HYTORC SPANNER – CHECK LIST
P ROJECT N UMBER
O UTAGE M ANAGER
D OCUMENT N UMBER
P ROPOSED W ORK M ETHODOLOGY
W ORK P ARTY
L OCATION
D ESCRIPTION
P ROP
R EVIEW OF P ROPOSED P ROCEDURES & E QUIPMENT
P ROJECT T ITLE
S ITE M ANAGER
D ATE
M ANDATORY R EQUIREMENTS
H AZARD
Unidentified Job
Specific Hazards
C ONTROL M EASURE
JHA to be carried out by staff detailing on the day hazards that could not be practically assessed prior to attending site in addition to this
“C HECK L IST ”. All staff to sign on to JHA accepting this form and the on the day hazards and controls. JHA has been completed and approved by the relevant personnel in accordance with the JHA Procedure
Project or Outage manager to notify work party of ALL Hydro
Tasmania Assets in area (including Protection PLC, Mechanical,
Electrical and Civil Assets). Work party to inspect and make safe
Hydro Hazards-Lack of awareness of local asset and other simultaneous operations
Page 1 of 4
C HECKED
DOCUMENT REFERENCE: CL – 03 – 01 REVISION: 2 BUSOPS – 68736 DATE: 24/11/2010

HYTORC SPANNER – CHECK LIST
P ROJECT N UMBER
O UTAGE M ANAGER
D OCUMENT N UMBER
G ENERAL R EQUIREMENTS
H AZARD
Incorrect selection of equipment
Unserviceable condition of
HYTORC
P
S
D
ROJECT
ITE
ATE
M
T ITLE
ANAGER
C ONTROL M EASURE
Identify the type of work to be carried out and select the appropriate equipment for the task
Ensure that the torque (pressure setting) is known prior to selecting the appropriate equipment
Ensure all of the hydraulic fittings are of the correct pressure rating
The hydraulic hoses are of the correct pressure rating and are in good condition
The condition of the HYTORC head is good (no signs of cracks or fatigue)
The pump and pressure gauge are in good condition
Socket / spanner selection
Torque setting selection
The reaction legs are in good condition (no signs of cracks or fatigue) and are the correct legs for the job
The pendant cable and pendant are in good condition
The HYTORC motor electrical lead is in good condition and has been tested and tagged and is within the date range
Check HYTORC pump oil level is correct and only use recommended HYTORC oil for topping up
Ensure that only HYTORC sockets / spanners are used
Inspect for damage, cracks etc before use
Ensure that the HYTORC socket / spanner selected is the correct fit to the nut or bolt before applying pressure
Ensure that the correct HYTORC chart accompanies the HYTORC unit prior to the unit being used
Ensure that the torque required for the job is known from drawings, specifications, engineering etc
Convert the torque setting to a pressure setting using the correct HYTORC chart for the particular type of
HYTORC being used
N / A
DOCUMENT REFERENCE: CL – 03 – 01 REVISION: 2 BUSOPS – 68736
Page 2 of 4
C HECKED
DATE: 24/11/2010

HYTORC SPANNER – CHECK LIST
P ROJECT N UMBER
O UTAGE M ANAGER
D OCUMENT N UMBER
G ENERAL R EQUIREMENTS
H AZARD C ONTROL M
P
S
D
ROJECT
ITE
ATE
EASURE
M
T ITLE
ANAGER
Testing the HYTORC equipment with socket or spanner attached prior to use
Operation of
HYTORC
(communication)
Use of HYTORC on site, varied locations and manual handling
Incorrect PPE
Connect the HYTORC unit to the pump and check the security of the fittings
Set up the correct pressure in accordance with the
HYTORC operating manual instructions
Ensure the area around the HYTORC is clear while the
HYTORC is being tested and all personnel in the area understands what is happening
Operate the HYTORC on the floor to check correct mechanical operation, to set the correct pressure and check for oil leaks
The HYTORC is to be operated by two personnel who are familiar with the HYTORC equipment
Where-ever practically possible the HYTORC pump operator will be in line of sight with the HYTORC head handler
Ensure all personnel not required during the HYTORC operation are clear of area
The HYTORC pump operator will not operate the
HYTORC equipment until given the command from the
HYTORC head handler
The HYTORC pump operator will not operate the
HYTORC pump unit if they are not clear on the instructions that have been given by the HYTORC head handler
The HYTORC pump operator will cease operation of the pump when given instruction by anyone who gives the command to stop
Ensure there is a thorough understanding (detailed planning stage) of the issues involved with using the
HYTORC
Ensure a JHA is developed on-site in consultation with personnel carrying out the work clearly identifying the manual handling issues associated with using the
HYTORC equipment
Ensure a manual handling risk assessment is carried out for the work involved
The minimum requirement for PPE will be safety helmet with full face visor, gloves, overalls and steel
DOCUMENT REFERENCE: CL – 03 – 01 REVISION: 2 BUSOPS – 68736
N / A
Page 3 of 4
C HECKED
DATE: 24/11/2010

HYTORC SPANNER – CHECK LIST
P ROJECT N UMBER
O UTAGE M ANAGER
D OCUMENT N UMBER
G ENERAL R EQUIREMENTS
P
S
D
ROJECT
ITE
ATE
M
T ITLE
ANAGER
H AZARD C ONTROL M EASURE capped safety shoes or boots
S ITE R EGISTRATION (Note: Applies to all Work Parties and personnel working on site)
N / A
R EQUIREMENT
Authority to Work issued
Visitors register sheet or emergency board being used. Site Map issued (showing emergency assembly areas and fire equipment)
Hydro Tasmania Level 2 O H & S Induction complete
Hydro Tasmania Level 3 Site induction complete
S
A DDITIONAL P ERSONAL P ROTECTIVE E QUIPMENT (C OMPLIANT WITH A USTRALIAN S TANDARDS )
Page 4 of 4
C HECKED
C HECKED
R EQUIREMENT
C ERTIFICATION
C HECKED R EQUIREMENT C HECKED R EQUIREMENT C HECKED
I have personally checked and verified all items on all pages of this check list
Project or Outage Manager Name Signature Date
I acknowledge and agree that all items are detailed on all pages of this check list. I agree to ensure that all employees and sub-contractors engaged in this work will fully comply with all control measures indicated
Manager of Work Party Name Signature Date
DOCUMENT REFERENCE: CL – 03 – 01 REVISION: 2 BUSOPS – 68736 DATE: 24/11/2010