MOE COMPLIANCE CHECKLIST FOR EASA PART-145 APPROVED ORGANISATIONS (Based on EASA Part-145 and UG.CAO.00024-001) Name of the Approved Organisation Approval Reference Contact Name and Position in the Organisation First Approval Date Part-1 MAINTENANCE ORGANISATION DATA : : : : Part-2 MOE INFORMATION Document Reference Issue Number Revision/Amendment Number Date of Revision Reason For Revision : : : : : (Note 1: Document reference is the document reference code used within the company; it should be stated in the MOE) Part-3 RESPONSIBLE PERSONS Name of Accountable Manager Name of Quality Manager Name of Maintenance Manager Name of Line Maintenance Manager Name of Shops Manager : : : : : Holding Form-4 Holding Form-4 Holding Form-4 Holding Form-4 Holding Form-4 (Note 1: Name and positions of the post holders should be cross checked with the information stated in MOE) (Note 2:Please either tick ( ) the box if satisfied or cross ( ) the box if not satisfied) Part-4 ATTACHED DOCUMENTS Presence Form 2 Form 3 Scope of Work CS List Sup ort Staff List Contracted Maintenance Organisations List Capability List Contracted Operators List Line station List Subcontractor List Form # & Revision # ( If Seperate Document) Compliance Remarks (Check also the cross reference in MOE) : : : : : : : : : : (Note 1: Please either tick () the box if satisfied or cross () the box if not satisfied) (Note 2: Check the compliance, if there is a non-compliance, state in the remarks) DGCA MOE Checklist Page 1 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Part-5 MOE Cover Page Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Cover page should specify: Part 145 Maintenance Organisation Exposition; The name of the organisation (defined on the EASA Form 3) The address, telephone, fax numbers and e-mail address of the Head Office The copy number from the distribution list The approval reference of the PART 145 organisation Each page of MOE should be cover; the name of the organisation the issue number of the MOE the amendment/revision number of the MOE the date of the revision the chapter of the MOE the page number the name of the document "Maintenance Organisation Exposition” Check the approval of the previous revision This information may be added in header or footer Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Part-6 MOE Part-0 INTRODUCTION Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Foreword Table of content MOE 0.1 List of effective pages MOE 0.2 List of issues / amendments or record of revision MOE 0.3 Where a Part is not used it should be shown in the Exposition as Not Applicable. This list of issue/amendments should allow traceability from the previously approved version. Internal organisation approval page signed by MM (Maintenance Manager), QM (Quality Manager) DGCA MOE Checklist Page 2 of 40 Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Documented Additional items to be reviewed Conformity Comments Ref. and AM (Accountable Manager) Internal approval statement Title, name, date and signature This section should cover previous revision information. Revision highlights / Summary of changes the Effective date of the current revision The effective date is the date that the amendment introduced in this amendment takes effect The effective date can be established just prior to the final approval of the MOE by EASA or just after. This is in order to obtain the necessary time to incorporate the amendment e.g. to train personnel, print forms etc. Distribution list MOE copy number Location of copies Holders of the copies Format of copies (CD-ROM, Paper, EDP etc.) Abbreviation, terminology and definitions MOE 0.4 Cross reference list from the MOE to AMC 145.A.70(a), if applicable Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Part-7 MOE Part-1 MANAGEMENT Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Corporate Commitment by the AM When the AM is not the CEO of the organisation then such CEO shall countersign the statement Signed by AM Date Accountable Manager and (quote position) For and on behalf of (quote organisation name) DGCA MOE Checklist MOE 1.1 Part 145.A.30 (a) (c) (e) (g) / AMC 145.A.30 (a) - Part 145.A.70 (a) / AMC 145.A.70 (a)GM 145.A.70 (a) Part 145.A.90 (a) Yes No N/A Yes No N/A Sample of statement is in GM 145.A.70(a) that may be used. Any modification to the statement must not alter its intent. Should be re-signed for each AM changes and for each modification to the statement. Page 3 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Quality and Safety Policy The Quality and Safety Policy should, as a minimum, include a statement committing the organisation to: Apply human factors principles Encourage personnel to report maintenance related errors/incidents to meet Part-145 requirements Recognise safety as a prime consideration in all activities at all times for all the staff within the organisation Recognise that compliance with procedures, quality standards and regulations is the duty of all personnel Recognise the need for all personnel to cooperate with the quality auditors In addition the statement may commit to: Ensure that safety standards are not reduced by commercial imperatives Ensure good use of resources and pay particular attention to carry out correct maintenance at the first attempt Train all organisation staff to be aware of human factors and set a continuous training programme in this field MOE 1.2 Management Personnel The titles and names of the senior persons mentioned in PART 145.A.30 (a)(b)(c). The Part145 functions may be subdivided under individual managers or combined in any number of ways e.g. Base, Line and Workshop Managers under one “Maintenance Manager” Accountable Manager Quality Manager Base Maintenance Manager Line Maintenance Manager Workshop Maintenance Manager Responsible Level 3 for NDT (if applicable – D rating) List who deputises for Maintenance Managers in case of lengthy absence. Every nominated deputy should be able to demonstrate to EASA similar level of qualification and experience. Issuance of deputy Form 4 is recommended MOE 1.3 DGCA MOE Checklist Part 145.A.30 (a) - Part 145.A.65 (a) / AMC 145.A.65 (a) - Part 145.A.70 (a) 2 Yes No N/A Yes No N/A Yes No N/A Yes No N/A In addition to these ask for; Ensure that maintenance procedures are kept current to reflect best practice within the organisation Reporting of maintenance related errors/incidents is “penalty free” or “no blame” Quality standards are the responsibility of all personnel and it is hence their duty to comply with this policy, to strive to both maintain and improve quality standards at every opportunity Part 145.A.30 (b) 1, 2, 3, 4, (c) / AMC 145.A.30 (b) 1,2,7,8 - Part 145.A.70 (a) 3 This list comprises the minimum Senior Personnel in a medium to large organisation, for which the EASA would require an EASA Form 4 to be completed. Form 4 is not mandatory for the Accountable Manager the issuance of such a form remains the easiest way to demonstrate his knowledge of Part 145 as required. Other posts may be added if desired but it should be clearly shown whether or not they are considered as "management" for EASA Form 4 Page 4 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. purposes. Duties and Responsibilities of Management Personnel Accountable Manager Quality Manager Base Maintenance Manager Line Maintenance Manager Workshop Manager Responsible Level 3 for NDT (if applicable – D rating) Other section manager as determined by the organisation MOE 1.4 Part 145.A.30 (a) 1, 2, 3 (c) / AMC 145.A.30 (a) (b) 3,4,5,6 (c) - Part 145.A.35 (i) / AMC 145.A.35 (a) 2 AMC 145.A.45 (d) - Part 145.A.65 (a) (c) 2 / AMC 145.A.65 (a) (c) (2) (4) - Part 145.A.70 (a) 1, 2 - Part 145.A.90 (a) Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Any additional duties and responsibilities may be added provided that they do not conflict with those of the other management personnel To assist in the assessment of competence, Job description are recommended for each job role (see 3.14 and AMC 145.A.30 (e)) Management Organisation Chart Showing associated chains of responsibility of the senior persons specified in Chapter 1.3. The Form 4 holders should be identified in the chart The names of the management personnel may be included in the boxes of the organisation chart but this is optional MOE 1.5 This paragraph shall detail the scope of the national licence by comparison to EASA C, B1, B2 and A categories certifying staff. Base certifying staff – category C Base maintenance support staff Line certifying staff – category A, B1 and B2 Engine shop certifying staff Component certifying staff Certifying staff under D rating, specialised services MOE 1.6 DGCA MOE Checklist Quality system is required to be "independent" Part 145.A30 (b) (c) / AMC 145.A.30 (b) 2 - Part 145.A.70 (a) 5 Each nominated person must report ultimately to the Accountable Manager (directly or via either the base maintenance manager, the line maintenance manager, the workshop manager or the quality manager as applicable). The Quality manager should directly report to the AM. Part 145.A.30 (g) (h) - Part 145.A.35 (j) / AMC 145.A.35 (j) - Part 145.A.70 (a) 6 / GM 145.A.70 (a) 3 For larger organisation with frequent changes to CRS staff, it is possible to cross-refer from this paragraph 1.6 to another record (including a computer record) where a list of the certifying and support staff is kept. In this case an explanation of where the list is maintained and how it is updated Page 5 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. should be stated in MOE. This paragraph should detail the management of the list(s). The list must be send to EASA/DGCA when amended. If the list is incorporated in an appendix or separate from the basic MOE, it should be approved (directly by the EASA or by the organisation through a procedure which has been approved by the EASA). List of certifying staff and B1 and B2 support staff – must include as applicable Full name of the certifying staff Identification number of the authorisation Function Scope/limitation of authorisation Date of first issue and expiry Certifying staff of any line maintenance station located in EU Member States must be qualified in accordance with Part 66. Manpower resources Base maintenance o Maintenance- Aircraft / stores Component maintenance (workshops) Line maintenance o Station resources o En-route arrangements Technical support staff o Engineer, o Production Planning o Administration Part Store staff Subcontracted services o Full time o On-demand Specialised activities Quality Department/auditing Etc. Facilities Base maintenance facilities o Hangar accommodation o Specialised workshops o Environmental provisions DGCA MOE Checklist The Certfiying staff assessment check list shall be attached to the list of certifying staff for approval submission. MOE 1.7 Part 145.A30 (d) / AMC 145.A.30 (d) - Part 145.A.70 (a) Yes No N/A Yes No N/A Yes No N/A Yes No N/A The resources described must justify the grant of approval as defined in paragraphs 1.8 (facilities to be approved) and 1.9 (scope of work) in sufficient detail to explain the support at each site and for each function as required by Part 145.A.30(d). Numbers of personnel should be given in general terms so that a clear picture is given without the need for amendment as a result of routine staff fluctuations, but able to highlight any significant re-deployment or loss of staff. MOE 1.8 Where the approval is sub-divided into sites or different major functions the resources should be related to each site and function. Resources do not only mean numbers, it also means qualifications and competence Part 145.A.25 (a) (b) (c) 1, 2, 3,4,5,6, (d)/ AMC 145.A.25 (a) 1,2,3,4 (b) (d) 1,2,3 - Part 145.A.70 (a) 8,15 - Part 145.A.75 (d) Page 6 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. o All sites should be covered, however, a different emphasis can be placed on sites of different importance, for example, those sites mentioned in the approval document, will need detailed description. Other significant sites, such as principal (over-night) line stations must be clearly described while en-route stations at which minor line maintenance tasks are performed may be briefly covered. The level of detail required in each case will vary with the scope of work Office accommodation for: (planning, technical records, quality, technical reference area, storage, etc) Line maintenance facilities, at each location, as appropriate (see base facilities) Component maintenance facilities Layout of premises Work away from main base / workshop (subcontract) Where the accommodation is not owned by the organisation, as in the case of a hangar where access is rented or shared, proof of tenancy/access may be required The "hangar visit plan" should made available to commercial transport operators supported by organisation where the size of accommodation gives rise questions of adequacy of space be air the the to The system of protection against weather, dust and other airborne contaminants (paint, smoke...), ground water protection, heating/air conditioning, lighting, noise protection, safety system (limited accesses, fire, staff security...) should be described either in the diagram or in the associated text. 1.9 Scope of Work Aircraft/helicopter Maintenance (Base – Line) o For each approved site, the list should cover rating, TC holder, A/C Model, Limitation, Maintenance Level, Base&/or DGCA MOE Checklist MOE 1.9 In accordance with AMC 145.A.25 (a) 3, for line maintenance of aircraft, hangars may be required. In this case the availability of a suitable hangar shall be demonstrated, particularly in the case of inclement weather for minor scheduled work and lengthy defect rectification. Part 145.A.20 / AMC 145.A.20 Part 145.A.42 (c) - Part 145.A70 (a) 9 - Part 145.A.75 (a) (b) (c) (d) (e) Part 145.A.80 / AMC 145.A.80 Page 7 of 40 Yes No N/A Yes No N/A Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. This part must be in compliance with EASA Approval Certificate (Form-3) and/or EASA Form 2. Line o The limitation must include the engine type. o Refer to Appendix I to AMC to Part-66 for A/C Model and limitations. o the word “Series” should be deleted Engine maintenance o The list should cover rating, engine/APU model, Limitation, Maintenance Level. o when the maintenance performed under B1 or B3 rating is limited to boroscoping inspections, the MOE should specify the engine/APU types associated to the boroscoping technique limitation, o as some engines may be installed also by STC, should be added only the engine agreed for Component maintenance o Rating, ATA Chapter, P/N, Designation, Reference CMM, Level of Maintenance and workshop should be stated in the list. o if some C ratings are not used, the line remains empty, o If separate capability list is used, the list should cover rating, ATA chapter, Designation and “ a statement referring to cap. List. In P/N column. Specialised services maintenance o The list should cover rating, limitation and detail of limitation. Fabrication of parts iaw 145.A.42 (c) (procedure in 2.24) Notification Procedure to the Authority Regarding Changes to the Organisation's Activities / Approval / Location / Personnel. Changes that must be notified are: Name of the organisation Approved maintenance locations / bases Addition or cancellation of approved maintenance location / bases Change of Accountable Manager Change of nominated personnel Change of Quality Manager Any changes in company activities that DGCA MOE Checklist This paragraph must show the range of work carried out at each approved site within the scope of the approval. This section should also relate to paragraphs 1.8 & 5.3 in such a way that it can be clearly seen which specific tasks are performed at which locations. In case of unforeseen maintenance such as but not limited to major repairs and modifications that is not already described within this chapter, the AMO shall contact the EASA. Where an Organisation does not hold a D1 rating but carries out NDT tasks in the “course of maintenance” under A, B and C rating, the scope of the NDT must be however detailed in this paragraph. Each specialised maintenance tasks such as but not limited to painting, welding shall be detailed in this chapter. MOE 1.10 Part 145.A.15 (a) / AMC 145.A.15 Part 145.A30 (a) (b) - Part 145.A.70 (a) 10 / GM 145.A.70 (a) 9 - Part 145.A.85 / AMC 145.A.85 Yes No N/A Yes No N/A EASA approval is based on the management, organisation, resources, facilities and scope of work described in this Part 1 of the Exposition. Any significant change therefore affects the conditions under which the approval was granted and has been Page 8 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. allowed to continue. According to § 145.A.85 this part of the Exposition must show how the company would notify EASA/DGCA of the above items: In accordance with PART 145.A.85 and AMC 145.A.15, the procedure must specify when and how (notification and submission process) the organisation will advise EASA of any reportable changes to the organisation prior to taking place or at the earliest opportunity if unforeseen. could affect the scope of approval as per EASA Form 3 or MOE chapter 1.9, including capability lists and related to: o Facilities o Equipment o Tools o Material o Maintenance data o Procedures o Work scope o Certifying staff Exposition Amendment Procedures (including, delegated procedures) Person responsible for amending the Exposition. o Normally the Quality Manager is responsible for the monitoring and amendment of the Exposition, including associated procedures manuals, and the submission of proposed amendments to the EASA/DGCA Sources of proposed amendments within the organisation Internal approval process o Verifying and validation of amended procedures before use (AMC 145.A.65(b) 2.) o MM, QM and AM sign the DGCA MOE Checklist MOE 1.11 For initial approval and change of approval applications, a statement signed by the Organisation Quality Manager shall always be provided (before EASA/DGCA audit takes place) confirming that processes, areas and personnel subject to the application have been reviewed and audited showing satisfactory compliance with all applicable Part 145 requirements. The relevant audit report shall be provided to EASA/DGCA on request. Part 145.A.70 (a) 11, (b) (c) / GM 145.A.70 (a) 6, 7 - Part 145.A.85 Yes No N/A Yes No N/A Indirect approval delegation is to be based upon the ability of the Quality System to deal adequately with the Part 145 requirements. This ability cannot be therefore demonstrated at the time of the initial approval. Therefore an indirect approval procedure cannot be detailed in the MOE before the first 2 year period has been completed. In any case the EASA/DGCA must continue to receive a copy and acknowledge receipt of all such minor changes when “indirectly” approved. Page 9 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. internal approval page, Approval process with EASA Revision acknowledge receipt process Definition of minor amendments to the Exposition that can be amended without the prior approval of the EASA, if applicable and agreed In case of minor amendment the Quality Manager may be delegated for indirect approval provided the appropriate procedure within this paragraph of the MOE is approved by EASA. Summary of documents, including "lower order" documents, constituting the total Exposition, if applicable Procedures for the control and amendment of capability list Procedure for the control and amendment of the list of certifying and support staff Effective date of the amendment o After EASA has approved the amendment the date when the amendment will take effect need to be determine, sometime to allow time to train personnel, print forms and/or distribute the revision so all personnel needed at different stations have received the revision at the date it is effective Part-8 MOE Part-2 MAINTENANCE PROCEDURES Content MOE Additional items to be reviewed Documented Part 145.A.42 (a) / AMC 145.A.42 (a) - Part 145.A.70 (a) 12, 14, 16 - Part 145.A.75 (b) / AMC 145.A.75 (b) Yes No N/A Conformity Comments Ref. Supplier Evaluation and Subcontract Control Procedure Company Policy - (sources of supplies e.g. constructor, original manufacturer (OEM), distributor approved by the manufacturer, retailer, airline, etc.) Approved Suppliers DGCA MOE Checklist MOE 2.1 Page 10 of 40 Yes No N/A Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.42 (a) 1, 4, 5 (c) / AMC 145.A.42 (a) (b) (c) (d) (e) - Part 145.A.55 (a) - Part 145.A.70 (a) 12, 14, 16 Yes No N/A Conformity Comments Ref. Monitoring of Suppliers and subcontractors o Selection processes for each type of suppliers and subcontractors; o Internal acceptance processes for each type of suppliers and authorisation of subcontractors o Monitoring of the internal authorisations (e.g. scope of authorisation, validity, ...) o Withdraw of the internal authorisation. System for placing orders Monitoring of the list of suppliers and subcontractors versus internal authorisation o Incoming inspection results, audit results, possible internal limitation o Updating of the list o Internal distribution of the list – access / authorisation of computerised list o Assessment of the service provided Monitoring of the related suppliers and subcontractors files Management of the purchase orders according to the approved suppliers/ subcontractors Records of suppliers and subcontractors information o Duration / location o Type of documents (Certificates, audit reports, list of suppliers, incoming inspection results, …) Acceptance / Inspection of Aircraft Components and Materials from Outside Customers Component / Material acceptance procedures o Sources o conformity with company requirements (e.g. type of release requested) o records Incoming inspection o required documentation o compliance with order / condition o Quarantine procedure o Modification Standard and AD compliance o Identification of storage limitation/ life limits Acceptance and incoming inspection of DGCA MOE Checklist MOE 2.2 Yes No N/A For components removed serviceable from aircraft check related AMCs for more information. Page 11 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.25 (d), AMC 145.A.25 (d) 1, 2, 3 - Part 145.A.40 (a) AMC 145.A.42 (b) - Part 145.A.70 (a) 12 Yes No N/A Conformity Comments Ref. components from internal sources e.g. transfer between stores, from the work shops o Conformity with company requirements o Records o Required documentation o Compliance with order / condition o Quarantine procedure o Identification of storage limitation/ life limits Components removed serviceable from aircraft (AMC No 2 to 145.A.50(d)par 2.6 & 2.7) o SOS component Components received from customers for Repair and/or Overhaul etc. Procedure of treatment of a suspected unapproved part « bogus part o Identification o Record o Notification to the Authority o Form used o Notification address to EASA Storage, Tagging and Release of Aircraft Components and Materials to Aircraft Maintenance Procedures for maintaining satisfactory storage conditions (including segregation) of: o Rotable o Perishables, raw material o Flammable fluids o Engines o Bulky assemblies o Record of position in the store (s) System and procedure to control shelf life / Life limit and AD (Part 2.11) / modification standard Special storage requirements (condition and limitation) e.g.: ESD sensitive devices, rubber Tagging / Labelling system and storage areas o Serviceable parts /material o Unserviceable o Robbery o Unsalvageable components (see Part DGCA MOE Checklist MOE 2.3 Page 12 of 40 Yes No N/A Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.40 (a) 1, 2, 3 (b) / AMC 145.A.40 (a) (b) - Part 145.A.70 (a) 12 Yes No N/A Conformity Comments Ref. 145.A.42(d) and M.A.505I(d)I and its AMC) o Quarantine o Batch number o Scrap Disposal of unsalvageable components (see Part 145.A.42(d)) Issue of components to the maintenance process Free-issue dispensing of standard parts (control, identification, segregation) The storage condition and the storage limitation must be based upon manufacturer specifications. Acceptance of Tools and Equipment Evaluation before procurement of tools Acceptance of tools and equipment o Sources o Conformity with organisation requirements o Records / listing Incoming inspection for tools and equipment o Receiving o Required documentation / certification / calibration o Compliance with order / condition o Marking, identification/tagging/release o Verification of necessary control / calibration o Records Alternate tooling and equipment procedure o Approval o Acceptance o approved data used o manufacturing control o records of maintenance data Subcontracted organisation tools and equipment, if applicable Lent / borrowed tools and equipment procedure o See items in acceptance and incoming above DGCA MOE Checklist MOE 2.4 Page 13 of 40 Yes No N/A Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Calibration of Tools and Equipment Control of calibrated tools and equipment System used to list and control calibrated tools and equipment Calibration standard used Calibration interval of different tools Calibration records Control of calibration records Control and listing of un-calibrated tools and equipment (special tools and equipment e.g. contained in manufacture data) Control of tools and equipment in need of servicing e.g. jacks, hydraulic servicing units and etc. Control of personal or loaned calibrated tools MOE 2.5 Part 145.A.40 (a) 1, 2, 3 (b) / AMC 145.A.40 (a) (b) 1, 2 - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A Use of Tooling and Equipment by Staff (including alternate tools) Distribution of tools (e.g. record of user and location) Determining tool serviceability prior to issue Training and control of personnel in the use of tools and equipment –(records of training) Personal (own) instrument / tool / equipment control Lent / borrow tools and equipment control Control of alternate tools o Demonstration of equivalence between design/manufacturing data of alternate tools and the data/features of the tools recommended in the maintenance data of the manufacturers o In-house identification rule of alternate tools (PN, SN) o Alternate tools validation process o Register of alternate tools /tagging/relation between the references of origin tools and alternate tools MOE 2.6 PART 145.A.40 (a) 1, 2, 3 (b) and AMC 145.A.40 (a) (b) 1, 2. Yes No N/A Yes No N/A DGCA MOE Checklist Page 14 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Think of: “Foreign Object” exclusion programme Cleaning programme Individual responsibilities Timescales Waste material disposal Segregation of facilities to prevent cross contamination Yes No N/A Yes No N/A Part 145.A.45 (a) (b) (c) (d) (e) (f) (g) / AMC 145.A.45 (b) 1, 2, 3, 4, 5, 6 (e) - AMC 145.A.45 © 1, 2 (d), (f) 1, 2 (g) 1, 2, 3 - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A Conformity Comments Ref. o o o o Treatment of possible changes of maintenance data according to the new references of alternate tooling (modifications limited to the references of the tooling to be used and/or adaptation of maintenance data regarding alternate tooling) Use/storage/maintenance manuals according to the need In-house approval of each alternate tooling before servicing Storage of the records of alternate tooling Cleanliness Standards of Maintenance Facilities Standard for office facilities Standard for hangar facilities Standard for component workshops ( each bay) Standard for paint shop Standard for battery shop Standard for storage facilities Standard for oil, grease and flammable liquids storage MOE 2.7 Maintenance Instructions and Relationship to Aircraft / Aircraft Component Manufacturer’s Instructions including Updating and Availability to Staff Control of information o Technical library o Subscriptions control o Information held / need regarding the scope of work o Issue / amendment control Technical information amendment procedures o Manuals o Service Information (AD, SB, SIL, etc.) o Distribution: access to the staff Company Technical Procedures / Instructions o Issue / Amendments control o Distribution: access to the staff MOE 2.8 DGCA MOE Checklist This paragraph must describe the management procedure of the technical documentation issued by the authority responsible for continuing airworthiness of the aircraft and components. It should also cover the issue/control of CN, AD, requirements, procedures, operational orders, leaflets by the type certificate holders, STC holders, Part 21 organisations (AMM, CMM, SRM, IPC , WDM, NDT manual, SB, SIL...) and by the Agency. Note: Access to maintenance data by Page 15 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. staff must be in close proximity to the aircraft or component being maintained and readily available. Maintenance documentation o Preparation from approved sources o Work card/worksheet system (AMC 145.A.45 I) o Differentiate disassembly, accomplishment, reassemble and testing o Lengthy maintenance task – supplementary workcard/worksheet o Amendment control o Transfer / transcribe of airworthiness data o Review and identification of amendment status of maintenance instructions o Distribution of airworthiness data: access to the staff Modifying maintenance instruction (145.A.45 (d)) Verification and validation of new procedures where practicable Incorporation of best practice and human factors principles Control of customer supplied maintenance data Incorporation of Fuel Tank Safety concept on maintenance documentation (Job Instruction Cards etc.) Incorporation of CDCCL concept. ED Decision n° 2009/007R o compliance with CDCCL instructions o traceability of CDCCL completion Awareness of Technical Publications, Instructions and Service Information by the staff Repair Procedure Company policy o Sources of repair approval (e.g.: DOA, SRM, etc...) o Internal repairs o External repairs DGCA MOE Checklist MOE 2.9 Part 145.A.45 (a) (b) (c) (d) (e) (f) (g) / AMC 145.a.45 (b) (c) (d) (f) (g) Part 145.A.70 (a) 12 Yes No N/A Yes No N/A This paragraph should refer to the repairs to be carried out not described Page 16 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. in the manufacturers’ documentation. According to PART 145.A.45 (d), the PART 145 organisation may change the maintenance instructions only in accordance with the procedure described in the MOE and provided that the changes do not affect the design of the repairs. o o Work order Maintenance instruction (job cards,..) Control of the scope of work (limitations and conditions) Control system for fabrication of parts, processing and inspection in accordance with Part.145.A.42 (c) Aircraft Maintenance Programme Compliance Maintenance programme variations Corrosion control programme reporting SSI reporting Reliability reporting Maintenance Preparation: o Taking into account Aircraft or Equipment associated maintenance tasks/ work order o Checking of the scope of work according to the Work order o Control of the maintenance documents (list + MM / job cards / series) o Preparation (facilities, staff, material means, tooling...) Maintenance Programme Inspection Standards and FTS, EWIS, CDCCL MOE 2.10 Airworthiness Directives Procedure Company policy o Studying ADs according to the scope of work of the organisation o Selection Ads according to the scope of work of the organisation o Recording Ads according to the scope of work of the organisation o Internal or external Ads’ embodiment (linked to the scope of work) Checking and enforcement of Ads on the equipment managed by the organisation, including the spare parts (stock) Accomplishment of Aircraft or Equipment Ads / work orders specifying the status of the document to be used MOE 2.11 DGCA MOE Checklist Part 145.A.45 (a) (b) (c) (d) (e) (f) (g) / AMC 145.A.45 (b) (c) (d) (f) (g) Part 145.A.70 (a) 12 (b) Yes No N/A Yes No N/A Yes No N/A Yes No N/A It is necessary to make a difference between the activities of management / developing of the maintenance programme on behalf of customers/ air carriers and the one carried out as part of PART 145 agreement. Only the activities above which concern PART 145 organisation works have to be presented in the MOE The maintenance program must always remain the responsibility of the Operator Part 145.A.45 (a) (b) (c) (d) (e) (f) (g) / AMC 145.A.45 (b) 1 - Part 145.A.70 (a) 12 Only the activities which concern PART 145 organisation tasks have to be described in the MOE. Page 17 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.45 (a) (b) (c) (d) (e) (f) (g) / AMC 145.A.45 (b) (c) (d) (f) (g) Part 145.A.70 (a) 12 (b) Yes No N/A Yes No N/A Yes No N/A Yes No N/A Conformity Comments Ref. Awareness of the mandatory character of the associated maintenance data Identification of the mandatory requirement in the maintenance documentation Optional Modification Procedure Company policy o Sources of modification approval (DOA, EASA etc…) o Internal modification o External modification including embodiment of STCs’ Control of the scope of work (limitations and conditions) Control system for fabrication of parts processing and inspection in accordance with Part.145.A.42I already addressed in § 2.9 Control of the fabrication, the inspection assembly and the test of fabricated parts. Maintenance Documentation in use and its Completion Worksheets for non-routine tasks Assembly of work packages for issue to maintenance activity List of maintenance documents which build up a standard work package (e.g. front page with general information, list of tasks required, work cards, associated work DGCA MOE Checklist MOE 2.12 This paragraph should refer to the modifications to be embodied on the aircraft/equipment/engines described in the manufacturers’ documents and the modifications not defined in manufacturers’ documents. According to PART 145.A.45 (d), the PART 145 organisation can only change the maintenance instructions in accordance with a procedure described in the MOE. The follow up of the Optional Modification is the responsibility of the operator who must ask their enforcement on the order sent to the maintenance organisation. MOE 2.13 It is necessary to make a difference between the activities of management / developing/launching of Optional modification on behalf of customers/ air carriers and the one carried out as part of PART 145 agreement. Only the activities above which concern PART 145 organisation works have to be presented in the MOE Part 145.A.45 (e) / AMC 145.A.45 (f) - Part 145.A.55 (a) - Part 145.A.70 (a) 12 This paragraph should refer to the creation of a standard work file and how to complete the work documents/ work cards making up these files. Specific instructions from manufacturer maintenance data Page 18 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Documented Additional items to be reviewed Conformity Comments Ref. orders, …) Worksheet/work card completion Maintenance sign-off o Accomplishment o B1/B2 Support staff Assembly of completed work package for certification Recording of test results and dimensions (AMC 145.A.50(d)) Control and use of customer supplied work card/worksheets Technical Records Control System for control, storage conditions (fire extinguisher system, fire detection, ...) and retrieval of records (paper or computer based) Control of access to records (paper and / or computer based records) Record-keeping systems (essential records) (W/P, TLB…) Lost or destroyed records (reconstruction and EASA acceptance) Provision of records to operator (copy or original W/P, TLB, CRS) Retention of records o Periods o Methods and security Rectification of Defects Arising During Base Maintenance Base maintenance procedure: o Sign-off of base maintenance defects o Records of base maintenance defects Carrying forward defects to future maintenance inputs - (control, accountability, owner acceptance, approved data, ) Analysis of defects and rectification Notification process (when necessary) to the customer, TC holder, State of registry and EASA/DGCA (see 2.18) Report to the operator/ approval of the customer to launch the rectification according to the contract related to considered. DGCA MOE Checklist CDCCL shall be MOE 2.14 Part 145.A.55 (a) (c) 1, 2, 3 / AMC 145.A.55 (c) / GM 145.A.55 (a) 1, 2, 3 - Part 145.A.70 (a) 12 (b) Yes No N/A Yes No N/A MOE 2.15 Incorporation of standard defect rectification in work files, record, control, release certificate and information to the customers are to be dealt with in paragraphs 2.13, 2.14, 2.16, 2.17 Yes No N/A Yes No N/A Page 19 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.30 (g) (h) (i) (j) / AMC 145.A.30 (e) 3, (g) (h) (j) - Part 145.A.35 (a) to (m) / AMC 145.A.35 (a) (b) (e) (f) (g) - Part 145.A.50 (a) (b) (d) (e) (f) / AMC 145.A.50 (a) 1, 2 (b) 1, 2, 3, 4, 5 / AMC 145.A.50 (d) (e) 1, 2, 3 (f) 1, 2 Part 145.A.55 (a) (b) (c) / AMC 145.A.55 (c) - Part 145.A.70 (a) 12 Part 145.A.75 (e) Yes No N/A Conformity Comments Ref. Release to Service Procedure Company procedures (CRS statement) Base maintenance CRS large aircraft Base maintenance CRS other than large aircraft if different from large aircraft Line maintenance CRS Issue of a CRS by flight crew, if applicable Component CRS (issue of Form 1) Component removed as serviceable from an aircraft, issue of EASA Form 1 (AMC 145.A.50 (a)) Issue of a CRS with incomplete work o Enter such fact on the CRS o Operator/owner authority endorse on the certificate o Informing, in writing, EASA (AMC 145.A.50 I 2. NOTE) o Informing, in writing, appropriate person(s) as specified in 145.A.30 (b) (AMC 145.A.50 I 3.) Sign-off after maintenance task completion (see AMC 145.A.65 (b)(3)) CRS should contain the following: o Cross-reference to work packs, if applicable o Reference to maintenance data used, including its revision status (mandatory) o Task(s) specified in the (S)TC holder’s o Task(s) specified in the operator/owner instructions or AMP o Date/FH/Cycles/Landings etc, as appropriate, when such maintenance was carried out o EASA Part-145 approval number The use of abbreviations (“OK” should not be acceptable), capital letters, ball point pen (black or blue) Issue of a one-off certification authorisation CRS Certification authorisation (identity, qualified staff) DGCA MOE Checklist MOE 2.16 Yes No N/A The following cases should be addressed in this paragraph: The impossibility to sign a release certificate that could hazard flight safety (AD owed and not enforced, work carried out not in accordance with the approved data, without approved data, discrepancies that may have consequences on the airworthiness of the aircraft/ equipment/ engine. The temporary fitting an aircraft component without appropriate release certificate in case of AOG in stopover and associated conditions (30 hours of flight, agreement of the customer, acceptable certificate, checking the status of the equipment, technical log record, corrective action when the aircraft returns to its maintenance base...). Page 20 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Records for the Operator Contracted record keeping for operators Arrangements for processing and retention of Operator’s maintenance records MOE 2.17 Part 145.A.55 (b) - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A Reporting of Defects to the Competent Authority/ Operator/ Manufacturer Methods for reporting to: o DGCA, EASA and allocated NAAs o Manufacturer – TC/STC holder o Operator / owner Persons Responsible for Reporting Reportable defects Technical Occurrence report and completion instructions Investigation procedure and follow-up system Reporting timescale Reports must contain pertinent and evaluation results (where known) Persons responsible for reporting Defects reported by subcontractors Permitted reporting periods and retention of data Reportable Defects Investigation procedure and follow-up system Reporting timescale MOE 2.18 AMC 145.A.50 (a) - Part 145.A.60 (a) (b) (c) (d) (e) / AMC 145.A.60 (b) / GM 145.A.60 (a) (c) - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A Return of Defective Aircraft Components to Store Labelling and identification of defective components (required information) Handling and movement of components (link between involved departments) Storage of defective components Components “on hold” (pending determination of serviceability status – e.g.: Swap component for trouble shooting (SOS – AMC 145.A.50 (a)) MOE 2.19 Yes No N/A Yes No N/A Defective Components to Outside Contractors Dispatch of components for repair / overhaul / modification / calibration Identification of required work MOE 2.20 Yes No N/A Yes No N/A DGCA MOE Checklist This paragraph must describe the reporting procedure to EASA, the state of registry and the organisation responsible for the design of the aircraft or component any condition of the aircraft or component identified by the organisation that has resulted or may result in unsafe condition that hazards seriously the flight safety. These reporting procedures are part of the internal occurrence reporting system as detailed in § 145.A60 (a)(b)(c)(d), AMC 145.A60(b) and AMC 20-8 and described in MOE § 2.25. Part 145.A.40 - Part 145.A.42 (d) / AMC 145.A.42 (d) 1, 2 - Part 145.A.70 (a) 12 This paragraph should refer to the process of parts returned by maintenance teams to the store. Defective component means component removed from the A/C for any reason Part 145.A.40 - Part 145.A.42 - Part 145.A.70 (a) 12, 14, 16 This paragraph should refer to the Page 21 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. process of sending components to outside contractors for example for repair, overhaul, modification and calibration. Control of dispatch, location and return Return of unserviceable loan parts Management of the packaging and special transportation condition (e.g.: Wheels – oxygen bottles) Control of Computer Maintenance Records System Information retrieval Back-up systems (frequency, means, delay) and second site storage (frequency, means, delay) Security and safeguards to unauthorised access MOE 2.21 Control of Man-Hour Planning versus Scheduled Maintenance Work Management system of company planning versus time available (e.g. A/C or components base maintenance activity, …) Type of planning (man hours availability versus work load) Type of factors taken into account in the planning: o Human performance limitations o Complexity of work o Employed vs contracted staff o Work carried out outside the scope of the Part-145 approval o Aircraft hangar visit plan o Additional factors Planning revision process Organisation of shift Notification to the Accountable Manager of deviations exceeding 25% between the work load and the man hour availability Quality monitoring MOE 2.22 Control of Critical tasks Critical task procedures and control (line & base maintenance activity) Critical task list MOE 2.23 DGCA MOE Checklist Part 145.A.45 / AMC 145.A.45 (g) 3 AMC 145.A.50 (b) 5 - Part 145.A.55 (c) 2 / AMC 145.a.55 (a) 4, 6, (c) 2 This paragraph should refer to the computer systems used to manage and/or record information regarding the maintenance tasks carried out. Part 145.A.30 (d) / AMC 145.a.30 (d) 1, 2, 3, 4, 5, 7, 8 - Part 145.A.70 (a) 12 (b) Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A The man-hour plan must relate to the anticipated maintenance workload versus man-hour available. Maintenance workload includes all necessary work such as, but not limited to, quality monitoring, planning, maintenance record checks, production of worksheets/cards in paper or electronic form, accomplishment of maintenance, inspection and the completion of maintenance records as well as work outside the scope of the Part 145 approval. 50% should be employed directly by the organisation to ensure organisational stability Part 145.A.65 (b) 3 / AMC 145.A.65 (b) 3 - Part 145.A.70 (a) 12 (b) This procedure is to minimise the risk of multiple errors, i.e. to minimise the rare possibility of an error being repeated whereby the identical aircraft components are not Page 22 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. reassembled thereby compromising more than one system. The normal procedure should ensure that no person will be required to perform maintenance task of the same type fitted to more than one system on the same aircraft during particular maintenance check. Reference to Specific Maintenance Procedures Work away from base or work shop including occasional Line maintenance as per 145.A.75 Engine (rotors) run up Aircraft pressure run Aircraft towing Aircraft taxiing (see also EU OPS 1.095) Test flight Technical wash Control/ supervision of de-icing systems Handling and control of waste materials Scrapping of parts MOE 2.24 Procedures to detect and rectify Maintenance Errors DI procedures and control (line & base maintenance activity) List of systems/tasks subject to DI Method of maintaining the list of system tasks Method for capturing errors Method for rectifying Method for sign-off after DI Internal Reporting, see below and in 2.18 MOE 2.25 .1 Procedure for Internal Reporting Aims and objectives of error management system o A code of practice DGCA MOE Checklist This procedure should not be confused with procedure in 2.25 that is known as “duplicate inspection (DI)”, dual inspection (DI) or “RII”. Critical tasks may however be subject to DI! Part 145.A.70 (a) 12 Part 145.A.60 (a) (b) (c) (d) / AMC 145.A.60 (b) - Part 145.A.65 (b) 3 /AMC145.A.65 (b) 3 - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A Yes No N/A Yes No N/A This procedure is known as the system to detect and rectify maintenance errors that could impact safety if not properly performed. This is known as “duplicate inspection (DI)”, dual inspection (DI) or “RII”. For certain task performed, a second competent person that did not take part in the work should perform inspection (DI) to detect possible maintenance error(s) and have Page 23 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. o Description of process to report occurrences (occurrence reporting system) Description of process to investigate occurrences Description of process to record occurrences The analysis of occurrence data Management actions in response to occurrence findings Feedback to staff Sharing information from investigations Shift / Task Handover Procedures Aims and objectives of the shift handover Training of personnel in shift/task handover processes Recording of shift/task handover Description of shift handover process and required information o Facility status o Work status o Manning status o Outstanding issues o Other possible information error(s) rectified. Certain tasks under this procedure could be subject to procedure in 2.23, i.e. critical task e.g. installation of engines and propellers. No reprisal policy MOE 2.26 Part 145.A.47 (c) / AMC 145.A.47 (c) - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A MOE 2.27 Part 145.A.45 (c) / AMC 145.A.45 © 1, 2 - Part 145.A.70 (a) 12 Yes No N/A Yes No N/A Responsible person for managing and filling up the shift / task handover Procedures for Notification of Maintenance Data Inaccuracies and Ambiguities to the Type Certificate Holder Definitions of maintenance data ambiguities Method of internal (2.25.1) reporting of maintenance data ambiguities Method of external reporting of maintenance data ambiguities to the authors of that data Feedback to staff and implementation of TC Holder/Manufacturer corrections Impact of the data ambiguity on the ongoing maintenance task DGCA MOE Checklist The authors are: Aircraft / component design organisation (AMM, SB, SRM..) The competent authority AD The organisation itself in the case of organisation job cards The customers in the case of job cards issued and furnished by the customers Page 24 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.47 (a) (b) / AMC145.A.47 (a) (b) - Part 145.A.70 (a) 12 Yes No N/A Conformity Comments Ref. Production Planning Procedures Establishment of a clear work order or contract Procedures for establishing all necessary resources are available before commencement of work (manpower with required capabilities, tools, equipment, parts, material, maintenance data, documentation, facilities etc.) Procedures for organizing maintenance personnel without undue time pressure and providing all necessary support during maintenance Consideration of human performance limitations (Circadian rhythm / 24 hours body cycle...) Shift / task handover Planning of critical tasks Planning of task that need DI Factors to taken into account in the planning: o logistics o inventory control o square meters of accommodation o man-hours estimation o man-hours availability o preparation of work o hangar availability o environmental conditions (access, lighting standards and cleanliness) o Co-ordination with internal and external suppliers, etc. o scheduling of safety-critical tasks during periods when staff are likely to be most alert MOE 2.28 Yes No N/A Part-9 MOE Part-2L Content MOE Additional items to be reviewed Ref. Line Maintenance Control of Aircraft Components, Tools, Equipment, etc. Component / Material acceptance – (required documentation, condition, DGCA MOE Checklist MOE L2.1 Part 145.A.70 (a) 12, 15 - Part 145.A.75 (b), (c), (d) Documente d Yes No N/A Conformity Yes No N/A Comments This paragraph must describe the Page 25 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Ref. “Quarantine” procedure) Components removed serviceable from aircraft (robbery – issue EASA Form 1) Procedures to maintain satisfactory storage conditions – (routable, perishables, flammable fluids, engines, bulky assemblies, special storage requirements) System for control of shelf life and modification standard Tagging / labelling system (serviceable, unserviceable, robbery, scrap, etc.) Release of components to the maintenance process Free-issue dispensing (self-service) of standard parts (control, identification, segregation) Tools and test equipment, servicing and calibration programme / equipment register Identification of servicing / calibration due dates MOE L2.2 Line Maintenance Control of Defects and repetitive Defects Reportable defects – PIREPS – Engineering entries – Cabin Rules for deferring (periods – review – permitted personnel – conformity with MEL /CDL provisions) MOE L2.3 Awareness of deferred defects carried by Conformity Comments additional / special procedures of the management of the facilities, materials/ ingredients and tools/ equipment, technical documentations, staff associated to the line maintenance activity of a workshop carrying out base and line maintenance. Line Maintenance Procedure related to Servicing / Fuelling / De-icing / etc. Technical and maintenance documentation management (control and amendment) Company Technical Procedures / Instructions management Fuel supply quality monitoring (bulk storage / aircraft re-fuelling) Ground de-icing (procedures / monitoring of sub-contractors) Maintenance of ground support equipment Monitoring of sub-contracted ground handling and servicing DGCA MOE Checklist Documente d Part 145.A.70 (a) 12, 15 - Part 145.A.75 (b), (c), (d) Yes No N/A Yes No N/A Part 145.A.70 (a) 12, 15 - Part 145.A.75 (b), (c), (d) Yes No N/A Yes No N/A This paragraph must describe the general procedures followed by the organisation regarding the rectification of defects and repetitive defects recorded during operation of the aircraft. The procedures should Page 26 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Ref. aircraft – (monitoring of repetitive defects – Communication with main base) Analysis of tech log (repetitive defects – crew complaints – Analysis and transfer of cabin log items as required) Co-ordination with the operator Conformity Comments also cover the follow up of defects and repetitive defects on behalf of customers/ operators and the Part 145 maintenance organisation. Line Procedure for completion of Technical Log Technical Log system: o Taking into account Operator Procedure o Completion of Sector Record Page o Distribution of copies Certification / Sign-off (Maintenance Statements) Maintenance Duplicate Inspections ETOPS Certification Retention of records o Periods o Methods and security MOE L2.4 Line Procedure for pooled Parts and loan Parts Verification of approved sources of parts (sources, conformity with company requirements, Modification Standard and AD compliance, records) Compliance with loan and contract requirements o Tracking and control Required documentation Processing removed loan parts for return to source (service records) Robbery system o Control procedures o Authority MOE L2.5 Line Procedure for Return of Defective Parts Removed from Aircraft Required documentation Service record Processing advice of removal (W/O) and dispatch to technical records Dispatch of the part for rectification MOE L2.6 DGCA MOE Checklist Documente d Part 145.A.70 (a) 12, 15 - Part 145.A.75 (b), (c), (d) Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A Yes No N/A This paragraph must describe the additional procedures of management/completion of the technical log(s) in use. It must also cover the procedures for ETOPS release where applicable. These procedures must be associated to paragraphs 2.13, 2.16 of the MOE. Part 145.A.70 (a) 12, 15 - Part 145.A.75 (b), (c), (d) This paragraph must describe the additional management procedures for pooled or loaned parts specific to the line maintenance activity. It should also cover the removal of serviceable parts from aircraft for use on another aircraft. These procedures must be associated to paragraphs 2.2, 2.3, 2.19, 2.20 of the MOE. Part 145.A.70 (a) 12, 15 - Part 145.A.75 (b), (c), (d) This paragraph must describe the additional management procedures for treatment of defective components associated with the line maintenance activity. These procedures must cover the same Page 27 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Ref. Line Procedure Control of critical Tasks MOE L2.7 subjects specified in paragraphs 2.19, 2.20 (return of removed components, sending components...) of the MOE. Part 145.A.65 (b) 3 / AMC 145.A.65 (b) 3 - Part 145.A.70 (a) 12, 15 Documente d Yes No N/A Conformity Yes No N/A Comments This paragraph is the equivalent of the paragraph 2.23 of the MOE for the line maintenance activity. Part-10 MOE Part-3 QUALITY SYSTEM PROCEDURES Content MOE Additional items to be reviewed Documented Part 145.A.65 (a) - Part 145.A.65 (c) (1), (2) / AMC 145.A.65 (c) (1) Yes No N/A Conformity Comments Ref. Quality audit of organisation procedures Definition of the Quality System o Independence o Access to Accountable Manager o Composition and functions of management quality group o Audit plan o Creation and management of the audit plan o Plan to show all subparagraphs o Plan to show all area, base, line, shop(s), different locations, subcontractors, MOE, quality procedures etc. Company Audit Policy including compliance audit o Scheduled audits and audits to be carried out at random and to be carried out during maintenance including night shifts o Audit notification o Audit reports (documents used, writer, issue, points checked and deviations noted, deadline for rectification) o Validation/internal approval of the audit programme Annual Review of Maintenance Procedures o Principles of annual audit DGCA MOE Checklist MOE 3.1 Page 28 of 40 Yes No N/A Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.65 (c) (1), (2) / AMC 145.A.65 (c) (1) Yes No N/A Conformity Comments Ref. procedure planning Independence of the auditors Common audit procedures for several lines of product o Specific audit procedure by line of product o Audits during the performance of work o Complete audits or several partial audits o Principles when deviations are noted on a line of product o Grouping of audits Audit programme o Adequate facilities o Compliance with approved procedures o Dates and timescales o Product audits o Audit of Subcontractors and evaluation of suppliers Quality audit reports retention o Duration (At least duration of 2 years) / location o Type of documents (notification, audit reports, check list, audit programs Quality audit of aircraft (and / or equipment) Company Audit Policy o A dedicated quality audit policy may be added, provided it does not conflict with the one describe in the previous paragraph. The Company audit procedure should include the quality audit of aircraft (and/or equipment) Audit programme o Product samples for each line of product (aircraft and / or components o Dates and timescales Auditing methods o Sampling o "Trail" / “investigation” audits Records of Quality audit reports retention o o DGCA MOE Checklist MOE 3.2 Yes No N/A This paragraph must describe the procedures related to the product audits (aircraft, aircraft component, engine, specialised service) according to PART 145.A.65 (c) 1 and AMC 145.A.65 (c). Page 29 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.65 (c) (2) / AMC 145.A.65 (c) (2) Yes No N/A Conformity Comments Ref. o o Duration (At least duration of 2 years) / location Type of documents (notification, audit reports, check list, audit programs, …) Quality audit corrective action procedure Description of the quality audit report feedback system Corrective action and timescale o Corrective action planning and follow up o The corrective action plan shall be designed in a way which allows identifying and recording the finding, the root cause, the relevant immediate and long term preventive action with the appropriate timescales MOE 3.3 Yes No N/A This paragraph must describe the procedures of follow up of corrective actions. The follow up of corrective actions cannot be subcontracted The revision of the audit planning according to the deviations noted/corrected could be linked to paragraph 3.1. o Procedure describing the MO action when the corrective action deadline has to be postponed or when the answer has not been received on time Management responsibilities for corrective action and follow-up Quality audit and feedback records retention o Duration (minimum duration of 2 years) / location o Type of documents (answers, evidences,…) Review of the Quality system overall results o Meeting with the Accountable Manager. (including record of meeting procedure) (AMC 145.A.65 (c)(2) 4.) o Regular meetings to check the progress of corrective actions or o Meeting twice per year o Meeting called by AM – how? o Half year summary report from QM on findings of noncompliance DGCA MOE Checklist Page 30 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.30 ©, (e), (g), (j) (1, 3, 4, 5) - Part 145.A.35 (a) to (i) and (m) / AMC 145.A.35 (b), (e) Appendix IV Yes No N/A Conformity Comments Ref. o Content report of summary Certifying staff and support staff qualification and training procedures Experience, training and competence requirements o The applicant shall hold a valid licence or a valid certifying staff authorisation under the country’s national regulations IAW ICAO annex I or a PART 66 Licence o The applicant should demonstrate he/she has received training on Module 9&10. o Should have FTS / CDCCL/ EWIS trainings The person shall demonstrate 5 years maintenance experience for line maintenance certifying staff and 8 years for base maintenance certifying staff. Persons whose authorised tasks do not exceed those of a Part-66 category A certifying staff, need to demonstrate 3 years maintenance experience only Line maintenance certifying staff and base maintenance support staff shall demonstrate he/she received type training and passed examination at the category B1, B2 or B3 level, as applicable, referred to in Appendix III to Annex III (Part-66) for each aircraft type in the scope of work Base maintenance certifying staff shall demonstrate he/she received type training and passed examination at the category C level referred to in Appendix III to Annex III (Part-66) for each aircraft type in the scope of work, except that for the first aircraft type, training and examination shall be at the category B1, B2 or B3 level of Appendix III. Examination, test and assessment procedures Continuation training procedures including o Programme (MOE, Part 145, HF, DGCA MOE Checklist MOE 3.4 Yes No N/A The requirements of Part-145 Appendix IV shall be reflected in this procedure. Certifying staff of any line maintenance station located in EU Member States, must be qualified in accordance with Part 66. The scope of work of the person shall not exceed the scope of work defined by the national licence persons whose scope of work does not exceed those of a category A certifying staff may receive task training in lieu of a complete type training. The personnel having privileges before the entry into force of the relevant requirements of Annex III (Part- 66) may continue to exercise them without the need to comply with module 9&10 training and type training requirement. Page 31 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Part 145.A.35 (j), (k), (l) / AMC 145.A.35 (j) - Part 145.A.70 (a) Yes No N/A Yes No N/A Yes No N/A Yes No N/A Conformity Comments Ref. FTS, EWIS, technology special requirements, etc… o Procedures Qualifying subcontractor's personnel (if applicable) Authorisations issue, renewal or withdrawal procedures o QM responsible o Recency – 6 month of experience during a two year period o Licence validity control o Continuation training o Evaluation, test One off Certification Authorisation Flight crew limited certification authorisation Certifying staff and Support staff records List of certifying personnel and support staff (refer if need be to paragraph 1.6) Minimum information of staff particulars o See AMC 145.A.35 (j) o Type of record: electronic and or paper Management of certifying staff records Retention of records o Duration - at least 3 years after the authorisation has been withdrawn and/ or ceased employment of the certifying staff. o Location o Type of documents Format of authorisation document and authorisation codes Control of certifying staff records Access to staff records o Authorised persons o DGCA / EASA personnel o Authorised managers MOE 3.5 Quality Audit Personnel Nominated personnel Required experience, training and competence of quality audit personnel including continuation training MOE 3.6 DGCA MOE Checklist The scope of work has to be detailed, including limitations when applicable. For category A staff, for each type of aircraft, an exhaustive file of the authorised tasks has to be defined. Part 145.A.30 (e) This paragraph must describe how the Quality system personnel are managed. Page 32 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. Examination, test and assessment procedures (as necessary – can refer to 3.14) Independence of quality audit personnel when the organisation uses skilled personnel working within another department than that of Quality Retention of records o Duration / location o Type of documents Allocated man-hours (if not full-time) should be addressed. The number of quality personnel should be adapted to the maintenance activity to be supervised (relation with 2.22). Qualifying Inspectors Required experience (duration and technical), training and competence requirements (including FTS, CDCCL, EWIS) Examination, test and assessment procedures including practical assessment (can refer to 3.14) Continuation training procedures including o Training Programme (MOE and associated procedures, PART 145, Human Factors, special requirements, …) o Training setting up o Duration, intervals Retention of records o Duration / location o Type of documents MOE 3.7 Qualifying mechanics Required experience (duration and technical), training and competence requirements (including FTS, CDCCL, EWIS) MOE 3.8 Examination, test and assessment procedures including practical assessment Continuation training procedures including o Training Programme (MOE and associated procedures, Part 145, Human Factors, special requirements, …) DGCA MOE Checklist AMC 145.A.30 (e). This paragraph is dedicated to the qualification of the supervisors (or production inspectors/controllers) as defined in AMC 145.A.30 (e). Part 145.A.30 (e), (g) - Part 145.A.35 (a), (m) Yes No N/A Yes No N/A Yes No N/A Yes No N/A This paragraph should refer to the different specialities of technicians (mechanics, avionics, sheet metal workers, cabin, fuel, engines, components, NDT staff, composites, line maintenance...) of the organisation. Page 33 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented This paragraph must describe the procedures of the organisation regarding exceptional authorisations related to maintenance tasks. Yes No N/A Yes No N/A Conformity Comments Ref. o Training Setting up o Duration / intervals Retention of records o Duration / location o Type of documents Aircraft or aircraft component maintenance tasks exemption process control System for control and processing with the EASA/DGCA which includes o Relations with the operator/ customer in case of derogation for an intervention in progress by the workshop o Supply to the customer/ operator of information enabling to write out requests for exceptional authorisation applications o Control of the approval by the EASA/DGCA (linked with CRS) Retention of records o Duration o Location o Type of documents MOE 3.9 Concession control for deviation from the organisations’ procedures Concession criteria o Object, procedures involved, justifications, compensatory conditions, period of validity, etc. Concession management procedure o Internal evaluation o Drafting process o Response o Internal validation process and follow-up System of approval and control of concession Retention of records o Duration o Location o Type of documents MOE 3.10 This paragraph must describe the procedures followed by the AMO in order to deviate from the approved MOE procedures Yes No N/A Yes No N/A Qualification procedure for specialised activities MOE Part 145.A.30 (f), EN 4179 Yes Yes DGCA MOE Checklist The difference between the activity study/ preparation/ redaction/ submission of exceptional authorisation application related to maintenance tasks on behalf of customers/ operator and the Part 145 activity here above should be kept in mind. Page 34 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. such as non-destructive testing, welding etc. NDT staff o List of non-destructive testing personnel o Levels of qualification and authorisation o Role and privileges of these staff (including responsible level 3 person who should approve the organisation’s NDT procedures and written practice for training and certification of NDT personnel.) Experience & qualification o Criteria regarding experience, training and skills o Experience required by NDT method for each level of authorisation Training o Basic NDT training for each level of authorisation o Training on the NDT procedures of the organisation Examination o Procedure of skills assessment (practical assessment and/or examination related to the job card) 3.11 This paragraph qualification of staff such as 145.A.30 (f). It welders. should refer to the specialised services defined in AMC should also apply to No N/A No N/A The certifying staff authorised in accordance with subcategory B1 of the PART 66 can carry out and/or control colour contrast dye Penetrant tests. When an Organisation uses NDT methods defined by EN 4179 paragraph 6.4 as “emerging NDT method”, the related requirements for personnel training, experience and examination should be established by the organisation in accordance with EN 4179 and the particular equipment manufacturers’ recommendations. o General examination on the fundamentals of the NDT methods o Specific examination by NDT method o Practical examination by level of authorisation o Medical examination o Eyesight testing Continuation training and testing Auditing of staff and system Authorisations issue, renewal or withdraw procedures Retention of NDT staff records o Duration / location o Type of documents DGCA MOE Checklist Page 35 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented This paragraph should refer to the role of outside teams acting in the premises of the organisation to carry out a maintenance task on an aircraft/ engine/ equipment in the scope of a task under the responsibility of the organisation. Yes No N/A Yes No N/A Part 145.A.30 (e) / AMC 145.A.30 (e) 6, 8, 9, 10 - Part 145.A.35 (d) - Part 145.A.65 (b) Yes No N/A Yes No N/A Conformity Comments Ref. Contract arrangement Control of manufacturers’ and other maintenance working teams Source of work (manufacturer team, another Part 145 MO team) and authorisation of personnel System for control of materials, working instructions and procedures System for control of documentation such as drawings, modification, repairs instructions Management of the progress of work (meetings, etc.) Certification procedure for work performed by the outside team such as : repair, replacement, modification, overhaul, test, inspection Environmental conditions Final certification by the organisation Training on the internal procedures to external staff MOE 3.12 Human factors training procedure Aims and objectives Categories of staff to be trained Training methods and syllabus o Initial training o Continuation training MOE 3.13 Duration of training for o Initial training o Continuation training Validation of the training courses (syllabus and duration) Requirements for trainers Training Records o Duration o Location o Type of documents Initial training to be provided to personnel within 6 months of joining the maintenance organisation, but temporary staff may need to be trained shortly after joining the organisation (AMC145.A.30 (e) 6). Human factors continuation training should be in relation to relevant quality audit findings and other internal/external sources of information available to the organisation on human errors in maintenance (link with § 2.25) (AMC145.A.30 (e) 8). Human factors continuation training should be amended according to the DGCA MOE Checklist Page 36 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Documented Conformity Comments Ref. relevant quality audit findings and other internal/external sources of information available to the organisation on human errors in maintenance (link with § 2.25) (AMC145.A.30 (e) 8). Human factors training could be adjusted to reflect the particular nature of the organisation (size, scope of work). Competence assessment of personnel Personnel to be assessed in accordance with Part 145.A.30 (e) Assessment procedures/ Evaluation system o Training o Qualifications o Supervision o Assessors o Commission/ examination Management competence assessment Assessment records o Duration o Location o Type of documents MOE 3.14 Human factors continuation training should be of an appropriate duration in each two year period. Part 145.A.30 (e) / AMC 145.A.30 (e) 2 Yes No N/A Yes No N/A This paragraph 3.14 applies to all personnel involved in the organisation’s maintenance and quality activities and particularly the staff and the personnel working for the production support services (engineering, planning / preparation, reception supervisors, store keepers, tools administrators, purchasers, subcontractors, administrators ...). To assist in the assessment of competence, job descriptions are recommended in the MOE for each job role in the organisation. Part-11 MOE Part-4 Content MOE Additional items to be reviewed Ref. Contracting Operators MOE 4.1 DGCA MOE Checklist List those operators for whom maintenance is provided, with details of the types of aircraft (and/or engines/APU) and the scope of work undertaken, e.g. Base maintenance, Line maintenance, defect rectification etc., with any Page 37 of 40 Documente d Yes No N/A Conformity Yes No N/A Comments Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Ref. Documente d Conformity Comments limitations. Operator Procedures and Paperwork MOE 4.2 Operator record completion This paragraph must describe (for each contracted operator) how the organisation: Completes operator's log books Keeps the operator's technical records Retains records on behalf of the operators Communicates with the operator MOE 4.3 It should be shown whether the contract is solely for carrying out maintenance or also for performing the Operator's maintenance management tasks. Part 145.A.70 (a) 13 This paragraph must describe for each contracting operator, the special mode of operation (procedures/ documents/ exchange of information, planning meetings, technical, quality, reliability) between the organisation and its customer. Part 145.A.55 - Part 145.A.70 (a) 13 Yes No N/A Yes No N/A Yes No N/A Yes No N/A Part-12 MOE Part-5 Content MOE Additional items to be reviewed Ref. Sample of Documents Sample of all forms used and referred to in the procedures EASA forms exactly as per IR e.g. EASA Form 1 Example of forms: o Request to EASA for approval of an Exposition amendment o MOE revision acknowledgement form o Request to EASA for acceptance of a Capability List change o Material tags: o Serviceable o Unserviceable o Robbery DGCA MOE Checklist MOE 5.1 This is a typical List of company Forms and is not intended to be exhaustive or to represent the forms required for any particular organisation. The approved organisation must include those Forms with which it controls and records its maintenance work and procedures. Page 38 of 40 Documente d Yes No N/A Conformity Yes No N/A Comments Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 Content MOE Additional items to be reviewed Ref. Documente d Conformity Comments o o o o o o o o o o o o o o o o o o o Quarantine Unsalvageable / Scrap labels Tooling identification and calibration due tag Register of calibrated and special tools Register of equipment’s AD control card / record Maintenance Task Card (Scheduled Maintenance) Maintenance Task Card (Additional Defects) Base Maintenance CRS Line Maintenance CRS EASA Form 1 Un-airworthy Conditions Report Form Quality Audit Report Form Quality Audit Remedial / Corrective Action Report Form Personnel Training Record Certifying Staff Authorisation Record Certifying Staff Authorisation Concession Application and Approval Staff assessment form All forms should have form number and revision status. List of Subcontractors as per Part 145.A.75 (b) This paragraph must list the non-Part 145 subcontractors under cover of the maintenance organisation quality system Any approved maintenance organisation that carries out maintenance for another approved maintenance organisation within its own approval scope is not considered to be subcontracting. The MOE much contain a procedure for the control of subcontractors e.g. in 2.1 List of Line Maintenance Locations as per Part DGCA MOE Checklist MOE 5.2 MOE Page 39 of 40 Yes No N/A Yes No N/A Yes Yes Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000 MOE Content Additional items to be reviewed Ref. 5.3 145.A.75 (d) Documente d No N/A Conformity No N/A Yes No N/A Comments This paragraph must list the line station locations – linked with PART 1 item 1.8 – (airport and addresses) For organisations that are not adding or deleting line stations frequently must list the line stations in this part i.e. cannot refer to a separate list or document List of Contracted Organisations as per 145.A.70 (a) (16) This paragraph must provide the list of contracted organisation such as but not limited to Part 145. NDT contractors Yes No N/A MOE 5.4 Part-13 MAINTENANCE ORGANISATION & MOE DATA Name of the Approved Organisation Approval Reference Issue Number Revision/Amendment Number Date of Revision : : : : : Part-14 INSPECTOR INFORMATION Names of the Inspectors Signature of the Inspectors Dates of the Inspection DGCA MOE Checklist Page 40 of 40 Doküman No: SHGM.UED.26005653.FR.201 Revizyon No – Tarihi: 00 – 00/00/0000