417/RUGOTEST

No.3

喷砂磨料标准

ISO11124/ISO11125/ISO11126/ISO11127

________________________________________

EACA Coatings Engineering & Technology Co.

于 2004-03-05 09:48

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表面处理 --- 除锈程度

ISO8501-1:1988

锈蚀等级 (Rust Grades)

A:钢表面完全被粘附的氧化皮覆盖,极少量或无可见锈 B:钢表面被氧化皮和锈覆盖

C:钢表面完全被锈覆盖,极少量或无可见点蚀

D:钢表面完全被锈覆盖,可见点蚀

除锈程度

Sa : 喷砂除锈

Sa1/Sa2/Sa2.5/Sa3(SSPC SP7/SP6/SP10/SP5)

St : 手工或动力工具除锈

St2 / St3

Fl : 火焰清洁

AFl/BFl/CFl/DFl

ISO8501-2 --- 已有涂层表面的表面处理等级

P Sa : 已有涂层表面局部彻底的喷砂处理

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P Sa2/P Sa2.5/P Sa3

P St : 已有涂层表面局部手工和动力工具处理

P St2/P St3

P Ma : 已有涂层表面局部机械打磨处理

P Ma

________________________________________

EACA Coatings Engineering

Co.://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlar

于 2004-03-11 19:26

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& Technology

涉及工业防腐行业,SSPC 和 NACE 标准比较全面,内容也丰富,但这些标准在借用时应有所选择,

毕竟有国情差异.我现将 SSPC 和 NACE 标准的大致内容一一介绍给大家,是英文的,讲就着看.

NACE 标准大致有下列几种:

(一)、Recommended Practices

1-1、NACE No. 1/SSPC-SP 5 White Metal Blast Cleaning

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1-2、NACE No. 10/SSPC-PA 6 Fiberglass-Reinforced Plastic (FRP)Linings Applied to

Bottoms of Carbon Steel Aboveground Storage Tanks

1-3、NACE No. 11/SSPC-PA 8 Thin-Film Organic Linings Applied in New Carbon Steel

Process Vessels

1-4、NACE No. 12/AWS C2.23M/SSPC-CS 23.00 Specification for the Application of

Thermal Spray Coatings (Metallizing) of Aluminum, Zinc, and Their Alloys and

Composites for the Corrosion Protection of Steel

1-5、NACE No. 2/SSPC-SP 10 Near-White Metal Blast Cleaning

1-6、NACE No. 3/SSPC-SP 6 Commercial Blast Cleaning

1 - 7 、 NACE No. 4/SSPC-SP

Bruhttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlsh-Off Blast Cleaning

7

1 - 8 、 NACE No. 5/SSPC-SP 12 Surface Preparation and Cleaning of Metals by

Waterjetting Prior to Recoating 1-8、NACE No. 6/SSPC-SP 13 Surface Preparation of Concrete

1-9、NACE No. 8/SSPC-SP 14 Industrial Blast Cleaning

1-10、NACE VIS 7/SSPC-VIS 4 Guide and Visual Reference Photographs for Steel Cleaned by Waterjetting 1-11、RP0100 RP0100-2000 Cathodic Protection of Prestressed

Concrete Cylinder Pipelines

1-12、RP0102 RP0102-2002 In-Line Inspection of Pipelines

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1-13、RP0169 RP0169-2002 Control of External Corrosion on Underground or Submerged

Metallic Piping Systems 1-14、RP0170 RP0170-97 Protection of Austenitic Stainless

Steels and Other Austenitic Alloys from Polythionic Acid Stress Corrosion Cracking

During Shutdown of Refinery Equipment

1-15、RP0176 RP0176-2003 Corrosion Control of Steel Fixed Offshore Structures

Associated with Petroleum Production

://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlar1 - 16 、 RP0177 RP0177-2000

Mitigation of Alternating Current and Lightning Effects on Metallic Structures and

Corrosion Control Systems

1-17、RP0178 RP0178-2003 Fabrication Details, Surface Finish Requirements, and

Proper Design Considerations for Tanks and Vessels to Be Lined for Immersion Service

1-18、RP0180 RP0180-2001 Cathodic Protection of Pulp and Paper Mill Effluent

Clarifiers

1 - 19 、 RP0185 RP0185-96 Extruded Polyolefin Resin Coating Systems with Soft

Adhesives for Underground or Submerged Pipe

1-20、RP0186 RP0186-2001 Application of Cathodic Protection for External Surfaces of Steel Well Casings 1-21、RP0187 RP0187-96 Design Considerations for Corrosion

Control of Reinforcing Steel in Concrete

1-22、RP0188 RP0188-99 Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates 1-23、RP0189 RP0189-2002 On-Line Monitoring of Cooling

Waters

1 - 24 、 RP019http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.html1 RP0191-2002

The Application of Internal Plastic Coatings for Oilfield Tubular Goods and

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Accessories 1-25、RP0192 RP0192-98 Monitoring Corrosion in Oil and Gas Production with Iron Counts

1-26、RP0193 RP0193-2001 External Cathodic Protection of On-Grade Carbon Steel

Storage Tank Bottoms

1-27、RP0195 RP0195-2001 Recommended Practice for Corrosion Control of Sucker Rods by Chemical Treatment 1-28、RP0196 RP0196-96 Galvanic Anode Cathodic Protection of Internal Submerged Surfaces of Steel Water Storage Tanks

1 - 29 、 RP0197 RP0197-97 Standard Format for Computerized Electrochemical

Polarization Curve Data Files

1-30、RP0198 RP0198-98 The Control of Corrosion Under Thermal Insulation and

Fireproofing Materials--A Systems Approach

1 - 31 、RP0199 RP0199-2004 Installation of Stainless Chromium-Nickel Steel and

Nickel-Alloy Roll-Bonded and Explosion-Bonded Clad Plate in Air Pollution Control

Equipmehttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlnt

1-32、RP0200 RP0200-2000 Steel-Cased Pipeline Practices

1-33、RP0273 RP0273-2001 Handling and Proper Usage of Inhibited Oilfield Acids

1-34、RP0274 RP0274-98 High-Voltage Electrical Inspection of Pipeline Coatings

1-35、RP0281 RP0281-98 Method for Conducting Coating (Paint) Panel Evaluation

Testing in Atmospheric Exposures

1-36、RP0285 RP0285-2002 Corrosion Control of Underground Storage Tank Systems by

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Cathodic Protection 1 - 37 、 RP0286 RP0286-2002 Electrical Isolation of

Cathodically Protected Pipelines

1 - 38 、 RP0287 RP0287-2002 Field Measurement of Surface Profile of Abrasive

Blast-Cleaned Steel Surfaces Using a Replica Tape

1-39、RP0290 RP0290-2000 Impressed Current Cathodic Protection of Reinforcing

Steel in Atmospherically Exposed Concrete Structures

1 - 40 、 RP0291 RP0291-96 Care, Handling, and Installation of Internally

Plastic-Coated Oilfield Tubular http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmland Accessories

Goods

1-41、RP0292 RP0292-2003 Installation of Thin Metallic Wallpaper Lining in Air

Pollution Control and Other Process Equipment

1-42、RP0295 RP0295-2003 Application of a Coating System to Interior Surfaces of

New and Used Rail Tank Cars 1-43、RP0296 RP0296-2000 Guidelines for Detection,

Repair, and Mitigation of Cracking of Existing Petroleum Refinery Pressure Vessels in Wet H2S Environments

1-44、RP0297 RP0297-97 Maintenance Painting of Electrical Substation Apparatus

Including Flow Coating of Transformer Radiators

1-45、RP0298 RP0298-98 Sheet Rubber Linings for Abrasion and Corrosion Service

1-46、RP0300 RP0300-2003 Pilot Scale Evaluation of Corrosion and Fouling Control

Additives for Open Recirculating Cooling Water Systems

1-47、RP0302 RP0302-2002 Selection and Application of a Coating System to Interior

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Surfaces of New and Used Rail Tank Cars in Molten Sulfur

Serhttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlvice

1-48、RP0303 RP0303-2003 Field-Applied Heat-Shrinkable Sleeves for Pipelines:

Application, Performance, and Quality Control

1-49、RP0375 RP0375-99 Wax Coating Systems for Underground Piping Systems

1-50、RP0386 RP0386-2003 Application of a Coating System to Interior Surfaces of

Covered Steel Hopper Rail Cars in Plastic, Food, and Chemical Service

1-51、RP0387 RP0387-99 Metallurgical and Inspection Requirements for Cast Galvanic

Anodes for Offshore Applications

1 - 52 、 RP0388 RP0388-2001 Impressed Current Cathodic Protection of Internal

Submerged Surfaces of Carbon Steel Water Storage Tanks

1-53、RP0390 RP0390-98 Maintenance and Rehabilitation Considerations for Corrosion

Control of Atmospherically Exposed Existing Steel-Reinforced Concrete Structures

1-54、RP0391 RP0391-2001 Materials for the Handling and Storage of Commercial

Concentrated (90 to 100%) Sulfuric Acid at http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlAmbient Temperatures

1-55、RP0392 RP0392-2001 Recovery and Repassivation After Low pH Excursions in Open

Recirculating Cooling Water Systems

1 - 56 、 RP0394 RP0394-2002 Application, Performance, and Quality Control of

Plant-Applied, Fusion-Bonded Epoxy External Pipe Coating

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1-57、RP0395 RP0395-99 Fusion-Bonded Epoxy Coating of Steel Reinforcing Bars

1-58、RP0398 RP0398-98 Recommendations for Training and Qualifying Personnel as

Railcar Coating and Lining Inspectors

1-59、RP0399 RP0399-99 Plant-Applied, External Coal Tar Enamel Pipe Coating Systems:

Application, Performance, and Quality Control

1-60、RP0402 RP0402-2002 Field-Applied Fusion-Bonded Epoxy (FBE) Pipe Coating

Systems for Girth Weld Joints: Application, Performance, and Quality Control

1-61、RP0403 RP0403-2003 Avoiding Caustic Stress Corrosion Cracking of Carbon Steel

Refinery Equipment and Piping

1 - 62 、 RP04http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.html72 RP0472-2000

Methods and Controls to Prevent In-Service Environmental Cracking of Carbon Steel

Weldments in Corrosive Petroleum Refining Environments

1-63、RP0475 RP0475-98 Selection of Metallic Materials to Be Used in All Phases of Water Handling for Injection into Oil-Bearing Formations

1-64、RP0487 RP0487-2000 Considerations in the Selection and Evaluation of Rust

Preventives and Vapor Corrosion Inhibitors for Interim (Temporary) Corrosion

Protection

1 - 65 、 RP0490 RP0490-2001 Holiday Detection of Fusion-Bonded Epoxy External

Pipeline Coatings of 250 to 760 ?m (10 to 30 mils)

1-66、RP0491 RP0491-2003 Worksheet for the Selection of Oilfield Nonmetallic Seal

Systems

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1-67、RP0492 RP0492-99 Metallurgical and Inspection Requirements for Offshore

Pipeline Bracelet Anodes

1-68、RP0495 RP0495-2003 Guidelines for Qualifying Personnel as Abrasive Blasters and Coating and Lining

Applicatohttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlrs in the Rail

Industries

1-69、RP0497 RP0497-97 Field Corrosion Evaluation Using Metallic Test Specimens

1-70、RP0502 RP0502-2002 Pipeline External Corrosion Direct Assessment Methodology

1 - 71 、RP0572 RP0572-2001 Design, Installation, Operation, and Maintenance of

Impressed Current Deep Groundbeds

1 - 72、 RP0575 RP0575-2001 Internal Cathodic Protection Systems in Oil-Treating

Vessels

1 - 73 、 RP0590 RP0590-96 Recommended Practice for Prevention, Detection, and

Correction of Deaerator Cracking 1 - 74 、 RP0592 RP0592-2001 Application of a

Coating System to Interior Surfaces of New and Used Rail Tank Cars in Concentrated

(90 to 98%) Sulfuric Acid Service

1-75、RP0602 RP0602-2002 Field-Applied Coal Tar Enamel Pipe Coating Systems:

Application, Performance, and Quality Control

1-76、RP0690 RP0690-98 Standard Format for Collection and Compilation of Data for

Computerized Material

Corrohttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlsion Resistance Database

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Input

1-77、RP0692 RP0692-2003 Application of a Coating System to Exterior Surfaces of

Steel Rail Cars

1-78、RP0775 RP0775-99 Preparation, Installation, Analysis, and Interpretation of

Corrosion Coupons in Oilfield

Operations

1-79、RP0892 RP0892-2001 Coatings and Linings Over Concrete for Chemical Immersion and Containment Service 1-80、SSPC-VIS 2 Standard Method of Evaluating Degree of

Rusting on Painted Steel Surfaces

(二)、Material Requirements

2-1、MR0103 MR0103-2003 Materials Resistant to Sulfide Stress Cracking in Corrosive

Petroleum Refining Environments

2 - 2 、 MR0174 MR0174-2001 Recommendations for Selecting Inhibitors for Use as

Sucker-Rod Thread Lubricants 2-3、MR0176 MR0176-2000 Metallic Materials for

Sucker-Rod Pumps for Corrosive Oilfield Environments

2-4、NACE MR0175/ISO 15156 Petroleum and natural gas industries—Materials for http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmluse in H2S-containing environments in oil and gas production

(三)、Test Method

3-1、TM0101 TM0101-2001Measurement Techniques Related to Criteria for Cathodic

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Protection on Underground or Submerged Metallic Tank Systems

3-2、TM0102 TM0102-2002 Measurement of Protective Coating Electrical Conductance on Underground Pipelines 3-3、TM0103 TM0103-2003 Laboratory Test Procedures for

Evaluation of SOHIC Resistance of Plate Steels Used in Wet H2S Service

3-4、TM0169 TM0169-2000 Laboratory Corrosion Testing of Metals

3-5、TM0172 TM0172-2001 Determining Corrosive Properties of Cargoes in Petroleum

Product Pipelines

3-6、TM0173 TM0173-99 Methods for Determining Quality of Subsurface Injection Water

Using Membrane Filters 3 - 7 、 TM0174 TM0174-2002 Laboratory Methods for the

Evaluation of Protective Coatings and Lining Materials on Metallic Substrates in

Immersion Service

3 - 8 、 TM0177 TM0http://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.html177-96

Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and Stress

Corrosion Cracking in H2S Environments

3-9、TM0183 TM0183-2000 Evaluation of Internal Plastic Coatings for Corrosion

Control of Tubular Goods in an Aqueous Flowing Environment

3-10、TM0185 TM0185-2000 Evaluation of Internal Plastic Coatings for Corrosion

Control of Tubular Goods by Autoclave Testing

3-11、TM0186 TM0186-2002 Holiday Detection of Internal Tubular Coatings of 250 to

760 ?m (10 to 30 mils) Dry-Film Thickness

3-12、TM0187 TM0187-2003 Evaluating Elastomeric Materials in Sour Gas Environments

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3-13、TM0190 TM0190-98 Impressed Current Laboratory Testing of Aluminum Alloy

Anodes

3 - 14 、 TM0192 TM0192-2003 Evaluating Elastomeric Materials in Carbon Dioxide

Decompression Environments 3-15、TM0193 TM0193-2000 Laboratory Corrosion Testing of Metals in Static Chemical Cleaning Solutions at

Temhttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlperatures Below 93°C

(200°F)

3-16、TM0194 TM0194-94 Field Monitoring of Bacterial Growth in Oilfield Systems

3-17、TM0196 TM0196-96 Chemical Resistance of Polymeric

3-18、TM0197 TM0197-2002 Laboratory Screening Test to Determine the Ability of

Scale Inhibitors to Prevent the Precipitation of Barium Sulfate and/or Strontium

Sulfate from Solution (for Oil & Gas Prod. Systems)

3 - 19 、 TM0198 TM0198-98 Slow Strain Rate Test Method for Screening

Corrosion-Resistant Alloys (CRAs) for Stress Corrosion Cracking in Sour Oilfield

Service

3-20、TM0199 TM0199-99 Standard Test Method for Measuring Deposit Mass Loading

(Deposit Weight Density) Values for Boiler Tubes by the Glass-Bead-Blasting Technique

3-21、TM0284 TM0284-2003 Evaluation of Pipeline and Pressure Vessel Steels for

Resistance to Hydrogen-Induced Cracking

3 - 22 、 TM0286 TM0286-2001 Cooling Water Test Unit Incorporating Heat

Thttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlransfer Surfaces

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3-23、TM0294 TM0294-2001 Testing of Embeddable Impressed Current Anodes for Use in Cathodic Protection of Atmospherically Exposed Steel-Reinforced Concrete

3 - 24 、 TM0296 TM0296-2002 Evaluating Elastomeric Materials in Sour Liquid

Environments

3-25、TM0297 TM0297-2002 Effects of High-Temperature, High-Pressure Carbon Dioxide

Decompression on Elastomeric Materials

3-26、TM0298 TM0298-2003 Evaluating the Compatibility of FRP Pipe and Tubulars with

Oilfield Environments 3-27、TM0299 TM0299-99 Corrosion Control and Monitoring in

Seawater Injection Systems

3-28、TM0374 TM0374-2001 Laboratory Screening Tests to Determine the Ability of

Scale Inhibitors to Prevent the Precipitation of Calcium Sulfate and Calcium

Carbonate from Solution (for Oil & Gas Prod. Systems)

3-29、TM0384 TM0384-2002 Holiday Detection of Internal Tubular Coatings of Less

Than 250 ?m (10 mils) Dry-Filhttp://doc.xuehai.net/ba5feb768ca1e65a02806a2f6.htmlm

Thickness

3-30、TM0397 TM0397-2002 Screening Tests for Evaluating the Effectiveness of Gypsum

Scale Removers

3-31、TM0398 TM0398-98 Laboratory Corrosion Testing of Metals in Static Chemical

Cleaning Solutions at Temperatures Above 100°C (212°F)

3-32、TM0399 TM0399-99 Standard Test Method for Phosphonate in Brine

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3-33、TM0497 TM0497-2002 Measurement Techniques Related to Criteria for Cathodic

Protection on Underground or Submerged Metallic Piping Systems

3-34、TM0498 TM0498-2002 Standard Test Methods for Measuring the Carburization of

Alloys Used for Ethylene Cracking Furnace Tubes

3-35、TM0499 TM0499-99 Immersion Corrosion Testing of Ceramic Materials

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