Procedure - Inservice Testing Owners Group

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DOCUMENT TITLE: DQR-PGM-IST-AA-Fleet Lead/Site Owner
DOCUMENT REVISION RECORD
Dist.
No.
1
Rev.
No.
1
Rev 1
Effective Date: 10/02/2008
Date
Issued
10/02/2008
Reason
for Revision
Added Engineering Program
Site Owner/Back-Up Activity
Checklist
Change Document
Number(s)
1
DOMINION QUALIFICATION RECORD (DQR)
DOMINION
ENGINEERING SUPPORT
DQR-PGM-IST-AA-Fleet Lead/Site Owner
REV. 1
FLEET ENGINEERING TRAINING REVIEW BOARD
Approval Date: 10/02/2008 EFTRB Minutes_________________
Effective Date: 10/02/2008______________________________
Rev 1
Effective Date: 10/02/2008
DQR-PGM-IST-AA-Fleet Lead/Site Owner In-Service Test
Trainee Name: _____________________________ Employee Number: _____________
TASK DESCRIPTION: Perform functions of Fleet Lead or Site Owner for the
Inservice Testing (IST) Program. The responsible individual for this DQR is the
Manager, Nuclear Engineering.
A. Reference Material for Review
I have reviewed and understood all the reference documents contained in the
Reference Material for Review, Attachment 1.
Trainee Signature
Date
B. Required Training and Prerequisites.
Training/Prerequisites
Date Completed
Trainee Initials
1. External IST Training
> 1 day
2. Engineering Program
Site Owner/Back-Up
Activity Checklist
C. Required Tasks and Knowledge Requirements:
Demonstration of the Sub-tasks and Knowledge Requirements, via use of the
Mentor Guide, Attachment 2 in this section, ensures that the student has the
satisfactory knowledge, ability, and skill to perform the Fleet Lead/Site Owner
In-Service Test
Note: The Mentor is qualified in this DQR and is qualified as a Mentor.
Sub-task performed
Mentor Name/Signature
Document Prepared
1. Review Mentor Guide
2. Evaluate PMT result,
determine pump hydraulic
ref. values & acceptance
criteria
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Effective Date: 10/02/2008
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DQR-PGM-IST-AA-Fleet Lead/Site Owner In-Service Test
3. Evaluate PMT result, and
determine pump vib. ref.
value & acceptance
criteria
4. Evaluate PMT result &
determine vlv stroke time ref.
value(s) & accept criteria
5. Demonstrate proficiency in
accessing and navigating the
IST database.
6. Evaluate trend, perform. &
design margin of a pump
based on IST result/DB calcs
7. Evaluate trend, perform. &
design margin of a valve
based on IST result/DB calcs
Qualification (by Manager or Supervisor as appropriate):
The student has successfully satisfied the required tasks and is authorized to
perform the associated tasks independently.
Supervisor’s Signature
Rev 1
Effective Date: 10/02/2008
Title
Date
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DQR-PGM-IST-AA-Fleet Lead/Site Owner In-Service Test
Attachment 1
IST Program References
Reference Material for Review
Procedures, manuals or other documents to be reviewed
1. The Code of Federal Regulations, 10CFR50.55a
Degree of
Review
Required
(1)
1
2
X
2. NRC Inspection Manual, Inspection Procedure 73756
X
3. ASME Code for Operation and Maintenance (OM) of
Nuclear Power Plants and related Code Cases
X
5. NUREG-1482, Revision 1, Guidelines for Inservice
Testing at Nuclear Power Plants
X
6. NRC Inspection Manual Part 9900, Technical
Guidance, Operability Determinations & Functionality
Assessments for Resolution of Degraded or
Nonconforming Conditions Adverse to Quality or Safety
X
7. NRC Information Notice 97-16, Preconditioning of
Plant Structures, Systems and Components Before
ASME Code Inservice Testing of Technical
Specification Surveillance Testing
X
8. NRC Inspection Manual Part 9900, Technical
Guidance Maintenance-Preconditioning of Structures,
Systems and Components Before Determining
Operability
X
9. NUREG 6396, Examples, Clarification, and Guidance
on Preparing Requests for Relief from Pump and Valve
Inservice Testing Requirements
X
(1) Degree of Review
1. Detailed understanding
2. General understanding
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DQR-PGM-IST-AA-Fleet Lead/Site Owner In-Service Test
Attachment 1
Reference Material for Review (Continued)
Procedures, manuals or other documents to be reviewed
10. NRC Regulatory Guide 1.192, Operation and
Maintenance Code Case Acceptability, ASME OM
Code
Degree of
Review
Required
(1)
1
2
X
11. OP-AA-102, Operability Determinations
X
12. DNAP-3004, Dominion Program for 10 CFR 50.59 and
10 CFR 72.48 - Changes, Tests, and Experiments
X
13. PI-AA-4000, Change Management
X
14. Site specific Inservice Testing Plan for Pumps and
Valves (2)
X
15. Site specific Inservice Testing Program Basis
Document (2)
X
16. Site specific Updated Safety Analysis Report
X
17. Site specific Technical Specifications
X
18. Site specific Technical Requirements Manual
X
19. Site specific implementing procedures
X
(1) Degree of Review
1. Detailed understanding
2. General understanding
(2) The Fleet Lead requires only a general understanding of these documents.
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DQR-PGM-IST-AA-Fleet Lead/Site Owner In-Service Test
Attachment 2
Mentor Guide
Knowledge Guidelines
1. Demonstrate an understanding of applicable industry codes and standards
pertaining to the Inservice Testing (IST) program.
2. Demonstrate a knowledge of applicable Updated Final Safety Analysis Report
sections, plant procedures, and databases that apply to the IST program.
3. Describe the applicable code cases and relief requests in the industry that apply
to the IST program.
4. Discuss the basic elements and definitions associated with the Inservice
Testing (IST) Program.
5. Describe the industry committees, working groups, etc. that affect the IST
program and the company’s expectation for participation in these activities.
6. Describe the acceptance criteria for testing of pumps and valves.
7. Explain how the test frequency of pumps and valves is determined.
8. Describe the requirements for additional testing based on test results.
9. Describe the requirements applicable to test instrumentation used for inservice
testing.
10. Describe a relief request including an example application.
11. Describe the rules in the ASME OM Code and guidance in NUREG-1482 for
deferring testing to cold shutdown or refueling shutdown.
12. Define the term Augmented Testing and explain its applicability to the IST
Program.
13. Describe the purpose of an ASME Code interpretation and applicability for use.
14. Describe how components are selected for testing.
15. Describe the rules for check valve testing. The discussion should include fullstroke exercising, leak testing requirements and non-intrusive testing
requirements.
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Attachment 2
Mentor Guide
Knowledge Guidelines (Continued)
16. Explain when installation of an additional relief valve nameplate is required.
17. Discuss the procedures used to implement the IST program at your site.
18. Describe the process for evaluating design changes, including those processes
used to notify the IST site owner of the design change, and activities necessary
to identify impact on IST program scope, testing requirements and design basis
margin.
19. Describe the process for evaluating the impact of out-of-tolerance test
equipment on previous inservice tests.
20. Describe the post maintenance testing requirements for the following activities:
 Replacement of a pump
 Routine maintenance on a pump
 Replacement of an air operated valve air supply line
 Replacement of a relief valve with a newly purchased valve
21. Describe why a post maintenance test may be waived for an IST component
that has undergone maintenance.
22. If applicable to your site, describe the elements of the check valve condition
monitoring program including Code requirements, industry groups, program
processes and methods for valve condition determination.
23. Describe the corrective actions that apply when accepting pump test results
based on analysis that fall within the required action range or the alert range.
24. Describe the ASME OM Code requirements for the comprehensive pump test.
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