Curriculum Mapping Engines and Power Technology Time Frame Week #1 Week #2 Grades 10 – 12 Text: Small Gasoline Engines Content Class Introduction Semester Content Lab Activities Class Rules Grades Safety & Fire Issues Skills Understand course expectations. Understand class rules. Understand how grades are earned. Understand how emergencies & injuries will be handled. Read & discuss Chp. 2 Engine Construction and Operating Principles Identify basic engine parts & functions. Identify the strokes needed for an operating cycle. Identify simple engine operation. Learn what makes a substance a good fuel for engine operation. Identify common causes of accidents. Identify why cleanliness & good organization are very important. Identify how to minimize risk when working. Identify personal safety equipment. Identify types of fire extinguishers and fires they suppress. Identify the importance of maintenance is with tools & equipment for safety. Disassembly sheet information regarding group #, names, engine #, test results, and linkage drawings. Read & discuss Chp. 1 Small Engine Safety Partners, Disassembly sheets, Engines, Storage Assessment Complete chp. 2 study guide/worksheet Correct & cover the chp. 2 review questions in class. Complete chp. 1 study guide/worksheet. Correct & cover the chapter 1-review questions in class. Conduct beginning steps on disassembly sheet. Check engine oil and fuel. Run engine. Storage of engines and parts Identify manufacture of engine serial numbers. Week #3 Read & Discuss Chp 10 Tools & measuring instruments Lab activity – Engine work IdentifyIdentify the need for measurement of parts & its important to engine work. Understand various tools & their functions. Identify safe practices when using tools & equipment. Begin engine reconditioning & disassembly. Identify the need for measurement of parts. Understand various tools & their functions. Identify safe practices when using tools & equipment. Begin engine reconditioning & disassembly. Week #4 Read and discuss Chp. 3 Two Cycle, Four Cycle and Rotary Engines. Understand the operating of two cycle, four cycle, and rotary engines. Identify the parts & function that create the intake, compression, and power & exhaust Complete chp. 3 study guide/worksheet Continue with disassembly identifying the components & measurements related to four-cycle engines. Standards strokes. Explain valve timing. Identify the types of lubrication systems Identify the advantage & disadvantages of the various engine designs. Week #5 Read & discuss Chp. 14 Cylinder reconditioning Inspect engines for defects & problems. List steps of engine disassembly. Measure cylinders for taper & out of roundness. Define cylinder reboring. Explain cylinder honing. Complete chp. 14 study guide/worksheet. Continue engine recondition honing cylinder developing the correct pattern for ring seating. Cover & correct the chp. 14 review questions in class Week #6 Read & discuss Chp. 7 Engine Lubrication Understand the importance of various lubricants in reducing the effects of frictions. List the forms of lubricants List the functions of lubricating oil. Understand the operation of oil pumps. Identify oil selection by viscosity grade & service classification. Identify two-cycle engine lubrication & the oils suitable their use. Identify the types of oil filtering systems. Identify oil usage time frames. Complete chp. 7 study guide/worksheet. Measure required parts for clearances allowing for lubrication & heat expansion. Identify all parts that must be separated by lubrication oil Name the various types of fuels that can be used in the operation of internal combustion engines. Identify the various fuel filtering systems. Identify the gasoline octane rating & its importance Discuss tanks, lines, and fittings. Identify fuel pumps & their operation. Identify gravity & pressurized fuel systems. Complete chp. 4 study guide/worksheet. Draw sketches of the engines carburetor linkage. Identify what type of systems used on our 1St engine. Drain fuel from the fuel system. Disconnect the carburetor from the engine. Week #7 Read & discuss chp. 4 Fuel Systems Cover & correct the chp.7 review question in class. Cover & correct the chp 4 review questions in class. Week # 8 Read & Discuss chp. 8 Engine Cooling Systems List the various type of systems used in reducing the operating temperature of a engine. Identify the parts of an air-cooling system & their functions. Identify the parts of a water-cooling system & their functions. Identify how oil & the exhaust also play a part in reducing the operating temperature. Complete chp. 8 study guide/worksheet. Check the parts of air-cooled systems for proper operation and sign of any defect within the system. Perform maintenance on the cooling system (including belts, hoses, fluid levels, dirt & other materials) that would effect its operation. Check oil level. Identify how & why antifreeze is added to a water-cooled system. Cover & correct the chp. 8 review questions in class. Week # 9 Read & discuss chp. 11 Trouble- Shooting, Service, & Maintenance. Describe systematic troubleshooting. List the five operating fundamentals. Understand look for the simplest things first. Use service manuals to determine specifations & other information needed to service engines Understand & performing oil changes within the correct time frame, which are recommended by manufactures. Complete chp. 11 study guide/worksheet. Run test to determine the level of the five operating fundamentals of operation. Using the trouble-shooting chart in the book locates operational problems and the repairs listed. Cover & correct the chp. 11 review questions in class. Week # 10 Read & discuss chp. 15 Pistons and Piston Ring. Identify the parts of a piston and their functions. Perform measurements on the piston & the related part to determine proper functions. Measure ring end & sides clearances to meet specifications. Week # 11 Read & discuss chp. 12 Fuel System Service Identify The various part of the fuel system. Identify the low & high speed adjusting screws. Check & adjust a carburetor according to manufactures specifications. Test a 2cycle carburetor for reed leakage. Trouble-shoot a carburetor for any problems. Complete chp. 12 study guide/worksheet. Reinstall the carburetor for proper operation. Make all needed adjustments for proper operation. Cover & correct the chp.12 review questions in class. Week # 12 Read & discuss chp. 5 Carburetion. Understand the principles of carburetion. Identify the three basic types of carburetors in use. Know the applications of both the float & diaphragm carburetors. Know what the reasons for manual throttle controls. List functions of engine governors & how they are adjusted. Identify the types of air cleaner & their Complete chp. 5 study/worksheet. Determine the types of carburetors used on our lab engines. Make drawing of our linkage controls. Set-up linkage and make adjustments for proper engine operation. Know what to look for that indicates the need for air cleaner service. Cover & correct the chp.5 review questions in class. Quarter Examination Complete chp. 15 study guide/worksheet. Remove a piston from lab engine. Identify the piston & ring construction. Differentiate between oil & compression rings. Replace the piston in the reconditioned cylinder. Cover & correct the chp. 15 review questions in class. service for each. Week # 13 Read & discuss chp.9 Measuring Engine Performance. Understand what engine performance is. Define & calculate bore, stroke displacement, compression ratio & horsepower. Understand & differentiate the different types of horsepower. Explain how volumetric, practical, mechanical & thermal effects the performance of an engine. Complete chp. 9 study/worksheet. Compute engine displacement, bore, stroke & compression ratio. Understand the definition of work & its calculations. Understand what forces & factors draw power away from the engine reducing its performance. Check factors of rebuilding an engine to maximum performance. Cover & correct the chp.9 review question in class. Week # 14 Read & discuss chp 16 Rods, Bearings, &Valves pt.# 1 Describe the function of bearings. Define the function of the connecting rod. Complete chp 16 pt.1 study/worksheet. Measure all shafts, rods and bearings to Week # 15 Read & discuss chp. 16 Rods, Bearings, & valves pt # 2 Identify the types of bearings use in an engine and why they each require different types of oil. Identify the construction of a crankshaft, its parts & their functions. Identify why seals & gaskets our used in the construction of an engine. Describe the construction, operation, & functions of the valve system. Identify the differences between conventional & overhead valve assembles. Explain the operation of ports, reeds, & rotary valves. Identify the construction & functions of a camshaft. Explain the purpose & operation of a compression release system. meet with manufactures specifications. Recondition the valves and seats. Measure crankshafts, valve stems, & guides to meet tolerances. Cover & cover chp.16 pt.1 review questions in class. Lap both the intake & exhaust valves. Clean all dirt & abrasives from the block & internal parts. Reassemble the internal components in the correct location & properly timed. Complete chp. 16 pt.2 study/worksheet. Continue reassembly of the 4-cycle overhead valve engine. Correct & cover chp. 16 pt.2 review questions in class. Week # 16 Read & discuss chp. 17 Small Gas Engine Applications. List features to consider when purchasing any engine operated item. Understand the importance of easy maintenance of any engine-operated devise. Know maintenance needs include, changing spark plugs, blade sharpening, air cleaner service, changing oil, & belt replacement. Understand what type of storage procedures are recommended Complete chp. 17 study/worksheet. Identify the reasons features would be selected depending on a customer needs Identify the safety features common to engine drive equipment. List safe operating practices to be followed. Identify conveniences that may be considered when a customer is looking to make decision dealing with their needs. Cover & correct chp. 17 review question in class. Week # 17 Read & discuss chp. 18 Career Opportunities. Identify career opportunities within the small gas engine field. Complete chp. 18-study/ worksheet. List all the companies manufacturing Week # 18 Final week of class. Review for final semester examination. Take the semester Examination test. List where farther educational opportunities are offered. List the companies with in Wisconsin that manufacture the internal combustion engines. Identify the duties of a service manager, General manager, engine technician, sales manager, engineer & entreprenr. engines in Wisconsin. Discuss the various positions through the material presented in the book. Identify qualities that companies look for in employees. Cover & correct chp. 18 review questions in class. Complete all remaining assembly work. Run completed engine for a period of 10 minutes. Review the test! Review item referencing.