DEVBERT SHARMA
Email id: devsharma2007@gmail.com
Sharmadev2@rediffmail.com
Mobile : 09500070113
Present Address:Flat No. – A5, PJK Apartments,
Vallalbegan Street, NH-1,
M. M. Nagar, Chengalpet,
Tamilnadu
CAREER SUMMARY:
1. Has a more then 12 years experience in automotive industry.
2. Product Development & Project Management in the area of Power train , Exterior, Interior & Automotive
Lighting
3. Strong knowledge of Injection moulds.
4. Strong Analytical, Problem solving, Innovation working in a team as well as leading a team.
SKILL SETS :
 Technically strong in Project management and Product development.
 Manage the Project Team of Design , Industrialization ,Project Quality, Validation & Metrology
 Project costing during RFQ in terms of Product development.
 Strong knowledge of automotive plastic Exterior, Lighting and Engine products.
 Strong knowledge of different welding process on plastics parts i.e. Vibration , Hot Plate ,US & Laser
welding.
 Supplier base development for Mould, Welding fixtures, Checking fixture , Assembly Fixtures, SPM &
Testing
 Strong knowledge of Catia V5.
EXPERIENECE SUMMARY:
A. MECAPLAST INDIA PVT.LTD. , Chennai : From April,2011 to Till date and
From May, 2008 to Sep., 2010
B. SANDHAR AUTOMOTIVES DHUMASPUR, Gurgaon : From Oct., 2010 to March 2011
C. TACO (TATA AUTO COMP SYSTEMS LTD.), PUNE : From August, 2006 to May, 2008
D. SANDHAR STEADY STREAM TOOLING PVT. LTD., IMT Manesar : From Dec., 2003 to July 2006
E. POLYPLASTICS:,Yamuna Nagar, Haryana : From Oct.,1999 to Nov., 2003
Mecaplast India Pvt.Limited
Manager – Product Development
MECAPLAST Group www.mecaplastgroup.com is one of the European leaders in automotive equipment. Founded
in 1955 by Mr. Charles Manni the group, designs, develops and manufactures innovative parts, subassemblies and
integrated modules for the bodywork and the engine of vehicle. The Group has a turnover of 760 million euros and
employs about 6200 people in 17 countries to supply the automotive markets worldwide.
Responsibilities:
 leads, organizes and coordinates industrialization project team and technical activities ( technical cost
estimates, tooling, assembly means, checking fixtures) in order to guarantee control of the integration of
new projects in production plants in compliance with Quality/ Cost / Time requirements.
 Makes estimation in terms of skills, workforce, to match workload of department, taking current projects into
consideration and future targets.
 Ensures effective assignment of skills in their department when making up project teams
 Ensures implementation of product / process development simultaneously
 Checks and validates project objectives in terms of cost, time, quality and technicalities.
 Defines and follows start-up budgets by project for each factory in the Group.
 Defines industrialization workload concerning their business activity, for international units and production
plants.
 Ensure SOP in compliance with Production rates, timeframes and Quality.
 Partcipate in Monthly Review Meeting.
 Responsible for selection of new suppliers.
Project Executed :1. Ford Motors : Project for DV4 for Diesel Engine (Figo and Fiesta Classic).
Moulds
: Cover Cyl. Head, Lower Air Intake Manifold, Upper Air Intakle Manifold, Fuel
Filter Assy. (Unscrewing Mould), Resonator Assy and Belt Covers.
Welding tools
: Vibration Welding Tool, Hot Plate Welding Tool and Ultrasonic Welding M/C
Assy. M/C (SPM) : 10 Spacer Cold Insertion, Leak Test & Marking Machine, Pad Printing,
Screwing Machines. Air Filter element line set up for Cellulosic Paper
2.
Air Filter Element : Line set up for Air Filter element for Cellulosic and Synthetic media paper for DV4
(Ford) and K9K (Renault) Projects for Air Filter Assy.
3.
General Motors : Cover Plate (XSDE) Project for Diesel Engine (Beat).
Mould
: Cover Plate Mould with Both side ejection.
Assy. M/C (SPM): Shaft Heat Insertion, Spacer Cold Insertion.
4. Renault-Nissan : K9K Project for Diesel Engine.
Moulds
: Cover Cyl. Head (Gas Asist Moulding) and Air Filter Assy.
Welding Tools
: Vibration Welding Tool
Assy. M/C (SPM): M6 Insert Heat Insertion, 10 Spacer Cold Insertion, Leak Test Machine.
Air Filter element line set up for Synthetic Media Paper
5.
Toyota
: 656 F Project for Diesel Engine(Liva & Etios).
Moulds
: Cover Cyl. Head, Baffle Plate, Water Inlet, Water Outlet (Mould Temp.
150Degree) and Oil Cap.
Welding Tools
: Laser Welding Machine.
Assy. M/C (SPM): Spacer Insertion, Leak Test machine & Laser Marking Machine. (All
Machines are made with interchangeable fixture concept).
6. NISSAN INDIA : X11M Project (Exterior Parts)
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Cowl Grille : Machine Size 1500 T
Bumper Finisher : Machine Size 1500T
Cover Under : Machine Size 1500 T
Wheel Arch : Machine Size 1500 T
Bracket Appron : Machine Size 600 T
Proto under Cover: Machine Size 400T
Cover Fr. Fender : Machine Size 200T
Fr. & RR. Bumper support : Machine Size 400T
7.
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RENAULT : H79 Project Duster (Exterior Parts)
RR. Rocker Panel : Machine size 1500 T
Reinforce: Machine size 600T
RR Bumper Absorber : Moulding Machine size 600 T
Fr. Bumper Absorber : Moulding Machine size 600 T
Cowl Grille : Moulding Machine size 600 T
RR. Bumper Absorber : Moulding Machine size 600 T
Fr. & RR. Bumper Bracket: Moulding Machine size 400 T
TATA Auto Comp Systems Limited
Sr. Engineer – Engineering
TACO Engineering, as a strategic business unit of Tata AutoComp Systems Limited, uses the
group's extensive experience in the auto-components industry to offer engineering services to major
automotive original equipment manufacturers and tier-I suppliers worldwide.
Responsibilities:
 Handled the lighting project for Automotive lighting, Italy and Ichikoh, Japan.
 Coordinate with Onsite people for various lighting projects.
 Handled the Mould design team for automotive lighting customer groups.
 Worked on catia V5 on various lighting projects.
 Worked as a onsite coordinator in Automotive Lighting, Paris
Notable Project Executed :1. Rear Lamp Assembly for Automotive Lighting,France(As a Onsite Engineer).
2. Rear Lamp Assy for Automotive Lighting, Italy.
3.
RCL Reflector for Ichikoh Lighting, Japan.
4. RCL Lens mould design for Automotive Lighting, Italy.
5. Fog and Turn lamp mould design for Automotive Lighting, Italy.
Sandhar Steady Stream Tooling Pvt. Ltd.
Engineer – CAD
Sandhar has a commercial tool room which manufacturing Plastic and Casting products for Indian
as well as for Foreign market.
Clientele:- Nissan, Hero Honda, Honda Siel, SMC, Maruti, Tata, Havell’s, TVS, Suzuki, Continental etc.
Responsibilities:
 Mould Design of Automotive Plastics and Die Casting Product.
 Electrode design
 Quality checking of moulds design & detailing.
 Sourcing and Co-ordination of all relevant information about Tool & Product.
 Troubleshooting during the tool manufacturing & mould trail.
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Continuous support up to mass production.
Notable Mould design projects at Sandhar:
Honda Scooters: Seat base and Lens (Activa),
Hero Honda : Front Fender, Visor Front and Side cover R/L (Glammer), Visor Front &
Side cover (Super Splender), Front Fender & Visor Front (Passion Plus & CD Deluxe), Cover Cylinder Head
Honda Siel: Base Mirror, Cover & Box battery.
TATA Motors: Proximity & ORVM Mirror housing.
Maruti Suzuki: Cover & Gasket for Mirror Housing (WagonR small)
Nissan : Mirror Housing, Bracket & Lever (Export)
TVS: Mirror Housing & Stay Rod (PEP)
Continental: Low pressure Die Casting
Polyplastics
Jr. CAD/CAM Engineer
Polyplastics (ISO 9002 & QS 9000) is a leading Indian Manufacturing company of automotive
components & market leader in Electroplating of Plastics components.
Clientele:- Maruti Udyog Ltd., Telco, Toyota, Tafe, Ford, Hyundai, Delphi Automotive System,
Delphi Energy, General Motors India, Hindustan Motors, Eicher, Hero Honda, ITL,
Swaraj Mazda, Fiat, LML, Honda etc.
Responsibilities:
 Mould Design & Development.
 Cam Programming on Proe.
 Electrode Design
 Outsource the Machining job based on current load
 Troubleshooting during the Tool manufacturing
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Support Mould design Team to check the Machining feasibilities.
Notable Cam Programming Projects at Polyplastics:
Tata : Top Grille (Used Shrink fit Tooling for deep machining), Wheel Rim Cover & Hood Strip (Indigo).
Maruti: Wheel Rim Cover (Alto & Baleno), Garnish (Zen),
General Motors: Cover Trim Front Door, Tray IP, Garnish, Door Handle (Tavera).
Fiat : Fan shroud & Expansion tank (Palio 1.9D)
Programming of various interactive emblems for TATA, TOYOTA, GM, FORD, HERO HONDA & MARUTI.
Qualification:Professional qualification:Diploma in Mechanical Engineering From IME India.
2 years course from Industrial Training Institute in Draughtsman mech.
Educational qualification:Senior Secondary From Haryana board.
Onsite Experience : 3 Months as a Onsite engineer and Coordinator in Automotive Lighting, Paris France.
 10 days in China (Shanghai & Shenzen) to visit Tool Rooms.
 One Month in Monaco to Visit Mecaplast Head Office to discuss about on going projects.
 2 Weeks in Taiwan to visit Mould makers.
Other Skills: Undergone the training of Project Managemant,GD&T, Failure Mode & Effects Analysis,
5-S & Kaizen.
 Best Employee of the Month Recognition award for the Month March2007 from TACO.
 Best Performance Recognition award for the year 2003 from Polyplastics.
 Passed Level-3 of Japanese Language Proficienct Test (JLPT).
 Passed Level-4 (281Marks) in Business Japanese Language Proficiency Test (BJT).
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Personal Profile:Name:-
Devbert sharma
Father’s name:-
Sh. Virender sharma
Date of Birth:-
09th Nov. 1981
Marital Status:-
Married
Permanent address:-
H. No.-331, Shiv Puri-B, Near I.T.I.,
Yamunanagar, Haryana-135001
Passport No.:-
F8770219
Languages Known:-
English, Hindi & Japanese