THIRD SEMINAR ON RRDPAE'98 THE FLYING DIDACTIC LABORATORY PROJECT Andrzej TOMCZYK Department of Control Systems, Rzeszów University of Technology, POLAND Abstract The article presents main thesis of the didactic flying laboratory project. Range of project tasks and basic functions of the system are shown. Paper contains preliminary project of the on-board measuring system, and list of parameters proposed for measuring, processing, displayed on the screen and storing on the on-board computer memory. Set of possible exercises to be able to realization using the flying laboratory, and perspective directions of system development are presented. measurements is adapting a light aircraft to teaching needs. Modification is based on employing special on-board equipment and flight control system. The European Universities use the flying classrooms, for example Cranfield University uses two Jetstream 100 aircraft as an Integrated Digital Measurement and Control Systems for Teaching and Research,(1) and Delft University of Technology employs Cessna Citation II as a Flying Classroom Instrumentation System(2, 3) (see figures 1 and 2). 1. Introduction Practical training plays a very important role in aeronautics engineers' education. This function is performed by laboratory exercises. However, laboratory stands, including flight simulators, do not emulate many unique characteristics and properties of aircraft and its on-board equipment. Students' participation in real flight experiments is an essential element of the process of establishing their engineering intuition. Many aviation universities, Cranfield University and Delft University of Technology among others, employ the flying laboratories in their teaching activities. We do not have such equipment in Poland. The Rzeszow Technical University instructs aeronautics designers and pilots. It comprises the Pilot Training Center which employs training airplanes. One of these aircraft, the PZL M-20 'Mewa', will be used as a flying didactic laboratory. This paper describes the preliminary project of the PZL M-20 aircraft modification. Education of aircraft engineers includes two basic elements: theoretical classes, including lectures, seminars, and course projects, practical training: labs, industrial training, and flight tests. Flight tests are very expensive and require specialized equipment. Another method of flight RRDPAE'98 FIG. 1. The Jetstream 100 as a Flying Laboratory at Cranfield University FIG. 2. The Cessna Citation II as a Flying Classroom at Delft University of Technology A typical student station in the Jetstream 100 aircraft is presented on figure 3.(1) Figure 4 shows the schematic drawing of Flying Classroom 1 Instrumentation System used on board of Cessna Citation II aircraft(2). At present Delft University staff prepares a new version of an on-board system. FIG. 3. A student on-board station (Jetstream 100) FIG. 4. Flying Classroom Instrumentation System schematic drawing (Cessna Citation II) The project will consist of three stages. First, the aircraft will be equipped with measuring equipment and a computer system designed for storing, processing and displaying information. Students taking part in the didactic flight will be able to control the experiment, follow its course in real time in flight and prepare detailed data postanalysis. In the second stage of designing the laboratory, a digital flight control system will be included. Its properties will be modifiable in order to evaluate the influence of design and regulation parameters on automatic flight control quality. In the third stage, a fly-by-wire control system will be installed which will allow modifications of aircraft's dynamic and handling properties (TIFS Total In-Flight Simulator (4, 5,6) ). RRDPAE'98 2. The main project assumptions Flying laboratory project provides for adapting the PZL M-20 'Mewa" aircraft for the flying laboratory by equipping it with on-board measurement and recording systems. The first step of the project contains the following tasks: 1. The general project of the didactic onboard equipment: equipment and systems specification. 2. The project of the onboard measurement equipment and computer interface modules. 3. The project of electrical installation for additional equipment power supplies. 4. Building of the computer based measuring system and laboratory integration of the onboard equipment. 5. Creation and testing of the software for data measuring, processing, recording, and postflight data analysis. 6. Modification and adaptation of the aircraft structure for the requirements of Flying Laboratory. 7. Installation of the equipment, systems, and students/teacher stands on-board the Flying Laboratory. 8. Ground tests of all Flying Laboratory equipment and systems, sensor calibration. 9. Test flights of the Flying Laboratory, verification of the design solution and system evaluation. 10. Ground analysis of test flights data, verification of the post-flight data analysis software. 11. Preparation of students’ in-flight exercises (textbook and measuring data forms). The executive PZL M-20 "Mewa" aircraft, equipped with two piston engines, has been selected for the purpose of building a flying laboratory for the following reasons: Pilot Training Center of Rzeszów University of Technology use this type of plane for professional pilot education, A good flight performance of the aircraft, PZL M20 has relative good on-board equipment. Figure 5 presents a diagram of students and additional equipment placement in the PZL M-20 cockpit. The main functions of the on-board system are: 2 Measuring (sensors, transducers, e.t.c. should be employed), Processing of the data (scaling, filtering, smoothing, e.t.c.), Display measured signals in the real time, Storing data in the mass memory. FLIGHT INSTRUMEN TS Instructor's panel PILOT EXPERIMENT COORDINATOR (Instructor) the system. The main modules of the measurement equipment are: Inertial Reference Unit (IRU), Air Data Computer (ADC), Satellite Navigation System (GPS), Instrument Landing System (ILS), Radio Navigation System (VOR), Distance Measuring Equipment (DME), force and displacement sensors. Schematic diagram of the on-board integrated measurement system is shown on figure 6. During flight, several flight parameters will be measured, presented on monitors, and registered in the memory of the on-board computer. The list of parameters is presented in Table 1 (figure 7). Main Screen COMPUTER 3. The planned activities STUDENT B STUDENT A 2nd Screen STUDENT C STUDENT D A D DITIONA L M EAS UREM EN T EQU IPM EN T FIG. 5. The basic elements of the system in the PZL M-20 "Mewa" cockpit The important propriety of a flying laboratory is the possibility of involving students directly in the experiment. Basis for their participation is displaying flight parameters in real time. The form of data presentation during the flight are the following: Classic flight instruments (virtual computer generated pictures), EFIS-like presentation (Electronic Flight Instrumentation System), Head-up display presentation (on the computer screen), Engineering data presentation: typical (preplanned) or user's defined display. The flying laboratory will be equipped with complete set of sensors, navigation systems, and an on-board computer to integrate all modules of RRDPAE'98 Active student participation in preparing and conducting measurement flights is an important didactic task. The following students' activities in a frame of the flight test experiments are planned: Preparing a plan of the test flight: flight conditions, kind of aircraft maneuvers, list of displayed and stored signals, Observation the chosen parameters during the flight and active participation in the experiment, Post flight data analysis and conclusions (written report). The flying laboratory will assist the process of student education in many ways. The main goals of the flying laboratory using will be as following: Support in education of aerodynamics, flight mechanics and aircraft performance, flight dynamics and handling qualities, on-board instruments and systems, navigation aides, flight control systems, flight test methodology, In-flight testing of instruments and systems prepared by students as a course and diploma projects, The perspective development: User's modified automatic flight control system, Flight management system development, Fly-by-wire control system, Experimental user-friendly control system for General Aviation Aircraft. 3 ENGINE PARAMETERS SUPPLAY VOLTAGE A - analog A A/D CONVERTER DISPLACEMENT SENSORS FORCE SENSORS A RS-485 D - digital D IRU A A VOR I VOR II RS-485 GPS A A A ANALOG SIGNALS STANDARYZATION ILS LOC/GP DME RS-485 0/1 BINARY SIGNALS ADC INTERFACE CARDS ON-BOARD COMPUTER KEYBOARD MAIN STUDENTS' LCD SCREEN 2nd STUDENTS' LCD SCREEN INSTRUCTOR'S LCD SCREEN (Optionally) FIG. 6. Schematic diagram of the on-board integrated measurement system From the aeronautical engineer's point of view, the flying laboratory allows to design many various teaching exercises. The following student classes have been planned, as listed below. A. Preliminary post-flight analysis of the test results Filtering, processing and scaling of the recorded signals Pitot-static system calibration, the airspeed and altitude correction Accuracy analysis Reducing the measured airspeed to ISA values (IAS, CAS, EAS, TAS, Ma) Reducing the non-standard aircraft weight and non-standard engine power (thrust) B. Aircraft performance Normal take-off and landing Climb performance Minimal control speed Turn performance Flight path reconstruction C. Static stability The neutral point Elevator trim curve Speed stability RRDPAE'98 D. Dynamic stability Short period approximation Phugoid approximation Roll mode approximation Dutch mode approximation E. Maneuverability Stick force per G Elevator angle per G Roll response Rudder response Handling qualities F. Navigation GPS navigation VOR/DME area navigation TAS/heading/time navigation ILS approach G. Identification procedures Airplane model identification Aerodynamic parameters identification Flight control system properties specification 4 Table 1. No 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. Name Pitch angle Bank angle Magnetic heading Pitch rate Roll rate Yaw rate Longitudinal acceleration Lateral acceleration Vertical acceleration Pressure altitude Vertical speed Indicated airspeed True airspeed Static air temperature Longitude Latitude Ground speed Track angle Geodesy height True vertical velocity GMT time Vertical deviation Localizer deviation Cross track deviation I Cross track deviation II DME distance DME distance rate Elevator angle Elevator trim tab angle Aileron angle (right) Rudder angle Elevator control force Aileron control force Engine parameters Notation PA BA HDG Q P R AX AY AZ ALT VS IAS TAS SAT LON LAT GS TA GH TVV T GP LOC CTD1 CTD2 XD XV EA ETT AIA RUA EF AF {array} Unit deg deg deg deg/sec deg/sec deg/sec m/sec2 m/sec2 m/sec2 m m/sec m/sec m/sec K deg deg m/s deg m m/sec h:m:s deg deg deg deg NM kt deg deg deg deg N N Range 15 45 0360 50 50 20 10 10 -2040 05000 20 10120 10150 220320 180 90 0-150 0360 05000 20 1.5 10 30 30 0250 250 -1525 30 40 25 300 200 Source Type IRU D ADC D GPS D ILS A VOR I VOR II A A DME A P P P P F F A A A A A A FIG. 7. The list of the measured signals, where: D - digital signal, A - analog signal; P - displacement sensor, F - force sensor A flight experiment will result in student report, which will include results of calculations and analysis of registered data. The specialized ground station for data analysis will consist of 5 to 8 PC's connected by local network. Windows NT operating system and MATLAB/SIMULINK software will be used as basic programs. Specialized procedures for flight test data analysis will be prepared by teachers and students. Education and training of flight test engineers and test pilots, Some research flight test can be carried out; for example: Simplified Control of General Aviation Aircraft (7). Employing a flying laboratory in the process of student education will allow to gather new insights. It will become possible to develop and perfect new activities, for example: Development and updating of relevant syllabuses and didactic materials, Development and maintaining of continuing education/retraining courses, The flying laboratory project is the first of its kind in Poland. It is assumed that the Warsaw University of Technology students will also extensively use the Flying Laboratory, and the foreign aeronautics students will be invited as well. Department of Control Systems at Rzeszów University of Technology has practical knowledge concerning design, construction, and flight tests of the APC-1P autopilot for general aviation and RRDPAE'98 5. Conclusions 5 commuter aircraft (8, 9, 10). This auto-pilot was used on-board of the PZL M-20 "Mewa" aircraft. Within the framework of designing control system for unmanned aircraft (UMA)(11), miniaturized air data computers (ADC) and Inertial Reference Unit (IRU), based on fiber optics gyros, have been developed (12, 13, 14). This equipment may be used in the on-board measurement system of the flying laboratory. FIG. 8. PZL M-20 "Mewa" aircraft as a Flying Laboratory at Rzeszów University of Technology The grounds for an on-board computer software to integrate the measurement system have also been developed. The building of the flying laboratory is one of the elements of TEMPUS II project to aid education of aircraft engineers. The first stage of the project is described in the JEP-12095-97 project, being currently jointly developed by European aeronautics universities working within the framework of STAR - Specialized Training in Aeronautics and Research. The current stage of the project allows to expect the first stage of the flying laboratory project to be completed in mid-2000. References 1. Williams D. (1993): An Integrated Digital Measurement and Control System for Teaching and Research. Aerogram, vol. 7, No 2, Cranfield University, Cranfield, UK, p. 14-20 2. Mulder J.A., Kruijsen E.A.C. (1994): In-Flight Student Exercises with the DUT Citation II. On-board System Description. Delft University of Technology Press, Delft, NL RRDPAE'98 3. Sridhar J.K., Fritschy J., Hulshoff S., Mulder J.A. (1997): Cessna Citation II Flight Tests. Engine Modeling, Aerodynamic Model Identyfication and Software Development. TU Delft Memorandum M-797, Delft, NL 4. Deppe P.R. (1991): Flight Testing of the Calspan Variable Stability Learjet 25 In-Flight Simulator. AIAA-91-2915-CP, Flight Simulation Technologies Conference, New Orleans, p. 1-6, 5. Morgan M.J., Baillie S.W., et al. (1996): ASRA: A New Tool for In-Flight Simulation. Current Status and Actuation Studies. Conference Proceedings "Flight Simulation: Where are the Challenges?", Ottawa, N9710546 01-09 6. Shafer M.F. (1991): In-flight simulation at the NASA Dryden flight research facility. AIAA-912916-CP, Flight Simulation Technologies Conference, New Orleans, p. 7-23 7. Tomczyk A., (1998): Concept for Simplified Control of General Aviation Aircraft. SAE/AIAA Paper No 985551, 1998 World Aviation Conference, Anaheim, CA, Sept. 2830, 1998, 7 pp. 8. Bociek S., Dołęga B., Tomczyk A. (1992): Synthesis of the Microprocessor Digital Autopilot. Systems Science, vol.18, No 4, Wrocław, p. 99-115 9. Tomczyk A. (1993): Automatic Flight Control System for Commuter Aircraft. Institute of Aviation Reports, No 134, Warszawa, p. 3-46 (in Polish) 10. Tomczyk A., Dziedzic T. (1993): Some Results of the APC-1P Digital Autopilot Flight Tests. Theoretical and Applied Mechanics, No 3(31)/93, Warszawa, p. 601-619 11. Gruszecki [ed.] (1995-99): Autonomous Navigation and Flight Control System for Unmanned Aircraft. Reports of the Control Systems Department, Rzeszów University of Technology, Rzeszów (in Polish, unpublished) 12. Grzybowski J., Lipiec P. (1998): Microprocessor Based Air Data Computer. Scientific Reports No 168, vol. 1, Rzeszów University of Technology, Rzeszów, p. 303-310 (in Polish) 13. Pieniążek J. (1998): Air Data Computer for Unmanned Aerial Vehicle. Scientific Reports No 168, vol. 1, Rzeszów University of Technology, Rzeszów, p. 369-376 (in Polish) 14. Tomczyk A., Pieniążek J. (1998): Modeling and Correction of Errors of the Inertial Reference Unit (IRU). Proceedings of the International Scientific Conference MECHANICS'98, vol. 2, Rzeszów, p. 367-378 (in Polish) 6