High-Throughput Structure/Function Screening of Materials and Catalysts under Process Conditions using Synchrotron Radiation A thesis submitted to the University of Manchester for the degree of Doctor of Philosophy in the Faculty of Science and Engineering 2008 Nikolaos Tsapatsaris Department of Chemical Engineering and Analytical Science CONTENTS List of Figures .............................................................................................................7 List of Tables .............................................................................................................14 List of Tables .............................................................................................................14 Abstract .....................................................................................................................15 Declaration ................................................................................................................16 Acknowledgements ...................................................................................................17 Abbreviations ............................................................................................................18 1. Introduction and Scope of Research ...............................................................19 1.1. Importance of Catalysis ...............................................................................19 1.2. Combinatorial Chemistry and Catalysis ....................................................20 1.3. High Throughput Catalysis .........................................................................21 1.4. High Throughput Characterisation ............................................................22 1.5. X-ray Absorption Fine Structure Spectroscopy ........................................23 1.6. High Throughput In Situ XAS.....................................................................24 1.6.1. Reactor Design and Reactor Infrastructure .............................................24 1.6.2. Data Mining - Information Extraction ....................................................25 1.7. Summary .......................................................................................................27 1.8. Collaborators.................................................................................................28 1.9. Additional Information ................................................................................28 2. High Throughput Technologies .......................................................................29 2.1. Pharmaceutical Applications .......................................................................30 2.2. Materials Science ..........................................................................................32 2.2.1. Superconducting Materials .....................................................................32 2.2.2. Magnetoresistant Materials .....................................................................33 2.2.3. Dielectric and Ferroelectric Materials ....................................................34 2.2.4. Luminescent Materials............................................................................36 2.2.5. Organic Reactions ...................................................................................37 2.2.6. Polymers and Pigments...........................................................................38 2.3. High Throughput in Catalysis Science .......................................................39 2.3.1. Library Design ........................................................................................41 2.3.2. Heuristic Rules........................................................................................41 2 2.3.3. Expert Systems .......................................................................................42 2.3.4. Design of Experiments ...........................................................................42 2.3.5. Monte Carlo Simulations ........................................................................43 2.3.6. Artificial Neural Networks .....................................................................43 2.3.7. Genetic Algorithms .................................................................................43 2.4. Library Synthesis in Catalysis .....................................................................44 2.4.1. Impregnation and Sol Gel .......................................................................44 2.4.2. Deposition Techniques ...........................................................................45 2.4.3. HT Pulsed Electrodeposition ..................................................................46 2.4.4. Split Pool Synthesis ................................................................................47 2.4.5. Towards Rational Synthesis ...................................................................49 2.5. Techniques for Catalyst Screening ..............................................................50 2.5.1. Library Design ........................................................................................50 2.5.2. Control of Gas Distribution and Composition ........................................52 2.5.3. Temperature Control ...............................................................................52 2.5.4. Ancillary Control ....................................................................................53 2.5.5. Performance Measurements and Structural Characterisation .................54 2.5.6. Measurements of Activity using Temperature .......................................55 2.5.7. Measurements of Activity using Optical Methods .................................55 2.5.8. Resonant Enhanced Multiphoton Ionisation (REMPI) ...........................56 2.5.9. Gas Chromatography ..............................................................................56 2.5.10. Mass Spectrometry .................................................................................57 2.5.11. Infrared Spectroscopies ..........................................................................58 2.5.12. X-ray Diffraction ....................................................................................59 2.5.13. X-ray Absorption Spectroscopy .............................................................60 2.5.14. X-ray Fluorescence .................................................................................62 2.6. Library Optimisation: Data Mining and Knowledge Extraction .............65 2.6.1. Knowledge Extraction ............................................................................65 2.6.2. Catalyst Descriptors ................................................................................66 2.6.3. Knowledge Extraction using XRD .........................................................67 2.6.4. Information Harvesting using XAS and 2D Correlation ........................67 3. 3.1. Structural Probing in Catalysis using X-rays ................................................71 X-ray Diffraction ..........................................................................................73 3 3.2. The Photoelectric Effect ...............................................................................75 3.3. X-ray Absorption Spectroscopy ..................................................................77 3.3.1. Acquisition of XAS in Transmission Mode ...........................................81 3.3.2. Acquisition of XAS in Fluorescence Mode ............................................82 3.3.3. Acquisition of XAS in Total Reflection Mode .......................................83 3.3.4. Acquisition of XAS using Total Electron Yield .....................................83 3.3.5. Data Analysis - Normalisation and Background Subtraction of XAS ...84 3.3.6. Data Analysis – Fourier transformation .................................................87 3.3.7. Data Analysis – Modelling .....................................................................87 3.3.8. Data Analysis –X-ray Near Edge Structure ............................................89 4. Importance of Gold in Catalysis ......................................................................92 4.1. Introduction...................................................................................................92 4.2. Carbon Monoxide Oxidation with Gold .....................................................93 4.3. In Situ Spectroscopies on Gold ....................................................................95 4.4. Au Additives and Enhancement of CO Oxidation Activity ......................98 4.5. Non-linear Phenomena in CO Oxidation ...................................................99 4.5.1. Bi-stability and Oscillations in Ideal Surfaces ......................................100 4.5.2. Isothermal and Non-Isothermal modes .................................................100 5. High Throughput Ex Situ XAS ......................................................................102 5.1. Array Planning and Design........................................................................102 5.2. Catalyst Synthesis .......................................................................................102 5.3. Library Screening .......................................................................................106 5.4. X-ray Status Measurements with Silicon Photodiodes............................107 5.5. X-ray Absorption Data Analysis ...............................................................108 5.5.1. Manual Fitting of EXAFS Data ............................................................110 5.5.2. Automatic Batch Fitting of EXAFS data ..............................................113 5.6. 6. Advantages of 2D XA Spectra Representation ........................................120 Medium Throughput In Situ XAS.................................................................123 6.1. System Components....................................................................................123 6.2. Reactor Array .............................................................................................124 6.3. Gas Supply System .....................................................................................126 6.4. Multi – Inlet Quadrupole Mass Spectrometry .........................................128 6.5. Positioning Control .....................................................................................129 4 6.5.1. Hardware Infrastructure ........................................................................129 6.5.2. Positioning Protocol of Parker Drives ..................................................131 6.5.3. The Labview Programming Environment ............................................132 6.5.4. Positioning Control Program ................................................................133 6.6. Sample Preparation and Reaction Protocol .............................................136 6.7. Station Setup ...............................................................................................138 6.8. Medium Throughput Mass Spectrometry ................................................139 6.8.1. Catalyst Performance ............................................................................139 6.8.2. Oscillations During the CO oxidation over Au ....................................142 6.9. Medium Throughput In Situ XAS Experiments ......................................146 6.9.1. In Situ Catalyst Activation ....................................................................146 6.9.2. Quantification of Spectral Quality ........................................................148 6.10. 7. Conclusion ...............................................................................................151 High Throughput In Situ XAS .......................................................................153 7.1. Control and Acquisition Software (CaAS) for X-ray Absorption Spectroscopy ............................................................................................................154 7.1.1. Main Program Functions ......................................................................156 7.1.2. Software Operation using McLennan Motor Drives ............................159 7.2. Gas and Temperature Control with Profibus ..........................................170 7.3. Gas and Temperature Control ..................................................................172 7.4. MS Valve Distribution Module..................................................................176 7.5. MS Analysis Software.................................................................................179 7.6. HT in situ X-ray Absorption Spectroscopy ..............................................181 7.6.1. Introduction...........................................................................................181 7.6.2. Catalyst Preparation ..............................................................................181 7.6.3. Reduction Procedure and Sample Conditioning ...................................182 7.6.4. XAS Experimental Setup ......................................................................183 7.6.5. Catalyst Performance ............................................................................184 7.7. Assessment of XAS Data Quality ..............................................................186 7.8. XAS Analysis of Selected Samples ............................................................191 7.8.1. XANES Analysis of the Copper Component .......................................191 7.8.2. XANES Analysis of the Gold Component ...........................................196 7.8.3. EXAFS Analysis ...................................................................................199 5 8. Additional Work .............................................................................................203 8.1. 9. 2D Correlation Analysis Using Labview...................................................203 Final Considerations and Future Work .......................................................210 9.1. Introduction.................................................................................................210 9.2. Optimising Catalyst Synthesis ...................................................................210 9.2.1. Precursor Drying ...................................................................................211 9.2.2. Precursor Washing ................................................................................211 9.3. Automated Catalyst Screening ..................................................................212 9.3.1. Faster XAS Characterisation ................................................................212 9.3.2. Automatic Alignment with X-ray Beam ...............................................213 9.3.3. Automatic EXAFS Analysis .................................................................214 9.3.4. EXAFS Data Archiving ........................................................................215 10. Conclusion ...................................................................................................217 References ................................................................................................................218 Appendixes ..............................................................................................................232 1. Optimisation in Catalysis ...............................................................................232 1.1. Monte Carlo Simulations ...........................................................................232 1.2. Neural Networks .........................................................................................234 1.3. Genetic Algorithms in Catalysis ................................................................237 2. Generalised 2D Correlation Analysis............................................................241 2.1. Introduction.................................................................................................241 2.2. Continuous Data Formalism ......................................................................241 2.3. Formalism for Discrete Data .....................................................................243 2.4. Analysis of Synchronous 2D Correlation Spectra ...................................245 2.5. Analysis of Asynchronous 2D Correlation Spectra .................................246 2.6. Complexity in Interpretation .....................................................................247 3. Publications .....................................................................................................249 Word Count: 60449 Page Count: 251 6 LIST OF FIGURES Figure 1.1. A 1 dimensional cut-out of the potential surface of an exergonic reaction with and without a catalyst. The potential energy denotes the energy of the reactants due to vibrations of chemical bonds and free electrons (∆Go the difference of the standard Gibbs free energy between reactants and products).1 ..................................19 Figure 2.1. The HTT framework. The basis of novel product research and development in science and industry.65 ......................................................................29 Figure 2.2. Left: Early implementation of a fully automated protein synthesis and optimisation robot.69 Right: High throughput metalo-protein expression from the mycobacterium genome.70 ..........................................................................................31 Figure 2.3. Left: 128 combinations of possible superconducting materials before sintering (adapted from Hanak.83). Right: Schematic representation of material gradient deposition with sputtering using two materials (A, B).61 .............................33 Figure 2.4. Left: Dielectric constant of various concentrations of BST with dopants. La and Ce exhibit the highest dielectric coefficient, Right: Loss Tangent measurements, lower values observed in W-doped candidates.90 ..............................35 Figure 2.5. Left: compositional variation on the silicon wafer deposited thin film luminescence candidates, Right: CCD visible colour image during ultraviolet irradiation of the library at 254nm. Y2O3: Eu exhibits the highest efficiency.94 ........36 Figure 2.6. The high throughput technology methodology when applied to HT catalysis.65 ...................................................................................................................39 Figure 2.7. Micro-jet liquid dispensing unit for preparing catalysts. Alumina beads are about to be impregnated with different concentrations of Pd-Pt-In.103.................45 Figure 2.8. Variable nanoparticle nucleation as a result of varying the pulsed electrodeposition period. A deposition time of 0.5 s produces 10 nm particles.121 ....46 Figure 2.9. Schematic representation of the “S&P”synthesis method. Adapted from Klein et al.124 ..............................................................................................................48 Figure 2.10. Left: The 96 well version of the SBS standard, reproduced from ANSI/SBS 1- 2004, specifications. Right: Implementation of a 96 well reactor from Watanabe.130 ...............................................................................................................51 Figure 2.11. Basic ancillary electrical control scheme. Arrows denote communication pathway between components. ...................................................................................53 Figure 2.12. Left: Principle of MS detection, Right: Cyclohexane MS fragments.144 ....................................................................................................................................57 Figure 2.13. Series of infrared spectra of CO adsorbed on a Cu-ZSM5 catalyst pellet at three temperatures during heating. As temperature increases water desorbs.22......59 Figure 2.14. Clustered XRD patterns deduced from the individual catalysts. Cluster 1-4 denotes progressively more ordered structures (Adapted from150). .....................60 Figure 2.17. XRD and NEXAFS detailed spectra of 3 phosphor candidates.154 ........62 Figure 2.18. Left: 2D XRF image at an incident energy of 6570 eV just above the Mn K edge with an exposure time of 1 s. Right: MnO K edge (6545 eV) shifts due to changes in oxidation state.155 ......................................................................................63 Figure 2.20. A possible descriptor vector containing all the attributes that might be related to the performance of a catalytic formulation.13 .............................................66 Figure 2.21. Left: 2D Synchronous correlation spectra from the first and last XANES spectra from the TPR of Co-MCM41 catalyst in H2 (Right). The positive maxima (red hue), correlate to the existence of two features (namely a pre-edge 7714 eV and white line 7724 eV). Adapted from 157. ......................................................................69 7 Figure 3.1. Beamline layout of the newly built Diamond Light Source (Didcot, UK). It is a 3rd generation synchrotron that can deliver micrometre-sized beams of synchrotron radiation from far-infrared to X-ray photons. .........................................73 Figure 3.2. X-ray photons scattered by atoms in an ordered lattice of spacing d interfere constructively and destructively as a function of incidence angle, as given by Bragg’s law.164 .......................................................................................................74 Figure 3.3. X-ray diffraction patterns of cobalt in a microporous catalyst framework. The patterns track changes in the formation of the crystalline phases from the amorphous gel, while temperature increases.166 .........................................................75 Figure 3.4. Summary of the possible final states of an atom after being irradiated with high energy photons. Left: Photoelectron emission, Auger decay, fluorescent decay. ..........................................................................................................................76 Figure 3.5. Left: XPS spectrum, of Au-Co in iron oxide catalysts, over 1000eV, Right: Higher resolution spectrum for identification of the exact binding energies corresponding to different oxidation states of cobalt a) CoO, b)Co3O4, Au/Co3O4.167 ....................................................................................................................................77 Figure 3.6. Left: No absorption (μ) from the atom, Middle: Onset of edge step, showing maximum photon absorption, Right: Absorption steadily reducing since the atom becomes more transparent at higher energies.171 ...............................................78 Figure 3.7. Variation in the X-ray absorption spectrum caused by interference of the photoelectron wave vector caused by a nearby scatterer.172 .......................................79 Figure 3.8. Experimental setup for collection of absorption spectra using transmission or fluorescent measurements. Adapted from 172. ...................................82 Figure 3.9. Transmission absorption spectrum of a pure Au catalyst (not normalised). ....................................................................................................................................84 Figure 3.10. Spline fitted on the raw absorption spectrum of a pure Au foil and the extraction XAFS oscillations in energy. .....................................................................86 Figure 3.11. Fine structure χ(k) spectrum converted from χ(Ε) in Figure 3.10. A Fourier transform window is chosen (e.g. 4.35 – 7.35) to exclude noise. ..................86 Figure 3.12. The Fourier Transform of k*χ(k) calculated from Figure 3.11. The higher amplitude denotes a first shell of scattering atoms at an approximate distance of 2 Å from the absorber. ............................................................................................87 Figure 3.13. Top Left: Normalised XAFS spectrum of an alumina impregnated AuCl4 precursor catalyst, Top Right: Conversion into k space and Bottom: single scattering, first shell model fitted on experimental data (N = 3.92, σ2=0.0015, R= 2.3 ű0.23). ......................................................................................................................88 Figure 3.14. Mo K-edge X-ray absorption spectrum extending 1500 eV after the absorption edge. Near edge region (XANES) and extended fine structure (EXAFS).184 ................................................................................................................90 Figure 3.15. XANES spectra corresponding to different oxidation states of Fe (Left) and H2 adsorption coverage (Right).184 ......................................................................91 Figure 4.1. TEM micrograph of a very active Au on TiO2 supported catalyst. Note that the average particle size is below 2 nm.196 ..........................................................93 Figure 4.2. Possible reaction mechanism for Au on TiO2 catalysts. It is suggested that CO and O2 activation takes place at the perimeter and surface of the Au cluster.217 .95 Figure 4.3. XANES derived data which indicate the activation of O2 molecules by the Au cluster of a TiO2 supported catalyst. It is proposed that the active phase of Au is primarily zero-valent.248 ..........................................................................................96 Figure 4.4. Quasi periodic oscillations during the CO oxidation over a Pt (110) surface. The partial pressure of CO decreases from a to c.277 ....................................99 8 Figure 4.5. Oscillations in the CO oxidation response of a Pt/Al2O3 catalyst. The catalyst was in pellet form; an example of a non-isothermal system.298 ..................101 Figure 5.1. Synthetic pathway of wet impregnation for creating catalysts containing different concentration of metals. Impregnation in alumina followed by drying, washing, oxidation (if required) and reduction in H2.221 ..........................................103 Figure 5.2. Different concentrations of equal volumes of each metal chloride are mixed and added to 200 mg powdered alumina (D1011, BASF, mesh size 200-450 m), according to the concentration matrix below. ..................................................104 Figure 5.3. Schematic representation of each well and its correspondent composition of Cu, Pt and Au. The metal concentrations are: a = 0 wt%, b = 0.1 wt%, c = 1 wt%, d = 5 wt% and e = 10 wt%. .......................................................................................105 Figure 5.4. Schematic representation of the impregnation steps. Left: Solutions were created according to concentration matrix. Red, green, yellow hue indicates higher Pt, Cu or Au concentration respectively. Centre: depositing 200 mg of alumina in the liquid phase, Right: Final catalyst precursor array. ..................................................105 Figure 5.5. The developed system allowed the automatic acquisition of EXAFS spectra from the 96 member array. Right: The robotic system was integrated in the infrastructure of station 9.3, Daresbury STFC. Note the 96 cell array is tilted 45o to allow for fluorescent photon detection. ....................................................................106 Figure 5.6. LIII X-ray absorption near edge spectra of selected catalysts. The spectra were aligned to their corresponding absorption edges to allow comparison. (Pt LIII 11564 eV and Au LIII 11919 eV). Both metals are oxidised (edge positions shifts of: +3 eV for Pt and + 2 eV for Au). ..............................................................................110 Figure 5.7, Corresponding spectra in κ space with their fitted model counterparts. EXAFS region of samples D1 (aad), H8 (ddd) and E2 (ada). The plots show the k2χ(k) function (lines) and the correspondent fit (dark shades). ...............................111 Figure 5.8. The radial distribution model (shaded lines) and experiment (lines). ....111 Figure 5.9. Colour coded real concentration matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. Yellow: 10%, orange 5%, red 1%, blue 0.1%. Precursor E1 contains 0% AuCl3, and 0.1% PtCl4. ...............................116 Figure 5.10. Colour coded edge step amplitude matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. The correlation between edge steps and concentrations can clearly be seen for the samples containing more Au. .........117 Figure 5.11. Colour coded first shell coordination matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. The average coordination numbers of AuCl3, and PtCl4 are in good agreement with the crystallographic value of 4 (crystal structures: AuCl3164 and PtCl4302). ...............................................................118 Figure 5.12. Colour coded first shell absorber (Au or Pt) – scatterer (Cl) atomic distance matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. The average atomic distances of AuCl3, PtCl4 over the entire array is 2.3 Å which are in good accordance with the crystallographic value of 2.21 Å. ...........119 (crystal structures: AuCl3164 and PtCl4302) ................................................................119 Figure 5.13. Colour map representations of Cu concentrations (a) and Cl coordination numbers (b) for each catalyst precursor, calculated using the script based HT analysis. (c) presents the Cu K-edge XANES spectra of precursors A7, E8, E6, F6 and G6, and of a Cu metal foil.305 .................................................................120 Figure 5.14. Pt LIII-edge XANES spectra of samples E2 (just impregnated with PtCl2) and E6, which contains Cu metal. Note the strong white line in this sample, indicating the presence of Pt4+ generated by the reduction of Cu2+..........................122 9 Figure 6.1. System overview and integration in the existing infrastructure of station 9.3, Daresbury STFC. ...............................................................................................123 Figure 6.2. Mechanical drawing of the 8 fold well plate reactor used in the in situ experiments. ..............................................................................................................124 Figure 6.3. Left: 8 – fold, sealed (Tested at 3 bar) steel reactor for in situ combined XAFS/MS experiments. Right: Each of the eight compartments consists of one input and one output and enables completely independent reactions to take place. ..........125 Figure 6.4. Detailed scheme of the high throughput infrastructure with instrumentation used, communication protocols and multiple gas stream connections. ..................................................................................................................................126 Figure 6.5. User interface, developed in Labview®, for gas control of multiple reactions. ...................................................................................................................128 Figure 6.6. Left: The PC control the drives (located underneath) and allows remote positional control over 3 axis (XYZ stage in the background), Right: Parker servo motor drive and wired power supply. .......................................................................131 Figure 6.7. Implementation of an identical function in four programming languages. ..................................................................................................................................133 Figure 6.8. The program flow of the positioning control system. The system can be set in either fully automatic or manual operation. ....................................................135 Figure 6.9. User interface, developed in Labview®, for automated positioning control over x, y, z, and theta angle. Movements are performed in synchronisation with the acquisition of XANES spectra. ...................................................................136 Figure 6.10. TEM micrograph of a 4 wt% Au/Al2O3 and particle size distribution (inlay). .......................................................................................................................137 Figure 6.11. Carbon monoxide conversions over an 8 hour period for the five most active catalysts. The space velocity for each reactor was 6600 h-1 or 8250 ml g-1 h-1. Note that Au/A and Au/T correspond to Au on Al2O3 and Au/TiO2 respectively. ...140 Figure 6.12. Carbon monoxide turnover frequencies TOF as a function of reactant ratio and time. Note how the TiO2 based catalysts exhibited a higher efficiency in converting CO to CO2 molecules in a leaner oxygen environment. .........................141 Figure 6.13. CO2 ion currents measured using MS during room temperature CO oxidation over a Au/Al2O3 catalyst. Note the sudden onset of sustained oscillations after 8.7 h during the first reaction cycle. The trace for the second reaction cycle was obtained after interrupting the first cycle and exposing the catalyst to a stream of 10% CO in He at room temperature. The inset shows that oscillations can also be recovered after interrupting the oscillatory reaction and flushing the reactor with He. ..................................................................................................................................142 Figure 6.14. Non linear CO conversion response of a 4wt% Au/Al2O3, recorded using different reactant ratios. Sustained oscillations were observed at CO/O2 ratios between 0.4 and 0.5. Note how the overall reaction rate decreases as the CO:O2 ratio increases. ...................................................................................................................144 Figure 6.15. Dependence of CO conversion on gas phase stoichiometry. Filled circles represent steady-state reaction rates under non-oscillatory and maximum reaction rates under oscillatory conditions. Open circles denote minima of the oscillatory reactions rate. The inset summarizes oscillation amplitudes (open squares) and frequencies (filled squares) as a function of CO:O2 ratio. ........................................145 Figure 6.16. Au LIII XANES series of the Temperature Programmed Reduction of a 4 wt% Au/Al2O3 catalysts under a CO:He stream. Inset: Linear Combination Analysis of the XANES series taken during reduction. At the end of the reduction procedure the catalyst is composed almost entirely of zero-valent Au atoms. .........147 10 Figure 6.17. XAS spectra at various conditions. Left: Titania (TiO2) based catalyst Right: Alumina (Al2O3) supported catalysts respectively. .......................................148 Figure 6.18. Absolute edge step values extracted from 56 XAS spectra at various reactant conditions and plotted against corresponding nominal concentrations of the Au catalysts. Top Inset: Standard deviation of edge step values for each catalyst. Bottom inset: Comparison of the correlation coefficient (R2) for TiO2 and Al2O3supported catalysts. Bright red squares and blue circles indicate TiO2 and Al2O3 supported catalysts respectively. ....................................................................149 Figure 7.1. The overview of the last generation of an in situ HT XAS screening system. ......................................................................................................................153 Figure 7.2. The User interface of the CaAS software. Functions are numbered and correspond to explanations in the text. .....................................................................155 Figure 7.3. The initialisation of motor drive communications in CaAS. Numbers correspond to explanations in the text. .....................................................................159 Figure 7.4. Setting up the movement control instructions in CaAS. Numbers correspond to explanations in the text. .....................................................................160 Figure 7.5. Orientation setup in CaAS. Numbers correspond to explanations in the text. ...........................................................................................................................161 Figure 7.6. The initialisation of automatic movements in CaAS. Numbers correspond to explanations in the text. ........................................................................................162 Figure 7.7. Testing the automated movement at different orientations. ...................163 Figure 7.8. Synchronisation of CaAS with the beamline computer. Numbers correspond to explanations in the text. .....................................................................163 Figure 7.9. Initialising the monochromator, XAS and XRD parameters. CaAS. Numbers correspond to explanations in the text.......................................................165 Figure 7.10. The initialisation of the archiving facilities in CaAS. Numbers correspond to explanations in the text. .....................................................................166 Figure 7.11. Manual insertion of meta-data information (“Current Cell Description”). ..................................................................................................................................166 Figure 7.12. Starting the automatic XAS, XRD data acquisition in CaAS. Numbers correspond to explanations in the text. .....................................................................168 Figure 7.13. Absolute positioning in CaAS provides complete flexibility over the positioning matrix. Numbers correspond to explanations in the text. ......................169 Figure 7.14. Profibus functionality faced with the OSI model. Layer 2 can be accessed in different ways. DP, MPI, S7 Standardized Profibus messaging. S5 Messaging developed by Siemens France. ...............................................................170 Figure 7.15. The Applicom® PROFIBUS console. This program is responsible for setting the PCI card and providing an OPC server that can be accessed from remote client applications. ....................................................................................................171 Figure 7.16. The external and internal design of the Profibus controlled gas control box with MFCs. The purple cable and red cable carry the Profibus and power signals respectively. Two identical units were constructed. .................................................172 Figure 7.17. The external and internal design of the Profibus-controlled temperature control box. A Mini 8 Eurotherm® controller was used. .........................................172 Figure 7.18 Switched input power units. Each can supply up to 1 kW of power. The heating elements of the temperature controller are independently supplied by the top unit. ...........................................................................................................................173 Figure 7.19. The solenoid valve control box. It contain transistor-based current amplifiers. The box is controlled through 24 bit digital signals using a digital PCI card from National Instruments® (Chapter 6). .........................................................173 11 Figure 7.20. The gas control interface was made in Labview. Communication with the MFC’s is accomplished through the PROFIBUS protocol. ................................174 Figure 7.21. OPC client supplied by Applicom®. It enables remote access to all items made available by the OPC server. The operation of 16 MFCs and 4 temperature control loops requires 48 OPC items. ...................................................174 Figure 7.22. The iTools program by Eurotherm®. It enables configuration of up to 4 PID control loops for the Mini 8 temperature controller used in the project. This example contains one input, a control loop, one output and the associated settings of the control loop. ........................................................................................................175 Figure 7.23. OPC client with a temperature graph (Eurotherm®). It was used to verify the operation of the Mini 8 temperature controller. .......................................176 Figure 7.24. The prototype gas reactor cell enables 96 concurrent reactions which are individually addressable by XAS and MS. 318 ..........................................................177 Figure 7.25. The distribution valve system. It is based on 10 Klohen® valve modules. ....................................................................................................................178 Figure 7.26. The Labview based control system of the MS distribution valves.......179 Figure 7.27. Snapshots of the MS analysis software. The user has the ability to visualise and concurrently analyse catalytic data of up to 96 samples. ....................180 Figure 7.28. Using the MS analysis program the user can immediately visualise in 2D and 3D and subsequently export the catalytic performance of the selected catalysts (white denotes high activity). .....................................................................180 Figure 7.29. A 2D map of the CO conversion of 72 catalysts. One can identify that catalysts containing Cu (A6 C6 E6, A2 C2, A9 C9 E9, and D8 F8) have considerably higher activity. ..........................................................................................................185 Figure 7.30. X-ray absorption spectra from the Cu K edge of 24 samples (Columns A, B). ........................................................................................................................187 Figure 7.31. X-ray absorption spectra from the Pt LIII edge from 24 samples (Columns C, D). ........................................................................................................188 Figure 7.32. Repeat XANES spectra from the Pt LIII edge of 24 samples taken at different beam exposure (Columns C, D). ................................................................189 Figure 7.33. The near-edge detail of X-ray absorption spectra from the Cu K edge of 24 samples (Columns A, B). .....................................................................................189 Figure 7.34. The Extended X-ray absorption spectra from the Au LIII edge from 24 samples (Columns E, F) (Reference catalysts H8, G8, H9, G9 etc). ........................190 Figure 7.35. The near-edge detail of the X-ray absorption spectra from the Au LIII edge of 24 samples (Columns E, F). .........................................................................190 Figure 7.36. Normalised XANES spectra at the Cu K edge of reduced catalysts taken at room temperature in He flow and standards322 from metallic Cu, Cu2O, CuO and Cu(OH)2. Dotted lines A, B, C, D, E indicate the energy position of electronic transitions characteristic of copper oxide species. Solid lines show the data and dashed lines show the linear combination fitting results (Table 2). .........................192 Figure 7.37. Comparison of the catalyst activity with the Cu(OH)2 and CuO spectral components (from LC analysis). ...............................................................................193 Figure 7.38. Normalised Cu K XANES spectra of the reduced catalyst containing Cu: 1 wt% and Au: 1 wt% sequentially exposed to He (solid), O2 (long dash), CO:O2 (dot) and CO (short dash). Inset: Difference spectra between He and O2/ CO:O2 /CO respectively. ..............................................................................................................194 Figure 7.39. Intensity of difference spectra (O2/ CO:O2 /CO - He) at Cu K edge within the 1s 4pxy region of all catalysts containing Cu. .....................................195 12 Figure 7.40. Normalised XANES spectra at the Cu K edge in the pre-edge region. The Cu: 1 wt% catalyst is under reaction conditions. The vertical lines A B C indicate the energy position of electronic transitions characteristic of copper oxide species. ......................................................................................................................196 Figure 7.41. AuL3 edge normalised XANES spectra of reduced catalysts in He flow at room temperature. Reference spectra for Au is also shown. Dotted lines A and C indicate the energy position of electronic transitions characteristic of Au. Dotted lines B and D indicate a shift of the catalyst spectra with respect to Au foil. ..........197 Figure 7.42. Integrated area of AuL3 XANES spectra in the region of maximum resonance (11919 eV -11945 eV). ............................................................................197 Figure 7.43. Cu-Au catalysts (Cu: 1 wt%, Au: 1 wt%) normalised XANES spectra at the AuL3 edge under reaction conditions: reduced in He (solid), O2 (long dash), CO:O2 (dot) and CO (short dash). The inset details the difference spectra between O2/ CO:O2 /CO and the spectra in He at the 2p 5d region. ..................................198 Figure 7.44. Area of difference spectra (O2/ CO:O2 /CO - He) at the AuLIII edge within the 2p 5d region of all catalysts containing gold. .....................................199 Figure 7.45. Fourier transformed k2(k) functions (lines) and the fit (points) of the EXAFS spectra taken at the Cu K edge (a) and Au L3 edge. The spectra were fitted using the first Cu-O (a) and Au-Au (b) backscattering paths centred at 1.9481 Å and 2.8842 Å respectively. A Hanning window determined the k-range and the boundaries of the k2-weighted Fourier transform (FT). All spectra were fitted using multiple k-weightings of 1, 2 and 3. .........................................................................201 Figure 8.1. The Front Panel of the 2D correlation analysis program. The program allows 2D correlation analysis of XAS spectra. .......................................................203 Figure 8.2. Graph initialisation using the “Reinit To Default” property nodes. .......204 Figure 8.3. The first frame of the main flat sequence structure in the program. ......205 Figure 8.4. Second and last frames of the main flat sequence structure in the program. ....................................................................................................................207 Figure 8.5. Setting up the 2D correlation spectra on the Labview® “Front Panel”. 207 Figure 8.6. Example of a Labview intensity graph. Note both axes are in energy units...........................................................................................................................208 Figure A1.1. Langmuir-Hinshelwood kinetics and the extension of Ziff-GulariBarshad for describing CO oxidation on a catalytic surface. Σ1, Σ2 are neighbouring sites. ..........................................................................................................................232 Figure A1.2. Left: Optimisation of catalytic active site distribution, Middle: Optimal distribution for A/B 1:1 and Right: Optimal distribution when A/B 2:1. Adapted from 342 . .............................................................................................................................233 Figure A1.3. An example of a standard multilayer perceptron, a type of neural network structure used in supervised learning. .........................................................235 Figure A1.4. Flow diagram representation of the Genetic Algorithm optimisation method. .....................................................................................................................238 Figure A2.1. A black box representation of a perturbed system (Adapted 349,350). ..241 Figure A2.2. Schematic diagram of synchronous correlation spectrum (a, left) and asynchronous correlation spectrum (b, right).3 .........................................................246 Figure A2.3, Asynchronous spectrum characteristic of a shifting band. This usually is indicated by a “butterfly” pattern.353 ........................................................................248 13 LIST OF TABLES Table 5.1. Measurements on commercial low cost photodiode arrays. ....................108 Table 5.2. Fitted values for coordination number N, nearest neighbour distance R and Debye-Waller factor 2 obtained from the analysis of four spectra from selected samples: E2 (ada), H8 (ddd), D1 (aad), taken at the Pt LIII and Au LIII edges. A Hanning window determined the k-range and the boundaries of the k2 -weighted Fourier transform (FT). Analysis of the spectra taken at the Au LIII and Pt LIII used a k2 weighting in the data and fit plots. .......................................................................112 Table 6.1. The catalyst compositions of the 8 reactor array. The catalysts were supported on TiO2 and Al2O3. ..................................................................................137 Table 6.2. Experimental Protocol (He = 100 ml/min, CO + O2 = 120 ml/min, catalyst weight = 200 mg). .....................................................................................................138 Table 7.1.Typical subset of the archiving of data according to an xml schema. ......167 Table 7.2. The catalyst composition of the 96 member library. Samples in columns A-F were synthesised by impregnation. ...................................................................182 Table 7.3. The average conversions of the catalysts during the screening experiment (1.5 h). Catalysts with the same colour have identical compositions. ......................184 Table 7.4. Results from high throughput MS analysis revealed the activity of the above catalysts. These were later selected for additional individual screening........186 Table 7.5. Linear combination (LC) fitting results of the Cu K XANES spectra of the reduced catalysts, calculated using the ATHENA LC analysis function. ................193 Table 7.6. Fitted values for coordination number N, nearest neighbor distance R and Debye-Waller factor 2 obtained from the analysis of EXAFS spectra from the reduced catalysts taken at the Cu K and Au L3 edges. The spectra were fitted using the first Cu-O, and Au-Au backscattering paths centred at 1.9481 Å and 2.8842 Å respectively. A Hanning window determined the k-range and the boundaries of the k2-weighted Fourier transform (FT). All spectra were fitted using multiple kweightings of 1, 2 and 3. In all cases the Debye-Waller factors were constrained to a lower limit of 0.001 Å2. ............................................................................................200 14 ABSTRACT Over the last decade high throughput technologies (HTT) have become the established state of the art for materials discovery and optimisation in numerous areas of fundamental and applied science, including industrial research and development. The work presented here was undertaken to explore the potential of implementing high-throughput (HT) in situ X-ray absorption spectroscopy (XAS) with synchrotron radiation, addressing both technical hardware development and the data processing bottleneck that high-throughput XAS may create. The development of the infrastructure evolved in three stages: (i) a proof of concept HT ex situ XAS apparatus for screening standard 96 well plates, (ii) a proof of concept medium throughput in situ XAS apparatus using a 8-well reactor and a (iii) HT in situ XAS 96 reactor system which comprises precise ancillary control, multiple effluent gas analysis using Mass Spectrometry (MS) and XAS. The entire system was linked directly to the beamline control server at different synchrotrons in the UK and US and was responsible for the collection of XAS data. Labview was used in all software control and analysis modules and enabled the scan of a variety of library sizes, in several positions, angles, gas compositions and temperatures with minimal operator intervention. The first steps towards analysing the comparatively large data volume generated by this system have also been taken. HT MS analysis software and XAS analysis scripts provided an efficient platform for quick analysis of HT data using this system. The system was evaluated in various XAS studies of the structural evolution of Au, Cu, Pt mixed metallic catalysts. CO conversions with bimetallic 1 wt% Cu - 1 wt% Au was higher than any of the monometallic or trimetallic Au, Cu, Pt combinations. For bimetallic Cu-Au systems, the presence of Cu-OH groups in the vicinity of Au particles may favour the activation of oxygen and/or adsorption of CO on the Au surface leading to an increase in catalytic activity. XANES studies also showed that the active phase of Au in the mixed-metallic systems is present in the ground state and confirm published results from previously studied pure Au systems. For the first time, rate oscillations in the conversion of CO over a Au/Al2O3 supported catalyst were discovered during medium-throughput screening of Au catalysts. It is suggested that the observed rate oscillations could be rationalised in terms of enhancements of the CO sticking coefficient on Au in the presence of subsurface oxygen species. The system is exhibiting oscillations which are surprisingly reminiscent of oscillating Pt/Al2O3 supported catalysts suggesting mechanistic similarities between the two systems. 15 DECLARATION No portion of this work in this thesis, except that stated in Chapter 8, has been submitted in support of an application for another degree or qualification at this or any other university or other institution of learning. Notes on copyright (1) Copyright in text of this thesis rests with the Author. Copies (by any process) either in full, or of extracts, may be made only in accordance with instructions given by the Author and lodged in the John Ryland’s University Library of Manchester. Details may be obtained from the Librarian. This page must form part of any such copies made. Further copies (by any process) of copies made in accordance with such instructions may not be made without the permission (in writing) of the Author. (2) The ownership of any patents, designs, trade marks and any and all other intellectual property rights except for the Copyright (the “Intellectual Property Rights”) and any reproductions of copyright works, for example graphs and tables (“Reproductions”), which may be described in this thesis, may not be owned by the author and may be owned by third parties. Such Intellectual Property Rights and Reproductions cannot and must not be made available for use without the prior written permission of the owner(s) of the relevant Intellectual Property Rights and/or Reproductions. (3) Further information on the conditions under which disclosures and exploitation may take place is available from the Head of Department of Chemical Engineering and Analytical Science. 16 ACKNOWLEDGEMENTS I would like to thank first and foremost my supervisor Sven Schroeder for his overall support. I thank him for all his help throughout my PhD, for his vision and invaluable scientific insight. Without him none of this would have been possible. Our lovely and highly intelligent postdocs Angela Beesley and Norbert Weiher for their amazing patience and great humour. I thank them for being the best postdocs ever. Thank you guys for all the Chemistry lectures, help at the synchrotron, and the pot noodles® at 6am in the morning in Daresbury. Thanks also go to Murray Booth for his invaluable help in various synchrotron work in the UK and US. Thank you Luanga Nchari, Aurelie Maubert and Helen Tatton for your much needed help at various stages of the HTP project. I am grateful to Moniek Tromp, Sergio Russu, Andrew Dent, Fred Mosselmans and John Evans for their help and support and fun time we had at Station 9.3 and at international conferences as part of the HTP project. I’d like to thank Ken Meecham and Panos Mellas for their guidance and help with the IT Innovation packing scripts. Many thanks to the beamline scientists Ian Harvey and Shu Hayama for their overall support at Station 9.3, of SRS, Daresbury. I am indebted to Nadia Leyarovska, the beamline scientist of station 12BM in the Argonne National Laboratory, US for her tireless efforts. I am grateful to all the staff of Daresbury SRS, Diamond Laboratories and Argonne Photon Source APS. Without their continuous efforts it would have not been possible to obtain an insight into our systems. Thanks go to the technicians of our mechanical workshop in the Faraday building in the University of Manchester for their effort on building promptly on every request. Last but not least, I am indebted to Katja Reimann, my parents Maria and Lefteris and my sister Christi for all the moral support, help and motivation they have always given me. 17 ABBREVIATIONS 2D Correlation – Generalised 2D Correlation Analysis CaAS – Control and Acquisition Software CMR – Colossal magnetoresistance (when ΔR=aΔΒ2) EDX – Energy Dispersive X-ray Analysis EXAFS – Extended X-ray Absorption Fine Structure FY – Fluorescence Yield GA – Genetic Algorithm HT – High Throughput HTT – High Throughput Technologies HTE – High Throughput Experimentation HT XAS – High Throughput X-ray Absorption Spectroscopy HT EXAFS - High Throughput Extended X-ray Absorption Fine Structure LV – Labview® NEXAFS – Near-Edge X-ray Absorption Fine Structure NN – Neural Network MCS – Monte Carlo Simulation MS – Mass Spectrometry TEM – Transmission Electron Microscopy TEY – Total Electron Yield UI – User Interface VI – Virtual Instrument XRF – X-ray Fluorescence XAFS – X-ray Absorption Fine Structure XANES – X-ray Absorption Near Edge Structure, Synonymous with NEXAFS XAS – X-ray Absorption Spectroscopy XPS – X-ray Photoelectron Spectroscopy 18 CHAPTER 1 INTRODUCTION 1. INTRODUCTION AND SCOPE OF RESEARCH 1.1. IMPORTANCE OF CATALYSIS A catalyst is a mediator substance which opens intermediate reaction pathways with lower activation energy Ea for a given chemical reaction.1 A catalyst temporarily binds with the reactants and emerges entirely or largely unchanged in the end of the reaction (Figure 1.1).2 Figure 1.1. A 1 dimensional cut-out of the potential surface of an exergonic reaction with and without a catalyst. The potential energy denotes the energy of the reactants due to vibrations of chemical bonds and free electrons (∆Go the difference of the standard Gibbs free energy between reactants and products).1 The impact of a catalyst in a reaction is of major importance, since it not only makes many reactions possible, it also improves their yield and selectivity, leading to a tremendous impact on manufacturing, production and environmental costs.3 Catalysts and their biologically derived forms known as biocatalysts, convert chemical precursors into the precise molecular shapes that are at the heart of many products. In economic terms, the world turnover of production where catalysts are 19 CHAPTER 1 INTRODUCTION being used is estimated at 3 Trillion$.4 Catalysts transform vast reservoirs of chemical feed-stocks into products such as nylon and polyethylene polymers, themselves the industrial starting point for thousands of products ranging from fizzy drinks bottles and mountain-climbing rope to toys and textiles. Catalysts take part in a multitude of chemical reactions in the synthesis of house-hold,5 agricultural,6,7 biochemical assays,8 petrochemical,9 automotive10 and pharmaceutical11,12 products. 1.2. COMBINATORIAL CHEMISTRY AND CATALYSIS The fast and cost efficient discovery of optimised catalysis systems is of outmost importance from an industrial point of view. In complement, catalysis science strives to elucidate the mechanistic origin of superior catalysts. The combination of detailed mechanistic studies with fast, efficient and proven industrial technologies is envisaged to lead to the fast and cost-efficient creation of libraries of materials that can potentially catalyse any given reaction.13,14 The discovery of a novel catalyst requires tedious synthesis and testing of promising metal constituents and their combinations. Hence, the development of catalysts has traditionally been a costly and inefficient process. In effect, the catalyst synthetic conditions and concentrations of elements are continuously refined until no further improvement in performance can be achieved. This methodology is called combinatorial exploration of catalysts or otherwise referred in a wider context as combinatorial chemistry. More than 140 years ago Thomas Edison,15 the inventor of the light bulb, used the combinatorial approach to find an appropriate material for a long lasting filament. His research was based on systematic testing of thousands of different filaments until he discovered one that lasted for more than 1500 hours and revolutionised the usage of electric light. Three decades later, in 1909, Alwin Mittasch16 became the father of combinatorial catalysis by synthesising and screening thousands of catalysts and creating an 20 CHAPTER 1 INTRODUCTION improved version of the Haber-Bosch ammonia synthesis process.17-19 The main points of his methodology reproduced from his logbook are stated here: (i) Catalyst research necessitates carrying out experiments with a certain number of elements with numerous additives. (ii) Testing at high pressure and temperatures (in situ) (as in Haber ammonia synthesis experiments). (iii) A very large number of test-series will be required. Although the advantages of combinatorial methods were discovered a century ago, Mittasch’s experiments were very slow and the development of a novel ammonia synthesis catalyst lasted several years. 1.3. HIGH THROUGHPUT CATALYSIS In the last three decades, advances in scientific instrumentation, in the fast automated synthesis of materials and in the high speed parallel in situ testing, allowed the increasing use of high throughput technologies (HTT). This has become the collective term for the expanding range of advanced experimental and computational tools and methodologies that enable very rapid, intelligent, parallel acquisition of experimental data, increasing the productivity of research & development (R&D) by orders of magnitude over traditional sequential approaches. There are now dedicated journals such as: Journal of Combinatorial Chemistry, Combinatorial Chemistry, Combinatorial Chemistry and High Throughput Screening. It shall be noted, that the full exploitation of high throughput (HT) technologies has been observed mainly in the pharmaceutical industry. New techniques helped discover and optimise new drugs and bio-catalysts with immense economic benefits (Chapter 2.1). Although Mittasch opened the road for combinatorial catalysis and despite the improvements in technology and scientific equipment over the decades, the catalysis community was apprehensive to use high throughput technologies. In 21 CHAPTER 1 INTRODUCTION 1980, however,20 the introduction of HT technologies, gave rise to a new era in catalysis science. The improvements consisted mainly of parallelisation of catalytic reactions and optimisation of the entire methodology from catalyst synthesis to catalyst testing. A decade later, the first companies that enabled bespoke high speed testing, discovery and optimisation of new materials were established.21 1.4. HIGH THROUGHPUT CHARACTERISATION In the recent years HT methods have become more accepted in the catalytic community and combinatorial experimentation proved a promising approach for the discovery of new catalysts classes as well as for the optimisation of their yield and selectivity.22-26 The development of automated characterisation methods has facilitated the targeting, synthesis, characterisation and identification of increasingly complex functional materials.27 There is an increasing need for methods that incisively probe molecular and electronic properties22,28 of materials and help determine relationships between their macroscopic function and molecular structure. Integration of several analytical techniques under a single high throughput experiment further enables detailed screening of candidate materials and can significantly shorten product development time scales.22 Discovering a promising catalyst using a HT methodology typically requires synthesis and in situ screening of sufficiently large, statistically significant libraries, whereby each catalyst candidate is defined by a set of descriptors (e.g. its constituents, structure, synthetic parameters) that relate to its activity, selectivity and the reaction mechanism.29 HT catalyst screening methods reported in the literature have incorporated a multitude of in situ or operando probes30 for determining structure/function relationships, most notably reaction rate measurements,31 infrared spectroscopy,32 Raman spectroscopy,33 X-ray fluorescence,34 fluorescence microscopy,35 imaging polarimetry,36 nuclear magnetic resonance (NMR)37 and X-ray diffraction (XRD).38 22 CHAPTER 1 INTRODUCTION Especially XRD methods are currently one of the most widely explored methods for the high-throughput screening of structure/function relationships,39,40 but their application is intrinsically limited to crystalline samples with sufficient long-range order. Investigations of non-crystalline phases, e.g., amorphous phases, glassy materials, nanostructures, metal complexes or proteins in solution, as well as thin films, interfaces and monolayers require different probes. 1.5. X-RAY ABSORPTION FINE STRUCTURE SPECTROSCOPY Synchrotron-based X-ray absorption fine structure (XAFS) spectroscopy has become one of the most widely used methods to probe the local structure in gas, liquid and solid phases without long-range order, being able to provide neighbouring atom identity, bond-lengths, and coordination numbers.41 Compared to other methods for the structural characterisation of non-crystalline samples (scanning probe and electron microscopies, nuclear magnetic resonance), XAFS measurements have a number of key advantages: (i) high versatility through compatibility with dynamic, time-resolved in situ and in situ measurements in environmental cells and reactors under practical process conditions.42 (ii) facile and proven combination with simultaneous measurements using, e.g. vibrational spectroscopies,43 X-ray diffraction,44 electrochemical methods,45 differential scanning calorimetry46 or rate measurements in reactors using optical absorption,47 mass spectrometry (MS)48 or HPLC.49 (iii) proven and well-documented applicability to a very broad range of systems, including, e.g. functional and structural materials, homogeneous50 and heterogeneous catalysts51, biological systems (especially metalloproteins),52 thin films53 and adsorbed layers,54 nano-structured materials,55 nucleation/crystallisation phenomena,56 soft and/or amorphous matter.57 23 CHAPTER 1 INTRODUCTION (iv) simultaneous delivery of extensive chemical information (oxidation states, concentrations, local coordination geometries, nature of ligands) through the X-ray absorption near-edge structure (XANES).58,59 The high intensity and small beam size, especially in 3rd generation synchrotron sources, allow very rapid XAFS data acquisition and sample/reactor miniaturisation, which are well matched to micro-scale high throughput screening. With suitable ancillary techniques, both the structure and the function of a wide range of systems can thus be dynamically monitored in situ. The main drawback is that the technique requires synchrotron light since high photon fluxes (>1012 ph×cm-2×s-1) are needed to obtain reasonable signal to noise ratios (S/N). The methodology and theoretical basis of X-ray absorption spectroscopy (XAS) which is a superset of the abovementioned techniques of XANES, NEXAFS, XAFS, will be discussed in more detail in the techniques and methods section (Chapter 3). 1.6. HIGH THROUGHPUT IN SITU XAS 1.6.1. REACTOR DESIGN AND REACTOR INFRASTRUCTURE High throughput catalyst screening necessitates the development of suitable multiple cell reactors so that a number of catalysts can be exposed in parallel to controllable conditions. There are numerous examples of experimental apparatii60,61 that have been used in catalysts screening. These usually employed a multitude of characterisation techniques as mentioned briefly in Chapter 1.4. In order to create a combined experiment with XAS characterisation and MS gas analysis of a multiple cell reactor, several parameters have to be planned thoroughly. The development of a parallel reactor has to be in line with the constraints that are imposed by the particular characterisation techniques. For example, the mechanical design of the micro-reactor, physical position of reactor with respect to X-rays, efficient control of gas flows, high spatial resolution for addressing all the catalysts with the X-ray 24 CHAPTER 1 INTRODUCTION beam, output gas system for concurrent MS testing, temperature control, synchronisation with beamline computers and future compatibility with other characterisation techniques. Finally, it is imperative to have provisions for automated and intelligent archiving to allow future accessibility and analysis of the timeresolved data. Current developments in the high throughput catalysis field as well as work completed as part of this project will be presented in Chapter 2. 1.6.2. DATA MINING - INFORMATION EXTRACTION A typical HT experiment usually produces several hundred performance and structure related data. The creation of an appropriate hardware and analytical infrastructure and its complexity elicits one of the bottlenecks of extracting useful knowledge on a particular reaction.29 In particular, the analysis of XAFS and MS data requires a considerable human effort and due to the large data body the logistical cost is immense. Reasonable time-scales of data interpretation can only be achieved if data acquisition and analysis becomes, at least partially, automated. Reports on the importance of automated acquisition and analysis of catalytic performance data using MS, for the identification of promising catalysts, will be discussed further in Chapter 2 (HT MS analysis results in Chapter 6, 7). Synchronisation of the MS data acquisition with an in situ structural screening technique such as XAS will allow obtaining not only performance-related data while a reaction proceeds but also a structural snapshot of the local environment of a catalyst. An implementation of an automated XAS data analysis software capable of data reduction (background subtraction, extraction of χ(k) data, Fourier transformation and basic first-shell fitting) will be presented in the Chapter 5. The reaction parameters can then be optimised by varying catalyst compositions, gas flow, temperature, performance and structural data. Other optimisation tools such as genetic algorithms,62 and Monte Carlo simulations63 have been successfully used by 25 CHAPTER 1 INTRODUCTION many scientists and will be discussed briefly in the library design section of Chapter 2 and in more detail in Appendix 1. Their use is recommended in possible future extension (Chapter 9). An important issue with the creation of a multitude of reaction data lies with the archiving and tagging of the data. It is often the case in science that the tagging or description of experimental data is accomplished by means of a hand written logbook. Recorded data are then recalled and analysed for a small length of time using the logbook for guidance. Following the initial research period recorded data are not utilised for months or years. When the need arises to compare or subsequently analyse archived experimental data it can be found that handwritten logbooks can be difficult to reproduce. In addition, sharing the data across different scientific communities becomes very difficult. The Extensible Markup Language (XML) facilitates the storage and sharing of scientific data across different platforms (Windows, Linux, MAC).64 An implementation of an automated meta–data tagging system that tries to address some of the above drawbacks when large data bodies are involved will be shown in Chapter 7. Individual materials or catalysts are “tagged” with additional data such as catalyst description, synthetic pathway, reaction temperature, XA spectra, XRD patterns, MS data and others. These are subsequently saved intelligently according to an XML schema (description of the data structure). The data are then uploaded to a remote server which was developed by our collaborators in Southampton University, and are then safely archived and backed up for future preservation and use. Combining the above features into a HT framework will not only yield optimised catalysts and facilitate the faster discovery of the mechanistic origins of catalytic behaviour (Chapters 5, 6, 7) but it will also help future generations of scientists to compare and analyse otherwise inaccessible data. This project has attempted to concentrate scientific efforts to overall coordination, inspection and analysis of the statistically important changes. 26 CHAPTER 1 INTRODUCTION 1.7. SUMMARY Chapter 2 discusses the general advantages and applications of HT technologies and techniques and their application in catalysis science. Chapter 3 contains information about the theory and the analysis methodology of X-ray absorption spectroscopy. Chapter 4 introduces the reader to Au based catalytic systems before presenting Chapter 5 which contains the first investigations on these systems using ex situ high throughput XAS. Chapter 5. As a proof of principle, model tri-metallic catalyst precursors were synthesised and subsequently screened and analysed using in situ X-ray absorption spectroscopy. The same positioning system was used in the case studies presented in Chapter 5 and 6 and will be discussed in Chapter 6. Chapter 6 contains results from a medium throughput in situ XAS screening system. The knowledge gain from the ex situ high throughput XAS investigation (Chapter 5) helped develop a prototype 8 well reactor and associated infrastructure which allowed in situ screening of Au/TiO2 and Au/Al2O3 catalysts. Chapter 7 contains the natural progression and scaling of the infrastructure to a full high throughput XAS screening system capable of automatically collecting simultaneous catalytic and structural data from 96 catalysts. This chapter is focused on HT XAS acquisition and the software infrastructure: (i) the positioning software system, (ii) software for automated analysis of the gas products, gas control, temperature control and mass spectrometry for multiple reactors. Chapter 8 describes software that allows the production of 2D correlation spectra. Chapter 9 consists of an overview of the use of HT XAS and offers some possible future applications and extensions of the developed system. Please note that each chapter contains its own specific discussion. 27 CHAPTER 1 INTRODUCTION Chapter 10 contains the concluding remarks. Appendix 1 discusses the principles of optimisation algorithms as a starting point for future work. Appendix 2 contains the theoretical basis of the generalised 2D correlation analysis which was used to develop the 2D correlation analysis program (Chapter 8). 1.8. COLLABORATORS Collaboration with the Chemistry Department, University of Southampton The developed control and acquisition infrastructure is compatible with both the high throughput XAS and MS system created in house at The University of Manchester as well as the Ultra High Vacuum, UHV, chamber apparatus for combined XRD, XAS and Raman experiments, built by our collaborators at Southampton University. Collaboration with Daresbury Synchrotron Radiation Source (2nd generation) and Diamond Light Source (3rd generation). The partnership with corresponding station scientists and coordinators will facilitate the incorporation of the combined HT and MS system in the current instrumentation of the newly built materials characterisation station. 1.9. ADDITIONAL INFORMATION The developed software infrastructure is accessible at www.nikolaostsapatsaris.info We thank the Engineering and Physical Sciences Research Council (EPSRC) for financial support under grant numbers GR/S85801/01 and GR/S85818/01. 28 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2. HIGH THROUGHPUT TECHNOLOGIES HTT is the collective term used for all the experimental techniques, methodologies, infrastructure and computational basis that facilitate and increase the pace of research and development by several orders of magnitude. It is accomplished by overall parallelisation of state of the art synthetic methods, screening techniques and advanced computational tools. HTTs have been increasingly used in numerous applications in combinatorial material science, catalysis science and pharmaceutical industry for the discovery and optimisation of thousands of substances.65 The reduction of scale also means that smaller quantities are now needed for the synthesis and characterisation of various systems. Not only the possibilities for new science have expanded by covering more experimental parameters but also a higher cost effective realisation of such ventures has been achieved. This increase in productivity and research efficiency can be attributed to the highly parallelised and iterative methodological approach HTTs utilise (Figure 2.1). Design Formulation Characterisation Evaluation Data Mining, Analysis & Optimisation No Satisfactory Yes Novel Optimised Product Knowledge Extraction Figure 2.1. The HTT framework. The basis of novel product research and development in science and industry.65 In industrial research and development it is common to adopt the entire HT framework. In academia, however, it is usually possible to investigate in detail individual segments of the cycle. The HT methodology consists of an iterative 29 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES operation were the product is continuously improved until no further experimentation can be justified. The parameters affecting the optimisation limit are performance, financial expenditure and time constraints. Careful design of all the methodology phases is essential since bottlenecks in individual steps of the cycle can lower the throughput of the entire optimisation procedure.66-68 The cumulative advantages of HTT have been appreciated by many industrial sectors as it made processes reliable, efficient and accelerated the pace of research and development. The utilisation of HTT in various industrial and scientific applications will be summarised below. Particular emphasis will be given to the application of HTT in catalysis and the various implementations will be discussed thereafter. The individual steps of the high throughput framework will also be analysed in-depth with respect to catalysis applications. 2.1. PHARMACEUTICAL APPLICATIONS The main objective in HTT is the reduction of research and development costs and the reduction of “lab to store” time, for which optimisation of all the intermediated steps is essential. The pharmaceutical industry has been the first to adopt and exploit all the features of HTT. For example, fast formulation and initial toxicological testing of thousands of possible drugs intended for a particular disease allowed to quickly exclude dangerous drug candidates. It was also the first sector to experience the use of robotics for the full automatic coordination of organic reactions.69 In such cases the whole synthetic procedure was optimised according to system throughput, yield and purity of the products. Figure 2.2 shows an optimisation robot used in1984 for protein synthesis. 30 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Figure 2.2. Left: Early implementation of a fully automated protein synthesis and optimisation robot.69 Right: High throughput metalo-protein expression from the mycobacterium genome.70 The use of bioassays that contain thousands of different formulations and employing HTT in the human genome project gave hope to the creation of individualised drugs according to the genetic information of the subject.70,71 Other applications like the formulation of combinatorial peptide libraries72,73 enabled research on improved molecular descriptors on polypeptide constituents. In fact, the drug discovery sector has been pioneer in creating models for the behaviour of drugs before formulation. This is an extremely useful tool since pre-screening and size reduction of the initial drug library can reduce total experimental effort. Modelling is based on the “similar property principle”74-76 which states that molecules that have similar structure have similar physicochemical properties. This assumption is largely true since identical functions lead to similar binding properties. At first various attributes on the constituents of a molecule are collected and their responses to a particular reaction are analysed using HT essays. Large libraries have been built in that way, containing information on the molecules, such as the inter-bonding angle and length, the existence of a donor group, etc. Computer algorithms then screen the in silico synthesised candidate molecules and extract the most promising subset. Large savings have been accomplished in drug discovery and similar computational methodologies have been adapted for use in other sciences. It shall be noted that the 31 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES fast developments in pharmaceutical research result in quickly outdated software. The pharmaceutical sector might be the biggest industrial HTT user but the pace of computational innovation is one of the costly drawbacks of HTT. 2.2. MATERIALS SCIENCE Competition has put modern industrial research and development teams under immense pressure for higher success rates and reduced “R&D to shelf” time. Nevertheless, intense competition and the economies of scale77-79 factor have proved to be, to pharmaceutical industries, the driving force of innovation. Materials science has recognised quite early the advantages that HT combinatorial methods have to offer.80-82 HT research strategies accelerated the “discovery process” especially when the materials properties were controlled by a large parameter space. Major advances took place in the material science sector especially in the formulation and screening phases (Figure 2.1) of the HT cycle. Strategies for the fast formulation of materials such as “split-pool” and “parallel” synthesis will be explored further in the catalysis section. 2.2.1. SUPERCONDUCTING MATERIALS The first high throughput attempt of synthesising new high Tc superconducting materials was made in 1970 by Hanak.83,84 A continuous phase-spread approach was used to optimise the composition of alloy superconductors. The synthesis technique used was a refinement of Kennedy’s multiple source co-sputtering for creating mixed intermettalic species.85 Their synthetic approach, however, did not gain popularity because of its appearance before the widespread use of advanced data analysis and representation. In later years, a new synthetic methodology was developed by Xiang and co-workers61 using spatially addressable arrays of samples. The technique involved creating an array of superconducting oxide thin films by radio-frequency (RF) sputtering. The thin films were deposited on a crystal support of either MgO or LaAlO3. Different compositions and deposition series containing BaCO3, BiO3, CaO, CuO, PbO, SrCO3 and Y2O3 were created61 as shown in Figure 2.3. 32 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Figure 2.3. Left: 128 combinations of possible superconducting materials before sintering (adapted from Hanak.83). Right: Schematic representation of material gradient deposition with sputtering using two materials (A, B).61 The first library contained 16 samples with an area of 4 mm2 each and a second library of 128 samples of 2 mm2 each. They were both deposited on a single chip with a surface area of 6.45 cm2. The chip library was then annealed at 840 oC to allow the formation of alloys in an oxidising atmosphere. The resulting materials were consequently screened for superconductivity by measuring the resistance as a function of temperature. A prototype four point probe array86 was used to analyse 64 samples at a time and enabled the discovery of superconducting films of BiSrCaCuOx, BiPbCaSrCuOx and YBa2Cu3Ox with a critical temperature of approximately 80 K-90 K. A more in depth analysis of subsequent libraries also revealed that superconductivity is affected not only by the stoichiometry of the metal compositions but also by the order of deposition and the annealing temperatures. Densities of more than 10000 compositions per cm2 were accomplished with RF sputtering and proved the applicability of the technique in the development of novel superconducting materials. 2.2.2. MAGNETORESISTANT MATERIALS The above combinatorial synthesis techniques were also used in the discovery of a new class of cobalt oxide magnetoresistive materials.87 The variation of a material’s electrical resistance with the applied magnetic field is termed magnetoresistance, and 33 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES is extremely useful in high density storage technology such as: reading heads in computer hard drives and magnetic potentiometers. Colossal magnetoresistance (CMR, ΔR=aΔΒ2) was initially discovered in magnesium based perovskite oxides (ABO3) containing other dopants Ca, Sr, Ba and rare earth elements La, Y, Nd.87 Two identical libraries of 128 spatially addressable thin film deposited members were synthesised on single crystals of LaAlO3. The two material libraries were annealed and sintered under different conditions. One of the libraries showed a decrease on the performance (change of resistance with magnetic field) again emphasizing on the effect of synthetic variables. A four point array was used in the screening process.86 Mixtures of cobalt with high percentage of Ca, Sr or Ba exhibited an increase in the magnetoresistance. An interesting result was also the fact that the synthesis of the magnetoresistive material with the best performance in bulk showed a much higher activity compared to the deposited thin-film. False negatives, that is when the thin-film deposited structure has a negative performance and the bulk structures perform positively, are of major concern. Excellent performing materials in bulk could escape discovery since the combinatorial approach wouldn’t allow the thorough investigation of thousand of samples both in bulk and in thin film. 2.2.3. DIELECTRIC AND FERROELECTRIC MATERIALS The major application of dielectric materials lies in the field of information technologies. Improved thin-film insulators are essential in electronic devices and miniaturisation is the current trend. New developments have been reported in dynamic access memory chips (DRAM) about materials that possess much higher dielectric coefficient than the commonly used amorphous silicon dioxide.88 RF-sputtering allowed the synthesis of a continuous gradient of ternary compositions of Zr, Ti, Sn on a TiN coated silicon wafer. The actual compositions on particular locations on the continuous gradient were identified by using Rutherford backscattering spectroscopy (RBS).89 The search for the optimum thin film transistor candidate required the screening of 30 libraries of an area 36 cm2 each completed after one month of testing. In each library 4000 points were scanned with a Hg probe in order to measure capacitance per unit area (F/m2) and breakdown voltage Vbr. 34 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Evaluation of the results revealed a strong dependency on the deposition conditions during synthesis of Zr0.15Sn0.3Ti0.55O2-x thin films. The materials and synthetic conditions were selected so that they are fully compatible with Si IC (integrated circuit) fabrication technology. The development of improved materials in semiconductor industry is somewhat less problematic given that thin-film technologies are predominately use in the manufacturing process. The HT approach has also been explored in ferroelectric materials science.90 Ferroelectrics are a range of materials used in frequency filters, phase shifters, resonators, Hi-Q inductors and new microwave devices. Ba-Sr compounds have been studied in such applications because they possess low high frequency losses and high dielectric coefficients. Four libraries were created by doping 256 different concentrations of Ba, Sr and TiO3 on a LaAlO3 support and using RF sputtering to deposit the thin films. The four libraries were deposited as four quadrants on a 2.54 mm2 LaAlO3 support. The carefully controlled and consistent synthetic conditions produced results that were a considerable improvement to conventional methods. Non-destructive scanning-tip microwave near field microscopy was employed in the characterisation of those materials.91 Figure 2.4 reveals that materials doped with La and Ce have the highest dielectric coefficient and that materials doped with W possess a lower loss tangent underpinning W-doped BawSrzTiyOx (BST) as a promising tuneable dielectric material. Figure 2.4. Left: Dielectric constant of various concentrations of BST with dopants. La and Ce exhibit the highest dielectric coefficient, Right: Loss Tangent measurements, lower values observed in W-doped candidates.90 35 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.2.4. LUMINESCENT MATERIALS Currently, despite extensive research, there are less than 100 commercial phosphors available. In addition, there is no quantitative theory that describes the relation between luminescence and material consistency and structure. Phosphors with high quantum efficiency find numerous applications in cathode ray tube screens and in improved plasma screens, field emission and electroluminescent flat-panel displays.92 High quantum efficiency is developed when a fluorescing atom returns from the excited to the ground state primarily by emitting light.93 Phosphors are usually inorganic materials consisting of a polycrystalline support enriched with ions of rare earth or transition metals.93 The rare earth metals then usually act as the luminescence centre that emits visible light when it is excited by ultraviolet radiation or as a sensitizer that absorbs and transfers energy to the luminescent centre. A major discovery of a superior red phosphor was accomplished by Symyx Technologies by applying high throughput combinatorial methodologies in phosphor materials based on metal oxides.94 Phosphor libraries were deposited in thin films using electron beam evaporation (EBE, a beam of high energy electrons evaporates layers of high purity material) on silicon wafers. The libraries were doped with oxide combinations of Al, La, Mg, Y, Sn, V, Eu, Tb, Tm, Ce and SrCO3. A total of 25000 or on average 600 chemical compositions per cm2 were laid on the wafer of Figure 2.5. Figure 2.5. Left: compositional variation on the silicon wafer deposited thin film luminescence candidates, Right: CCD visible colour image during ultraviolet irradiation of the library at 254nm. Y2O3: Eu exhibits the highest efficiency.94 36 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES The library was subsequently heated in an oxidising atmosphere to attain inter-planar mixing of the phases. Due to the high diversity of the elements different synthetic methods were used so that the performance of the resultant materials can be evaluated against the conditions of synthesis. High throughput screening of luminescent activity was achieved by using a CCD (charge coupled device) camera while synchronously exciting the library with ultraviolet radiation at 254 nm (Figure 2.5, right). The best compounds were selected by means of highest intensity for a particular chromaticity (e.g. red, green, blue). The best performing materials were further doped with La, in line with combinatorial exploration. After varying the elemental composition by several iterations, an improved phosphor compared to that of the commercial Y1.95O3Eu0.05, was discovered with a composition of Y0.845Al0.07La0.06Eu0.025VO4 (R1) and thus containing only 50% of the expensive rare earth Yttrium and retaining improved chromaticity and comparable intensity. The above samples were also structurally characterised using XRD and exhibited a single phase material isostructural with YVO4 and with lattice parameters changes consistent with the substitution of Y with La and Al. As in other applications of combinatorial methodologies the comparison of activity between thin film and bulk samples is required since there are different uses for resulting materials. For this reason bulk quantities of the above (R1) optimised composition were synthesized and the result showed agreement between bulk and thin film performance. Although performance screening of thousand of phosphors is possible and is routinely applied in research, the fundamental theoretical understanding for guiding the initial selection of elements is lacking.92 2.2.5. ORGANIC REACTIONS Although there are several examples in literature for a multitude homogeneous catalytic reactions, the sole example of amplifying asymmetric autocatalysis which explains homochirality was developed by Soai and co-workers.95 The Soai reaction is an autocatalytic reaction which involves the alkylation of a pyrimidyl aldehyde in the presence of a pyrimidyl alcohol which is both the catalyst and product. The reaction 37 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES is believed to proceed through dimers (trimers, etc) that act as catalysts in the transition state, but experimental evidence for their structure is currently missing. The first reported structural characterisation of both solvents was achieved by in situ extended X-ray absorption fine structure (EXAFS) technique using a high throughput continuous flow reactor plate.96 The system was developed in-house at the University of Manchester. The Zinc environment of diisopropylzinc was modified with a solvent change from toluene to tetrahydrofuran. The Zn K-edge XANES spectra of iPr2Zn and Et2Zn were found to be similar compared to Me2Zn in toluene. In toluene i-Pr2Zn is linearly bonded with two carbon atoms and a Zn-C bond distance of 1.89 Å. The same bond distance was found to increase to 2.03 Å with the introduction of the Lewis base solvent (donation of electrons to form a covalent bond). This coordinating feature justified the inability of tetrahydrofuran (THF) to perform in asymmetric autocatalysis. Usually the preparation of the above reactions is a tedious and time consuming operation and the HT methodology offered an efficient platform for the future characterisation of this highly debated and unique reaction. 2.2.6. POLYMERS AND PIGMENTS A typical polymer is a multicomponent formulation containing various additives that are intended for the optimisation of the various physical parameters. They provide stability against the ageing or weathering process and enhance the quality and overall performance of the product.97 Fast synthesis and screening is important and HT combinatorial methods can be employed for accelerated a) synthesis of different polymer compounds and b) screening performance data during the ageing process. For example, polymerisation reactions for creating biodegradable materials have been examined using 112 distinct copolymers.98 The library components were structurally similar but with small variations that altered the polymer free volume, bulkiness, flexibility and hydrophobicity. Many other recent examples exist with respect to polymer sensors99 or molecular weight control100 demonstrating some uses of HT polymer synthesis and screening. Potyrailo followed a new approach of polymer synthesis and combined weathering screening.101,102 Three types of 38 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES aromatic polymers (polycarbonate PC, poly-butylene terephthalate PBT, PC/PBT 45/55 wt%) were pigmented with two types of pigments, TiO2 and carbon black. Samples had undergone eleven weathering conditions by using different UV exposure times and a total of 66 pigments were created. Weathering kinetics were analysed by observing in parallel the changes in fluorescence intensity among the samples. Fluorescence imaging allowed the detection of initial changes to be detected after only a few minutes or hours depending on the additives and the polymers. It was shown that determination of colour change and thus photo degradation screening of a polymer was accelerated by 150 times. 2.3. HIGH THROUGHPUT IN CATALYSIS SCIENCE Chapters 2.1 and 2.2 explored some diverse applications where HTT played an important role in increasing the pace for material discovery, synthesis, performance analysis and quantification. The HTT framework can be adapted to suit the needs of the catalysis science (Figure 2.6) and in the following pages catalyst discovery, optimisation and the structure/function elucidation will be elaborated further. Library Design Library Synthesis Library Testing Evaluation Data Mining, Analysis & Optimisation No Satisfactory Yes Superior Catalyst Knowledge Extraction Figure 2.6. The high throughput technology methodology when applied to HT catalysis.65 39 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES The above framework consists of iterative optimisation cycles which are continuously evaluated according to various criteria such as catalyst performance in terms of selectivity and yield, or of knowledge gain on the catalytic reaction. The ultimate goal is the exploration and intelligent recording of the parameter space in order to obtain a level of information that would enable us to model a catalytic reaction. The size of the parameter space is finite and can be calculated. If we assume that there are 50 stable elements for use in heterogeneous catalysis this equals 1225 binary, 19600 ternary, ~1010 decanary combinations according to the standard statistical combinatorial formula (Equ 2.1). c C k cn ck ! cn !ck cn ! Equ 2.1 The size of the parameter space can be significantly increased by adding compositional, structural and synthetic information and reaches the millions for multielement mixtures of small concentration grades. In view of the size of the parameter space even with the development of HT instrumentation only a small fraction can be searched by parallel screening. As a consequence one of the most important issues in combinatorial catalysis is the intelligent design of representative libraries that will cover a high number of responses and unveil more information on a reaction.82,103 The exploitation of accumulated knowledge from traditional catalysis research also aids in increasing the probability of discovering novel or optimising existing catalysts. It is essential to acknowledge that there are no accepted theories that explain robustly how structural variations affect the activity of a catalyst. However, there are various promising computational tools developed for the extraction of knowledge from catalyst libraries focused at a particular reaction and will be discussed further below. 40 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.3.1. LIBRARY DESIGN A catalyst library is a collection of catalysts which were prepared using different concentrations of elements and different or identical synthetic pathways.29 The creation of a library can have different purposes such as a discovery or an optimisation program. If a discovery program is intended, the library is created ab initio, that is when little or no information is available or when local activity maxima of previous research must be avoided. A library with initially thousands of components is created, and progressively becomes smaller according to the response of the catalysts. Discovery programs are very expensive operations since they require the tedious synthesis, testing and subsequent analysis of catalyst candidates. An optimisation program uses a priori information such as chemical or “know-how” deduced from the literature. Usually the starting catalyst combinations possess some activity for the target reaction. This type of program has been primarily targeted by many scientists using the HT catalytic methodology. However, the knowledge of experience scientists must be mobilised when selecting of the appropriate elements for the creation of a particular catalyst. The common concern, in both optimisation and discovery programs, is that the libraries have to be designed in a well defined manner if any useful additional information is to be obtained. 2.3.2. HEURISTIC RULES Heuristic rules are all the algorithmic steps that a scientist follows to convey useful information from the observed phenomena. These rules are generic in many disciplines and are based upon the following principles: Trial and Error, Make a Table, Look for a Pattern, Draw a Diagram, Restate the Problem, Compare and Contrast Data, Account for All possibilities, Simplify the 41 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Problem, Break Set, Write a Mathematical Sentence, Make a Graph or Table, Make a Model, Work Backward, Work Forward. In catalysis science, these are used predominately in early determination of suitable catalysts and subsequent analysis and comparison of promising candidates. For example, concentration gradients will be chosen so that they cover the most promising areas of the parameter space. Trial and error procedures enable the scientist to discover a pattern and also allow the initial training of computational algorithms. Similarly, other information such as calcination or reduction temperatures will be taken into account so that the effects on the catalytic reaction can be correlated and compared with the data. 2.3.3. EXPERT SYSTEMS They are a branch of computational modelling that use heuristic information obtained from user experience and experimental data.104 The end system contains a network of rules that could potentially predict the performance of a catalyst according to the input parameters. These systems received little attention due to the fact that large datasets are needed for the rule creation and dedicated experts are required for training the system. The increased costs and reduced reliability that accompanies the development of such systems hindered their further progress. 2.3.4. DESIGN OF EXPERIMENTS Other more quantitative computational tools have been used for the design of optimal libraries. Statistical tools like “Design of Experiments” toolbox provide a way of covering a large portion of the parameter space which results in reducing the number of experiments.105 However, predicting where interesting leads are, using purely statistical regression models is limiting since a catalytic reaction possesses a highly non linear response. Stochastic library design methods include Monte Carlo simulations, Neural Networks and Genetic Algorithms. 42 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.3.5. MONTE CARLO SIMULATIONS Monte Carlo Simulation (MCS)106,107 is a modelling approach commonly used in cases where a catalytic system can be simulated by rules and probabilities that model the various reaction steps like adsorption, dissociation, surface diffusion, reactions or desorption of reaction products. It results in a minimisation of dynamical rules that can incorporate knowledge of the individual reaction steps and substrate properties obtained from different studies. More information about the technique accompanied with selected examples can be found in Appendix 1. 2.3.6. ARTIFICIAL NEURAL NETWORKS A neural network (NN or ANN) consists of a number of similar processing units named neurons in close analogy to the function of the biological neurons. This network of neurons can be interconnected in different ways and the type of architecture is called topology. Recently, ANN have been used successfully in catalyst modelling.108-110 Kito applied a neural network for estimating catalyst deactivation. His team developed dealuminated mordents (a type of zeolite, ABO3) containing different Si/Al ratios and used these for methanol conversion into hydrocarbons. The study showed agreement of the predicted first order deactivation rate constant (k) with the experimental data. 2.3.7. GENETIC ALGORITHMS A stochastic method that is widely used in catalyst discovery and optimisation and has been inspired by nature is the genetic algorithm. Initially named evolutionary algorithm (EA) by Holland,111 the Darwinian rules of natural selection and survival of the fittest were employed as the theoretical basis of this method. In living species, the use of genetic operators (GO’s) such as, mating, crossover and mutation, are responsible for the selection of the individuals with the most promising performance. Despite the valid examples in literature of discovering new improved catalysts by the use of GA’s for the oxidative dehydrogenation (ODH) of ethane and propane the scientific community is still apprehensive in the use of 112,113 “black box” type 43 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES techniques (these do not provide a transparent mathematical model). This response is due to the inability of a GA to provide quantitative information on the decision making process or in other words extracting rules that describe the selection process of an improved catalyst. More information about Genetic algorithms along with selected applications can be found in Appendix 1. 2.4. LIBRARY SYNTHESIS IN CATALYSIS Materials science has made extensive use of sputtering and deposition techniques for the fast synthesis of luminescent, magnetoresistive and other materials, as seen in Chapter 2.2. Currently, in catalysis science, the most widely used HT synthesis techniques can be divided into thin-film deposition and solution based methods. Solution based methods include impregnation, sol-gel and co-precipitation. 2.4.1. IMPREGNATION AND SOL GEL This synthesis technique is based on impregnating a precursor solution containing the catalytic materials on a porous powder. The amount of solution the powder can adsorb depends on the surface area and can be calculated. The resulting wet powder is then dried and activated usually by reduction in an appropriate atmosphere114. Impregnation has two main advantages: (i) the surface area and mechanical properties of the catalyst are defined by the support, which potentially leads to highly repeatable synthesis and (ii) synthesis can be highly parallelised and automated (Figure 2.7). Other solution methods include sol-gel synthesis which is based on the use of a gelating agent for establishing a 3D silicon matrix. Solvent evaporation by heating causes the matrix to shrink and activates the catalyst. The resulting catalyst can have controlled porosity and the method has been extensively used in developing catalysts for the hydrogenation of 1-hexene, oxidation of propylene and ODHE.115-118 44 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Figure 2.7. Micro-jet liquid dispensing unit for preparing catalysts. Alumina beads are about to be impregnated with different concentrations of Pd-Pt-In.103 2.4.2. DEPOSITION TECHNIQUES Deposition techniques are based on the creation of different materials by producing layers. For example thin film deposition has been employed intensively in material science using RF sputtering. Cong et al 116 has created a triangular library of 120 member family containing different amounts of Rh, Pt, Pd and Cu. Layers of these elements were sputtered through masks onto a quartz wafer. Each of the final deposited catalysts was of 1.5 mm diameter and 100 nm thickness and the entire library was then annealed at 773 K and under a stream of 5% Hydrogen and inert gas. X-ray diffraction ensured that the deposited metal layers were properly diffused to create metal alloys. The entire procedure required one hour and produced catalysts with similar characteristics to ones synthesised by sol-gel methods. The advantage of sputtering and other deposition methods such as thermal deposition, plasma deposition, chemical vapour deposition and epitaxy is the ability to prepare a number of sites, simultaneously and with high speed.119 In addition the libraries can be then further processed, as seen previously, for the creation of catalytic materials. 45 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.4.3. HT PULSED ELECTRODEPOSITION High throughput pulsed electrodeposition has recently been applied successfully for the creation of supported catalysts.120-122 Baecks created an automated synthesis platform for the controlled deposition of Au nanoparticles on TiO2 (Figure 2.8). The spatially addressable library of catalysts had undergone electrodeposition in a serial fashion and subsequently was screened for photo-electrochemical activity. Figure 2.8. Variable nanoparticle nucleation as a result of varying the pulsed electrodeposition period. A deposition time of 0.5 s produces 10 nm particles.121 The technique has the advantage that it creates a higher density of nanoparticles than traditional electrodeposition and results to improved mechanical and physical properties. In addition, the lower cost makes it more attractive than chemical vapour deposition CVD or physical vapour deposition PVD techniques. Final Note When catalysts are deposited, using the abovementioned methods, the screening and testing will yield results sometimes representative of the activity of thin layered materials, which cannot be scaled up directly to suit the needs of a manufacturing process or of a real system. Thus, there should be always caution for false positives when interpreting catalytic results from materials deposited from thin layers since many catalysts depict improved performance only in the nanometre scale. These methods are nevertheless a promising solution especially for the creation of very large “discovery-type” libraries consisting of tenths of thousands of components. 46 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.4.4. SPLIT POOL SYNTHESIS Current methodologies in HT synthesis are based on the creation of libraries where each of the catalysts can be addressed by its position in space. By keeping a matrix of the synthesis steps the constituents of each of the catalysts can be known with accuracy. In the case of the abovementioned deposition techniques, up to 40000 different compounds can be synthesised on a single 1 cm2 support. However, some of the disadvantages are that very accurate masks have to be created to achieve high spatial resolution and only small amounts of catalysts can be deposited per site. A novel concept was introduced by Furka and co-workers named as “Mix & Split “or S&P synthesis.123 Split-Pool synthesis is an intriguing technique that attempts to overcome the above problems since it requires minimal experimental effort and allows the facile production of millions of materials combinations. The technique works as follows: An amount of resin beads that includes thousands of porous spherical beads which are homogenous in size and loading capacity, is split into a number of equal groups. Each of the groups is then bound to a different compound (A, B, C etc) and subsequently the groups are pooled together and homogenously mixed. The resulting group has an amount of beads equal to the beginning but now the beads contain aliquots A, B, C etc. This group is similarly split into a number of equal populations and each population is mixed with compounds D, E, F etc. The groups are then pooled and thoroughly mixed for a second time. The resulting bead mixture will contain nine equal groups each of which will be comprise of either combinations of AD, AE, AF, BD, BE, BF, CD, CE, CF (Figure 2.9).124 The total number combinations that can be produced after S number of split steps and M elements is MS. In this way each bead acts as a micro-reactor enabling the synthesis of a highly diverse library depending on the number of different components and the number of split-pool steps. As an example Klein initially started 47 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES with 3000 γ-Al2O3 beads which were impregnated with liquid precursors of Mo, Bi, Co, Fe, Ni, at four different concentrations.124 In this case the total possible combinations is 4 elemental concentrations with 5 split pool steps were each of the precursors is being added in total: 45=1024 possibilities. Figure 2.9. Schematic representation of the “S&P”synthesis method. Adapted from Klein et al.124 Split pool synthesis has the advantage of easier and faster practical implementation and the ability to create combinatorial libraries that linearly sample the parameter space. Yet, for the fabrication of catalysts many synthetic steps are interlaced such as drying, calcination, activation thus reducing the efficiency of the method. After each split step, in Klein’s publication,124 there is a 16 hour delay before the next pool and split can take place, to allow for drying of the precursor before the next impregnation step. Clearly, there are limitations with this technique, yet it remains an interesting synthetic methodology, especially in cases where the intermediate split and pool steps are not time consuming. 48 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.4.5. TOWARDS RATIONAL SYNTHESIS There has been much research in the field of catalyst synthesis. Different methods have been engaged in the battle for more efficient, high speed and repeatable production of catalyst formulations. However, the complex behaviour of catalysts makes them prone to variations in activity by slight changes of the synthetic parameters. Predicting the catalytic performance before physical synthesis is of outmost importance for the catalysis community and in the past few years research in de novo predictions has started to gain momentum. Successful attempts in predicting and controlling the shape and micropore size of zeolites have already been reported.125 A Monte Carlo approach has been applied by Draznieks 126 for the de novo prediction of inorganic structures by using secondary building units (SBU). The use of this technique immensely reduced the number of possible structure types that could possible exist in nature. More fundamental views of synthesis have been expressed by Jansen127 in response to the canonical rules that hinder synthetic chemistry. Any material that is capable of existence is already occupying a position in the free energy surface. The free enthalpy of formation and thus the thermodynamic stability are not critical factors as far as the feasibility of synthesising that compound. The only precondition to make a compound capable of existence is a local minimum in its configuration space which is defined by a value corresponding to its free energy. This simple notion cannot be realised with the existent computational tools since the calculation of realistic-size systems requires calculations of the quantum-mechanical energy and the derivation of their macroscopic state function based on these results. The computational effort is dependent on the component number of the system and the step size applied for the variation of the thermodynamic variables. For an individual energy calculation the maximum number of atoms allowed and the number of atoms and the charge of the nuclei core will define the number of quantum 49 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES mechanical calculations. It is thus clear for ternary and quaternary systems our computational power becomes inefficient.128,129 However, exploration of possible systems cannot be successful without a suitable mathematical/informatics basis. The de novo prediction of possible systems, although in its infancy, is a promising robust path in the prediction of new composite lattices for use in a plethora of catalytic systems. 2.5. TECHNIQUES FOR CATALYST SCREENING Advances in design methodology and synthesis techniques have enabled the efficient production of a large number of catalyst formulations which is important to characterise in a HT fashion. The first step in a HT scheme is the fast identification or initial screening of potentially promising materials. Secondary screening is focused on an in-depth analysis of candidates revealing interesting properties. Numerous methods have been used for the detection of reaction related parameters i.e. activity/selectivity measurements that permit the determination of the system’s kinetics and allow create a picture of the macroscopic behaviour of a system. Many characterisation techniques make use of the interaction of molecules with photons to allow an in-depth structural analysis. The combination of various time-resolved in situ probes is currently being assessed by many researchers, as seen in the Chapter 1. There are numerous practical considerations in the design of HT characterisation experiments especially when attempting to establish multiple simultaneous catalytic reactions in a parallel system at varying temperatures, multiple flows, different gases and spatial resolutions and in situ structural probing. The following paragraphs are an overview of the heuristics involved in the overall design. 2.5.1. LIBRARY DESIGN The high throughput catalysis community has adopted various designs in the development of parallel reactors. Some of the most recent examples follow the 50 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES industrial standard of the Society of Biomolecular Sciences (SBS) (Figure 2.10). This has been used mainly in biomedical and pharmaceutical applications.130 The SBS standard includes array sizes of 8, 48, 96, 192, 384, 1536. The primary reason for choosing a SBS standard plate is the widespread compatibility with synthetic robots which provide a proof-tested and accepted improvement in overall system productivity. Figure 2.10. Left: The 96 well version of the SBS standard, reproduced from ANSI/SBS 1- 2004, specifications. Right: Implementation of a 96 well reactor from Watanabe.130 However, imposing physical limitations on the design may offset the advantages of using standard technology. One has to consider that, for example, the 96 SBS standard contains 96 wells in an area of approximately 100 cm2; a typical parallel reactor layout would require a minimum of 192 gas connections if all the gas products of the individual wells had to be measured (Figure 2.10, right). Different physical implementations have also been reported: a 49-fold circular metallic reactor for the high pressure synthesis of Cu/ZnO,131 a 64-fold circular ceramic rector for the ODP114 and a 207 fold hexagonal metallic reactor for mixed oxide screening.31 Each researcher has adapted their design according to the structural characterisation needs of their research. Nevertheless, some techniques are inherently incompatible with each other and make infrastructure and reactor design a daunting procedure. 51 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.5.2. CONTROL OF GAS DISTRIBUTION AND COMPOSITION The educts of heterogeneous catalysis reactions are usually gases or vapours. Currently, the most established method for control of gas composition is by means of mass flow controllers (MFC).132 It is a bulky and expensive method for single or multiple gas control because it requires strenuous calibration according to the gas specific properties and custom made design. Nevertheless, it remains the most accurate method of control (better than 1% over the dynamic range) of gaseous or liquid components. Recent advances in MFC modelling will make incorporation in industrial control more efficient.133 However, there are serious cost and size-related restrictions when using MFCs with large numbers of independent gas or liquid reactants. Nevertheless, to date, there have been no examples of an efficient miniature device that has been integrated to a high throughput catalyst screening system for the control of gas flows at the individual reactor level. However, there are several examples in literature for micro-electromechanical (MEMS) devices utilised in gas sensors and fuel cells.134-136 It is well known that increasing the temperature of bimorphs comprised of Si-Ni causes a mechanical distortion due to the different thermal expansion rates.137 Tomonari and co-workers exploited this feature and produced a fully controlled micro-valve with a flow range of 0-500 cm3 / min.138 The micro-valve sizes 1 cm2 could be potentially useful in the individual control of gas flow of large size combinatorial reactors. New MEMS hold promise in gaining more control and continuing the miniaturisation of HT catalysis. 2.5.3. TEMPERATURE CONTROL The most readily available method of heating and controlling the temperature of reactors is by means of resistive elements which are coupled to a simple proportional integration differentiation (PID) controller. However, controlling the temperature of closely spaced reactors becomes difficult, due to heat conductivity. 52 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Cong et al addressed the problem using an alternative heating method.116 A quartz wafer was developed, which contained deposited layers of 136 quaternary catalyst compositions. The temperatures of individual catalysts were sequentially controlled using a CO2 laser which produced a localised heating effect and allowed the screening of the initial activity and selectivity of the catalysts during the oxidation reaction of CO. However, the accuracy of the temperature measurements and the exact method of control have not been reported. Cooling control has also been realised by using solvent cooled infrastructure and/or Peltier elements (thermoelectric heat pumps). However careful design of these apparatii is required due to the reduced dynamic range of some materials since high temperature differentials in localised regions could create defects leading to a possible fracture of the entire reactor. 2.5.4. ANCILLARY CONTROL The use of positioning control is paramount to many characterisation techniques. Some analytical techniques such as XAS and XRD (see below) are inherently sequential and positional control permits the construction of 2D or 3D structural maps using parameters deduced from those techniques. Ancillary control is usually achieved by means of mechanical stages that allow many degrees of freedom (e.g. 6 DOF: linear x, y, z, rotation Rx, Ry, Rz, Figure 2.11). Mechanical stages can be driven by stepper or magnetic motors. Power Supply Computer Control Motor Drives Position Feedback PWM control Linear or Circular Stage Figure 2.11. Basic ancillary electrical control scheme. Arrows denote communication pathway between components. 53 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES The latter have the advantage that they produce minimal noise, have clean operation and very high speeds but they lack stability when vertical weights are controlled. In those systems a power failure would result in loss of weight support. Stepper and magnetic motors are driven by power electronic circuits that are responsible for the efficient, smooth and error free operation of positioning control. There is a tremendous variety of positioning systems depending on the requirements for operational length, depth and height of movement and need for rotation control in any of the primary axis. Mechanical accuracy, stepper motor resolution as well as power control can be detrimental to the overall repeatability, speed and correctness of the analytical techniques that are part of a HT screening system. The above considerations are extremely important when screening libraries synthesised by deposition routes. Libraries that contain in excess of 40000 components per cm2 require high encoder resolutions and a highly accurate mechanical construction. 2.5.5. PERFORMANCE MEASUREMENTS AND STRUCTURAL CHARACTERISATION The screening of a catalytic reaction necessitates the analysis of the gas products and other reaction parameters, and the structural probing of the catalyst properties. The following paragraphs will elaborate on a variety of techniques for HT catalyst screening. Some of the techniques are used mainly for detecting temperature or colour changes, which can be quantitatively attributed to a change in the molecular concentration. Other techniques such as GC and MS, are used to collect chemical concentrations of the reactants and products. Optical screening methods like FT-IR spectroscopy hold promise since they provide more information on the molecular structure of all constituents. However, they do not provide information on molecules that don’t have dipolar or quadrupolar moments. In addition, complex molecules can possess overlapping bands that produce ambiguous results. 54 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Structural characterisation techniques use a wavelength of radiation that is appropriate for exciting the corresponding atoms or molecules. Variable energy X-ray radiation is used in various detection techniques and processes that are governed by the interaction of photons with matter (Chapter 3). 2.5.6. MEASUREMENTS OF ACTIVITY USING TEMPERATURE A catalytic reaction can cause a measureable temperature differential on the surface of the catalyst. Sensitive tools can detect an exothermic or endothermic reaction by an increase or decrease in temperature. In some cases it is sufficient to use miniature thermocouples for measuring temperature differences in single quartz reactors of small mass and volume. However, their use becomes problematic in HT catalysis because hundreds or thousands of components need an equal number of thermocouple connections and the need of proximity to each catalyst bed. For this reason, emission or absorption of heat in the infrared spectrum is often used to measure temperature. Infrared thermography is a non-contact technique which utilises a camera equipped with a special detector (e.g. InSb) to collect thermal images. Subsequently, images are calibrated and provide with great accuracy a twodimensional representation of the temperature of any object.139 One of the first applications of this technique was documented by Moates140 who developed a 16 fold reactor to test the catalytic activity in the oxidation of H2. Temperatures for all 16 catalyst beds were screened in parallel and Ir, Pd, Pt, Rh showed to have the highest activities. Other researchers117,141 have also extended the use of this technique using emissivity correction to observe temperature differentials of 0.1oC in less exothermic reactions. Provided images are appropriately calibrated, infrared thermography is potentially a very fast parallel and powerful tool in catalyst discovery. 2.5.7. MEASUREMENTS OF ACTIVITY USING OPTICAL METHODS Various optical methods have been used by researchers to allow the quantification of changes in the light absorption of a catalyst. Omata142 has used the absorption in the visible and ultraviolet spectrum to quantify the activity of a Cu-Zn catalyst in 55 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES methanol synthesis. An absorption increase around 600 nm showed an increase in catalyst activity. In a different application simple AlGaAs photo diodes (Light Emitting Diode, LED) were used to record in a parallel manner the performance of a library of chemo-optical H2 sensors.120 Circular dichroism has also been used for measuring the enantiomeric excess in a reaction product without having to separate the chiral products.143 Optical methods have the inherent advantage of speed and simplicity and are highly suitable for pre screening and fast optimisation of catalytic reactions. 2.5.8. RESONANT ENHANCED MULTIPHOTON IONISATION (REMPI) Resonant Enhanced Multiphoton Ionisation (REMPI), was first discovered by Senkan82 and was initially used for the characterisation of the conversion of cyclohexane to benzene. This approach was based on photo-ionising the gas products by using a tuneable UV laser. If the laser wavelength is in resonance with the resulting products then the produced photo-ions are detected by micro-electrodes which are located in the vicinity of the laser beam. The disadvantages of the technique are the need of a tuneable UV-laser, the lack of other spectral fingerprints except benzene, and to date there hasn’t been more research reported on the technique. 2.5.9. GAS CHROMATOGRAPHY Gas chromatography allows selection of all catalytic products and has been used more in the past than nowadays since the time for separation of all compounds ranges from 5-15 min, which is prohibitive for many HT experiments. However, combined use has been proposed31 and applied by Hahndorf.114 GC was used to separate the compounds and MS to deconvolute the separations in the oxidative dehydrogenation of propane (ODP) using 64 catalysts with various components on -Al2O3 support. 56 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.5.10. MASS SPECTROMETRY Mass Spectrometry (MS) is one of the most popular methods for measuring the complete range of gas products in a reaction.144 The theoretical basis of MS is the ionisation of gas products under vacuum and the separation of ions according to their mass by using a quadrupole mass filter (Figure 2.12). MS enables simple scanning, high sensitivity (ppb), high measuring and repetition rate and large dynamic range of up to 10 orders of magnitude of the concentration of gas components. Figure 2.12. Left: Principle of MS detection, Right: Cyclohexane MS fragments.144 Many HT systems have utilised MS-based identification of reaction product detection because it is accompanied by high speed and accuracy. However, only fast sequential scanning can be implemented since parallel screening would require the use of one MS for each reactor which is practically impossible at the time of writing. However, a MS system can be fitted with a multivalve apparatus that in principle can increase the measuring capacity of such system to tenths of catalyst formulations.145 Urschey,31 Orschel,115 Cong116 and Senkan146 have produced transient measurements on the catalytic activity of spatially addressable libraries using a single MS nozzle The advantage of this approach is the less complex gas distribution setup and the high resolution data of the transient response. However, the fact that MS data can be collected one catalyst at a time results in a less thorough investigation of the 57 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES catalyst’s performance. Weiss147 has also incorporated statistical analysis of the MS data of the reaction, facilitating the identification of promising catalyst candidates. MS measurements are suitable for measuring the activity and selectivity of many reaction effluents. However, information can be lost when products with similar mass/charge ratios overlap. Nevertheless, it remains the instrument of reference especially in combination with other techniques. 2.5.11. INFRARED SPECTROSCOPIES Infrared, Fourier Transform Infrared (FTIR) and Raman are optical techniques focusing on the vibrational states of molecules and can be used to gain information on types of bonds. Raman relies on the inelastic scattering of a monochromatic exciter and experiments require minimal sample preparation (gas, liquid, solid) and can be used for a multitude of molecules. The drawback is sample fluorescence (reemission of light on a lower wavelength) that could conceal the infrared signal and create ambiguous results. FTIR is finding more applications in catalysis 22,148 and electro-catalysts149 and a more advanced form of FTIR using imaging of the sample catalyst, has recently been used.Specific electronic information can be extracted, for example in the change of structure of a metallic catalyst which results from adsorbed CO (Figure 2.13).22 58 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Figure 2.13. Series of infrared spectra of CO adsorbed on a Cu-ZSM5 catalyst pellet at three temperatures during heating. As temperature increases water desorbs.22 2.5.12. X-RAY DIFFRACTION X-ray Diffraction (XRD) is a non-contact structure probing technique that is based on the elastic scattering of X-ray radiation on a crystalline material. Provided the material is reasonably ordered, constructive or destructive interference between the incoming wave and the structure at different angles will produce a characteristic X-ray diffraction pattern of the analysed molecule. In the interest of catalytic reactions XRD will provide information on crystallisation changes of the catalyst and/or catalyst support. Along these lines Cong150 recently utilised the screening capabilities of XRD to analyse the changes in structure that are related to catalyst function. A range of mesoporous silicates (MCM) were analysed and their XRD patterns were clustered according to their degree of long order crystallinity (Figure 2.14). Cluster 1 is more disordered and can be attributed to low order MCM. Clusters 2,3,4,5 correspond to progressively increasing long order crystallinity. Cluster 5 corresponds to high order MCM-48. 59 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Figure 2.14. Clustered XRD patterns deduced from the individual catalysts. Cluster 1-4 denotes progressively more ordered structures (Adapted from150). It was found that XRD is a useful tool in the development of a model for predicting changes in the structure MCM and their relation to catalyst function. Note that, the probing ability of XRD is limited from medium to highly ordered catalysts or to samples that contain some level of long order structure like molecular assemblies. 2.5.13. X-RAY ABSORPTION SPECTROSCOPY While XRD deals with the diffractive properties of the interaction between photons and matter, XAS utilises the characteristic excitation of an inner core electron of a molecule to higher orbital and the constructive and destructive interference of the emitted photoelectron when scattered by other neighbouring atoms. Over the last two decades the catalysis science has taken full advantage of the molecular probing capabilities of XAS to gain information on the electronic state, local geometric structure of diverse molecules. The theory behind it will be explored further in Chapter 3 which deals with the characterisation techniques. Here an overview will be given on recent attempts for the HT implementation of this technique. Grunwaldt and co-workers employed HT experimentation to synthesize, under high pressure, 49 CuO/ZnO compounds.131 Five of the most promising compounds were 60 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES then further reduced and the fractions of Cu0, Cu+1, Cu+2 were extracted using linear combination analysis (LCA). However in the experiment, only a small number of catalysts were examined by using X-ray absorption near edge structure (XANES). The term combinatorial near edge X-ray absorption fine structure (NEXAFS) was defined by Genzer and Fischer151,152 on chemically heterogeneous substances. XANES and NEXAFS are abbreviations of the same technique that is used to collect chemical information of a sample structure from the near-edge of its absorption spectrum (XANES is used more by solid state scientists whereas surface scientists prefer the term NEXAFS). In the abovementioned examples the molecular orientation was probed on a double gradient surface. The surface was positioned around the beam at different angles and at each interval a spectrum was obtained. Initial experiments focused on the molecular orientation of C-F bonds of semifluorinated t-F8H2 molecules. Depending on the angle and position different features emerged in the spectra. Research made by Bhat et al utilised Combinatorial Partial Electron Yield (PEY) NEXAFS to characterise the distribution and size of Au nanoparticles attached on a molecular gradient of NH3. Perfect agreement was established between Atomic Force Microscopy (AFM) particle size measurements and PEY NEXAFS data.153 Combinatorial NEXAFS has also been used152 to determine the activity of ZSM-5 zeolites, with varying silica to aluminium ratio, in the rehybridisation of propylene. It was suggested that combinatorial NEXAFS accelerated the catalyst discovery and allowed the selection of the most reactive zeolites. The combination of XRD, X-ray fluorescence XRF and NEXAFS was first attempted by Bell Laboratories, NEC and Symyx technologies in 1998 with some success in the HT characterisation of combinatorial libraries.154 A library of 128 thin film phosphors on a Si substrate was screened to gain information on crystallographic, elemental and chemical state of the components of each thin deposited film. It was shown for three of the thin films that Eu2+ in a cubic perovskite (CP) matrix might be responsible for blue fluorescence. In agreement with the above 61 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES it was shown that Eu3+ in the same CP host is responsible for the red phosphor (Figure 2.17). Figure 2.17. XRD and NEXAFS detailed spectra of 3 phosphor candidates.154 Although, only three samples were tested it was demonstrated that it is feasible to construct an analytical probe based on XAS that provides detailed structural and chemical information for the individual elements of a fabricated library. 2.5.14. X-RAY FLUORESCENCE XRF is a technique that directly measures the emission spectrum of an element through the fluorescent photons emitted at one energy point. XRF provides information on the elemental composition and chemical states of the components of a sample. 62 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES An implementation of HT XRF characterisation of catalysts was demonstrated by Eba and Sakurai.155 Nine catalysts containing MnCo2O4 at three different temperatures and three different HNO3 were impregnated on an Al2O3 substrate. The purpose of the experiment was to obtain information about the optimal synthetic parameters which support the creation of ultrafine particles. The small size (8 mm2) of the combinatorial library allowed it to be illuminated completely from the high brilliance X-ray beam. The library was set into an angle of 2 degrees with respect to the beam and a 1000 × 1000 pixel X-ray CCD camera, made of silicon, was located exactly above the library elements. In this way a true parallel recording of all the spectra concurrently for each of the energy steps could be achieved. Recorded images at each of the energy steps provide information about the elemental composition for each of the pixels in that picture. Consecutive energy scans below and above the absorption edge, provide full XANES spectra and additional information on chemical states of each pixel (Figure 2.18). Figure 2.18. Left: 2D XRF image at an incident energy of 6570 eV just above the Mn K edge with an exposure time of 1 s. Right: MnO K edge (6545 eV) shifts due to changes in oxidation state.155 Although, the authors attempted to obtain full EXAFS spectra, that was not accomplished due to the very low signal to noise ratio that the CCD produced. However, it was established that either higher concentration HNO3 or higher 63 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES temperature produced the highest shifts in oxidation number of Mn and the most accurate synthesis of MnCo2O4. It shall be notes that this technique requires approximately 100 sec to record a full 2D XANES from 9 samples. The technique, however, is limited to the size of the monochromatic beam which has to cover all the samples simultaneously so that an image can be produced. In most practical applications the beam size is restricted to 10 mm2 which minimises the total number of samples that can be tested at any one time. The ability to produce elemental 2D images and 2D energy shifts using XANES provide a promising avenue for accelerated parallel in situ screening of the electronic state of catalysts. Final Note This chapter dealt with recent advances in screening techniques used in high throughput discovery and optimisation of catalysts. Indirect techniques allow the extraction of information on a catalytic reaction using physical characteristics such as temperature which are assumed to correlate to the performance of a reaction. Other techniques such as mass spectrometry, allow measuring the ratios of reactants to establish more quantitatively the yield and selectivity of a catalyst. Last but not least, direct techniques probe the molecular structure and provide information on how it affects the macroscopic function or performance of a catalyst. It can be concluded that only combined use of several of the above techniques, while the catalytic reaction takes place (in situ), will facilitate the identification and elucidation of structural changes. It can be inferred that the size of the acquired data body necessitates the use of an efficient computational environment that will enable the deconstruction of the catalytic mechanism. Recent developments in the field of knowledge extraction relevant to catalysis and materials science will be discussed further below. 64 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.6. LIBRARY OPTIMISATION: DATA MINING AND KNOWLEDGE EXTRACTION The combined use of numerous screening and characterisation techniques enables the production of large quantities of data. Consequently the development and implementation of informatics management tools is crucial for the successful future of combinatorial catalysis. Optimisation methodologies that enable the discovery and improvement of catalysts are essential for industrial applications. However, answering short term questions is not sufficient for science. Extracting knowledge from the data or “Data mining” is an integrated part of many applications and is intended in establishing patterns amongst the data,103 for example, relating catalyst formulation to catalyst function. When the theoretical analytical basis does not exist or when it is scarce, it would be useful if the data are recorded, annotated and suitably archived for later analysis. 2.6.1. KNOWLEDGE EXTRACTION A catalytic reaction produces a number of responses that correspond to values of its parameter space. Hence, utilisation of catalytic data, past and present, enable the modelling of a catalytic reaction. Discovering, however, a new catalyst and defining why it possesses a particular response requires the careful design of descriptors that aimed at, as the word implies, describing parameters such as its physicochemical characteristics that are related to its performance. Creating a diverse library, that is, a library that gives a maximum of different responses in the given target application, is also crucial for covering more possibilities.29 These rules increase the chances of discovering regions in the parameter fabric that would justify further exploration. More focused libraries are then constructed around promising formulations and further optimisation can be accomplished. 65 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2.6.2. CATALYST DESCRIPTORS Descriptor parameters in the context of catalysts are attributes such as synthetic method, constituents and chemical information; atomic radius, oxidation state, enthalpy of formation of oxide and others (Figure 2.20). The methodology of diversity and descriptors was applied by Klanner in the synthesis and optimisation of a library containing 467 catalysts.13 The library was highly diverse with respect to the synthesised materials: binary oxides, multinary oxides and different catalyst supports were used for targeting propene oxidation. The catalysts were tested in a 16fold reactor and their performance was recorded at five temperature points using GC. After screening each of the catalysts a multitude of attributes were assigned, to name some, yield, selectivity to 21 products, temporal behaviour and carbon mass balance. Figure 2.20. A possible descriptor vector containing all the attributes that might be related to the performance of a catalytic formulation.13 In addition, other attributes were assigned according to the physical properties of the elemental constituents of the catalysts. It was found that the dimensionality of these data is too large to interpret and thus heuristic knowledge and principal component analysis PCA was incorporated followed by Euclidian distance clustering. Euclidian distance is a simple means of establishing the “closeness” or possible relation of data according to their position on the 2D principal component matrix. The set of data describing the catalysts was reduced to 75 attributes. Subsequently neural networks, 66 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES classification trees and a statistical benchmark were used for predicting which of the attributes have a considerable influence in the catalytic performance. It was found that the maximum difference in the atomic radius of all elements, the mean electron affinity, the Pauling electronegativity and other tabulated data can have a tremendous predicting power in choosing the most appropriate catalysts for particular classes of reactions. The methodology holds promise in the in silico pre-screening of catalyst formulations and efficient discovery of novel catalysts. 2.6.3. KNOWLEDGE EXTRACTION USING XRD XRD yields useful information on crystalline structures and phase changes. As such, Quantitative Structure Property Relationship (QSPR) modelling research has employed XRD as a tool in the quantification of catalytic activity in relation to the catalyst structure. The QSPR main directive is the incorporation of various descriptors, for instance synthetic descriptors and descriptors that directly infer to the structure of the catalyst when measured by XRD. This technique could be considered as an evolution to Klanner et al’s proposal for the use of tabulated chemical and/or performance data as descriptors for the fast prescreening of candidate catalysts. Corma150 demonstrated that XRD patterns can be incorporated in QSPR analysis in the process of characterising different mesoporous silicates. The collection of XRD data and their use as descriptors improved the prediction performance for an optimum catalyst, since the final solid material performance is depended on specific material properties (coordination number, phase) indescribable by tabulated data alone. 2.6.4. INFORMATION HARVESTING USING XAS AND 2D CORRELATION In complement to XRD, X-ray absorption spectroscopy (XAS) can yield structural and electronic information of phases without long range order. Analysis of the near edge part of the absorption spectrum (XANES) can yield information on oxidation state, molecular symmetry and general structure. 67 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Analysis involves identifying features on the X-ray absorption spectrum of the particular material and each is related to the molecular structure. Shifts on the main excitation energy and amplitude changes on the near edge resonance (white line) of the spectrum, denotes possible valence changes. For example, an increase of the near edge resonance intensity is related to higher density of empty states near the Fermi energy.58,59 A small absorption increase before the main energy excitation (pre-edge) is usually associated with alterations in the local symmetry by electron excitations to dipole forbidden orbitals (e.g. a s-d transition). A more detailed description of X-ray absorption will be given in the techniques section (Chapter 3). It is highly desirable to be capable of identifying spectral features because they correspond to important information related to the electronic structure of a catalyst.58,59 2D correlation analysis is a signal processing technique that operates by using a spectrum to filter itself (in the spatial domain) with a spectrum that overtook a change. In this way all the features of the spectrum that are identical are filtered and only differences are amplified and easily identifiable (Appendix 2). The technique has been developed by Noda,156 who applied it initially to infrared spectroscopy. Haider157 utilised 2D correlation analysis for the identification of trends in XANES spectra of a cobalt catalyst that had undergone changes during the temperature programmed reduction (TPR) in a hydrogen atmosphere. Time resolved XANES spectra of the reduction of process and their corresponding 2D correlation spectrum can be seen in Figure 2.21. 68 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES Figure 2.21. Left: 2D Synchronous correlation spectra from the first and last XANES spectra from the TPR of Co-MCM41 catalyst in H2 (Right). The positive maxima (red hue), correlate to the existence of two features (namely a pre-edge 7714 eV and white line 7724 eV). Adapted from 157. Applying 2D correlation analysis on the first and last spectrum of the TPR XANES series (Figure 2.21 right) produces the 2D spectrum on the left. The spectrum supplies important information such as the location of the pre-edge and white-line which are the positive maxima in that graph. Furthermore, the order of the changes can be deduced from the location and sign of the other maxima in the 2D spectrum. Here it can be seen that the onset of the pre-edge feature precedes the change in amplitude of the white line peak which may be interpreted as the cobalt orbital hybridisation with the MCM-41 zeolite support (lattice change) and subsequent or concurrent valence change in the Co chemistry. The generalised 2D correlation analysis has proved useful for the observation of main energy shifts and the extraction of a multitude of information that otherwise would be difficult to observe. However this technique relies on visual interpretation which limits its use for HT analysis of XANES spectra. A potential improvement would be the automation of the technique by identifying maxima and minima on the 69 CHAPTER 2 HIGH THROUGHPUT TECHNOLOGIES 2D correlation spectra using image analysis techniques. More information on the theoretical basis of 2D correlation analysis can be found in Appendix 2. 70 CHAPTER 3 CHARACTERISATION USING X-RAYS 3. STRUCTURAL PROBING IN CATALYSIS USING X-RAYS A catalytic process is a chemical reaction that occurs on the surface of a material and the catalytic properties of a material are determined by the elemental composition, structure and configuration of the surface at the atomic scale. The elucidation of a given structure/activity correlation from numerous catalyst candidates requires detailed screening of their electronic and local geometric structure associated to metal/support interactions and of in situ modifications of their chemical environment during catalytic reactions. The nature of catalytic precursors, and especially the interaction of metal particles with the support material affects the catalyst stability, activity and selectivity.1-4 For example, the distribution of crystal plane orientations in metal particles are influenced by the chemistry involved in the preparation of the precursor and by the interaction with support material surfaces.2 More highly dispersed metal particles often tend to yield more active sites available for catalytic reactions. Special attention to these interactions is required particularly when undesirable processes occur, e.g., when support dissolution takes place during preparation or re-hydration and thermal degradation occur during catalyst use.1 In addition, the study of catalyst precursors is also of vital importance particularly in catalytic systems where the co-impregnation of multiple metallic salts can result either in intermetallic phases or in phase-separation.5-12 These influence synergistic catalytic effects in these systems and can have a dramatic effect on selectivity and activity.7-12 To determine systematic correlations between preparation conditions, molecular structure and catalytic activity detailed information is required on (i) the nature of the catalyst precursor, (ii) phase transformations during preparation and use, and (iii) structural transformations under in situ catalytic reaction conditions. 71 CHAPTER 3 CHARACTERISATION USING X-RAYS Therefore, it is essential to collect information on the chemical state, defects, steps, and corner and boundary effects of the structure of a catalyst. There are numerous techniques that exploit interactions of energy with matter at different wavelengths. Infrared and Raman158 spectroscopic techniques range in energy from 0.1-2 eV (farinfrared to visible spectrum) and exploit the resonant vibrational features that many molecules and adsorbents possess. Ultraviolet spectroscopic (UPS) techniques159 in the range of 2 eV to 100 eV, have been used for identifying the band structure of adsorbents on catalyst single crystals. X-ray photoelectron spectroscopy (XPS)160 and X-ray absorption spectroscopy (XAS)131 can similarly be applied using higher energies for extracting structural and electronic information on a catalyst. X-ray diffraction (XRD) uses a monochromatic x-ray and is utilised in gaining specific information on the long and short range order of crystalline structures.161 It should be noted that in general higher energy (>100 eV) X-rays are used as a characterisation tool, and they account for 80% of all the published catalysis research nowadays.162 The usefulness of X-ray techniques (like all spectroscopic techniques) lies in the ability of X-rays to penetrate and interact with matter in predictable ways. By exploiting different mechanisms of absorption, diffraction and emission a multitude of information can be collected and will be described in the following paragraphs. As highlighted in the introduction there are numerous advantages using X-ray absorption spectroscopy. However, XAS experiments require a well defined (small size) and high brilliance (high density of photons/cm2) beam which in most cases can only be supplied by synchrotrons. Synchrotrons are particle accelerators that produce photons of various wavelengths ranging from infrared to high energy X-rays (Figure 3.1). They operate by accelerating electrons (or other charged particles) to near the speed of light and maintaining them on a circular path. 72 CHAPTER 3 CHARACTERISATION USING X-RAYS Figure 3.1. Beamline layout of the newly built Diamond Light Source (Didcot, UK). It is a 3rd generation synchrotron that can deliver micrometre-sized beams of synchrotron radiation from far-infrared to X-ray photons. The ring consists of a number of straight paths and bends, where each bend consists of an electromagnet that forces the deflection of high speed electrons under the effect of the magnetic field. The electrons change their velocity because they change direction and therefore they undergo a short period of acceleration which creates “white light” or “bremsstrahlung” radiation. A detailed description of 3rd generation synchrotrons can be found in Bilderback.163 The ability of a synchrotron to produce highly controlled photons is what attracts scientists since it allows them to probe the physics and chemistry of materials. An overview of the atomic interaction with photons will be discussed in the following pages. For the purpose of this thesis (i) diffraction and (ii) the photoelectric effect will be elaborated further. 3.1. X-RAY DIFFRACTION Diffraction is defined by the elastic scattering of monochromatic photons produced by atoms on an ordered lattice. When the scattered rays are in phase they produce constructive interference according to Bragg’s law (Equ 3.1). 73 CHAPTER 3 CHARACTERISATION USING X-RAYS n 2dsin ; n 1,2,... Equ 3.1 is the wavelength, d the distance between two lattice planes, the angle of reflection, and n the order of reflection. The spacing of atoms in a plane can be calculated by identifying the angles that produce maximum intensity of the outgoing monochromatic photons. The Bragg angles correspond to the positions in which the photon wave vector coincides with the reciprocal lattice vector (which describes the molecular lattice, Figure 3.2). X-ray Photons θ d Figure 3.2. X-ray photons scattered by atoms in an ordered lattice of spacing d interfere constructively and destructively as a function of incidence angle, as given by Bragg’s law.164 Diffractograms are patterns of the intensity of the diffracted beam as a function of incident angle. They enable measurements of the lattice spacing of single crystals and polycrystalline powders. The theory and practical application of X-ray diffraction is given in standard text books.165 X-ray diffraction is used in catalysis science to allow the identification of the phases that are present in a sample. The acquisition of the diffraction pattern can be accomplished rapidly provided a synchrotron is used as X-ray source. Consequently, transient phases and structural changes can also be identified. However, it is restricted to the characterisation of materials that contain crystalline phases as for example polycrystalline powders. Nevertheless, it is a very useful technique for characterising the bulk structure of crystalline materials. For example the formation of crystalline phases can be readily recognised when increasing the temperature of amorphous cobalt (Figure 3.3). 74 CHAPTER 3 CHARACTERISATION USING X-RAYS Figure 3.3. X-ray diffraction patterns of cobalt in a microporous catalyst framework. The patterns track changes in the formation of the crystalline phases from the amorphous gel, while temperature increases.166 3.2. THE PHOTOELECTRIC EFFECT Absorption of photon energy and subsequent relaxation of the atom by emitting photons or electrons can be exemplified by the photoelectric effect. In this process an atom absorbs a photon and subsequently a core electron or a valence electron is ejected with binding energy characteristic of the energy level of the electron (Equ 3.2). Ek hv Eb Equ 3.2 Where: Ek kinetic energy of ejected photoelectron, hv photon energy, Eb binding energy of photoelectron, φ work function of spectrometer (energy loss). A X-ray photon of characteristic energy will force the atom to an excited state. Subsequently, the atom can return to the ground state by one of the following ways: (i) the ejection of a photoelectron with characteristic kinetic energy, (ii) the ejection of an Auger electron from a higher orbital or (iii) through the emission of a fluorescent photon. Usually, atoms return to the positive photo-ionised state through Auger emission or photoelectron emission (99% of the time) and through 75 CHAPTER 3 CHARACTERISATION USING X-RAYS fluorescence photon emission (1% of the time). Figure 3.4 shows a schematic representation of the three ways an atom responds to an X-ray photon. Photoelectron Auger Electron Continuum φ EF Fluorescent Photons Photons Ka , Kβ L23 L1 L or M Electron Hole Electron K Figure 3.4. Summary of the possible final states of an atom after being irradiated with high energy photons. Left: Photoelectron emission, Auger decay, fluorescent decay. One of the most often used characterisation technique exploiting the photoelectric effect is X-ray photoelectron spectroscopy (XPS). An X-ray source of known energy is used to irradiate the sample. Due to the photoelectric effect electrons with particular binding energies are excited. Measuring the kinetic energy distribution of the ejected photoelectrons enables the identification of the element(s) being probed (Figure 3.5). The method yields information on the elemental composition, oxidation state and in some cases dispersion of one phase over another. XPS is a highly surface sensitive technique since the energy of the ejected photoelectrons is usually less then 1.5 keV giving them an escape depth of a few Ångstrøms. However, due to the low energy of the ejected electrons the system has to be operated under ultra high vacuum (10-9 mbar) that incapacitates its use for in situ catalysis experiments. Nevertheless XPS is amongst the most frequently used characterisation techniques in catalysis along with XRD and infrared spectroscopies.89 76 CHAPTER 3 CHARACTERISATION USING X-RAYS Figure 3.5. Left: XPS spectrum, of Au-Co in iron oxide catalysts, over 1000eV, Right: Higher resolution spectrum for identification of the exact binding energies corresponding to different oxidation states of cobalt a) CoO, b)Co 3O4, Au/Co3O4.167 3.3. X-RAY ABSORPTION SPECTROSCOPY X-ray absorption spectroscopy (XAS) was first examined in detail by Kronig 168-170 in the 1930’s. It is based on photon absorption. The physical description of absorption of X-rays from a sample is related with the photon energy–dependent absorption coefficient μ(E), as introduced through the Lambert-Beer attenuation law (Equ 3.3). I ( E ) I o ( E )e ( E ) d Equ 3.3 The intensity of the photons transmitted through a sample depends on the intensity of I(E) of the incoming photons and the absorption depth d. Variations of the X-ray absorption spectrum of materials can be explained by combining the Lambert-Beer law with the (i) photoelectric phenomenon (previously discussed) and (ii) with interference effects between the photoelectron wave function. When an incident photon has a kinetic energy that does not correspond to any available electronic transition it will not be absorbed by the atom (Figure 3.6 left). 77 CHAPTER 3 CHARACTERISATION USING X-RAYS When the photon approaches the binding energy of a core electron, transitions to unoccupied states become possible. Initially, in the near energetic vicinity of the Xray absorption edge, intra-atomic transitions to bound states below the ionisation threshold occur (Figure 3.6 middle). When the photon energy is increased further above the photo-ionisation threshold the emission of a photoelectron will occur (Figure 3.6, middle). In other words, if there is an available unoccupied state in the valence band of the atom then that will be filled with the ejected photoelectron and a higher absorption coefficient will be observed. This allows a higher number of photons to be absorbed when their energy is just high enough to excite the core electron to an available electronic state in the valence band. If the energy of the incident photons is higher than the ionisation threshold, then the resulting photoelectrons will be excited to the continuum (Figure 3.6, right). μ μ E E E(eV) b hv μ E(eV) b hv E E(eV) b hv Figure 3.6. Left: No absorption (μ) from the atom, Middle: Onset of edge step, showing maximum photon absorption, Right: Absorption steadily reducing since the atom becomes more transparent at higher energies.171 If the abovementioned one atom model is extended to a molecular lattice or a crystal lattice, one has to consider that the ejected photoelectrons, since they have both wave and particle nature, will be backscattered from neighbouring atoms.171 The backscattered photoelectron will interfere with it self and produce constructive or destructive effects (Figure 3.7). 78 CHAPTER 3 CHARACTERISATION USING X-RAYS Figure 3.7. Variation in the X-ray absorption spectrum caused by interference of the photoelectron wave vector caused by a nearby scatterer.172 Since the photoelectron interferes with itself, this results in variations in the existence of available states which affects the absorption of photons. The initial state wave function of the photoelectron will have a superimposed fraction of the final state wavefunction scattered back from the neighbouring atoms.164 Consequently, if a cluster of atoms is subjected in a linear increase of incident photon energy, the absorption of photons will exhibit a variation, which is termed X-ray absorption fine structure (XAFS or extended XAFS) (Figure 3.7). A multitude of local structural data (coordination number, distances of neighbours etc) can be collected if the fine structure is extracted and analysed since it will contain the history of the path the photoelectron followed at different energies. If only the energies around the binding energy of the core electron are considered, then the intense scattering effects will yield bulk structural information on the atom cluster. The EXAFS signal is superimposed on the absorption spectrum of single atoms of the same element. Specific structural knowledge can gained on an absorbing atom and its neighbouring atoms, if the fine structure is extracted from the total X-ray absorption. The smooth atomic background does not contain any XAFS oscillations and is (k). The total absorption is μ(k). The XAFS function is then defined as in Equ 3.4. 79 CHAPTER 3 CHARACTERISATION USING X-RAYS Equ 3.4 Where: wavenumber k=2π/λ and wavelength λ. The energy of the free photoelectron can be readily converted to the wavenumber by calculating the momentum according to Equ 3.5 through 3.7. M particle 2me Ek Equ 3.5 and M wave k 2 h hk 2 Equ 3.6 Equ 3.7 2me Ek , where : Ek hv Eb The EXAFS oscillations ( ) can be extracted from the bulk absorption spectrum , by modelling the background absorption and subtracting from the total X-ray absorption. Theoretically, can be estimated as the sum over all possible photoelectron scattering paths j. The following equation (Equation 3.8) forms the basis of all EXAFS data analysis packages and is known as the general EXAFS formula.171 2R j 2 2 So2 (k) 2σ j k (k ) N j f ( k ) e e sin 2kRj j (k ) 2 c (k ) j kRj 2 j Equ 3.8 where: j is the scattering path k is the wavenumber (related to energy) N Coordination shell (group of atoms at similar distance) 80 CHAPTER 3 CHARACTERISATION USING X-RAYS So k-independent amplitude factor λk mean free path function (essentially the life time of the excited state) Rj distance to scatterer σ2 Debye-Waller factor (accounting for thermal vibrations of the atom) fj(k) the back scattering amplitude of each path φj(k) the effective phase shift of the scattering path δc(k) the final state phase shift at the central atom The muffin-tin approximation is used in Equation 3.8 to define a spherical scattering potential centred on each atom with a constant value in the interstitial regions. The plane wave approximation has also been used to determine Equation 3.8. This effectively means that all atoms scatter photons in the same way. This becomes problematic at lower photon energies because low Z atoms scatter more efficient than their heavier counterparts.173 This produces different phase shifts and result in calculations of erroneous inter-atomic distances. Curved wave theory provides a better approximation at lower energies.173 This expression (Equation 3.8) takes into consideration the “many-body” interactions that the photoelectron wave experiences as it collides with other electrons in the same atom or in its path to the scatterer and back. These are inelastic (loss of energy) interactions which are accounted for in the terms So , λk. The many body effects were first discovered by Rehr174 in 1978 and helped to improve the XAFS approximation. Other solid state effects such as polarisation dependence of the incoming wave vector with the orientation of the scattering surface atoms have also been discussed in depth.175 3.3.1. ACQUISITION OF XAS IN TRANSMISSION MODE The acquisition of XAS in transmission mode requires preparation of a thin sample which interrupts the X-ray beam. The intensity of the beam (photons/cm2/sec) is 81 CHAPTER 3 CHARACTERISATION USING X-RAYS measured before and after the sample (Figure 3.8). In transmission measurements, samples have to be prepared in homogeneous thin foils or films of a few micrometers to allow for the portion of the non-absorbed photons to exit the sample. In this way a low noise to signal ratio can be sustained while the fine structure of the XAFS spectrum can still be resolved. Although, transmission measurements are the simplest and most reliable method of obtaining the X-ray absorption spectra they provide only bulk information on a sample. 3.3.2. ACQUISITION OF XAS IN FLUORESCENCE MODE A diluted sample is positioned at an angle against the beam and an energy selective detector is used to measure the fluorescent photons (Figure 3.4, photoelectric effect). An example of the setup can be seen below (Figure 3.8). It is assumed that the number of absorbed primary photons (which have as a result an excited photoelectron) is proportional to the emission of fluorescent photons. In other words the ratio of the fluorescent to incident beam intensity is proportional to the absorption coefficient. If Io Equ 3.9 X Figure 3.8. Experimental setup for collection of absorption spectra using transmission or fluorescent measurements. Adapted from 172. Fluorescence measurements achieve a better signal to noise ratio (S/N) when used for diluted samples and thin films. In concentrated samples, however, there might not be a linear analogy to photon excited core electron and the creation of fluorescent photons. This effect has been discussed extensively176,177 and is due to the fact that 82 CHAPTER 3 CHARACTERISATION USING X-RAYS most of the ejected photoelectrons will be re-absorbed due to the large number of identical neighbouring atoms in a thick sample. 3.3.3. ACQUISITION OF XAS IN TOTAL REFLECTION MODE Fluorescence XAS can also be used in surface sensitive mode. Thin film sensitivity can be accomplished if the sample is positioned below the critical angle for X-ray reflection. In such case, most of the incident beam will be reflected away from the sample. However, a small portion of the incident photons will be absorbed, and fluorescent photons will be produced from first few layers of the sample surface. This technique requires long acquisition times because achieving high S/N ratio requires the averaging of a number of spectra. 3.3.4. ACQUISITION OF XAS USING TOTAL ELECTRON YIELD Total electron yield (TEY) XAS is a technique that measures the electrical current produced by all electrons (mostly Auger electrons) ejected from the atom during irradiation (Figure 3.4). The technique is highly surface sensitive because the small kinetic energies lead to a small mean path of the ejected electrons. TEY provides similar to fluorescence spectra but in addition it can be used for depth profiling of thin layers. The resolution is estimated to a few hundred angstroms, comparable to that of some electron microscopies (Scanning Electron Microscopy, SEM). The in situ application of the technique has been extensively described by Schroeder.164 Final Note The above modes of XAS acquisition are essentially different ways of exploiting the information content of the photoelectrically ionised atom. The end product of all is in principle the equivalent absorption spectrum over a range of incident photon energies. An example of a raw absorption spectrum of catalyst containing Au in transmission mode can be seen below (Figure 3.9). 83 CHAPTER 3 CHARACTERISATION USING X-RAYS -1 -1.2 -1.4 AU -1.6 -1.8 -2 -2.2 E(eV ) -2.4 12 12 11 11 11 11 11 11 7 07 7 03 7 99 3 96 8 94 3 93 8 91 3 90 Figure 3.9. Transmission absorption spectrum of a pure Au catalyst (not normalised). The edge step which is associated with the core electron excitation and transfer of the photon wave momentum to the electron can be identified by the large increase of photon absorption at 11918 eV. However, the spectrum is not normalised, the slow varying background is not removed and the edge position is not aligned properly with the LIII 11919 eV Au excitation. 3.3.5. DATA ANALYSIS - NORMALISATION AND BACKGROUND SUBTRACTION OF XAS Equation 3.8 forms the basis of modelling X-ray absorption behaviour of most elements and surroundings. A priori knowledge on the structure of the sample under investigation is used along with the XAFS equation to enable the analysis of the X-ray absorption spectra. XAS analysis, requires first the modelling of the slow varying atomic background ( (k)) and its removal to allow the calculation of the chi (χ(k)), from the absorption spectra. Fourier analysis of chi determines the frequency components of a signal. In the case of absorption spectra, Fourier analysis determines the approximate location 84 CHAPTER 3 CHARACTERISATION USING X-RAYS of the scatterers or the “radial distribution”. In other words modelling involves finding the locations of phase changing scatterers that reproduce the chi spectrum. Information obtained experimentally is modelled with equation 3.6 in an iterative refinement cycle. In this, several parameters such as coordination number, distance to nearest neighbour, type of atom and others, are altered until the experimentally observed spectrum (and/or Fourier transform) matches the modelled one within a statistically accepted error. Analysis of such spectra is meticulous and time consuming and requires in-depth knowledge of the system under investigation. However, when properly performed, the refined parameters yield indispensable knowledge of the local structure of most materials in situ, which renders it particularly useful in catalysis experiments. The fundamental principles and XAFS data analysis steps have been summarised by Koningsberger171 and other textbooks.178,179 Analysis of XAFS spectra can be accomplished by using well established software packages such as ATHENA and ARTEMIS developed by Matt Newville and Bruce Ravel180 , EXCURV developed by Binsted et al181 and XDAP by Vaarkamp.182 In the following the general procedure of XAS analysis experiment will be demonstrated. The first step in XAS data analysis is normalisation. It facilitates the comparison of multiple spectra with different amplitudes and beam fluxes. Furthermore, removing the atomic background enables the extraction of the XAFS oscillations. Background removal can be accomplished by fitting a spline (polynomial function) of varying degrees to the absorption spectrum. In some cases a linear function is fitted on the pre-edge part of the spectrum and a cubic polynomial is fitted after the edge step. Other programs, however, use more sophisticated fitting procedures. Modelling the background with higher polynomials has the danger of filtering out some of the XAFS signal since the spline will have enough freedom to follow the oscillatory part of the spectrum. The XAFS information (χ(Ε)) can then be extracted by subtracting the absorption spectrum form the background spline. The result can be seen in Figure 3.10. 85 CHAPTER 3 CHARACTERISATION USING X-RAYS 1.2 1 0.8 AU 0.6 0.4 0.2 0 -0.2 -0.4 E(eV) 7 07 12 7 03 12 7 99 11 3 96 11 8 94 11 3 93 11 8 91 11 3 90 11 8 77 11 Absorption μ(Ε) Xafs oscillations χ(Ε) Background Spline Figure 3.10. Spline fitted on the raw absorption spectrum of a pure Au foil and the extraction XAFS oscillations in energy. The energy scale is then converted to wavenumber k according to equation 3.5, (Figure 3.11). In this figure only a small part of the actual total available spectrum is presented. A higher wavenumber corresponds to a potentially higher content of information. 0.1 0.05 χ(k) 0 -0.05 -0.1 -0.15 -0.2 k(1/A) 3.85 4.35 4.85 5.35 5.85 6.35 6.85 7.35 Figure 3.11. Fine structure χ(k) spectrum converted from χ(Ε) in Figure 3.10. A Fourier transform window is chosen (e.g. 4.35 – 7.35) to exclude noise. However, the signal to noise ratio deteriorates fast with increasing wavenumber (k) since the absorption signal decreases. Yet, the ejected photoelectrons have higher kinetic energies and can be scattered from heavier metals. Hence, by adjusting a low 86 CHAPTER 3 CHARACTERISATION USING X-RAYS k weight on χ(k) for example (k × χ(k) or k2 × χ(k) etc) it is possible to selectively enhance the information content for light elements such as O and C Similarly, if a high weight (k3 × χ(k)) is applied, information on higher Z metals can be extracted easier. 3.3.6. DATA ANALYSIS – FOURIER TRANSFORMATION Sayers 183 has shown that applying the Fourier transform on the k weighted signal results in approximate (within 0.2-0.5 Å) atomic distances of scattering atoms from the absorber. The distances can be calculated more accurately if a phase correction is applied, the reason being that the phase factors φj(k) in the XAFS equation are also energy dependent.171 The Fourier transform of χ(k) (Figure 3.11) can be seen in the graph of Figure 3.12. The larger peak located at approximately 2 Å is a group of atoms that exist on the corresponding radius (commonly called coordination shell) around the absorbing atom and produce the collective constructive interference. The scattering atoms in the probed sample are Au (pure Au sample). 7.E-02 6.E-02 FT k*χ(k) 5.E-02 4.E-02 3.E-02 2.E-02 1.E-02 R (Å) 0.E+00 9 9. 4 9. 9 8. 3 8. 8 7. 3 7. 8 6. 3 6. 7 5. 2 5. 7 4. 2 4. 7 3. 1 3. 6 2. 1 2. 6 1. 0 1. 5 0. 0 0. Figure 3.12. The Fourier Transform of k*χ(k) calculated from Figure 3.11. The higher amplitude denotes a first shell of scattering atoms at an approximate distance of 2 Å from the absorber. 3.3.7. DATA ANALYSIS – MODELLING Modelling of the XAFS data enables the calculation of atomic distance of shells, number and type of atoms in each shell (N). This is accomplished by starting with a 87 CHAPTER 3 CHARACTERISATION USING X-RAYS reference compound which contains the atoms of the sample under investigation and whom the atomic distances (R), phase shifts and thermal disorder (σ2) is known. The theoretical XAFS oscillations, which are due to the backscattering contributions of all the atoms, are calculated in k-space or R-space. The variables of the XAFS equation are then altered until the statistical goodness of fit of the theoretically calculated oscillations with the corresponding experimentally obtained oscillations from the sample is acceptable. 1.80E+00 1.60E+00 1.40E+00 FT k2*χ(k) 1.20E+00 1.00E+00 8.00E-01 6.00E-01 4.00E-01 2.00E-01 0.00E+00 R (Å ) 3 4. 7 3. 1 3. 5 2. 8 1. 2 1. 6 0. 0 0. Experimental Modelled Figure 3.13. Top Left: Normalised XAFS spectrum of an alumina impregnated AuCl4 precursor catalyst, Top Right: Conversion into k space and Bottom: single scattering, first shell model fitted on experimental data (N = 3.92, σ2=0.0015, R= 2.3 ű0.23). If the scenario is successful, that is when the fitness of modelled and experimental XAFS is deemed good (within a statistical error), then the values of Ν, R, σ2 etc that were used initially in the XAFS equation for the creation of the model data correspond to the actual experimental values. A summary of XAFS analysis can be seen in Figure 3.13. 88 CHAPTER 3 CHARACTERISATION USING X-RAYS The modelling of EXAFS data can yield information on various parameters like number of coordinated atoms (N) in each shell, atomic radii, and thermal disorder. This can be accomplished in most cases by using prior information on the approximate molecular structure extracted from other techniques such as XRD. XRD can supply the approximate atomic distances of bulk Au atoms and XPS could be used to identify the existence of other atoms on the surface (or oxidation state). This a priori knowledge is of essence for the correct initialisation and interpretation of any XAFS data. A posteriori screening of samples using other surface techniques is also essential. For example in an in situ catalysis experiment, the probable change in structure and/or oxidation state should ideally be validated by at least one more screening technique. 3.3.8. DATA ANALYSIS –X-RAY NEAR EDGE STRUCTURE The structure of the photoelectron induced oscillation, extends several hundred eV beyond the excitation energy of the particular orbital, and is therefore termed extended XAFS or EXAFS (Figure 3.14). However, there is a structurally rich region before and after the absorption edge which provides structural and electronic information. This region is termed X-ray absorption near edge or XANES. Nevertheless, depending on the data analysis approach of the near edge region, it can also be found with alternate terminology (NEXAFS, Near edge XAFS). 89 CHAPTER 3 CHARACTERISATION USING X-RAYS Figure 3.14. Mo K-edge X-ray absorption spectrum extending 1500 eV after the absorption edge. Near edge region (XANES) and extended fine structure (EXAFS).184 The XANES region shows a dependence on oxidation state and coordination chemistry. For ions with partially filled d shells, the p-d orbital hybridisation alters as a result to change in the symmetry of the element lattice (e.g. octahedral to tetrahedral).185 This gives a dramatic pre-edge peak which is essentially absorption of photons to a localised electronic state, less than the characteristic excitation energy used for probing the ion. Changes in the oxidation states of probed samples can be identified by examining particular features on the XANES structure. A high absorption peak following the main absorption event is termed whiteline and its height can be quantified to determine density of empty sates in the valence band. 58,59 This event is caused when the excited photoelectron has just enough kinetic energy to fill one of the valence electron holes. Higher number of electron holes will lead to the atom absorbing more of its own photo electrons bringing it to equilibrium and as a result higher measured absorption. Another feature in XANES such as the location of the absorption peak can also be used for quantising the oxidation state of oxides (Figure 3.15 left). 90 CHAPTER 3 CHARACTERISATION USING X-RAYS Figure 3.15. XANES spectra corresponding to different oxidation states of Fe (Left) and H2 adsorption coverage (Right).184 Measuring the area under a specific excitation energy range enables one to identify small changes which are related with slight changes in the electron density of the valence orbitals of the main absorber (Figure 3.15, right). Given that only a small energy region of a 100 or 200eV is used, acquisition of XANES can be accomplished faster and with higher S/N ratio than an extended fine structure absorption spectrum. It is indispensable in catalysis experiments in which the analysis of the reaction chemistry and change in structure has to be obtained in situ and in reasonable time frames. Other applications of XANES include the determination of the molecular orientation of mono-layers of light atoms on coatings.152 91 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS 4. IMPORTANCE OF GOLD IN CATALYSIS The following passage constitutes a short overview of recent developments in Au catalysed CO oxidation research in relation to results presented in this work. 4.1. INTRODUCTION In recent years, considerable research effort has been dedicated to the elimination of major pollutants such as nitrogen oxides and carbon monoxide produced from common chemical reactions such as the incomplete combustion of hydrocarbons in automobiles. Catalysts based on Pt, Pd and Rh are very popular in what has been termed “green chemistry” because they are actively involved in mediating many gas phase reactions and are capable of transforming dangerous gas products into more benign forms.186,187 However, the need for large quantities has increased dramatically the cost of those metals (especially Pt) and has led to the search for more affordable metal catalysts with comparable activities. Due to its noble character, Au has been regarded as inactive in catalysis. However, this view changed after the discovery of low-temperature CO oxidation catalysts by Haruta.188 It was also independently found that Au particles are active in a variety of reactions such as: (i) SELOX of CO in H2 stream (SeLective Oxidation)189 (ii) Catalytic combustion oxidation of hydrocarbons190,191 (iii) Hydrochlorination of ethyne192 (iv) H2 + O2 reaction forming H2O2193 92 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS 4.2. CARBON MONOXIDE OXIDATION WITH GOLD In its bulk form Au is extremely stable and reacts only if in contact with extremely acidic environments such as “aqua regia” (mixture of HCl & HNO3 1:3 ratio). However, it becomes catalytically active for a range of reactions if synthesised in the form of supported nanometre-scale particles (Figure 4.1). Unusually high activity in the CO oxidation reaction at temperatures as low as -60oC has been reported.131,194,195 Figure 4.1. TEM micrograph of a very active Au on TiO2 supported catalyst. Note that the average particle size is below 2 nm.196 A reaction mechanism that has been proposed by Haruta in the case of atomic Au, is summarised by the following chemical formula.197 O C Au+[CO +O2]m O C-Au O CO2 + O C-Au O Au + CO2 O 93 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS It was suggested that the reaction mechanism consists of reversible adsorption of CO on the surface and perimeter interface of the Au atoms: (i) Adsorption of CO: Au + CO Au-C O (ii) Adsorption of O2 at the perimeter interface: Au-Al2O3 + O2 + e- Au-O2- - Al2O3 (iii) Surface reaction on Au: Au-C O + Au-O2- -Al2O3 Au-O- + CO2 + Au-Al2O3 (iv) Desorption of CO2 : Au-C O + Au-O- Au-O--Au-C O 2Au + CO2 + e- Despite considerable research effort since the initial Haruta report, the question of why supported Au catalysts are active for low-temperature oxidation reactions remains unanswered. In addition, the support and preparation procedure strongly influences the activity of supported Au catalysts. Catalyst supports based on active (e.g. TiO2) and inactive oxides (e.g. Al2O3) can produce large activity variations. For example, activity variations for Au/Al2O3 catalysts range from inactivity, to comparable performance with highly active Au/TiO2 catalysts.198,199 Reaction models in the peer review literature, assume different roles for the active phase of Au. Anionic, cationic, neutral Au species and combinations are employed to explain the unusual reactivity of supported Au clusters. 94 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS 4.3. IN SITU SPECTROSCOPIES ON GOLD Research in the Au-catalysed CO oxidation has been focused on the study of atomic structural changes under in situ catalytic conditions aimed at the identification of the active sites. Studies on how a Au catalyst surface can control the kinetics of the reaction,200,201 particle size and particle shape effects on the catalytic activity,201-204 Au - support interaction,23,131,201 and the electronic state of the active Au species involved in the reaction,205-209 have been debatable topics of research for the last three decades (Figure 4.2). In recent reviews some authors have proposed that the high CO oxidation activity at low temperature is associated with metallic Au, while others found the presence of cationic or anionic Au species, or a combination of metallic and ionic species.201,207,210-216 Figure 4.2. Possible reaction mechanism for Au on TiO2 catalysts. It is suggested that CO and O2 activation takes place at the perimeter and surface of the Au cluster.217 A large number of studies have suggested that metallic Au was important 131,218-222 and more specifically, that the presence of small metal nanoparticles was 95 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS necessary.209,210 ,220,223 ,224-226,227 ,228 Other authors claimed that the activity increases with the amount of cationic Au species, Au3+ or Au1+, present in the material221,229-232 or that cationic Au species are present at the interface between the metal Au particle and the support.207,233 The nature of the support appears to be another key factor for achieving high activity, as reducible supports, such as TiO2 and Fe2O3, usually exhibit appreciably better performance than non-reducible ones, e.g., MgO, Al2O3 or SiO2.23,131,157,196,198,234-237 Reducible supports would facilitate the activation of O2,23,131,207,214,238,239 but some studies, do not find the same catalyst classification,240,241 and propose that oxygen can be activated on cationic Au species at the metal-support interface.242,243 Various studies have attempted to identify and characterize the active sites in situ under CO oxidation reaction conditions. Many studies employed X-ray absorption fine structure (XAFS) spectroscopies, i.e. studies of the electronic properties of Au particles by X-ray absorption near-edge structure (XANES) and of their crystallographic structure by extended XAFS (EXAFS) measurements (Figure 4.3).221,228-230,244-247 Figure 4.3. XANES derived data which indicate the activation of O2 molecules by the Au cluster of a TiO2 supported catalyst. It is proposed that the active phase of Au is primarily zero-valent.248 96 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS Other researchers, used infra-red spectroscopies, including Fourier transform infrared (FTIR)213 and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS).23,131,249,250 In many cases, interpretations that were derived from these studies, have been contradictory even when performed on the same Au/support catalyst systems. One of the major aspects that need to be taken into account when performing the CO oxidation reaction is that the catalyst can evolve under reaction conditions.221,228,245,251 It has been claimed that the conditioning of as-prepared catalysts in the reaction gas mixture, without any additional activation treatment (calcination or reduction), leads to higher catalytic activity.251-253 Some authors linked this high activity to the presence of cationic Au species, for instance Au1+ 232 and Au3+.232 However, CO can reduce the cationic Au species present in as-prepared samples at room temperature, at least partially.221,254-256 The working catalytic system could then be described as a complex mixture of unreduced species, such as Au3+ and/or Au1+ and/or even Au1-, and metallic Au0. Consequently the complex mixtures of Au species do not allow facile discrimination between the contributions of each Au species to the CO oxidation activity. It shall be noted that the stability of as-prepared catalysts is often poor due to uncontrolled reduction of the supported Au precursors. For example, Au3+ species can occur if catalysts are not dried and subsequently stored under suitable conditions. Dispersion and particle size are also important factors that substantially affect the catalytic performance. For example a critical and optimal Au particle size for CO oxidation lies within the range of 3-7 nm.201,202,204,257-259 Therefore most of the in situ spectral characterisation of CO oxidation catalytic systems, namely Infrared, Raman, X-ray absorption and X-ray diffraction, has been carried out within this particle size range. However, it is still of fundamental interest to investigate how low catalytic activity of large particles affects the spectral features within reaction conditions and whether or not it is possible to overcome this particle size limit. 97 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS 4.4. AU ADDITIVES AND ENHANCEMENT OF CO OXIDATION ACTIVITY Platinum is one of the most used noble metals used in NOx and CO detoxification of gases260 and in dehydrogenation reactions.261 As discussed above Au can be a promising alternative to other more expensive noble metals. However, the high cost of noble metals has led to the search for less precious metal catalysts and multimetallic combinations that have comparable activities with their pure counterparts. Copper oxides (Cu2O, CuO)245,262 and supported copper oxides263,264 are known to be highly active for CO oxidation at temperatures above 200oC. Unsupported CuO, however, shows catalytic activity at room temperature.145,265 CuO-based catalysts have also been used in a variety of CO conversion reactions including methanol synthesis,266,267 low temperature methanol synthesis,268 water-gas shift reactions269 and in the oxidation of nitrous oxides.263 In the Cu catalysed oxidation of CO it has been proposed that CuO undergoes initial or partial reduction and that meta-stable copper oxide species play a key role.245,265 Hutchings and co-workers270 reported a remarkable increase in CO oxidation activities for Au-CuO catalyst at room temperature. Improved selectivity in the catalytic oxidation of NH3 over Au-Cu/Al2O3 has also been reported.271 Nieuwenhuys and co-workers have measured the total oxidation of propene and propane over Au-CuO/Al2O3 catalysts.272 Other researchers reported that although Au-Ag alloy nanoparticles on mesoporous Si/Al had larger particle size than monometallic Au particles, they exhibited exceptionally high activity in the low temperature CO oxidation. It was proposed that Ag plays a key role in the activation of oxygen in that reaction.273 Multi-metallic catalysts based on Au, Pt and Cu show promise in the oxidation of CO and provide an ideal chemical system for XAS characterisation using HT technologies (Chapters 5, 6, 7). 98 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS 4.5. NON-LINEAR PHENOMENA IN CO OXIDATION Oscillations during the oxidation of CO over noble metal catalysts were discovered almost 40 years ago.274 Heterogeneous Pt and Pd catalysts are now considered classic systems that exhibit oscillatory reaction kinetics during CO oxidation (Figure 4.4).275 The elucidation of the mechanistic origins of these oscillatory reactions has been the object of considerable research effort in surface science275-277 and applied catalysis.278-282 Other metals, for which rate oscillations have been observed during the oxidation of CO include Cu,283,284 Ir285 and Rh286. In contrast, there have been no reports of sustainable rate oscillations over Au catalysts, despite the fact that the low-temperature oxidation of CO by Au has attracted much attention over the last two decades.48,188,196,197,232,245,287-289 The only possible exception is evidence for rather slow and irregular rate variations, which was reported for a Au/Co3O4 catalyst operating at low temperatures.290 Figure 4.4. Quasi periodic oscillations during the CO oxidation over a Pt (110) surface. The partial pressure of CO decreases from a to c.277 99 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS 4.5.1. BI-STABILITY AND OSCILLATIONS IN IDEAL SURFACES In the presence of CO and oxygen, a Pt (111) surface, in certain parameter regions, can be in one of two states with either predominant CO or O coverage.277 Upon variation of a parameter hysteresis occurs, resulting in a motion consisting of abrupt transitions between the two states. This behaviour is readily explained by a Langmuir-Hinshelwood mechanism (Appendix 1). One can conclude, without calculation, that the network is unstable in an unspecified parameter region and will give rise to oscillations. The oscillating system is limited by the rate of adsorption and dissociation of CO and O that restrict the system to bistability. An oscillating model based on Langmuir-Hinshelwood kinetics has been proposed elsewhere using ordinary differential equations.291 4.5.2. ISOTHERMAL AND NON-ISOTHERMAL MODES Generally, partial pressures below 1 mbar give rise to quasi-isothermal operation and above 1 mbar to non-isothermal behaviour.292 In isothermal systems such as well-defined metal crystal surfaces in vacuum, the mechanistic origin of chemical oscillations in CO oxidation over Pt and Pd has been attributed to surface reconstruction and/or subsurface oxygen diffusion in real291,293,294 and modelled systems.295,296 In non-isothermal systems transport limitations can arise because of the interplay of adsorption, desorption and diffusion events at the level of the catalyst pellet, the catalyst bed or the entire reactor (Figure 4.5).297 100 CHAPTER 4 IMPORTANCE OF GOLD IN CATALYSIS Figure 4.5. Oscillations in the CO oxidation response of a Pt/Al2O3 catalyst. The catalyst was in pellet form; an example of a non-isothermal system.298 This may result in thermo-chemical oscillations, in which the reaction rate is determined by heat transport limitations, i.e. local heat production can yield high local temperatures that can deactivate the catalyst. The associated decrease of the reaction rate results in lower heat production, and allows the catalyst to recover activity, which then re-initiates the catalytic cycle. 101 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS 5. HIGH THROUGHPUT EX SITU XAS This chapter contains the first investigations in ex situ high throughput XAS. As a proof of principle, model tri-metallic catalyst precursors based on Au were synthesised (Chapter 4) and subsequently screened and analysed using X-ray absorption spectroscopy (techniques section, Chapter 3). Experiments were organised according to a high throughput workflow: (i) Array Design, (ii) Synthesis, (iii) Ex situ Catalyst Screening, (iv) Performance Evaluation and (v) Characterisation using X-ray absorption spectroscopy. 5.1. ARRAY PLANNING AND DESIGN Catalyst compositions based on Au, Pt and Cu are very popular in catalytic science because they are actively involved in mediating many gas phase reactions (Chapter 4).186,187 The exact mechanism of Au activity is not completely understood and such system is an ideal model catalyst for scientific investigation. An array of 96 multi-metallic combination containing different concentrations of Au, Pt and Cu was synthesised. A 96 element array (SBS standard, Society of Biomolecular Sciences) was used for the synthesis and screening procedure. 5.2. CATALYST SYNTHESIS Wet impregnation based on surface adsorption interactions, has been extensively used in the literature for the formation of multiple metal combinations (described in Chapter 2). It involves first the mixing of metal precursors, that are compatible (do not form solid precipitates) at the appropriate concentrations. In the following figure an example of the creation of the Au catalyst is shown. A precursor solution of HAuCl4 with adjusted pH (using NaOH) was impregnated in porous -Alumina 102 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS powder. The metal particles adsorb on the inner surface pores and form Au hydroxychlorides (Figure 5.1). Subsequent drying at low temperature (<80 oC) suffices for the adhesion of the Au particles in the alumina pores. Washing with water of adjusted pH removes the chloride ions (Cl-), which act as catalyst poison by binding strongly to Au adsorption sites and promote aggregation of metal particles. Heating of the catalyst under high temperature and hydrogen atmosphere reduces the Au particles to Au0 which some research groups299 describe as the active phase in Au catalysis. In some cases, after reduction in hydrogen and depending on the temperature, there is alloy formation (Figure 5.1). pH 9 Al2O3 HAuCl 4 Au(OH ) x Cl y / Al 2 O3 H 2O Au(OH ) 3 / Al 2 O3 Au O / Al 2 O3 nano Au / Al 2 O3 2 3 Au / Al 2 O3 H 2 ; ( heat ) O2 ; ( calc) similarly : nano Cu / Al 2 O3 Alloy formation : nano Cu 3 Au / Al 2 O3 ? nano Pt / Al 2 O3 Figure 5.1. Synthetic pathway of wet impregnation for creating catalysts containing different concentration of metals. Impregnation in alumina followed by drying, washing, oxidation (if required) and reduction in H2.221 A library of catalyst precursors was prepared according to the procedure of Figure 5.1 by using CuCl2 (Aldrich, 99.995%), PtCl2 (Aldrich, 98%) and HAuCl4 (Riedel-de Haën, 51% Au) on Al2O3 (D1011, BASF, mesh size 200-450 m) support. A standard 96 well plate (Corning) was used to prepare and store the samples. Solutions with 4 different concentrations corresponding to 0.1, 1, 5 and 10 wt% of metal loading were prepared using concentrated HCl as solvent. 103 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS The conceptual flow and concentration matrix can be seen in Figure 5.2 and 5.3 respectively. Metal concentrations in each solution were chosen so that 200 L contained the amount of metal required to achieve the desired loading. Each well containing 200 L of the corresponding metal solution was then filled with 200 mg of -Al2O3 using a powder pipette (Zinsser Analytic). HAuCl4 in dilute HCl CuCl2 in dilute HCl PtCl2 in dilute HCl 50μl From Each Solution + 550mg γ-Al2O3 Wt% Wt% Wt% A0 A0 B 0.1 C 1 B 0.1A 0 D 5 C 1 B 0.1 E 10D 5 C 1 E 10 D 5 E 10 Figure 5.2. Different concentrations of equal volumes of each metal chloride are mixed and added to 200 mg powdered alumina (D1011, BASF, mesh size 200450 m), according to the concentration matrix below. 104 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS 1 2 3 4 5 6 7 8 9 10 11 12 A aaa aca baa bca caa cca daa dca bbb bee cec ceb B aab acb bab bcb cab ccb dab dcb bbc cbb cee eec C aac acc bac bcc cac ccc dac dcc bbe cbc ebb eee D aad acd bad bcd cad ccd dad dcd bcb cbe ebc Al2O3 E aba ada bba bda cba cda dba dda bcc ccb ebe Al2O3 F abb adb bbb bdb cbb cdb dbb ddb bce ccc ecb Al2O3 G abc adc bbc bdc cbc cdc dbc ddc beb cce ecc Al2O3 H abd add bbd bdd cbd cdd dbd ddd bec ceb ece Al2O3 Figure 5.3. Schematic representation of each well and its correspondent composition of Cu, Pt and Au. The metal concentrations are: a = 0 wt%, b = 0.1 wt%, c = 1 wt%, d = 5 wt% and e = 10 wt%. The library comprises all possible combinations of Cu, Pt and Au in the concentrations 0, 0.1, 1 and 5 wt% leading to a total of 64 elements; 27 additional elements were added as permutations of Cu, Pt and Au in concentrations of 0.1, 1 and 10 wt%, resulting in a library of 91 elements. The remaining 5 wells were filled with pure Al2O3 for calibration purposes. The library was left to dry for 48 hours at room temperature (Figure 5.4 left-middle-right). Figure 5.4. Schematic representation of the impregnation steps. Left: Solutions were created according to concentration matrix. Red, green, yellow hue indicates higher Pt, Cu or Au concentration respectively. Centre: depositing 200 mg of alumina in the liquid phase, Right: Final catalyst precursor array. 105 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS The abovementioned array contained catalyst precursors which were not washed or reduced (as per Figure 5.1) and thus contained mixed species. The wells where screened ex situ using XAFS at station 9.3, SRS, Daresbury. 5.3. LIBRARY SCREENING The library of 96 catalyst precursors, shown in Figure 5.4, was characterised using high throughput XAS. Experiments took place in the materials processing station (9.3) of the STFC. The station provides a fast double crystal monochromator which produces an X-ray beam of tunable energy.149 XANES and EXAFS spectra of a concentrated sample with reasonable signal to noise ratio (S/N ratio) can be accomplished in 15 mins. An in-house built positioning control system was incorporated in the infrastructure of the station to allow synchronisation with XAS data acquisition (Figure 5.5). Figure 5.5. The developed system allowed the automatic acquisition of EXAFS spectra from the 96 member array. Right: The robotic system was integrated in the infrastructure of station 9.3, Daresbury STFC. Note the 96 cell array is tilted 45o to allow for fluorescent photon detection. 106 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS The X-ray beam was reduced in size by means of a mechanical slit to meet the dimensions of each well. The intensity of the incoming X-rays collected from the ionisation chamber was recorded by the main control computer. A control computer hosted the program that was responsible for automatically positioning the 96 well array in the X-ray beam on each individual precursor and the synchronisation with the station control computer. The hardware and software positioning infrastructure was used for ex situ (this chapter) and in the in situ characterisation of the catalysts (Chapter 6) and will be described in more detail in Chapter 6. 5.4. X-RAY STATUS MEASUREMENTS WITH SILICON PHOTODIODES Direct observation of the beam status was performed by analogue to digital conversion (A/D) of the electrical currents of the first and last ionisation chambers (Io in Figure 5.5). A Labview-based program provided X-ray beam status information and was also used to calculate the X-ray absorption in transmission mode (Chapter 3). The interface of the program was also used for the evaluation of visible light photodiodes used as X-ray sensors. Valuable time is usually lost when aligning an X-ray beam with a sample. Calibration of the beam in relation to a sample is usually accomplished by using photographic paper which is exposed to the beam to establish the point of contact. An alternative solution would be the use of commercial low cost photodiodes to provide information on the location of the X-ray beam. An automatic X-ray aligning system that allows accurate positioning of an array to a predefined known point. without the need for a costly X-ray camera would be very beneficial. The photodiodes used, were encapsulated in a 16 linear element package and in a 4 quadrant package. Upon exposure to visible light they produced a small electrical potential. A thin aluminium foil (~100 μm) covered the photodiode window and eliminated all visible light. The 100 μm thick aluminium foil is transparent to 65% of 107 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS incident photons with energies bigger than 12000 eV. More than 99% of photons with energy less than 5200 eV are absorbed from the aluminium (calculated using HEPHAESTUS, part of the Ifeffit software package300). A standard Hamamatsu Silicon photodiode was used as a reference. The aluminium covered silicon diodes were illuminates by a monochromatic X-ray beam at 14 keV and rectangular size of 1 mm2. The voltage measurements of each of the diodes can be seen in the following table (Table 5.1). The testing was carried out by switching the beam off-on-off so that dark current (no photons) and light current can be compared. Hamamatsu Si 1 cm² 16x linear array 4x quadrant Ionisation Chamber I Photodiode voltage Dark voltage S/N 1.19 1.57 1.61 0.184 0.108 0.067 0.009 0.006 0.005 20.44 18 13.4 Table 5.1. Measurements on commercial low cost photodiode arrays. As expected, the Hamamatsu photodiode exhibits the highest S/N ratio since it has the largest area and is specifically designed for high linearity and efficiency when illuminated by X-rays. The 16x linear array shows a higher S/N ratio over the 4x quadrant (area 1.5 mm2) especially if one considers that the photodiode elements occupy only 85 μm2. These experiments showed it is possible to measure the approximate intensity of the X-ray beam with very low cost (£5) silicon photodiodes. In later experiments a modified 2D photodiode array will be utilised for determining the exact location of the X-ray spot over a larger area. 5.5. X-RAY ABSORPTION DATA ANALYSIS X-ray absorption spectra were collected from the 96 precursor catalysts which were contained in the SBS well plate. The X-ray absorption data were obtained at station 108 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS 9.3 of the SRS, Daresbury. The SRS storage ring was operated at 2.0 GeV with a beam current of 150-220 mA. The station uses a Si (220) double crystal monochromator, which was detuned to 50% intensity in order to minimise the presence of higher harmonics. A horizontal plane Pd-coated mirror was used to provide harmonic rejection as well as vertical collimation and focusing. The beam size was 1.0 mm x 1.0 mm. An ion chamber filled with Argon was used to measure the intensity of the incident beam (I0). XAS spectra were acquired in fluorescence mode using a 13 element Ge solid state detector. The EXAFS region was scanned in the k-scan mode from 2 to 15 Å-1 using k-steps of 0.04 Å-1. Data were recorded on an energy grid of 22 eV/step in the pre-edge region and 0.8 eV/step in the remaining XANES region, resulting in an acquisition time of 10 min per spectrum. An energy calibration of the beam was performed by collecting the transmission spectra of Au and Pt reference foils at the Au LIII and Pt LIII edge. The library well plate was aligned at 45º towards the beam in order to maximise the solid angle of the detector, which was positioned approximately 5 cm above the well plate. Prior to XAS measurements the positioning system was calibrated using a 635 nm focusing diode laser. The library plate was subsequently placed on the positioning system. Positioning errors were measured to be less than 1 mm over the whole length of the plate. The raw XAS data were converted into standard 2-column format using SEXCALIB.301 An in-house automated data reduction software based on the IFEFFIT library300 was used to perform all necessary tasks of conventional XAS analysis. First, four individual spectra from Au and Pt were analysed and the suitable parameters for background subtraction, normalisation, k-weighting, and Fourier transformation were used as a starting point using ATHENA and ARTEMIS. The automated IFEFFIT script was then used for normalising and background subtraction of all of the 96 spectra. Furthermore, the data χ(k) were fitted also with the automated script using as a reference the crystalline structures of AuCl 3164 and PtCl4.302 109 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS 5.5.1. MANUAL FITTING OF EXAFS DATA Samples containing the highest concentrations of PtCl4 and AuCl3 were manually analysed in order to assess the overall noise level of the XAS data sets and determine the windowing parameters for k and r space. The analysis of EXAFS data, as described in chapter 3, involves normalisation, background subtraction, conversion to χ(k) and Fourier transformation and finally fitting the experimental absorption spectra with a model using theoretical standards. Figure 5.6 shows spectra taken at the Au and Pt LIII edges which exhibit a white line feature near the edge that indicates the presence of empty d-states, as expected for oxidised metallic species of these elements. A comparison with reference spectra reveals that Pt and Au are partially reduced after impregnation. 3.5 3.0 H8, 5 wt% Pt AU 2.5 2.0 E2, 5 wt% Pt 1.5 D1, 5 wt% Au 1.0 H8, 5 wt% Au 0.5 0.0 Eph-Eo (eV) -20 0 20 40 60 80 100 120 140 Figure 5.6. LIII X-ray absorption near edge spectra of selected catalysts. The spectra were aligned to their corresponding absorption edges to allow comparison. (Pt LIII 11564 eV and Au LIII 11919 eV). Both metals are oxidised (edge positions shifts of: +3 eV for Pt and + 2 eV for Au). 110 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS D1, 5 wt% Au data 0.15 D1, 5 wt% Au fit H8, 5 wt% Au data H8, 5 wt% Au fit k²χ(k) (AU) 0.05 H8, 5 wt% Pt data H8, 5 wt% Pt fit -0.05 E2, 5 wt% Pt data E2, 5 wt% Pt fit -0.15 4 5 6 7 8 k(1/A) 9 Figure 5.7, Corresponding spectra in κ space with their fitted model counterparts. EXAFS region of samples D1 (aad), H8 (ddd) and E2 (ada). The plots show the k2χ(k) function (lines) and the correspondent fit (dark shades). 5 D1, 5% Au Data D1, 5% Au Fit FT k²χ(k) (AU) 4 H8, 5% Au Data H8, 5% Au Fit 3 H8, 5% Pt Data H8, 5% Pt Fit 2 E2, 5% Pt Data E2, 5% Pt Fit 1 0 1 2 3 4 5 6 R(Å) Figure 5.8. The radial distribution model (shaded lines) and experiment (lines). 111 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS Table 5.2 summarises the results obtained for each of the samples after first shell analysis for Au and two shell analysis for Pt precursors. Fitting values are acceptable when Debye-Waller factor () is positive and the atomic potential (E0) has absolute value less than 12 eV.196 Only first shell analysis was performed on Au containing samples since the signal to noise ratio was unacceptable for high k values. Analysis showed that for Au the first coordination shell of chlorine atoms is located at approximately 2.3 Å from the central absorber and contains on average 3 atoms of chlorine. The Debye-Waller and atom potentials E0 have acceptable values. The statistical indicator (R-factor) shows that there is reasonable agreement between theoretical model and data. There is a higher degree of certainty in the model accuracy of Au spectra since only the first shell is modelled (smaller fitting range). Precursors containing Pt (e.g. E2 and H8) had two coordination shells: at 2.3 and 4.4 Å respectively and which contained approximately 4 and 9 atoms for E2 and 5.6 and 15.1 for H8. Similarly the DebyeWaller and atomic potential E0 have acceptable values for each of the coordination shells. Sample N Edge R (Å) Å2 E0 (eV) E2 (ada) 3.67 2.29 0.003 10.4 Pt LIII 9.1 4.42 0.009 -0.85 H8 (ddd) 5.63 2.3 0.003 7.28 Pt LIII 15.1 4.37 0.009 -7.46 3.12 2.27 0.002 9.95 D1 (aad) Au LIII H8 (ddd) Au LIII 3.1 2.3 0.002 dk k–range (Å-1) R factor FT-range (Å) 3.75 – 7.7 <0.04 1.0 – 5.0 3 - 10 <0.007 1.2 – 2.4 0.4 9.9 Table 5.2. Fitted values for coordination number N, nearest neighbour distance R and Debye-Waller factor 2 obtained from the analysis of four spectra from selected samples: E2 (ada), H8 (ddd), D1 (aad), taken at the Pt LIII and Au LIII edges. A Hanning window determined the k-range and the boundaries of the k2 weighted Fourier transform (FT). Analysis of the spectra taken at the Au LIII and Pt LIII used a k2 weighting in the data and fit plots. 112 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS Fits for the Au LIII -edge are in line with the 4-fold coordination of Au found in AuCl3. The slightly lower coordination number e.g. N = 3.1 is associated to structural disorder in the material, as one would expect from an impregnation process at room temperature. The Fourier-transformed Pt LIII spectra show two well-defined shells that were fitted using two Pt-Cl backscattering paths centred at different distances from the Pt atom. The fitting results are in line with the crystal structure of PtCl4 although the limited k-range available leads to larger error bars in the fit, particularly for sample H8. In a similar way, the spectrum taken at the Au LIII-edge of sample H8 appears to be influenced by the EXAFS oscillations from the Pt LIII absorption edge due to their proximity in energy range (E0, Au LIII = 11919 eV, E0, Pt LIII = 11564 eV). One must also take into account that the fluorescence-yield spectra at the higher metal concentrations suffer from self-absorption effects (i.e., non-linear distortions on the near-edge region and reductions of the XAFS amplitudes when elemental concentrations are too high). This is, for example, evident in the case of sample H8 (ddd). Nevertheless, all the fitting results are still well in line with the crystal structure of AuCl3. All results show that Pt and Au are mainly present as their most stable chlorides (PtCl4 and AuCl3) which are consistent with the synthesis procedure applied. A slight reduction in the white line intensity is observed at the Pt and Au LIII edges, pointing at a partial reduction of these salts, which has been observed in previous studies of similar systems.303 5.5.2. AUTOMATIC BATCH FITTING OF EXAFS DATA The advanced scripting facilities of the Iffefit library and Linux operating system can help to automate part of the fitting operations that are usually performed by the scientist. The main script is responsible for calling all the appropriate subscripts that enable first the automated normalisation and background subtraction of the experimental data. The iffefit script produces the k space data that are then used by 113 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS another script for the fitting procedure. Other scripts are responsible for plotting the results in 3D (gnuplot) so that direct visualisation is possible. The HT EXAFS analysis was performed using Linux shell scripts that, sequentially, (i) read all the spectra produced, (ii) applied the IFEFFIT background subtraction routine and (iii) performed a single-shell fitting analysis assuming the presence of metal chlorides. All the fits were performed using multiple k-weightings of 1, 2 and 3. The fitting algorithm required the input of initial guess values for backscattering species, edge-position, coordination number (N), nearest neighbor distance (R) and Debye-Waller factor (σ2). The script then reports back with the shift on the edge position, the edge-step (ES) values, the normalized data, the (k) data, the Fourier transformed data, the fitted EXAFS curves and the resulting fitted values for N, R and σ2. This software performed single-shell EXAFS analysis on 96 samples at two different edges (i.e., a total of 192 spectra) in approximately 15 minutes. The main Linux shell script (courtesy of Dr Angela Beesley).304 #!/bin/bash for i in `ls Au*.dat`; (#Do the following for all the files in the directory starting with Au and having extension .dat) do cp $i current.dat; (#copy the file to current.dat) ifeffit doit2.iff; (#run the ifeffit script for background correction, get the normalised data for that file, the chi vs k and the FT vs r) cp current1.xmu $i.norm; (#copy the normalised data to a file with the same name as the initial one but extension .norm) cp current2.xmu $i.chi; (#copy the normalised data to a file with the same name as the initial one but extension .chi) cp current3.xmu $i.chir_mag; (#copy the normalised data to a file with the same name as the initial one but extension .chir_mag) 114 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS cp $i.chi data_chi.dat; (#copy $i.chi to data_chi.dat) ifeffit newAu_fit.iff; (#run the ifeffit script for EXAFS fitting on data_chi.dat using the ifeffit script Au_fit.iff) cp fit_chir_mag.dat $i.fit_chir_mag; (#copy the fitting results (fit FT vs r) to the corresponding file name under analysis) cp fit_chi.dat $i.fit_chi; (#copy the fitting results (fit chi vs k) to the corresponding file name under analysis) . lines (#this is another script for extracting the parameter results and plotting them) Values of the extracted edge step for each of the spectra along with their coordination numbers, Debye-Waller factors and atomic distances of the first coordination shell is shown in the following figures. All plots were produced automatically using the automated script in conjunction with a visualisation module based on gnuplot command line graph creator. Below are the concentrations of Au and Pt (Figure 5.9, a and b). 115 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS Figure 5.9. Colour coded real concentration matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. Yellow: 10%, orange 5%, red 1%, blue 0.1%. Precursor E1 contains 0% AuCl3, and 0.1% PtCl4. The automated script permitted the visualisation of the amplitudes of the absorption edge steps of Au and Pt. They are presented as hues of different colours ranging from black (no amplitude) to yellow (maximum amplitude over tested samples). Correlation with the real concentration matrices can be easily seen for higher concentrations of Pt and Au. For example the nominal amount of Au precursor in cells C9 D10 E11 is 10 wt% (Figure 5.9, a). In can also be seen in Figure 5.10, (a) that the amplitudes of the absorption edge steps of those concentrations correspond to the highest values (orange-yellow hue, 0.2). 116 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS a. b. Figure 5.10. Colour coded edge step amplitude matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. The correlation between edge steps and concentrations can clearly be seen for the samples containing more Au. Black hues in Figure 5.10 denote precursors which produced unreasonable or no coordination values in the automatic fitting. As expected, that was the case, in low concentrations of Au and Pt which yielded a lower fluorescence signal and low data quality. Cells F4-F8 contain low concentrations of Au (Figure 5.10, a). Cells C10 G10 contain low concentrations of Pt (Figure 5.10, b). First shell XAFS analysis of each of the precursors helped calculate the coordination number of (Figure 5.11, a and b). The average coordination numbers of AuCl3, and PtCl4 are in good agreement with the theoretical value of 4. As the Au and Pt LIIIedges are in close proximity the fitting results at the Au LIII-edge are somehow influenced by the concentration of Pt and vice versa. This trend is more pronounced 117 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS for the coordination numbers (Figure 4.19) than for the nearest-neighbour distances (Figure 4.20). Figure 5.11. Colour coded first shell coordination matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. The average coordination numbers of AuCl3, and PtCl4 are in good agreement with the crystallographic value of 4 (crystal structures: AuCl3164 and PtCl4302). The atomic distances between the main absorber and the first coordination shell can be seen below. The values obtained for most of the cells, where data could be fitted and when there was Au, are close to the theoretical distance of 2.3 Å. As with the coordination number cells that contain low or no concentration of the respective metals don’t allow correct determination of the fitting parameters. For example cell A12 in Figure 5.12 (a) shows an atomic distance of Au-Cl approximately1 Å which 118 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS is unreasonable for the resolution that can be achieved for Au – scatterer atomic distances (minimum sensical distance is 1.5 Å for a Au-H shell). a. b. Figure 5.12. Colour coded first shell absorber (Au or Pt) – scatterer (Cl) atomic distance matrices of Au (a) and Pt (b) corresponding to each of the 96 well precursors. The average atomic distances of AuCl3, PtCl4 over the entire array is 2.3 Å which are in good accordance with the crystallographic value of 2.21 Å. (crystal structures: AuCl3164 and PtCl4302) 119 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS 5.6. ADVANTAGES OF 2D XA SPECTRA REPRESENTATION Some of the results from the ex situ HT XAS analysis of spectra taken at the Cu Kedge are shown in Figure 5.13. The Cu concentration of the catalysts can be seen in Figure 5.13, a) and the determined number N of coordinating Cl atoms (Figure 5.13, b). Black colour in the figures indicates either the absence of the metal under study or spectra not analysed because of an extremely low S/N ratio. The usefulness of these 2D visual maps shall be illustrated using an example. The N map (Figure 5.13, b) has an ‘island’ of samples (E6, F6 and G6) with very low Clcoordination numbers, which are clearly non-sensical. Consequently, the EXAFS data from these samples were examined in detail. a. c. b. Figure 5.13. Colour map representations of Cu concentrations (a) and Cl coordination numbers (b) for each catalyst precursor, calculated using the script based HT analysis. (c) presents the Cu K-edge XANES spectra of precursors A7, E8, E6, F6 and G6, and of a Cu metal foil.305 120 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS The analysis, somewhat unexpectedly, revealed the presence of Cu0 metal in these samples. The plausibility of this result is underlined by the data presented in Figure 5.13, (c) which shows the full XANES spectra of samples A7 and E8 (corresponding essentially to pure CuCl2), of samples E6, F6, G6 (containing Cu0 metal), and of Cu foil. X-ray induced reduction of Cu2+ was excluded as it was not observed in any of the other samples. It was noticed, however, that the reduction to Cu0 was limited to samples in which PtCl2 was present. The formation of Cu0 thus appeared to be related to the redox couple: [PtCl6]2- + 2e- [PtCl4]2- + 2 Cl- [E0 = +0.68 V] Cu2+ + 2 e- Cu0 [E0 = +0.34 V] A more quantitative evaluation using the Nernst equation reveals that the reaction [PtCl4]2- + 2 Cl- + Cu2+ Cu0 + [PtCl6]2becomes feasible at room temperature in the presence of excess Cl- (note that we used solutions in concentrated HCl). The drying process raises the concentrations of all reactants and thus shifts the equilibrium towards the products: Cu metal and [PtCl6]2-. The expected oxidation of Pt2+ to Pt4+ was clearly evident also through an increase of the near edge resonance (white line) in the Pt LIII-edge XANES from these samples (an example is shown in Figure 5.14). 121 CHAPTER 5 HIGH THROUGHPUT EX SITU XAS (b) Pt4+ Pt2+ Pt0 Figure 5.14. Pt LIII-edge XANES spectra of samples E2 (just impregnated with PtCl2) and E6, which contains Cu metal. Note the strong white line in this sample, indicating the presence of Pt4+ generated by the reduction of Cu2+. 122 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS 6. MEDIUM THROUGHPUT IN SITU XAS The experience gained from the ex situ high throughput XAS investigation (Chapter 5) made feasible the development and evaluation of a medium throughput XAS screening system capable of following in situ reactions. The system was evaluated with XANES studies of the structural evolution of Au catalysts supported on Al2O3 and TiO2 during CO oxidation. The system was incorporated in station 9.3 at the STFC Synchrotron Radiation Source, SRS in Daresbury Laboratory (2nd generation synchrotron light source). 6.1. SYSTEM COMPONENTS The developed system consists of five subsections (Figure 6.1): Fluorescence Detector Monochromator 2D slit Beamline Computer SRS Database Io Multi-Mass Spectrometry X-Rays 8 Reactor Array z y Main Control System Positioning Control Gas Flow Control System xx XYZ, Theta Positioning Figure 6.1. System overview and integration in the existing infrastructure of station 9.3, Daresbury STFC. (i) The gas flow reactor array, currently including 8 independent micro-reactors. (ii) The gas supply control unit. (iii) Multiplexed mass spectrometric gas analysis system that accommodates the effluents from each reactor. (iv) A x, y, z, automated positioning system. 123 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS (v) A supervisory software control system responsible for controlling all sections and communicating with the X-ray station computer and synchrotron main servers. An overview of the components required for the implementation of the HT XAS experiments including the most significant segments of station 9.3, at STFC, is illustrated in Figure 6.1. 6.2. REACTOR ARRAY The 8-reactor array was developed in-house and allowed parallel studies of heterogeneous catalysts with different reactant concentrations, flow rates and temperatures (Figure 6.2 and 6.3).304 The reaction vessel was made of anodised solid aluminium alloy providing good corrosion resistance for temperatures up to 600 K. The reactor block had the dimensions 127 mm × 85 mm × 17 mm (L × W × H) and 8 catalytic reactors were machined on a 4 × 2 matrix as shown in Figure 6.2. Gas Inlet Heating Element Gas Products X-rays Fluorescent Photons Figure 6.2. Mechanical drawing of the 8 fold well plate reactor used in the in situ experiments. The centre-centre reactor spacing was 54 mm and 28 mm across the X and Y axis respectively and the reactor diameter was approximately 6.5 mm. These reactor 124 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS dimensions are similar to those used for 96 micro-well plates (Society for Biomolecular Sciences, SBS, standard) and thus facilitate compatibility with standard programmable synthesis robots and other compatible analytical instrumentation. Each reactor had its own inlet and outlet so that the reactor effluents could be sampled serially through an automatically controlled multivalve assembly (Pfeiffer®GSS300) Inlet and outlet orifices were machine threaded to accommodate small footprint aluminium Lee® connectors. Standard 1/16” PTFE tubing was used in the gas connections of the reactor. Quartz wool plugs were used to prevent inlet/outlet orifice blockages with powder materials. A custom made, aluminium heating plate was coated with PTFE and Nichrome® wire (1000 mm length, 0.6 mm diameter) was wound around the plate. The side of the reactor was covered with single sided adhesive Kapton® film to permit acquisition of XAS spectra under various reaction conditions by fluorescence yield detection.306 The 200 m thick Kapton® film is virtually 100% transparent to hard X-rays with photon energies above 5 keV. The temperature of the reactor apparatus could be controlled up to 420 K. The operating ceiling was created by the adhesive component of the Kapton® film. Alternative sealing methods can extent the operating temperature to over 570 K (Figure 6.3). Figure 6.3. Left: 8 – fold, sealed (Tested at 3 bar) steel reactor for in situ combined XAFS/MS experiments. Right: Each of the eight compartments consists of one input and one output and enables completely independent reactions to take place. 125 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS 6.3. GAS SUPPLY SYSTEM The detailed scheme of the gas apparatus is shown in Figure 6.4. The system was inhouse built in a portable IP22 container with die cast skeleton and comprised eight Bronkhorst® digital mass flow controllers with Profibus® protocol (SMS-FC-01PGB-V), shutoff valves and associated electronic control circuits. In initial experiments the Mass Flow Controllers (MFCs) were controlled in the standard analogue mode. All gas flow set-points and gas flow read out lines of the MFCs were fed to an analogue to digital (ADC) and digital to analogue (DAC) multi-channel converter card (ADC, DAC) supplied by National Instruments® (NI6733). The acquisition channels were sampled at 10 ms intervals and digital information was then routed to the Virtual Instrument Software Architecture (VISA®) drivers and subsequently to the Labview® programming environment. The MFCs contained shutoff and additional bypass valves which were responsible for controlling the direction of gas flow. An electronic 24 channel current amplifier was built to enable control of higher current loads similar to solenoid shutoff/bypass valves and/or lasers for beam calibration purposes using a common 32 channel DAC card (NI6259). Figure 6.4. Detailed scheme of the high throughput infrastructure with instrumentation used, communication protocols and multiple gas stream connections. 126 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS The in-house built control box can supply a total of 240 W at 24 V which allowed the automated control of up to 24 solenoid valves and 16 gas combinations. The internal construction of the MFC system is modular and allows facile mass flow controller exchanges within minutes. All other gas line connections remain unchanged after assembly, greatly reducing experimental downtime, when different MFCs are required or when an unforeseen instrument malfunction is discovered. The MFCs carry individual shutoff valves which isolate the gas output circuit when an instrument exchange is required and stop any residual MFC micro-flows (~0.01 ml/min) propagating in the combined gas output. All internal gas connections were created using Swagelok® components. Several Swagelok® 1/4" connectors and three way adaptors were the building blocks of the combined output gas circuit and 1/4" panel connectors were used for transferring the four gases from the cylinders to the gas supply system encapsulation and also to the gas input of the 8 micro-reactor plate. For the demonstration experiments reported here, four high pressure gas cylinders fitted with pressure reducers, supplied helium (Grade 5.0), CO (Grade 4.7), Oxygen (Grade 5.0) and 5% H2 in helium (Grade 5.0 overall) at 1.5 bar to the MFCs gas supply system, through 1/4” PTFE tubing with Swagelok ® connectors on both ends. The MFC’s were used as calibrated by the manufacturer and exhibited an accuracy of better than 0.5% over the dynamic range of 20-100 ml/min. The MFC output circuit carried the gas mixture through a single 1/4" PTFE tube to an 8 way 1/16” PTFE splitter (Omnifit®) which in turn supplied individual reactors with 1/8 of the total input stream. The gas supply system was automatically controlled through software routines developed in Labview®. The gas supply control program (GSCP) enabled in an intuitive manner, similar to that found in many industrial process automation, concurrent views of gas flow and valve information on a gas schematic improving legibility for non-experts (Figure 6.5). The software and hardware architecture was designed with adaptability as the main feature: (i) Different MFCs can be exchanged in the system and additional or different gas combinations can be created within seconds. 127 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS (ii) Chemical reaction protocols such as oxidation or reduction can be automated by the use of a software reaction script. (iii) The hardware wiring is redundant; if part of the gas flow system malfunctions it can be readily interchanged with another spare module with a minimum of wiring and gas connection changes. Figure 6.5. User interface, developed in Labview®, for gas control of multiple reactions. 6.4. MULTI – INLET QUADRUPOLE MASS SPECTROMETRY Gas product analysis was performed using quadrupole mass spectrometry (MS) with a Pfeiffer Omnistar® corrosive resistant model. Under normal operation the MS withdraws a gas flow of 0.9 ml/min through a 1 m stainless steel capillary that is heated to 390 K to prevent adsorption and blockage by condensates. It also provides the necessary pressure reduction from atmospheric pressure to the internal base pressure in the MS analysis chamber of 5×10-9 mbar. The chamber can be heated to temperatures of 470 K before operation so that gas memory effects (from adsorbates), on the internal stainless steel of vacuum chamber, can be minimised. The inlet response time of the MS analysis system was below 1 s. For gas phase 128 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS concentrations higher than 1% wt/wt approximately 100 molecular fragment masses could be determined within approximately 1 s. A 12-fold distribution system was coupled to the MS capillary input to allow sequential examination of multiple catalyst effluents. The multivalve system (Pfeiffer® GSS300) contains a separate diaphragm pump and allows switching between gas inlets within 0.5 s. The overall system response time was approximately 1.5 s at volumetric flow rates of 15 ml×s-1. Eight of the twelve 1/8” gas inlets of the distribution system were reduced to 1/16” and subsequently connected through 1/16” PTFE tubing to each of the eight reactor outlets of the micro-reactor plate using Lee connectors. The distribution system inlets and therefore each of the catalyst bed products can be selectively directed to the MS for analysis (Figure 6.4). The software user interface included a script module that allowed recording of sequences of MS traces of individual reactors. MS-testing of the gas supply system with a flow of 10 ml × min-1 He indicated that it was leak tight on the order of 1 ppm. For the in situ experiments reported here each mass was sampled for approximately 0.1 s which resulted in satisfactory S/N ratio of the ion currents. 6.5. POSITIONING CONTROL 6.5.1. HARDWARE INFRASTRUCTURE The HT XAS control system comprises a high precision (x, y, z, θ) manipulation stage that allows positioning of standard (SBS) or smaller and highly compact arrays prepared for example by physical vapour deposition (PVD), chemical vapour deposition (CVD) or lithography (more than 104 discrete materials/cm2). Positioning control was accomplished using three linear stages (Parker® 404LXR) and a 1 circle segment (Huber® 5203.1). The stages are precision-engineered from extruded aluminium alloy with high linearity (±10 μm / 400 mm) and low angular tilt (±100 μrad) over the travel distance. They were stacked in three vertical planes providing range of movement of 400 × 200 × 300 mm (x, y, z) and ±15˚ rotation around the y axis (θ). The linear stages were driven by high torque DC stepper 129 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS motors. The system could sustain continuous vertical loads of up to 250 N. The stepper motor resolution was 1.25 μm per step, and the optical position feedback provided an accuracy of 100 nm in all axes. The stepper motors of the θ circular segment allowed angular displacements of 10 mdeg over the ±15˚ range. The velocities and acceleration variables for each stepper motor were individually set to reflect the minimum attainable positioning delay with no consequent sample spillage or physical rearrangement in the case of powder samples. The mechanical setup was mounted on the existing optical table of the SRS station and required virtually no setup changes. To facilitate fast and efficient sample exchange the translation system permitted removal of the in situ reactor array from the X-ray beam axis and positioning close to the edge of the optical table (Figure 6.6, left). An additional aluminum platform was attached on the vertical stage to allow for mounting of the various components such as array, circular segments etc. Additional adjustments were made to the design to allow for space restrictions in the beamline, for example a small distance of the X-ray hutch wall to the X-ray beam (125 mm) at Station 9.3 of Daresbury Laboratory. The linear stages and circular segments were controlled by five VIX500IM servo motor drives and three XL-PSU power units all of which supplied by Parker. All cabling and components were encapsulated in a custom built in standard 19” box rack. All safety precaution were taken according to CLASS I electrical safety specification (all cables isolated to 2140 V, grounded box and fused to 5 A). The servo drives communicate with each other in chain mode using CAN bus. The first drive in the chain is connected through an RS232 port at 38.4 kbit to a 4 way National Instruments RS232 hub. The main control system consists of a portable personal computer (PC) with P4 3.6 GHz processor running Windows XP operating system. Digital stepper driver units supplied by Parker® facilitated remote control of the motors (Figure 6.6, right). Combining the RS232 and CAN protocols and inhouse developed drivers allowed communication with the drives and hence control of the positioning stages. A caption of the servo drives, servo drive box and the control computer can be seen below. 130 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Figure 6.6. Left: The PC control the drives (located underneath) and allows remote positional control over 3 axis (XYZ stage in the background), Right: Parker servo motor drive and wired power supply. 6.5.2. POSITIONING PROTOCOL OF PARKER DRIVES The drives communicate to the computer via a set of 50 clear text commands (and 50 property variables), that are transmitted though the physical layer (the RS232 port). The commands are sent as variable length byte code with a carrier return hexadecimal byte that signifies the end of command. The commands are constructed from a number that signifies the address of the drive (where to send the forthcoming command), the instruction, and properties of the instruction. An example of commands sent during the initialisation of a new motor would be: 1MOTOR (Type, Current, Resolution, Max_vel, %thirdharmonic, R, inductance) Saving and resetting 1SV, 1Z 131 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Setting velocity, acceleration, deceleration, distance 1V10 (in rps), 1AA10, 1AD10 (10rps ,-10rps), 1D1000 (encoder steps) Activating the drive, move, change direction, move, go to home position and turn off 1ON, 1G, 1H, 1GH, 1OFF The instruction set is capable of movement profiling (triangular, trapezoidal etc), stall control, analogue input channels and program writing for stand alone robotic automation in industrial applications. The high acceleration of the serve motors is accompanied by high velocities and forces exceeding 500 N which can be reached within a few hundred msec. The operation requires the use of safety non-contact limits and appropriate mounting. Nevertheless, the instruction set provides commands that can instantly halt the motor (kill or stop command) and set positive and negative limit settings. The motor drives were initially tested using the command line Easi-V software (Parker®). 6.5.3. THE LABVIEW PROGRAMMING ENVIRONMENT Labview is a programming language with a C core. In contrast to procedural or object oriented languages like (Java, Visual C++) Labview utilises essentially information flow diagrams. Labview is nowadays the standard in instrumentation control in academia and is becoming very popular in industry. There are two types of program views (similar to Visual Basic) one shows the actual objects and information flow of the program function (block diagram). The other shows the visual representation of the program (user interface UI, Front panel). The block diagram is made of the objects serving the particular program function and their information flow (input, output). An example of Labview program code can be seen in Figure 6.7. For comparison, the “for loop” structure (repetitive cycle) has been constructed in 4 different languages: Perl, Visual Basic, C and Labview. 132 CHAPTER 6 Dim I as Int For i=1 to Max print “Number ”, I MEDIUM THROUGHPUT IN SITU XAS int I, Max for (i=1; i=Max; i++) printf(“Number %d \n”, i); For i=1 to Max for(my $i = 1; $max; $i++){ print ”Number $max\n”;} Next i Visual Basic Borland C Perl Labview Figure 6.7. Implementation of an identical function in four programming languages. 6.5.4. POSITIONING CONTROL PROGRAM A stand alone positioning control program307 developed in Labview® gave the user, through the Graphical User Interface (GUI), the choice between manual and completely automated positioning control (Figure 6.9). Parameters that can be set through the GUI are the type of array (physical size, elements), movement profiles and hardware/software communication protocol parameters. The most significant code modules deal (i) with the translation of actual positions to the RS232 control of the motor drives, (ii) the virtual plane on which the sample array was moving (with respect to detector orientation) and (iii) with the beamline communication protocol 133 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS that enables synchronisation of positioning with the acquisition of XAS spectra. The whole positioning system is easily integrated into other beamlines, because provision has been made for software-selection of communication protocol details by the user. This seamless integration of positioning facilities with spectrum acquisition has been successfully tested during experiments at beamline 12BM of the Advanced Photon Source (APS, Argonne, USA) and at beamline I18 at DIAMOND Light Source (UK). Synchronisation of the positioning software with the beamline station control system allowed the automated acquisition of XA spectra from an array of catalysts or materials with no operator intervention. The software module, that was responsible for the automated positioning, contained control routines for synchronisation with the solid state detector (SSD) acquisition computer (SSDAC) at Daresbury Laboratories. A custom communication protocol was used to exchange information between the positioning program and the SSDAC through a TCP/IP network connection. The communication protocol contains control and handshake commands which allow operational safety even when the network connection was unstable or lost. The basic protocol included command for the start, stop and verification of the EXAFS scanning. The assignment of parameters and simplified program flow can be seen in the following caption. Parameters describe the sample array being tested (dimensions, well number etc) and are inserted in the positioning software (Figure 6.8). 134 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Parameter Setup (Array Size, XYZStep, Timing, Communication s Z Angle etc) Manual Control Automatic Control Finished Array? XYZ Theta movement Beamline Computer Synchronisation Step movement to next sample well End of Experiment Figure 6.8. The program flow of the positioning control system. The system can be set in either fully automatic or manual operation. At the start the program initialises parameters concerning well number and centre to centre distance, fluorescence angle, communication details etc. If manual control or timer control is chosen then the system will iterate between the wells of the 96 precursors and one has to manually instruct the fluorescence detector to collect an EXAFS scan in each well. In automatic control the system does not require any intervention. Visual observation of the array and the positioning was accomplished by using a creative webcam in direct viewing angle. The user interface reflects all the above features and can be seen in Figure 6.9. 135 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Figure 6.9. User interface, developed in Labview®, for automated positioning control over x, y, z, and theta angle. Movements are performed in synchronisation with the acquisition of XANES spectra. 6.6. SAMPLE PREPARATION AND REACTION PROTOCOL The catalysts investigated in the demonstration study presented here, contained different concentrations of Au supported on γ-Al2O3 (AluC Degussa, 110 m2/g) and on TiO2 (P25, Degussa, 50 m2/g, 70% Anatase, 30% Rutile) (Table 6.1). Incipient wetness method (impregnation) was used for the preparation of the Au/Al2O3 catalysts.196 Au/TiO2 catalysts were prepared by deposition-precipitation as described elsewhere.196 Both synthetic methods were based on HAuCl4 solutions as the metal source. 136 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Sample 1 2 3 Au wt% 1 0.5 0.25 Support TiO2 TiO2 Al2O3 Synthesis Method Deposition/Precipitation >> Impregnation 4 6 Al2O3 >> 5 4 Al2O3 >> 6 7 0.5 1 Al2O3 Al2O3 >> >> 8 2 TiO2 Deposition/Precipitation Table 6.1. The catalyst compositions of the 8 reactor array. The catalysts were supported on TiO2 and Al2O3. The resulting powder materials were dried in vacuum at room temperature for 48 hours. It shall be noted that active Au catalysts require a low residual halide content (especially chloride Cl-, sulphide S-) since these can poison the catalyst by adsorption at active sites.217 Solutions of HAuCl4 (overall purity 99.9%) were prepared in deionised water and contained the desired amount of Au for each catalyst (in wt%). The catalyst support material was then added and the suspension was stirred and heated under exclusion of light to 353 K for 16 h. The obtained solid was separated by filtering, washed with hot deionised water and with 1M NaOH until pH 8 was reached. 20 nm Figure 6.10. TEM micrograph of a 4 wt% Au/Al2O3 and particle size distribution (inlay). 137 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Elemental analysis (energy dispersive X-ray analysis, EDX) indicated a residual chlorine content below the detection limit (<0.2 wt%). Average particle size was 1-2 nm for 4 wt% Au/Al2O3 catalysts as determined by TEM (Figure 6.10). The sequence of process conditions used for testing the catalysts in our automated system is shown in Table 6.2. The acquisition of the X-ray absorption data corresponding to the individual process steps took approximately 28 h at station 9.3 of the SRS at Daresbury Laboratory. Note that the SRS is a 2nd generation synchrotron source; the integration of the system in a 3rd generation synchrotron system will reduce the data acquisition times by at least an order of magnitude. Reaction He Conditioning CO Adsorption 1st Reduction cycle He Conditioning CO Oxidation >> >> O Adsorption CO Adsorption He Conditioning 2nd Reduction cycle CO Oxidation >> >> CO oxidation Gas Composition He 10%CO/He 10% CO/He He 2:1 CO,O2 /He 1:1 CO, O2 /He 1:2 CO, O2 /He 10%O2/He 10%CO/He He 10% CO/He 2:1 CO,O2 /He 1:1 CO, O2 /He 1:2 CO, O2 /He Various ratios CO/O2 T oC RT RT RT-110 oC RT RT RT RT RT RT RT RT-110 oC RT RT RT RT Techniques XANES/MS >> >> >> >> >> >> >> >> >> >> >> >> >> >> Total Time Time 20mins x 8 20mins x 8 20mins x 8 20mins x 8 20mins x 8 20mins x 8 20mins x 8 20mins x 8 20mins x 8 20mins x 2 20mins x 2 20mins x 2 20mins x 2 20mins x 2 20mins x 2 28 Hours Table 6.2. Experimental Protocol (He = 100 ml/min, CO + O2 = 120 ml/min, catalyst weight = 200 mg). 6.7. STATION SETUP XAS measurements at the Au LIII absorption edge (11919 eV) were carried out at station 9.3 of the STFC Synchrotron Radiation Source (SRS) at Daresbury Laboratories (UK).308,309 During the experiments the SRS storage ring operated at 2.0 GeV with a beam current of 150-220 mA, with a daily beam refill mode. The station employed a fast Si (220) double crystal monochromator, which was detuned to 50% intensity in order to minimise the presence of higher harmonics. A horizontal plane 138 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS Pd-coated mirror was used to provide harmonic rejection as well as vertical collimation and focusing. The beam size was manually adjusted to 3 mm × 1 mm using a XY slit (Huber®). A 635 nm focusing silicon diode laser was aligned with the X-ray beam to assist calibration while testing the system. XAS spectra were acquired in fluorescence mode using a recently commissioned 11 element Ge SSD. XANES spectra were recorded on an energy grid of 22 eV/step in the pre-edge region and 0.8 eV/step in the remaining XANES region, resulting in an acquisition time of 8 min per spectrum. 6.8. MEDIUM THROUGHPUT MASS SPECTROMETRY 6.8.1. CATALYST PERFORMANCE To demonstrate the functionality of the multiplexed MS activity measurements we present data acquired during the investigation of a set of Au/Al2O3 and Au/TiO2 catalysts. As summarised in Table 6.2 XAS data were recorded while the catalysts were exposed to streams with various CO:O2 concentration ratios at room temperature. The activation of these catalysts was simultaneously followed by XAS and these results will be presented in section B below. The concentrations of CO/N2 (m/Z = 28 amu/e0), O2 (m/Z = 32 amu/e0), CO2 (m/Z = 44 amu/e0), He (m/Z = 4 amu/e0), H2O (m/Z = 18 amu/e0), using total flows of 27.5 ml/min per reactor approximately. The space velocity of each reactor in the system was kept at ca. 5600 h-1 (corresponding to 8500 ml×h-1 per mg catalyst) under all CO:O2 ratios (Table 2). All catalysts except 0.25 wt% Au/Al2O3 and 0.5 wt% Au/TiO2 exhibited significant CO conversion rates, which are summarised in Figure 6.11. It is well known that the conversion efficiency of Au-based catalysts is highly sensitive to metal particle size and metal dispersion.221 Catalysts containing 6 wt% and 0.5 wt% supported on Al2O3 yielded very similar CO conversion results. High metal concentrations in the precursor solution can lead to catalysts that contain large inactive metal agglomerates that may explain the comparable activities of the two samples.188 In line with this we observed particle sizes of 5-10 nm in TEM images of 139 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS these catalysts.310 Under the specific synthetic and reaction conditions employed on our test the best performing catalysts in terms of total CO conversion were the 4 wt% Au/Al2O3 (rank 1) and 2 wt% Au/TiO2 (rank 2). CO Conversion 40% C O :O 2 2 :1 C O :O 2 1:1 C O :O 2 1:2 4wt% Au/A ½wt% Au/A 6wt% Au/A 2wt% Au/T 1wt% Au/T 20% 0% 0.0 2.0 4.0 6.0 8.0 Time (h) Figure 6.11. Carbon monoxide conversions over an 8 hour period for the five most active catalysts. The space velocity for each reactor was 6600 h -1 or 8250 ml g-1 h-1. Note that Au/A and Au/T correspond to Au on Al2O3 and Au/TiO2 respectively. All catalysts showed slow deactivation within the time frame (ca. 8 h) of the experiment. The main reasons for Au deactivation over time are particle sintering and, especially at room temperatures and lean oxygen conditions, formation of stable adsorbate e.g. carbonates, carbonyls and subsequent carbon nucleation and growth.217,254 The two best-performing catalysts namely the 4 wt% Au/Al2O3 catalyst and the 2 wt% Au/TiO2 remained active after reaction periods of 6-8 h. However, the rate of deactivation is slower on the TiO2-supported catalyst. The turnover frequencies (TOF, here obtained by dividing the number of converted CO molecules per second by the total number of Au atoms in the catalyst) associated with the catalysts are given in Figure 6.12. It is known that varying the CO:O2 ratio influences the TOFs of Au catalysts significantly.188 Figure 6.11 and Figure 6.12 demonstrate that the medium throughput 140 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS XAS/MS reactor array system allows detecting such differences with high sensitivity. In particular, the data obtained here indicate that Al2O3-supported Au catalysts perform better with O2 rich stoichiometry (Figure 6.12). 0.12 C O :O 2 2 :1 C O :O 2 1:1 C O :O 2 1:2 4wt% Au/A ½wt% Au/A 6wt% Au/A 2wt% Au/T 1wt% Au/T TOF s -1 0.08 0.04 0.00 0.0 2.0 4.0 6.0 8.0 Time (h) Figure 6.12. Carbon monoxide turnover frequencies TOF as a function of reactant ratio and time. Note how the TiO2 based catalysts exhibited a higher efficiency in converting CO to CO2 molecules in a leaner oxygen environment. Although the absolute CO conversion of the 4 wt% Au/Al2O3 catalyst is higher than that of the 2 wt% Au/TiO2 (Figure 6.11) the latter has a higher TOF because it contains only half the Au concentration (Figure 6.12). However, the TiO2-based catalyst had higher activity than the Al2O3-supported catalyst only in an O2-lean environment. A gradual reduction in the conversion rate over time due to catalyst deactivation is also expected and can be followed by the multiplexed MS. For example, the most active catalyst (4 wt% Au/Al2O3 large triangle, Figure 6.12) shows a large reduction in activity when subjected to oxygen rich environments and may be related to the effect that increased oxygen coverage might have on the Au atom active sites (catalyst poisoning). 141 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS 6.8.2. OSCILLATIONS DURING THE CO OXIDATION OVER AU It is well established that the oxidation of CO with heterogeneous noble metal catalysts can exhibit oscillatory reaction rates (Chapter 4).1 However, to date there has not been any report of sustainable rate oscillations over Au catalysts. During the characterisation of the library of the 8 Au catalysts7 the 4 wt% Al2O3-supported Au catalyst exhibited highly regular and sustained rate oscillations (Figure 6.13). CO:O2 0.5:1 Ion Currents (au) Normalised CO2 ion currents (au) 4 3 He 100% CO:O2 0.5:1 4 CO 1.0 3 0.5 CO2 0.0 2 2 23 CO:O2 1:1 1 24 25 Time (h) CO:O2 0.5:1 26 1st reaction cycle 1 2nd reaction cycle CO:O2 0.5:1 0 0 5 6 7 8 Time (h) 9 10 11 Figure 6.13. CO2 ion currents measured using MS during room temperature CO oxidation over a Au/Al2O3 catalyst. Note the sudden onset of sustained oscillations after 8.7 h during the first reaction cycle. The trace for the second reaction cycle was obtained after interrupting the first cycle and exposing the catalyst to a stream of 10% CO in He at room temperature. The inset shows that oscillations can also be recovered after interrupting the oscillatory reaction and flushing the reactor with He. The rate of CO conversion by the catalyst at 298 K was initially approximately 0.06 molCOs-1 × molAu-1, which compares well to previously reported values for Au/Al2O3 catalysts.8 The catalyst deactivated gradually, resulting in reduced reaction rates of approximately 0.03 molCO × s-1 × molAu-1 after 5 h (Figure 6.13). Similar 142 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS deactivation of Au/Al2O3 catalysts has previously been reported to be associated with a combination of carbonate deposition and Au sintering.9 After operating the catalyst under several different CO oxidation conditions we observed the onset of rate oscillations with a period of typically 5-15 min during operation under O2-rich conditions. The highly regular oscillations could be sustained for at least 24 h, with a stable waveform throughout (the data in the inset of Figure 6.13 stem from the end of an experimental run over a whole day). The oscillations observed in the CO partial pressure were exactly the inverse of the oscillation of CO2 (inset of Figure 6.13), indicating the absence of significant amounts of intermediate species. This is perhaps not surprising, because the turnover frequencies with which individual CO molecules are converted into CO2 are on the order of 0.05 s-1, which is much faster than the observed rate oscillation periods. As expected for an exothermic reaction, the rate oscillations were also approximately in phase with slight oscillatory variations of the catalyst temperature, between 296.7 K and 297.0 K, as monitored by a thermocouple inserted into the catalyst bed. The gas phase composition was varied to address the origin of the oscillatory rate variations. First, after an extended period of oscillatory reaction the reactor was purged with He for approximately 45 min. When the reactant gas stream was reintroduced no oscillations were immediately observable (inset of Figure 6.13). However, the rate of CO oxidation was higher than the maximum oscillatory rate before the He treatment of the catalyst. Over a period of approximately 1 h the catalyst deactivated again slowly, until the oscillatory CO oxidation regime was recovered (inset of Figure 6.13). This sequence of observations suggests that the replacement of reactants by inert gas changes the catalyst surface composition and/or its microstructure and facilitates the recovery of higher catalytic activity. Structural changes at the Al2O3 surfaces, their interface with the Au particles, or of the morphology of the Au particles, including their dispersion, may occur.10 Alternatively, the decomposition or desorption of blocking species, such as carbonates, or of promoting species, such as sub-surface oxygen species in the Au 143 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS particles11 may take place. Data for the catalyst microstructure under reaction conditions would be required to confirm or rule out any of these possibilities. Additional experiments established that the waveform, the amplitude and the frequency of the oscillations were sensitive to the partial pressure of O2 (Figure 6.14). CO:O2 Ratio 40% 0.33 CO conversion % 30% 0.4 20% 0.44 10% 0.5 0% 0 5 10 15 20 25 Tim e (m in) Figure 6.14. Non linear CO conversion response of a 4wt% Au/Al2O3, recorded using different reactant ratios. Sustained oscillations were observed at CO/O 2 ratios between 0.4 and 0.5. Note how the overall reaction rate decreases as the CO:O2 ratio increases. Most importantly, rate oscillations were stable only during the transition from nearstoichiometric O2 partial pressures to O2-rich gas mixtures (Figure 6.15). The CO conversion at near-stoichiometric CO:O2 ratios of 2 and 1 were essentially the same, while decreasing the CO:O2 ratio to 0.66 approximately halved the reaction rate. Further increase of the O2 excess, lowering the CO:O2 ratio to 0.50, was accompanied by the development of strong rate oscillations between low conversions of 15% and 3%. Under even more O2-rich conditions the reaction rate rose steeply as a function of O2 partial pressure. Oscillatory rates were maintained up to CO:O2 144 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS ratios of approximately 0.40, but their amplitude became increasingly weaker, until only non-oscillatory CO conversion rates were observable at higher O2 excess. Oscillatory Region 40% 35% Tc=297 K 20% 15% 10% 5% 20% 4 15% 3 10% 2 5% 1 0% 0 0.60 0.45 0.30 Frequency (m Hz) 25% Amplitude (%) CO Conversion % 30% 0% 1.8 1.4 1 CO:O2 Ratio 0.6 0.2 Figure 6.15. Dependence of CO conversion on gas phase stoichiometry. Filled circles represent steady-state reaction rates under non-oscillatory and maximum reaction rates under oscillatory conditions. Open circles denote minima of the oscillatory reactions rate. The inset summarizes oscillation amplitudes (open squares) and frequencies (filled squares) as a function of CO:O2 ratio. The slight temperature variations we detected in the catalyst bed show that the reaction system is somewhat non-isothermal. In non-isothermal systems transport limitations can arise because of the interplay of adsorption, desorption and diffusion events at the level of the catalyst grains, the catalyst bed, or of the entire reactor.12 A thermo-kinetic mechanism arising from heat and/or mass-transport limitations may possibly provide an explanation for the observed oscillations. In contrast, for isothermal systems the mechanistic origin of CO oxidation rate oscillations over Pt and Pd has been attributed to mechanisms involving surface reconstructions and the population of subsurface oxygen sites.1-3,12,13 Interestingly, our observation of the distinct variation of the reaction rate and oscillatory frequency as a function of O2 pressure (Figure 6.15) parallels the O2pressure dependence in Pt systems.12 In fact, the rate oscillations observed on Au could also be rationalized in terms of recently reported11 enhancements of CO 145 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS sticking on Au in the presence of sub-surface oxygen species: CO is known to adsorb on Au more strongly than O214, so that its concentration will likely exceed that of O2 species under O2-lean, stoichiometric and near-stoichiometric conditions. Increasing the O2 partial pressure may facilitate more efficient competition for adsorption sites, and may therefore explain the decrease of the reaction rate at CO:O2 ratios between 1.0 and 0.6. However, very high O2 surface concentrations may facilitate the population of sub-surface sites in the Au particles, which can stabilize adsorbed CO11 and may allow the recovery of activity at CO:O2 ratios below 0.6. Oscillatory behaviour could be associated with the bi-stability during the partial population of subsurface sites in the intermediate pressure range. 6.9. MEDIUM THROUGHPUT IN SITU XAS EXPERIMENTS 6.9.1. IN SITU CATALYST ACTIVATION The freshly prepared catalysts contain AuxOy and AuxOHy species on the oxide supports. The activation of the catalysts was accomplished by subjecting them to a reducing environment (10% CO/He) at elevated temperatures (380 K). This caused the formation of reduced Au species which are, for the catalysts investigated here, the most active form of Au in the oxidation of CO.288 The evolution of the chemical state of the Au component during temperature programmed reduction (TPR) of the most active catalyst was followed by XANES measurements (Figure 6.16). An important indicator for catalyst activation is the reduction of the oxidation state of Au atoms. In particular it can be seen how Au3+ species are reduced in 10% CO as indicated by a decrease of the near-edge feature at 11925 eV. Linear combination analysis (LCA) using the Athena program300,311 was employed to help determine the fraction of cationic Au3+ species present at different temperatures (Figure 6.16, inset). No evidence for the formation of significant amounts of Au in an oxidation state of +1 (Au1+) was evident from the linear-combination analysis, and the existence of 3 isosbestic points in the data. This absence of evidence for Au1+ species 146 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS is perhaps not too surprising, as Au favours the formation of the oxidation states 0 and +3 in the environment of oxygen and hydroxide species. A u2O3 (A u3+reference) 2.5 303K 333 K 2.0 Absorption (au) 363 K 378 K 1.5 383 K A u 4wt% (A u0 reference) 0.5 Au 3+ Fraction 1.0 60% 40% 20% 0% 290 315 340 365 390 Temperature (K) 0.0 11900 11950 12000 12050 Energy (eV) Figure 6.16. Au LIII XANES series of the Temperature Programmed Reduction of a 4 wt% Au/Al2O3 catalysts under a CO:He stream. Inset: Linear Combination Analysis of the XANES series taken during reduction. At the end of the reduction procedure the catalyst is composed almost entirely of zerovalent Au atoms. It shall be noted that the catalyst was already partially reduced before exposure to CO as indicated by the weakness of the near edge resonance relative to that of the Au2O3 standard. The LCA analysis indicates that the untreated catalyst contains Au3+ and Au0 approximately in a 1:1 ration. The thermal decomposition of Au3+ to Au0 begins at ca. 320-330 K (Figure 6.16, inset). A temperature of 370 K was sufficient to convert Au quantitatively (>99.7 ± 4.9 wt%) to the zero-valent state. These findings are in line with experimental results from the preparation of CO oxidation Au catalysts reported elsewhere217 and demonstrate that the HT XAS/MS 147 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS reactor array system can follow quantitatively and with high sensitivity transient structural phenomena using X-ray absorption spectroscopy. 6.9.2. QUANTIFICATION OF SPECTRAL QUALITY Standard statistical tools were employed to assess the quality of the collected XAS data body.312 Figure 6.17 provides a representative overview of the quality of the data acquired during our demonstration run. The left hand side contains normalised XAS data from a TiO2-based catalyst that were obtained under various input stream conditions, whereas the right hand side spectra were recorded from an Al2O3-based catalyst. 3.0 CO:O| 1:1 CO:O| 1:1 4.0 CO:O| 2:1 CO:O| 2:1 CO:O| 1:2 2.5 3.5 CO:O| 1:0 CO:O| 1:2 He 3.0 CO:O| 1:0 CO:O| 1:1 Normalised Intensity (a .u.) Normalised Intensity (a .u.) 2.0 He CO:O| 1:1 1.5 CO:O| 2:1 303 K CO:O| 2:1 2.5 303 K 383 K 2.0 378 K 363 K 1.5 1.0 333 K 303 K 1.0 0.5 6 w t% Au/Alum ina 0.5 0.0 11900 12000 Energy (eV) 12100 0.0 11900 1 w t% Au/Titania 12000 Energy (eV) 12100 Figure 6.17. XAS spectra at various conditions. Left: Titania (TiO2) based catalyst Right: Alumina (Al2O3) supported catalysts respectively. 148 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS It is well known313 that for fluorescence yield detection the intensity is proportional to the X-ray absorption coefficient and as an extension to the metal concentration of the absorber. Photon re-absorption and scattering, interference effects (EXAFS) and sample inhomogeneities can affect the measured intensity of the reemitted photons.314 The quality of the data was automatically assessed using the absolute edge step values of all measured XAS spectra (Figure 6.18.). 2 0.08 Standard deviation Edge Step (a.u.) 0.04 0 0% 2% 4% 6% 1 1.00 R2 0.95 0.90 Titania Alumina 0 0% 2% 4% Au Concentration Total 6% Figure 6.18. Absolute edge step values extracted from 56 XAS spectra at various reactant conditions and plotted against corresponding nominal concentrations of the Au catalysts. Top Inset: Standard deviation of edge step values for each catalyst. Bottom inset: Comparison of the correlation coefficient (R2) for TiO2 and Al2O3supported catalysts. Bright red squares and blue circles indicate TiO2 and Al2O3 supported catalysts respectively. There is a multitude of materials characterisation techniques used for measuring the loading of catalyst constituents such as flame ionisation,315 inductively coupled plasma-atomic emission spectrometry (ICP-AES),316 inductively coupled plasmamass spectrometry (ICP-MS),316 and energy-dispersive X-ray analysis EDX.317 Yet these techniques require transferring the sample to different instrument. This is not 149 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS always feasible in high throughput characterisation experiments because numerous samples are synthesised in an in situ array. As a result all additional information gained from X-ray absorption measurements such as detector saturation effects/non-linearity, reproducibility of preparation techniques and approximate metal loading is highly desirable. Visual examination of the fluorescence XANES spectra of the Au catalysts revealed, as expected, detector saturation effects at high metal concentrations. A linear correlation between edge step and nominal Au concentration was found up to a metal loading of approximately 4 wt% (Figure 6.18, dotted line). Standard statistical tools such as standard deviation (σ2) and the coefficient of variation (R2) helped quantify observed variations and trends.312 The standard deviation of the edge step values was calculated for each Au catalyst (Figure 6.18, top inset). The σ2 values of the edge step heights can be used as a measure of detector stability i.e. the edge step should remain constant for the same sample under the same conditions. The standard deviation values vary for each catalyst, however, most σ2 values were below a predefined limit or baseline which was unique for that experimental setting. In the demonstration experiment the baseline was c.a. 0.02 a.u. (Figure 6.18, top inset). Interestingly, the edge step values of XAS spectra corresponding to a 4 wt% catalyst yield a three fold higher σ2 than other catalysts which indicates that the photon counts may have been close to the saturation point of the detector electronics (SSD specific, here 75000 counts × s-1). Additionally, the X-ray absorption cross-section of highly inhomogeneous or mixed metallic species can result in variability of the edge step values. Other signal distortion effects such as self absorption (SA)314 can also play an important role on the quality of XAS spectra especially when higher concentrations of the main absorber are being examined. Closer examination of spectra corresponding to the 4 wt% and 6 wt% Au/Al2O3 catalyst, revealed higher σ2 and R2 values which 150 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS corresponds well with observed SA effects and the intense detector saturation for samples over 4 wt%. The coefficients of variation (R2) values were evaluated from edge step versus concentration plots as an additional objective measure of spectral quality. A first order polynomial was fitted to edge step values from different catalyst groups and excluding the contributions from the 6 wt% Au/Al2O3 sample which revealed intense detector saturation. The three groups of goodness of fit (R2) values (Figure 6.18, bottom inset) correspond to the edge step fit quality of Au on TiO2 (Group 1), Au on Al2O3 (Group 2) and also the total goodness of fit using the combined AuTiO2 and AuAl2O3 edge step values. Au/TiO2 supported catalysts approximated better than Au/Al2O3 to the theoretically achievable first order polynomial, under the specific experimental, synthetic conditions and with Au loading between 0.5-4 wt% (Figure 6.18, bottom inset). This was found to be due to the intermediate washing step in the synthesis of the Al2O3 supported catalysts created a quantitative uncertainty to the actual amount of the adsorbed Au. The medium throughput XAS/MS reactor array system allowed the acquisition of a large data body which, as shown, can be used quantitatively to assess the quality of the XA spectra. 6.10. CONCLUSION Incorporation of the medium throughput-XAS system in the existing beamline infrastructure of station 9.3 of the STFC Synchrotron Radiation Source (SRS) at Daresbury Laboratories (UK) allowed the efficient use of synchrotron resources and increased the repeatability of in situ X-ray absorption spectroscopy experiments. Our system facilitated the discovery of rate oscillations in the low-temperature oxidation of CO by a Au/Al2O3 catalyst during the transition from stoichiometric to O2-rich operation. 151 CHAPTER 6 MEDIUM THROUGHPUT IN SITU XAS We have hypothetically suggested that the underlying bi-stability could be rationalized by a mechanistic switch due to the population of sub-surface Au sites under O2–rich operation. The plausibility of this hypothesis should be experimentally assessed by spectroscopic in situ studies. The incorporation of statistical benchmarks facilitated the quantitative analysis of the spectral quality of X-ray absorption data. The findings demonstrate that the medium throughput XAS/MS reactor array system can be used quantitatively and with high sensitivity in the characterisation of transient structural phenomena using X-ray absorption spectroscopy. 152 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7. HIGH THROUGHPUT IN SITU XAS This chapter describes the latest and completely updated versions of the control software and XAS and MS results which were collected from experiments that took place in beamline 12BM of the Advanced Photon Source (Chicago, US). The infrastructure had a logical progression towards complexity and scaling to a full high throughput XAS screening system capable of automatically collecting simultaneous catalytic and structural data from 96 catalysts. The first part of the chapter is focused on the software and hardware infrastructure: (i) the positioning software system, (ii) software for automated analysis of the gas products, gas control and temperature control and (iii) software for mass spectrometric analysis on multiple reactors (Figure 7.1). The second part contains results on high throughput mass spectrometry and Xray absorption analysis. Parallel Flow Reactor Communication Gas Flow Multiple Gas Inlets Output Streams Gas 1 …… …… Gas 2 Multiplex Mass Flow Control Multiplex Distribution Valve 4 Channel Temperature Control PROFIBUS Gas 3 Serial XYZ control Serial Gas 4 OPTICAL FIBER Gas Analysis System (MS) Main Control System Daresbury Intranet GATE WAY Station 9.3 Computer Figure 7.1. The overview of the last generation of an in situ HT XAS screening system. 153 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The software base of the high throughput experiments consists of more than 60 subprograms and for the purpose of clarity discussion will be limited to an overview of the main functions. 7.1. CONTROL AND ACQUISITION SOFTWARE (CAAS) FOR X-RAY ABSORPTION SPECTROSCOPY The main function of the control and acquisition software or CaAS is the ability to create virtual four dimensional locations where individual spectroscopic measurements can be captured. The high positional resolution of the stage provides the possibility to create high density two dimensional maps of various chemical and structural properties at the sub micron level (subject to beam size, sample type etc). The positioning functions are synchronised with the beamline servers in Daresbury SRS and Argonne APS synchrotrons and allow complete automation using a number of characterisation techniques such as ex situ and in situ XANES, EXAFS and XRD. Please note that not all combinations of different motors with different beamline protocols and different movement profiles have been implemented. 154 CHAPTER 7 EXAFS Acquisition (16) HIGH THROUGHPUT IN SITU XAS XRD Scan Setup (15) XML Info File (17) Customisable scripts (GDA) (15) Plate/Step selection (4) Plate angle selection (5) Manual Control (6) Plate Orientation (8) Beamline Synchronisation (14, 15) Absolute position setup (10-13) Cell setup and scan start (7 -9) Low level Motor settings (1 -3) Figure 7.2. The User interface of the CaAS software. Functions are numbered and correspond to explanations in the text. What follows is an overview of the available functions and the combinations that work (Figure 7.2). After the overview, two case studies are going to be presented to allow a better understanding of the software. Please note software functions in Figure 7.2 are consecutively numbers and correspond to the numbering of the functions described below. 155 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7.1.1. MAIN PROGRAM FUNCTIONS CaAS is compatible with Parker and McLennan type motor drives. Communication is accomplished via the RS232 protocol. The following functions are applicable to both McLennan and Parker motor drives. 1. RS232 port initialisation and automatic discovery of a motor drive connected to the serial port. The Parker motors have been also installed with “position maintenance” feature. In the scenario that a stall has occurred (miscalculation of distance due to high opposing force i.e. large weight) the servo motors will perform corrective movements until the encoder position feedback matches the given position values. 2. A User interface that allows low level communication with the motor drives according to the communication protocol. 3. Ability to create various stepper motor translation settings (steps/mm) for up to four motors (X, Y, Z, Theta). 4. Ability to save new array dimensions such as SBS standard 96 well-plate and others. 5. Automatic translation of distances when array is placed at a known angle with respect to the X-ray beam. 6. These buttons allow manual movement control in relative mode in: X+,X,Y+,Y-,Z+,Z-,Theta-, Theta+, Diagonal+ and Diagonal-. The following functions (7-9) are related to automatic array positioning and assume the use of an accurately machined sample plate such as a SBS standard 96 well plate or equivalent. XYZ coordinates for each of the positions are created relative to each other and are not editable by the user. 156 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7. Predefined movement profiles can be created based on rectangular arrays of arbitrary size. The movement profiles are based on a horizontally aligned detector only. 8. The orientation function defines the direction of a movement profile. 9. A movement profile can be followed either Manually, with automatic synchronisation with XAS and XRD data acquisition or by timer. The following functions are available to Parker drives only. 10. Absolute positions for all 4 motors are updated continuously using values from the internal position encoders. The position values have an uncalibrated resolution of 100 nm and are presented in mm (e.g. X =-10.9993 mm). 11. In absolute positioning mode the software uses the coordinates of the measurement points in the table. These can be created manually by defining X, Y, Z and theta positions. They can also be edited and saved for later use in a spreadsheet compatible format. 12. The positions table can be followed completely automatically. An arbitrary number of XAS spectra (and XRD patterns) can be recorded on each individual point on the table. The stage can collect spectra on samples of arbitrary shape. 13. Setting a calibration point allows movement repeatability when coordinates saved for a particular array are recalled in different experiments. The following functions are related with the beamline synchronisation at different synchrotrons. 14. This function is specific to beamline 12BM at APS. The acquisition of XAS data can be controlled simultaneously with positioning. The program communicates directly with the “back end” control and acquisition software which controls the detector and monochromator instrumentation of beamline 157 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 12BM. This function works by using a script (.mac) which is incorporated in the current scan recording parameters. The script sends rudimentary “start”, “finished” clear text commands through the internal TCP/IP network to allow the CaAS software to be able to start a scan and recognise when the scan is finished. The following functions are specific to Daresbury STFC and Diamond Light Source. 15. XAFS and XRD data can be recorded simultaneously. The program communicates directly with the GDA control and acquisition software which controls all the instrumentation beamlines in Diamond and Daresbury Station 9.3. The program was tested in Daresbury station 9.3 using the GDA server. All functions are transferable to Diamond beamlines with minimal software changes. The user can also manually send fully customisable scripts which are compatible with the GDA server Jython interpreter. 16. XAS raw data can be collected during acquisition. Although development is still needed in this part, the program already records the XAS data points and performs eV conversions according to current monochromator settings. It also calculates concurrently the X-ray absorption in transmission and fluorescence mode according to the user selected detector channels. This part could allow effectively adaptation of recording parameters (scan time, auto calibration etc) and recognition of interesting features while the data are being recorded. Also, by incorporating the ifeffit library and additional modules CaAS could export and visualise the normalised spectrum the moment the raw spectrum is being recorded. 17. Ability to create an information file about the materials that are being examined and their associated XAFS, XRD files. The file contains information on time, well position, current file being recorded, type of scan, and other info. This file is readily converted to XML, with tools we have from IT Innovation, and the resulting file can facilitate data mining. There is 158 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS also a web interface in place for uploading the collected data in a central secure database server. This function works only if CaAS is allowed to automatically control the XAS scan acquisition (instead of the beamline software). If manual control is required (no subsequent automatic movements) it can be accomplished by setting up and starting one single scan in the CaAS. This would allow the software to harvest information from the GDA server and collect XAS/XRD data only at the current position. 7.1.2. SOFTWARE OPERATION USING MCLENNAN MOTOR DRIVES The software operation will be explained from the user point of view using 2 case studies. The first case study assumes that the combined XAS, XRD experiment takes place at station 9.3, of Daresbury STFC using McLennan motor drives. Communication and drive setup Instructions The initial operation of the software is dependent upon setting up the RS232 com port which the motor drive is connected to. If no motor drive is connected on the selected port a warning will appear (Figure 7.3). 1 2 4 5 3 6 Figure 7.3. The initialisation of motor drive communications in CaAS. Numbers correspond to explanations in the text. 159 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The user follows the instructions as numbered (1-6). In the “Motor Controller Setup” tab the drive and the motor translation pre-selected settings can be chosen (steps/mm ratios)(McLennan an Parker). The communication can then be restarted. If no warning appears the communication with the drives was successful. The translation settings are customisable for any gear combination for a Parker or McLennan drives. Plate setup and Manual Movement Control Instructions 1 4 g 2 6 5 3 7 Figure 7.4. Setting up the movement control instructions in CaAS. Numbers correspond to explanations in the text. The user can then setup the cell to cell distance and solid detector angle. All units are set in mm, mdeg. There are already pre-selected settings for an SBS standard, BiMoVOx arrays etc. If any of the selections are clicked the settings are sent instantly to the motor drives (Figure 7.4). The user highlights the desired plate configuration, and enter other details such as “Z step to define the row-row distance, Y and X steps which correspond to the column - column distance (10 mm), the angular step of the sample holder angle (e.g. 1000 mdeg) (Figure 7.4). The plate angle selection (e.g. 45 deg) allows geometric calculation of a plane parallel to the detector. 160 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The position the corresponding axis will change once any of the appropriate “Move” buttons is clicked. The “X-Y Axis correlated” enables or disables the angular correction when the plate is on an angle. It can be left correlated (blue) in all cases. If the detector / sample angle is not crucial then it can be set to 0 deg and the plate at 90 degrees with respect to the X–ray beam. Automated Movement Control If the xyz stage is rotated 180 degrees (X-rays coming from the left) then select Orientation number 2 so that the automatic movement direction is from the top right hand cell to the bottom left hand side (looking from the detector side). At present, the software supports only horizontally placed fluorescence detectors. If the actual xyz stage remains physically with the same orientation then changing the orientation setup to 2 will change the direction of movement from top left hand side to bottom right hand side (Figure 7.5). 1 2 Figure 7.5. Orientation setup in CaAS. Numbers correspond to explanations in the text. 161 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The direction of movement can be defined by clicking on the “Orientation Setup” tab. This defines the automatic movement as in “Orientation 1” (Figure 7.5). If “Orientation 2” is selected then the movement is reversed. 1 4 2 8 5 3 6 7 Figure 7.6. The initialisation of automatic movements in CaAS. Numbers correspond to explanations in the text. Once the calibration process is complete i.e. aligning the top right cell with the X-ray beam (and laser beam). A trial run can be setup as following: 1. The user sets up the scan (“Define & Start Scan” tab) 2. The user then enters the required parameters (i.e. number of columns, number of rows (4 × 4),“Start column” and “Start row” to “1”) (Figure 7.7). 3. Click the “Positioning is Enabled/Disabled” so that the green Positioning is enabled” is visible. 4. Set the time interval defines the delay between the automated movements. 5. The “Reset Timer” stops and then initialises the timer. 6. The refresh reset array button resets the internal positions and sends the latest “Plate setup values” (cell centre-centre distances) to the stage. 162 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7. Click on the “Next cell” button. The stage should move immediately to the next cell i.e. column 1, row 2. 1,1 1,1 1,2 1,2 Figure 7.7. Testing the automated movement at different orientations. 8. By pressing the “Next cell” button (one every 2 sec) the plate positions changes in the following fashion: (Column, Row) (1,1) (1,2) (1,3) (1,4) (2,1) (2,2) (2,3) (2,4) … (4,1) (4,2) (4,3) (4,4) (1,1). 9. Clicking the “Start timed loop” will initiate a timed loop which will repeat the movement profile as explained in point 8. Setting up the beamline synchronisation Provided a network connection with a compatible beamline computer is established sample positions can be synchronised with the acquisition of XAS and XRD data. 1 5 2 3 4 6 Figure 7.8. Synchronisation of CaAS with the beamline computer. Numbers correspond to explanations in the text. 163 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The procedure follows the guidelines below: Selection of the appropriate communication protocol in the “Connect to Beamline Server” tab. The “GDA with display” protocol provides the most functionality (Figure 7.8). The “GDA with Display” protocol enables acquisition of XRD and XAS data. Additionally, it is compatible with meta-data archiving and with the GDA server in Station 9.3, Daresbury SRS. The “GDA with Script” protocol enables the fully customised setup of any scan that is supported by the GDA server. “Daresbury 9.3” is a legacy protocol which was used before the GDA server was developed. “APS 12BM” is a rudimentary protocol which supports simple “start XAS scan”, “XAS scan finished” feedback commands. It works only in conjunction with a specially prepared script and is compatible with the EXAFS acquisition server in beamline 12BM, APS Chicago. The “Connect” button establishes a clear text TCP network connection between the CaAS, and the GDA server through the HTP gateway computer. If the connection is successful the disconnect button will become activated. The connection can be validated by sending a random string e.g. “hello” and observing the response of the terminal window on the beamline GDA UI. It should respond with an error stating it cannot recognise the “hello” string. All the responses from the GDA server (or another beamline computer connected to that port) can be seen in the “GDA terminal window”. Setting up XAS, XRD parameters in CaAS The following setup assumes the use of a HOTWAX XRD detector and a multi element solid state detector (Figure 7.9). 164 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 1 4 2 8 3 5 6 10 7 11 19 9 20 12 13 14 15 16 17 18 Figure 7.9. Initialising the monochromator, XAS and XRD parameters. CaAS. Numbers correspond to explanations in the text. All the settings define the acquisition and conversion of EXAFS scans from the XAS subprogram. This is accessible from the top level menu selection “XAS”. The default settings (10-16) define the variable definitions in the GDA file format and the way the program will convert energy, and X-ray absorption values. The user cannot plot or save the extracted XAS data, nonetheless current data can be viewed in array form. Setting up the XML file parameters of the comma separated info (csv) file in CaAS The following settings allow the user to create automatically a clear text file which contains information such as current XRD file, XAS file, time stamps, file 165 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS description, scan type and dataset. Optional definitions such as temperature and gas compositions are blank. The program creates the text file according to the definition of the xsd schema which was developed by IT Innovation at Southampton University for the High Throughput Project. This text file can be subsequently converted to XML and uploaded to the HTP project data server (Figure 7.10). 2 1 3 4 Figure 7.10. The initialisation of the archiving facilities in CaAS. Numbers correspond to explanations in the text. Button 4 (Figure 7.10) gives information on the way the wells are represented in the XML file. This setting has no effect anywhere in the program. It is used only as an additional reference. However, it shall be noted that the SBS standard dictates letters A-.. to rows and numbers 1-... to columns. The internal program reference point (at orientation 1) is Column 1 Row 1 at the top right hand side corner (Figure 7.11). 5 6 7 8 9 Figure 7.11. Manual insertion of meta-data information (“Current Cell Description”). 166 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Button 9 manually appends the comma separated (csv) file with current information. A subset of a typical csv file that the program creates can be seen in Table 7.1. dataset 64 A 1 R4567.dat dataset 65 A 2 R4568.dat dataset 66 A 3 R4569.dat dataset 67 A 3 XRD.xyz dataset 68 A 4 R4571.dat dataset 69 B 1 R4572.dat 2007-0401T19:05:01 2007-0401T19:05:06 2007-0401T19:05:08 2007-0401T19:05:37 2007-0401T19:05:41 2007-0401T19:05:44 1 1 1 1 1 1 Test Dares 9.3 Dares 9.3 Test Test Dares 9.3 Dares 9.3 test Dares 9.3 Test Dares 9.3 XAS XAS XAS XRD XAS XAS Table 7.1.Typical subset of the archiving of data according to an xml schema. The file definition is compatible with the HTP XML schema. More information on the schema can be found in the “read me” files that came with the XML wrapper (IT Innovation). Automatic acquisition of XAS and XRD data Assuming the user has gone through the entire procedure of setting up motor drive values, aligning the XYZ stage, tested the clearance to sensitive equipment, checked hardware limits, setup XRD and XAS parameters in GDA software and CaAS software, has tested the network connections between the various software, initiated a TCP connection to GDS, and has ran a series of test spectra, it is now possible to start the automated routine (Figure 7.12). 167 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 1 I n r e 2 l a 3 4 ti v e ( i n c r 5 e m 6 e 9 7 8 n t a l Figure 7.12. Starting the automatic XAS, XRD data acquisition in CaAS. ) Numbers correspond to explanations in the text. p Recording Status. This represents the acquisition ando processing of XAS spectra and s file information data. it i o Active Status. The LED represents when TCP communication exchange is initiated. n This is after a small time (10-15 seconds) delay to allow for the time uncertainty in i n monochromator movement. g m The automated acquisition routine will conclude after the required number of XAS o and XRD spectra multiplied by the number of cellsd have been recorded. The XYZ e stage will return to the initial position and all the automated routine variables will be m o reset. v e m e n t s 168 a r e CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Absolute Mode of Motion The CaAS motor driver provides additional functions for Parker drives such as absolute positioning, absolute automated positioning and positioning status. In absolute positioning mode movements are defined with respect to a reference point. 6 I 3 n 1 I r 5n e Ir I l ne n a 4 rl r ti I ea e 2 v n lti l e r av a I (i e ti ti e n n 7 l v(i v r c I a en e n e r ti (i (i c l e r vn n r a m e e ce c ti e l (i rm r a v n n ee e e t ti c m m complete flexibility n Figure 7.13. Absolute positioning in CaAS provides v (i a r et over the e positioning correspond to explanations in the text.e n n l) ematrix. Numbers n a c p (i m tl) t r o n e ap a e s c Text box (1)r providesminformation on the current l)positions of X, Y,nZl) o and Theta it t ps p e e with respect to the respective angle. The are is a 2 i positions oit o reference points.a There m n o si s are in mm and l)mdeg second delay on the readings and the position units for the t n e p it it o angle. The points on all i ncalibrationa button (2) resets the reference o indrives. All i l) n t o points (positions s0,oi0, 0, 0). subsequent absolute moves will use these as reference p g a it nn n o m l) i ig i The current “Save XYZ” o ppositionals matrix can be saved by selecting o (6) nm and can n o it d n gois saved in g subsequently be recalled by selecting “Open/New XYZ file”. The matrix i e s i m m d a tab separated from common m it formato(.asc) and can be edited directly nspreadsheets. oe o i n o g d X, Y, Z, Theta). dm The file contains four columns one for each axis (Cell, i v o m eo e n e n om m v i g m d oe o m e n e v v 169 m o n g m ee e d t m om m n e s o ve CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The positional matrix (4) can be followed automatically by selecting absolute motion (7). Subsequently, select the first required point on the positional matrix and the number of points the automated routine should follow. The stage will also follow the position table step by step when the user presses the “Next cell” button. 7.2. GAS AND TEMPERATURE CONTROL WITH PROFIBUS A high throughput infrastructure usually requires concurrent control of tens of instruments. Normal communication methods such as RS232 are not sufficiently expandable to HT needs. Profibus (PROcess FIeld BUS) is the European standard related to field process buses. It is defined in the Profibus standard (EN 50170) which specifies the functional, electrical and mechanical characteristics for a serial transmission field bus. The purpose of this standard is to network programmable logic controllers and field devices from different manufacturers, without the need for time-consuming and complex adaptation work (Figure 7.14). Figure 7.14. Profibus functionality faced with the OSI model. Layer 2 can be accessed in different ways. DP, MPI, S7 Standardized Profibus messaging. S5 Messaging developed by Siemens France. 170 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS As Figure 7.1 shows, our high throughput workflow uses the Profibus protocol for communication between a control computer and various instruments. The control computer contains a Profibus PCI card which can be setup through an interface which runs an OPC server (OLE for Process Automation) (Figure 7.15). A Profibus compatible instrument possesses variables that are called “items”. For example a MFC controller contains items ranging from flow and temperature to curve calibration and firmware information. Items can be accessed by an OPC client computer program. Figure 7.15. The Applicom® PROFIBUS console. This program is responsible for setting the PCI card and providing an OPC server that can be accessed from remote client applications. 171 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7.3. GAS AND TEMPERATURE CONTROL Gas and temperature control of catalytic reactions was accomplished by 16 mass flow controllers (Bronkhorst®, Figure 7.16) and a 4 channel temperature controller (Eurotherm® Figure 7.17). Profibus compatible instruments were connected with each other by a 9 pin RS485 type cable which forms a daisy chain (purple cable Figure 7.16). Figure 7.16. The external and internal design of the Profibus controlled gas control box with MFCs. The purple cable and red cable carry the Profibus and power signals respectively. Two identical units were constructed. More information about the construction of the MFC boxes can be found in the instrumentation section of Chapter 6. The temperature controller of Figure 7.17 was based on a Eurotherm® Mini8 programmable controller with Profibus connectivity. It has 4 thermocouple inputs and 4 heating element outputs which are controlled by 4 proportional, integral, differentiation (PID) loops. Figure 7.17. The external and internal design of the Profibus-controlled temperature control box. A Mini 8 Eurotherm® controller was used. 172 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Most instruments developed in this project operated on 24 V DC (Figure 7.18). Two units supplied power to the MFC’s, temperature controller, solenoid valve control unit (Figure 7.19) and multi-valve assembly discussed later. Figure 7.18 Switched input power units. Each can supply up to 1 kW of power. The heating elements of the temperature controller are independently supplied by the top unit. Figure 7.19. The solenoid valve control box. It contain transistor-based current amplifiers. The box is controlled through 24 bit digital signals using a digital PCI card from National Instruments® (Chapter 6). The above instruments were controlled by software developed in Labview. The program of Figure 7.20 is capable of controlling up to 24 solenoid valves, 16 mass flow controllers and a 4 channel temperature controller. 173 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Figure 7.20. The gas control interface was made in Labview. Communication with the MFC’s is accomplished through the PROFIBUS protocol. The Profibus controlled instruments can also be accessed by any OPC compatible client. All instruments were initially tested using an OPC client supplied by Applicom® (Figure 7.21). Figure 7.21. OPC client supplied by Applicom®. It enables remote access to all items made available by the OPC server. The operation of 16 MFCs and 4 temperature control loops requires 48 OPC items. 174 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The PID control loops of the temperature controller of Figure 7.17 were programmed using the iTools® programming environment. Programming involves interconnecting control PID loops with input (thermocouple) and outputs (heating or cooling load, Figure 7.22). The PID loops contain also an automatic tuning capability based on measuring the frequency response of the system when a step input is applied. The auto-tuning facility was accessible through the Profibus protocol and PID loops could be remotely tuned (Profibus Item “AT enable”). Figure 7.22. The iTools program by Eurotherm®. It enables configuration of up to 4 PID control loops for the Mini 8 temperature controller used in the project. This example contains one input, a control loop, one output and the associated settings of the control loop. 175 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Testing of the temperature controllers was accomplished using the iTools OPC scope. It is an OPC based client that can visualise and access any Profibus instrument. It also provided logging and charting facilities when first deploying the controller (Figure 7.23). Figure 7.23. OPC client with a temperature graph (Eurotherm®). It was used to verify the operation of the Mini 8 temperature controller. 7.4. MS VALVE DISTRIBUTION MODULE A high throughput micro-reactor flow cell was developed318 that allows XAS measurements of 96 catalysts under different configuration of reactants and flow conditions (Figure 7.24). The cell has provisions for a temperature gradient by utilising cooling and heating channels. The glass cell is organised in 4 groups of 16 samples each. Each group has a common gas input which is connected to 4 MFCs (Figure 7.16). Effluent gases from 176 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS all 96 cells are addressable by multiple input mass spectrometry. Details on the mass spectrometer data acquisition have already been discussed in Chapter 6. Figure 7.24. The prototype gas reactor cell enables 96 concurrent reactions which are individually addressable by XAS and MS. 318 The 96 outputs from the gas cell are directed through 1/16” Teflon tubes to an automatic multi-valve control apparatus which enables the selection of one gas output at a time. 10 Klohen® valve modules were incorporated in the system (Figure 7.25). Each module contained one “1 of 12” valve system. Interconnecting 9 of those modules allows the selection of 1 out of 96 gas inputs. The gas output of this apparatus is directed to the mass spectrometer for analysis. 177 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The valve modules communicated with each other using a RS485 link. Communication with the control computer was accomplished using one RS232 port for all 10 modules. A Labview based program allowed the multiplexing of the valve operation with the acquisition of MS data (Figure 7.26). Figure 7.25. The distribution valve system. It is based on 10 Klohen® valve modules. 178 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Figure 7.26. The Labview based control system of the MS distribution valves. Each time a valve changes the control program saves the time stamp and valve and cell position in a separate file (Figure 7.26). A time server is used for frequent time calibrations. The recorded file is later used for de-multiplexing the MS data. 7.5. MS ANALYSIS SOFTWARE For all HT experiments MS data acquisition of 96 catalytic reactions was accomplished by saving a single file containing the MS ion currents recorded over time and for all catalysts. This file contains data that have been multiplexed in space by the multi-valve apparatus. The MS data file is then combined with the time stamp values produced by the valve control program. MS ion currents corresponding to individual reactors are joined together and subsequently can be visualised and automatically analysed using the MS 179 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS analysis software (Figure 7.27). Typically, the program calculates conversions from 96 catalysts from a 3 day experiment in 10 mins (Figure 7.28). Figure 7.27. Snapshots of the MS analysis software. The user has the ability to visualise and concurrently analyse catalytic data of up to 96 samples. Figure 7.28. Using the MS analysis program the user can immediately visualise in 2D and 3D and subsequently export the catalytic performance of the selected catalysts (white denotes high activity). 180 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7.6. HT IN SITU X-RAY ABSORPTION SPECTROSCOPY 7.6.1. INTRODUCTION The feasibility and applicability of the developed system was assessed using in situ XAS on alumina supported, Au-Pt-Cu tri-metallic catalysts. Experiments took place in beamline 12BM of the Advanced Photon Source. During the experiments a multitude of XAS and MS data were collected some of which will be discussed in the following pages. 7.6.2. CATALYST PREPARATION In order to avoid the presence of chlorides and to eliminate washing steps that can be time and chemical consuming nitrate salts were used instead. Catalysts were prepared by a modified impregnation method based on Cu(NO3)2, Pt(NO3)4 and HAu(NO3)4. Aliquots of these solutions were taken to prepare a series of catalysts with combinations of 1 wt% and 3 wt% of Cu, Pt and Au metal content in Al2O3. Sample pellets (diameter = 5.6 mm) were prepared using a hydraulic press and applying 0.5 metric ton for 3 min. The list of samples produced is shown in Table 7.2. Using the above method 24 tri-metallic combinations were synthesised. They were split in three identical groups: Columns AB, are duplicates of samples in column CD and EF. Please note that rows G and H contain samples that have not been created using the above method. 181 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Table 7.2. The catalyst composition of the 96 member library. Samples in columns A-F were synthesised by impregnation. 7.6.3. REDUCTION PROCEDURE AND SAMPLE CONDITIONING Catalysts were activated by exposing them to a reducing atmosphere in an 8% CO/He mixture before the CO oxidation experiment. Precursors were reduced at 125 oC for 6 h. CO was removed by purging He (250 ml/min) at 125 oC for 1 h. The samples were allowed to cool to room temperature in a Helium flow of 10 ml/min. Subsequently each sample was exposed to the series of CO oxidation conditions at room temperature. The following conditions were applied: a catalyst bed volume of 0.4 cm3, a space velocity of 4140 h−1 and all gas reactants were diluted 8% in He. The CO:O2 ratio was varied by changing the individual flow rates keeping a total flow of 40 ml/min. On changing conditions the samples were monitored in situ by X-ray absorption spectroscopy. No helium purge was applied between the different 182 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS gas conditions: pure O2, CO:O2=1:1, pure CO. The catalytic conversion, water content and any leakage in the stream was continuously monitored using the quadrupole mass spectrometer (MS) described in Chapter 6. 7.6.4. XAS EXPERIMENTAL SETUP Experiments were carried out at station 12BM of the Argonne Photon Source (APS), Chicago, USA. The APS storage ring operated with a beam current of 150-220 mA. We used a Si (111) double crystal monochromator, which was detuned to 50% intensity in order to minimize the presence of higher harmonics. A horizontal plane Pd-coated mirror was used to provide harmonic rejection as well as vertical collimation and focusing. The beam size was 1.0 mm × 1.0 mm. An ion chamber filled with Ar was used to measure the intensity of the incident beam I0. Cu K, Pt LIII and Au LIII XANES and EXAFS spectra were collected in fluorescence-yield mode using a 9-element Ge solid state detector. The detector was positioned approximately 5 cm from the sample optimised to obtain the best S/N ratio. Care was taken to avoid saturation of the detector. The EXAFS region was scanned in the k-scan mode from 2 to 14 Å-1 using k-steps of 0.05 Å-1. In the pre-edge region, data were recorded on an energy grid of 5 eV/step and with 0.25 eV/step in the XANES region. These parameters resulted in data acquisition times of 6 min per XANES spectrum and 15 min per EXAFS spectrum. An energy calibration of the beam was carried out by collecting the transmission spectra of Au reference foil at the Au LIII edge. Analysis of EXAFS spectra was performed using the IFEFFIT319 library and the modules ATHENA and ARTEMIS.319,320 The pre-edge background was approximated by a linear function. The edge-position was determined by finding the zero crossing of the first derivative of the spectra. Subsequently, the absorption spectra were normalized through division by the height of the absorption edge. Theoretical amplitudes and phase functions used in the fitting procedure were 183 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS calculated with FEFF6.321 All the fits were performed using multiple k-weightings of 1, 2 and 3. 7.6.5. CATALYST PERFORMANCE The MS analysis program was used to calculate the catalyst conversions. These were obtained from the mass spectrometry traces simultaneously with the collection of in situ XAS data. Cell Conversion % Cell Conversion % Cell A6 A2 A5 B12 B11 A12 B2 B10 A9 A11 A1 A8 A4 A3 B7 A7 B9 B4 B8 B6 B5 A10 B3 B1 13.3 12.9 12 11.4 10.8 10.7 10.6 10.4 10.4 10.4 10.1 9.8 9.7 9.6 9.5 9.4 9.3 9.3 9 8.9 8.5 8 7.5 7.1 C6 D11 C9 C5 C7 C11 C2 D12 C12 D8 D7 C1 C10 D5 D3 D9 D4 C8 D10 D2 C4 C3 D1 D6 16.1 15.4 15.0 14.7 14.6 14.4 14.3 14.3 14.2 14.1 13.9 13.6 13.4 13.1 12.7 12.3 12.3 12.3 11.7 10.9 10.7 8.6 7.3 0.0 E6 F8 E9 E5 F2 F6 E2 F12 F4 E11 E1 E4 F9 E12 F7 E10 F5 E3 F11 E7 F1 F10 F3 E8 Conversion Conversion % Cell % G9 44.8 14.7 H9 40.6 11.1 H8 36.6 10.4 G8 18.6 10.2 G10 14.3 9.0 H10 5.4 8.5 G11 4.7 8.5 G7 4.6 8.1 H12 3.1 7.8 H6 2.9 7.6 G5 2.6 7.4 G4 2.5 7.3 G12 2.4 7.2 G1 2.4 7.2 H7 2.0 7.1 G2 1.9 7.0 H11 1.7 7.0 H1 1.6 7.0 H4 1.6 6.9 H3 1.5 6.8 H5 1.2 6.6 G6 1.1 6.1 G3 1.1 5.8 H2 0.3 5.5 Table 7.3. The average conversions of the catalysts during the screening experiment (1.5 h). Catalysts with the same colour have identical compositions. The catalyst conversions of the Cu, Pt and Au based catalysts are summarised in Table 7.3. The catalysts containing Cu: 1 wt% and Au: 1 wt% (shaded green) showed consistently the highest activity. In general, CO conversion rates of Cu-Au (shaded green, yellow and blue) catalysts were 2 times higher than the ones reported for pure Au catalysts. It is also interesting to note that Au catalysts presented lower 184 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS activity than pure Cu 1 wt% catalyst. Investigation of the conversions revealed that the presence of Cu in this set of catalysts led predominantly to high activity. 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F Figure 7.29. A 2D map of the CO conversion of 72 catalysts. One can identify that catalysts containing Cu (A6 C6 E6, A2 C2, A9 C9 E9, and D8 F8) have considerably higher activity. It shall be noted that in order to assess the design quality of the prototype 96 well plate, 24 catalysts were duplicated over columns AB, CD and EF (Table 7.2). The duplication also enabled the structural characterisation with XAS on three absorption edges (Cu, Pt, Au) with an unexposed set of catalysts each time. The CO conversion efficiency of 72 samples can be seen in Figure 7.29. The MS analysis program uses a baseline of CO which is defined by the user as the CO ion current before the reaction. The advantage of a 2D representation approach will be discussed below. It can be seen that unlike any other sample D6 shows a 0% CO conversion. This is clearly below the baseline of the entire array and is highly improbable since the other 185 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS identical catalysts show some activity. Individual MS analysis showed that that cell was blocked and no reaction took place. It can also be seen that the baseline activity in columns C D is higher than the adjacent AB and EF. This was caused from the discrepancies of the initial mechanical design of the prototype array. As it can be seen the inherent redundancy built into the high throughput system helps reduces the chances of overestimating catalyst activity. Table 7.4 summarises the properties and average catalytic performance of some of the best and worst investigated samples. Turnover frequencies (TOFs) for the Cu-Au system are referred to the total metal loading using an average molecular weight. The catalyst containing Cu: 1 wt% and Au: 1 wt% showed the highest activity. These samples were use later for more detailed manual analysis of their corresponding XAS structures. Catalyst Cu-Au (1-1) (A6) Cu-Au (1-3) (C9) Cu-Au (3-1) (F7) Cu-Au (3-3) (E2) Au (1) (F3) Au (3) (F1) Cu (1) (D11) Cu (3) (E8) Copper loading (%wt) 1 1 3 3 1 3 Gold loading (%wt) 1 3 1 3 1 1 - Conversion (%CO) TOFs (s-1) 16.1 15.0 7.1 8.5 5.8 6.9 15.4 5.5 1.1 x 10-1 0.6 x 10-1 0.15 x 10-1 0.2 x 10-1 1.2 x 10-1 0.5 x 10-1 1.0 x 10-1 0.1 x 10-1 Table 7.4. Results from high throughput MS analysis revealed the activity of the above catalysts. These were later selected for additional individual screening. 7.7. ASSESSMENT OF XAS DATA QUALITY Using the HT system we have automatically recorded XAS data on three absorption edges, namely Cu, Pt and Au. The high brilliance of the 3rd generation synchrotron 186 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS source allowed very fast acquisition of fluorescence data with exceptional quality (Figure 7.30 -7.35). . B3 A11 Figure 7.30. X-ray absorption spectra from the Cu K edge of 24 samples (Columns A, B). It can be clearly seen that the data collected by the system allow the user to immediately identify sample irregularities. For example, one can see that sample A11, as expected, has no Cu and hence there was no spectrum (noise not shown, Figure 7.30). However, this is not the case for B3 which should also have no Cu. It was found that a small spillage resulted in approximately 0.1 wt% of Cu impurity (compared with the level of noise of a 1 wt% Cu catalyst). Preliminary visual inspection also shows that the Cu environment has great variation between spectra. The amplitudes of near edge resonance between different spectra 187 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS show variations which are typical for varying orbital occupancies (Figure 7.31). Correlations with Au spectra will be discussed in the XAS analysis section below. III Figure 7.31. X-ray absorption spectra from the Pt LIII edge from 24 samples (Columns C, D). The high photon flux produced a high S/N ratio, even at low Pt concentrations. Visual inspection of the Pt absorption spectra shows that the Pt environment has great variation between spectra. Specifically there is large variation to the near-edge part which signifies different oxidation states between samples (Figure 7.31). Typically Pt oxidation varies between Pt+4 and Pt+2. One should consider, however, that samples may also oxidise during beam exposure. Time resolved XAS testing over different beam exposures revealed no changes of the near-edge resonance amplitude (Figure 7.32). A comparative view of Pt and Cu XANES data can be seen below (Figure 7.32 and 7.33). In contrast to Pt XAS, the Cu data indicate a rich formation of pre-edge feature which can be resolved with high resolution. Cu spectra have a considerably higher noise baseline than the Pt spectra. 188 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS III Figure 7.32. Repeat XANES spectra from the Pt LIII edge of 24 samples taken at different beam exposure (Columns C, D). Figure 7.33. The near-edge detail of X-ray absorption spectra from the Cu K edge of 24 samples (Columns A, B). An overview of the quality of the XAS Au data can be seen in Figure 7.34 and 7.35. The first 6 spectra were recorded from reference catalysts synthesised by Dr Norbert Weiher. The best performing, reference catalysts were based on 4 and 6 wt% Au/Al2O3 (olive and yellow colour H9, G9, Table 7.2 and 7.3). 189 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Reference Catalysts III Figure 7.34. The Extended X-ray absorption spectra from the Au LIII edge from 24 samples (Columns E, F) (Reference catalysts H8, G8, H9, G9 etc). As indicated by the absence of an intense near-edge resonance the most active reference Au based catalysts are primarily at the zero valent state (Figure 7.34). III Figure 7.35. The near-edge detail of the X-ray absorption spectra from the Au LIII edge of 24 samples (Columns E, F). 190 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 7.8. XAS ANALYSIS OF SELECTED SAMPLES During this HT study a substantial body of time resolved XANES spectra has been recorded. Detailed analysis and correlations will be drawn only on a subset of the samples. MS analysis helped identify the most promising candidates (Table 7.4). From a catalytic point of view the best performing combinations proved to be the Cu–Au based complexes. Cu-Au catalysts containing Cu: 1 wt% and Au: 1 wt% presented the highest activity. Catalysts containing Pt had a predominantly low conversion and Au catalysts were less active than Cu. To allow a quantitative comparison, pure Au and pure Cu catalysts were also included in the analysis (Table 7.4). 7.8.1. XANES ANALYSIS OF THE COPPER COMPONENT Cu K edge XANES spectra of reduced catalysts and standards322 can be seen Figure 7.36 (taken at room temperature in He flow). CuO has two distinguishable features which are characteristic of CuII(3d9)323 compounds. There is a small pre-edge absorption at 8978 eV (position A) corresponding to the 1s 3d dipole forbidden transition and there is a shoulder at ~ 8986 eV attributed to the 1s 4p (position B) "shake down" transition.324,325 All catalysts show the pre-edge feature at 8978 eV, however, only the sample containing Cu: 3 wt% presents a shoulder at 8986 eV. The strong peak at 8983 eV observed for Cu2O is characteristic of Cu+ species with low coordination associated to transitions from the 1s to the 4p orbitals (position C).326,327 However, this feature is not present in any of the catalysts. XANES spectra of Cu(OH)2 shows the characteristic Cu2+ pre-edge peak at 8978 eV and the 1s 4pxy (position D) transition at 8998 eV. 191 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Figure 7.36. Normalised XANES spectra at the Cu K edge of reduced catalysts taken at room temperature in He flow and standards322 from metallic Cu, Cu2O, CuO and Cu(OH)2. Dotted lines A, B, C, D, E indicate the energy position of electronic transitions characteristic of copper oxide species. Solid lines show the data and dashed lines show the linear combination fitting results (Table 2). Cu K edge XANES spectra from the catalysts presented here are different from those of both CuO and Cu2O. The absence of a pre-edge structure is in line with Cu-OH species328 found in Cu catalysts in zeolites329 and in Cu/Si - Cu/SiAl systems,264 used in the NOx catalytic reduction. The XANES spectra were analysed by LCA using the component standards Cu, Cu2O, CuO and Cu(OH)2 using the LC fitting facilities of the ATHENA software package. The results are presented in Table 7.5. It was found in all cases that CuO and Cu(OH)2 were the major components contributing to the spectra. It appears that a decrease in activity is associated to an increase in the Cu(OH)2 component and a decrease in the CuO spectral contribution as evidenced by Figure 7.37. 192 CHAPTER 7 Sample (Al2O3) Cu-Au (1-1) Cu-Au (1-0) Cu-Au (1-3) Cu-Au (3-3) Cu-Au (3-1) Cu-Au (3-0) HIGH THROUGHPUT IN SITU XAS Linear Combination Fit Results Cu Cu2O CuO 0.001 0.056 0.407 ( 0.005) ( 0.010) ( 0.029) 0.001 0.074 0.383 ( 0.005) ( 0.037) ( 0.040) 0.001 0.042 0.420 ( 0.005) ( 0.024) ( 0.033) 0.079 0.050 0.436 ( 0.023) ( 0.025) ( 0.024) 0.082 0.113 0.444 ( 0.012) ( 0.018) ( 0.027) 0.215 0.044 0.470 ( 0.024) ( 0.043) ( 0.047) Cu(OH)2 0.536 ( 0.038) 0.543 ( 0.040) 0.537 ( 0.043) 0.435 ( 0.042) 0.362 ( 0.034) 0.271 ( 0.068) Table 7.5. Linear combination (LC) fitting results of the Cu K XANES spectra of the reduced catalysts, calculated using the ATHENA LC analysis function. Figure 7.37. Comparison of the catalyst activity with the Cu(OH)2 and CuO spectral components (from LC analysis). 193 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Figure 7.38 shows the normalised Cu K XANES spectra of the reduced catalyst containing Cu: 1wt% and Au: 1wt% sequentially exposed to O2, CO:O2 and CO. The spectra varied with reaction conditions, in an O2 atmosphere the shoulder at ~8986 eV associated to 1s 4p transition is suppressed. In contrast, the 1s 4pxy transition at 8998 eV is favoured. The change of reaction conditions to CO:O2 and CO does not have a clear effect on the 1s 4p transition, however, these changes are evident in the peak intensity at 8998 eV. An oxidative atmosphere promotes electronic transitions from 1s to 4pxy (8998 eV). At a reducing atmosphere this transition is less favoured and the catalyst spectrum returns to its reduced form. Figure 7.38. Normalised Cu K XANES spectra of the reduced catalyst containing Cu: 1 wt% and Au: 1 wt% sequentially exposed to He (solid), O2 (long dash), CO:O2 (dot) and CO (short dash). Inset: Difference spectra between He and O2/ CO:O2 /CO respectively. Details of this effect are shown in the insets of Figure 7.38. These plots show the difference spectra between the data taken under reaction conditions and the spectrum of the reduced catalysts. To gain a quantitative idea of the extent of these spectral 194 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS changes, the difference intensity at the maximum of resonance were fitted to Gaussian functions from where maximum intensity values were obtained. Figure 7.39 shows these intensities including the catalysts activity for comparison. It is observed that an increase in activity is associated to the probability of 1s 4pxy (8998 eV) transitions during different gas reaction conditions. Catalysts with higher activities show a clear intensity change at 8998 eV following the O2 CO:O2 CO reaction sequence. Figure 7.40 shows the spectral changes during reaction conditions at the Cu K pre-edge region for Cu: 1 wt% catalyst (other catalysts follow the same trend). From this figure the appearance of a small feature at ~ 8983 eV typical of Cu+, indicates that intermediate reduced species are present during CO oxidation. Figure 7.39. Intensity of difference spectra (O2/ CO:O2 /CO - He) at Cu K edge within the 1s 4pxy region of all catalysts containing Cu. 195 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Figure 7.40. Normalised XANES spectra at the Cu K edge in the pre-edge region. The Cu: 1 wt% catalyst is under reaction conditions. The vertical lines A B C indicate the energy position of electronic transitions characteristic of copper oxide species. 7.8.2. XANES ANALYSIS OF THE GOLD COMPONENT Figure 7.41 shows the normalised Au LIII XANES spectra of the reduced catalysts taken at room temperature in He flow. The XANES spectra of standard metallic Au reference 322 is also shown. The first feature in the spectra is a small shoulder at ~11925 eV associated to a dipole 2p3/2 5d (position A) electronic transition. The probability of this transition is a function of the d-band occupancy which determines the spectral intensity in this region. After reduction all spectra resemble that of Au foil indicating that gold is in metallic state. The XANES features are as prominent as in Au foil, but slightly shifted to higher energies (~1.5 eV) (positions B and D). This can be attributed to the metal-support interaction and to the difference in particle size.204,330,331 In order to compare the occupancy of the d-band among the catalysts, integrated intensities were measured between 11919 eV - 11928 eV and plotted in Figure 7.42. This figure shows that as the amount of Cu increases the intensity of the feature at 196 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS 11925 eV is slightly stronger which suggests that gold impregnation on Cu-Al2O3 promotes 2p 5d transitions. Figure 7.41. AuL3 edge normalised XANES spectra of reduced catalysts in He flow at room temperature. Reference spectra for Au is also shown. Dotted lines A and C indicate the energy position of electronic transitions characteristic of Au. Dotted lines B and D indicate a shift of the catalyst spectra with respect to Au foil. Figure 7.42. Integrated area of AuL3 XANES spectra in the region of maximum resonance (11919 eV -11945 eV). 197 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS Figure 7.43 shows the normalised Au LIII XANES spectra of the reduced catalyst containing Cu: 1wt% and Au: 1wt% sequentially exposed to O2, CO:O2 and CO. The inset shows the difference spectra between the data taken under reaction conditions and the spectrum of the reduced catalysts. Exposure to O2 leads to a depletion of the d band and consequently an increase in intensity associated to the 2p 5d transition.332 This effect is also observed during exposure to CO:O2 mixture and to CO in agreement with previously reported investigations.333 Figure 7.43. Cu-Au catalysts (Cu: 1 wt%, Au: 1 wt%) normalised XANES spectra at the AuL3 edge under reaction conditions: reduced in He (solid), O2 (long dash), CO:O2 (dot) and CO (short dash). The inset details the difference spectra between O2/ CO:O2 /CO and the spectra in He at the 2p 5d region. Integrated areas of the difference XANES spectra were calculated and plotted in Figure 7.44. A positive difference is observed in all catalysts which appears to increase with the amount of Au for a given wt% of Cu. Cu-Au catalyst containing Cu: 3 wt % and Au: 1wt% shows a small difference between the reduced spectra and the spectra during exposure to O2, CO:O2 and CO. This improves when Au content is 198 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS increased to 3 wt% but still only minor spectral differences are observed during the successive change of gas conditions. In contrast, Cu-Au catalysts containing Cu: 1 wt% show clear spectral differences between O2 and CO conditions suggesting that depletion of the d band due to CO adsorption 332-334 takes place. Figure 7.44. Area of difference spectra (O2/ CO:O2 /CO - He) at the AuLIII edge within the 2p 5d region of all catalysts containing gold. Pure Au catalysts also show spectral differences between reaction conditions. In catalysts with only 1 wt% Au, exposure to oxygen leads to an increase in intensity in the d-band region which is pronounced when exposed to CO:O2. However, exposure to CO reduces slightly the spectral intensity but inside the noise margin. Catalyst containing only Au: 3 wt% shows the highest difference between the reduced spectra and the spectra during reaction conditions similar to the Cu-Au catalysts containing Cu: 1 wt%. 7.8.3. EXAFS ANALYSIS First shell fitting results of Cu K and Au LIII EXAFS spectra of the reduced catalysts are given in Table 7.6. Figures 7.45 (a) and (b) show the Fourier-transformed k2weighted Cu K and Au LIII EXAFS fitted spectra. Reference paths were calculated using the crystal structures of CuO335 (Cu-O shell, Reff = 1.9481 Å) and Au (Au-Au 199 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS shell, Reff = 2.8842 Å).336 The overall amplitude reduction factors S02 were kept fixed at a value of 0.83334 for Au and at 0.865 for Cu323. Fits were performed in R-space using Hanning windows for the Fourier filtering. Sample shell Cu-O Cu-Au (1-1)/Al2O3 Au-Au Cu-Au (1-0)/Al2O3 Cu-O Au-Au Cu-O Cu-Au (1-3)/Al2O3 Au-Au Cu-O Cu-Au (3-3)/Al2O3 Au-Au Cu-O Cu-Au (3-1)/Al2O3 Au-Au Cu-Au (3-0)/Al2O3 Cu-O Au-Au Cu-O Cu-Au (0-1)/Al2O3 Au-Au Cu-O Cu-Au (0-3)/Al2O3 Au-Au N R(Å) 2(Å2) E0 (eV) Rfactor 2.76 (0.32) 8.60 (0.55) 2.71 (0.41) 2.44 (0.17) 7.29 (0.80) 2.02 (0.23) 8.26 (0.42) 1.80 (0.26) 8.48 (0.90) 1.81 (0.21) 9.42 (0.80) 8.61 (0.85) 1.909 (2) 2.832 (9) 1.925 (2) 1.920 (1) 2.838 (16) 1.909 (2) 2.813 (7) 1.920 (2) 2.788 (15) 1.936 (3) 2.842 (11) 2.837 (15) 0.002 (3) 0.008 (1) 0.004 (3) - -8.4 (1.3) 0.0052 8.7 (0.9) 0.0077 0.002(2) 0.008 (2) 0.005 (3) -6.8 (1.5) -6.5 (0.7) 0.0083 0.0018 9.0 (1.4) 0.0204 -8.0 (1.2) 0.0044 0.008(1) 7.9 (0.7) 0.0047 0.002 (3) 0.007 (2) 0.006 (4) 0.006 (2) 0.008 (2) -6.0 (1.2) 0.0053 7.7 (1.5) 0.0209 -4.8 (1.5) - 0.0220 - 9.0 (1.1) 0.0119 - - 9.0 (1.4) 0.0190 Table 7.6. Fitted values for coordination number N, nearest neighbor distance R and Debye-Waller factor 2 obtained from the analysis of EXAFS spectra from the reduced catalysts taken at the Cu K and Au L3 edges. The spectra were fitted using the first Cu-O, and Au-Au backscattering paths centred at 1.9481 Å and 2.8842 Å respectively. A Hanning window determined the k-range and the boundaries of the k2-weighted Fourier transform (FT). All spectra were fitted using multiple k-weightings of 1, 2 and 3. In all cases the Debye-Waller factors were constrained to a lower limit of 0.001 Å2. 200 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS The fitting ranges applied in k- and R-space were at Cu K edge: krange= 3.185 - 7.862 Å-1, Rrange = 0.8 - 2.5 Å and at Au LIII edge: krange= 3.3 - 8.2 Å-1, Rrange = 1.63 - 3.79 Å. In all cases, a stable fit was obtained by varying all the shell parameters at the same time. The Cu-O distances reduce with decreasing copper content Table 7.6. The catalyst containing 3 wt% of Cu presents the highest Cu-O distance of 1.936 Å. This is followed by the 1 wt% Cu catalyst with a Cu-O distance of 1.925. Higher concentration of Au atoms decreases this distance further 1.910 (0.01) Å. Table 7.6 also shows that catalysts containing Cu: 1 wt% present significantly higher coordination number values than the ones with Cu: 3 wt% content. Figure 7.45. Fourier transformed k2(k) functions (lines) and the fit (points) of the EXAFS spectra taken at the Cu K edge (a) and Au L3 edge. The spectra were fitted using the first Cu-O (a) and Au-Au (b) backscattering paths centred at 1.9481 Å and 2.8842 Å respectively. A Hanning window determined the krange and the boundaries of the k2-weighted Fourier transform (FT). All spectra were fitted using multiple k-weightings of 1, 2 and 3. 201 CHAPTER 7 HIGH THROUGHPUT IN SITU XAS EXAFS fits from Au LIII spectra show a contraction of the Au-Au distance and coordination number compared to Au bulk indicating a small particle size. A contraction of Au-Au distances with the incorporation of Cu is also observed, ranging from 2.840 (0.003) Å for pure Au catalysts to 2.800 (0.013) Å for Au catalysts containing Cu: 3 wt%. Table 7.5 suggests that the Au-Au coordination numbers are affected by the amount of Au in the catalyst, i.e. catalysts with 1wt% Au present higher coordination numbers than those with 3 wt% Au, for a given wt% Cu. Summary Cu-Au catalysts with Cu: 1 wt % present the same spectral features in reaction conditions as those found in pure Au or in pure Cu active catalysts (Figures 7.39 and 7.44). Mechanisms on gold catalysis involving OH groups have been proposed by several groups.205,206,337,338 In the Cu-Au system examined here, the presence of CuOH groups in the vicinity of gold particles may favour the activation of oxygen257 and/or adsorption of CO339 on the Au surface leading to an increase in catalytic activity. In general, activities of Cu-Au catalysts are favoured by the presence of Cu-OH sites as demonstrated by Figure 7.37. The Cu-O distances remain constant at a value of 1.91 ( 0.01) Å indicating an intermediate CuxO or Cu(OH)x phase. The average Au-Au coordination number among these catalysts is 8.16 ( 0.87) Å and the small differences between them reflect a similar particle size distribution which may influence only slightly their catalytic activity. The results suggest that copper dominates the CO oxidation reaction mechanism in bimetallic Cu-Au catalysts. 202 CHAPTER 8 ADDITIONAL WORK 8. ADDITIONAL WORK This work has been conducted by the author and a Master student, Helen Tatton. Helen has expanded my initial 2D correlation analysis program and included more functions which she later submitted as part of her Master degree dissertation. 8.1. 2D CORRELATION ANALYSIS USING LABVIEW The developed program is applicable for analysis of XAS data in individual text files, each containing two columns, the energy in eV and the normalised absorption in arbitrary units, x and y, respectively. The XAS tab of the Front Panel, shown in Figure 8.1, is used to select the number of spectra for correlation; then the “Open files” button is pressed, resulting in a file dialog box opening for selection of the files for correlation, one file at a time. The operation of the program can be stopped by pressing the “STOP” button (Program, Virtual Instrument or VI). Figure 8.1. The Front Panel of the 2D correlation analysis program. The program allows 2D correlation analysis of XAS spectra. 203 CHAPTER 8 ADDITIONAL WORK The structure of this program is based around a while loop, with the conditional terminal set to “stop if true” and linked to the STOP button control on the Front Panel. Outside this “while loop”, there is a “for loop”, which has been set to execute once to reinitialise each of the graphs, so that there is no confusion between the results from the previous and the present correlation, and sets the default view to the XAS plot tab from which the initial selections are made. Figure 8.2. Graph initialisation using the “Reinit To Default” property nodes. Figure 8.2 also shows the tab control of the Front Panel tabs and a wait function to ensure that processes outside Labview can use the CPU. The remaining structure comprises a series of “case structures” within the “while loop”. For each of these, exactly one of the cases executes when the structure executes. The main case structure is controlled by the “Open files” button, which switches the case from false to true when pressed. No actions are associated with the false case. The code within the true case is contained within a flat sequence structure. Code elements in Labview are executed sequentially along the wires. It is good practice to position the functions in the program so that the wires and therefore the data and order of operation flow from left to right. The frames within the flat sequence structure also operate from left to right, with data only passing out of the frame when it has finished executing. This ensures that all the data is passed into the next frame at the same time and therefore the functions perform as expected. 204 CHAPTER 8 ADDITIONAL WORK Figure 8.3. The first frame of the main flat sequence structure in the program. As shown in Figure 8.3, above, the first frame of the flat sequence structure contains the “No of spectra” control, a series of for loops and the terminal for the XY graph shown in Figure 8.1. The first for loop controls file opening. For each file, the number of which are specified by the control, a file selection box is opened, containing the dialog “Select a file to read”, then the file path is used to specify the file to open, the size of the file in bytes (equivalent to the number of characters in the file) is determined and this number of bytes are read from the file in a “string” format (coloured pink) before it is closed. The automatic indexing upon leaving this loop creates a 1D array of string from the individual string from each file. The next for loop then cycles through the rows of the array, converting the spreadsheet string to a 2D array (rows and columns) of the elements contained therein and separating out the columns with index 0 and 1, the x and y columns, respectively. The x column is valuable for setting data ranges and labelling graph axes in a meaningful manner, but only the y data, i.e. the normalised X-ray absorption, is correlated in the generalized 2D correlation method. Both data sets essentially become a function of the array indices, and as such remain related to each other throughout the calculations. The columns are each converted from a 1D array of string data type to a 1D array of double data type (coloured orange) so that they may be used with numeric functions (Figure 8.3). XAS data is not always evenly spaced. In order to represent each energy region equally in the 2D correlation spectra, it is necessary to convert the measured data to 205 CHAPTER 8 ADDITIONAL WORK equally spaced data via interpolation. The simplest form of interpolation is linear interpolation. This approximates an unknown value of y at a specified value of x by creating a straight line function between the known value either side of the unknown, using this to calculate the new value. The linear interpolation function available in Labview requires input of arrays of the original x (independent) and y (dependent) data and also an array of the x values for which values of y are needed, in this case an array of equally spaced points. Following conversion of the data to a 1D array of double, the x data range was found using the “Array Max & Min” function and a further for loop inserted to create a new array of x with 0.25 eV spacing, starting at the minimum value of the original array of x, and finishing not more than 0.25 eV below the maximum value. An evenly spaced array of y was then created via linear interpolation and the size of this array measured using the Array Size function. Finally, the original x and y arrays were bundled together, producing an array of (x, y) data which was auto indexed to plot the spectra from all files loaded onto the same graph. For this application, the average spectrum was used as the reference spectrum for the correlation. The remaining two “for loops” in the first frame of the flat sequence structure calculate this reference spectrum and subtract it from the interpolated spectra by calculating the mean of each y value over all N spectra, using the size of the new array of y to control the number of loops, then using auto indexing to create the reference spectrum and the second loop to subtract it from each of the spectra in turn. Figure 8.4 shows the second and third frames of the flat sequence structure. These control the production of the synchronous and asynchronous spectra displayed in the 2D Spectra tab of the Front Panel, as shown in Figure 8.5, and reset the value of the case structure to false after all calculations have been completed. The three data inputs are top, integer number of spectra loaded (blue), middle, 2D array of interpolated values of y and bottom, 2D array of evenly spaced values of x. 206 CHAPTER 8 ADDITIONAL WORK Figure 8.4. Second and last frames of the main flat sequence structure in the program. Figure 8.5. Setting up the 2D correlation spectra on the Labview® “Front Panel”. Calculation of the synchronous spectrum from a discrete matrix of dependent data is explained in detail in Appendix 2. The inner product of the dynamic spectra is produced by multiplying the transposed matrix of the first dynamic spectrum with 207 CHAPTER 8 ADDITIONAL WORK the original matrix. The matrix product is then multiplied by (1/N-1), where N is the number of spectra, producing a matrix of values (intensities). The data generated from 2D correlation of the discrete data points measured in XAS is a matrix of intensities, which is automatically converted to a 2D array for graphical representation, where the indices of the array in both dimensions relate to the same energy scale in eV. The three dimensions of the data (two indices and one set of data) may be represented in several ways. These include a 3D surface graph, a contour plot and an intensity graph. The latter was chosen because none of the data is occluded by higher data regions as might occur in the 3D surface and it provides a good representation of both positive and negative values, which may be difficult to distinguish in a contour plot. An example of an intensity graph is shown in Figure 8.6. The red regions are positive peaks whilst the blue regions are negative peaks, with lower values represented by less intense shades. The white regions represent zero amplitude. Figure 8.6. Example of a Labview intensity graph. Note both axes are in energy units. The assignment of colours to data values is governed by the colour scale shown to the right of the graph. The maximum and minimum value of the scale may be varied, 208 CHAPTER 8 ADDITIONAL WORK as for any scale. A smaller scale range would lead to lower values taking on more intense colours, whilst a wider scale range would lead to less intense colours. This scale was generated using the “color table generator” from the Labview example Create IntGraph Color Table.vi. 209 CHAPTER 9 FINAL CONSIDERATIONS 9. FINAL CONSIDERATIONS AND FUTURE WORK 9.1. INTRODUCTION This chapter will focus on the impact each synthesis, screening, analysis and optimisation steps had on the efficiency and quality of the overall high throughput workflow. Possible improvements will elaborated further. 9.2. OPTIMISING CATALYST SYNTHESIS A modified, wet impregnation method was used to synthesize the 96 catalyst precursors (ex situ results, Chapter 5). The precursors were synthesised directly in the wells of the SBS standard 96 well plate using small amounts of catalysts (200 mg). Similar to synthesis robots, metal chloride solutions were first manually delivered to each well. Alumina powder was subsequently deposited in each well and was allowed to be absorbed by the pores of the solid support. The impregnated powder was not mixed during impregnation and it was assumed that due to the small volume of each of the wells the liquid phase would be homogeneously distributed to the pore volume of the support. The deviation of the synthetic procedure from standard practice was unavoidable due to the large number of diverse samples that had to be created. Multiple liquid pipettes for concurrent dispensing of 8 or more liquid volumes and the use of a powder pipette, provided a consistent and repeatable catalyst synthesis environment. Despite, the complexity of the multiple concurrent synthesis, EXAFS screening of the catalyst precursors showed that the modified impregnation procedure was reliable and repeatable. No precipitation or inhomogeneities were detected by visual inspection or EXAFS. 210 CHAPTER 9 FINAL CONSIDERATIONS XPS was also employed for the fast characterisation of the catalysts (49 samples/day) but did not yield quantifiable results, possibly due to the high surface sensitivity. The metal precursor is adsorbed on the μm sized pore surfaces of alumina. As a result the XPS spectra demonstrated peak contributions which were dominated by the support (Al2O3). Image based techniques can also be used for measuring the colour components for each of the catalyst precursors. For example, if liquid catalytic precursors do not react with each other they have a characteristic composite colour, PtCl4 is red, AuCl3 is yellow etc. An optical camera with calibrated colour intensities can allow initial catalyst screening (catalyst synthesis, Chapter 5). 9.2.1. PRECURSOR DRYING The drying step of the impregnated Al2O3 is essential since it enables evaporation of the metal acid solution and the adhesion of the metal particles. Due to the individual well dimensions in 96 SBS plate, the precursor drying step requires 24 to 48 hours, which is a limiting factor in the synthetic capability of our infrastructure. An automatically controlled atmosphere oven can accelerate the precursor drying. Temperatures of 120 oC and a constant flow of dry air have already been used in literature.340 It is envisaged that delays due to drying can be reduced to 3-4 hours. 9.2.2. PRECURSOR WASHING Precursor washing is an important step since it enables the removal of surface poisoning species from the catalytic formulation. This is essential, as in the case of Au, Cl- species bind to the active sites of Au and Pt based catalysts and hinder the oxidation of CO molecules.250 However, consecutive washing steps potentially remove a fraction of the adsorbed metal particles and decrease the total metal weight content of the catalyst. The effect can be quantified with statistical analysis by 211 CHAPTER 9 FINAL CONSIDERATIONS screening a series of formulations with different washing steps and measuring the absorption step height of XAS. Correlation of the edge step height with actual concentration depends on numerous factors such as exact photon flux, sample state, incident beam angle, self absorption etc. However, when all the parameters are identical and the only variable is the metal concentration of the main absorber, it is possible to have a qualitative estimate on the total metal loading of the catalyst and the signal quality of the acquired spectra as shown in Chapter 6. 9.3. AUTOMATED CATALYST SCREENING 9.3.1. FASTER XAS CHARACTERISATION The most serious drawback of XAS is that high quality data require photon fluxes such as that produced by a synchrotron source. Gaining access in a synchrotron is very costly, even for a limited time (usually days), for industrial applicants and comprises a selection process for academic institutions. Consequently, it is very important to automatically screen the highest possible number of samples while obtaining good quality spectra in the allocated time frame. A detailed experimental workflow must be sought for before any experiment occurs. Especially in the case of high throughput XAS experiments, the experimental workflow cannot be implemented without a high degree of robotic automation. Automated experimental control has advantages even with less tedious experiments, that require long acquisition times and less sample changes. Automatic computer control of all the experimental parameters enables the scientist to concentrate on other operations such as data analysis and experimental planning. With HT XAS the efficient use of the synchrotron facilities is ensured. However, it is important to establish a balance between acceptable data quality and acquisition times for the entire catalyst library. This depends on several factors such as absorber concentration, physical state, excitation energy, beam photon flux, sample 212 CHAPTER 9 FINAL CONSIDERATIONS orientation, sample-detector distance and medium, detector sensitivity and acquisition time. Nevertheless, the higher fluxes produced by 3rd generation synchrotrons will ensure even better signal to noise ratio, faster acquisition times and more samples tested in each experiment. It shall be noted that the developed system can be installed in different synchrotrons. A number of catalysts (up to 96) and samples were tested by HT XAS in facilities such as Daresbury STFC, Diamond Light Source and the Advanced Photon Source with small software changes. 9.3.2. AUTOMATIC ALIGNMENT WITH X-RAY BEAM X-ray beam alignment is usually performed manually by optical observation of the location of the X-ray beam using photographic paper superimposed to a laser beam. The entire procedure of alignment usually requires 10 min per monochromator setting and approximately 30 min or more when small beam spots are required. In any case, manual laser/photographic paper alignment is no longer accurate for resolutions below 1 mm. In cases of monolayers the array has to be manually moved by trial and error until the solid state detector and/or ionisation chambers produce the correct reading. For the purpose of facilitating X-ray beam alignment, a 85 μm2 modified visible light photodiode array, has been tested. Initial investigations revealed that it is possible to use this inexpensive method for detecting the X-ray beam, without the need of an X-ray camera, to within a few micrometers. However, further testing is needed to validate the long term effects of energetic photons on the silicon matrix of this type of photodiode. Testing of an inexpensive high resolution optical camera would also be advantageous so that its use in an online auto calibration positioning system can be assessed. 213 CHAPTER 9 FINAL CONSIDERATIONS 9.3.3. AUTOMATIC EXAFS ANALYSIS X-ray Absorption spectroscopy has a number of key advantages (Chapter 1); however, it requires very tedious analysis and interpretation. To a large extent, the overall throughput of the developed HT XAS system is depended upon the time required for analysing the XAS spectra. This is correlated to the user experience, quality and the accuracy of the theoretical model that will be fitted. Reports in the peer-reviewed literature include automatic fitting procedures268 and regularisation of EXAFS analysis312,341 as well as recognition of subtle features in XANES spectra.157 However, despite the expanding popularity of EXAFS by many scientific communities there have been no recent reports of automated EXAFS analysis.157 It shall be noted that the procedural high throughout XAS analysis script reported in Chapter 5, assumes that all the samples require the same initial parameters for fitting and there is no automatic way of determining noisy or non-noisy data. In addition, values are not checked for consistency. If an unreasonable coordination number is produced (with Debye Waller factor > 0) the program assumes the fit is correct and will not alert the user. However, despite the limitations, the automated EXAFS scripts helped analyse 100 spectra in approximately 10 min. This is a dramatic improvement of 2 orders of magnitude over an experienced user. Colour map representation of fitting parameters facilitates the elucidation of trends and correlations in the data and supports the liability of the HT analysis procedure. In addition, the colour maps demonstrate that HT measurements coupled to a simple automated analysis procedure give physically meaningful results. Please note that the above HT XAS analysis scripts were used offline; after the allocated time at the synchrotron. Spectrum acquisition and concurrent XAS analysis could be another useful extension of the system. 214 CHAPTER 9 FINAL CONSIDERATIONS Initial attempts using the beamline communication protocol showed that the positioning system control system can also be used to acquire and collect file information and actual XAS data online (tested at station 9.3, Daresbury STFC). It is envisaged that further research on HT XAS acquisition and analysis will enable in the future, direct, user independent analysis of XAS data. HT XAS could provide an immediate structural feedback during crystallisation processes, homogeneous, heterogeneous catalysis and other transient molecular phenomena. The XANES part of a XA spectrum could also play an important role for providing intelligent feedback to the process control systems. Structural changes can be used as a guide to more preferential conditions. XANES feature recognition algorithms utilising neural networks and 2D correlation analysis can be explored further for recognising the onset of electronic events such as metal reduction or subtle adsorption events on the surface of a catalyst. For many scientific investigations it is merely sufficient to obtain an optimised catalyst or material. It is imperative to quantify the underlying structural changes to allow the construction of a solid theoretical framework for future in silico material selection. A promising tool can be neural network based feature recognition in combination with a genetic optimisation algorithm. This may help automate the correlation of feature changes to structural changes during the optimisation process (more information on GA, NN and 2D correlation can be found in Appendix 1). 9.3.4. EXAFS DATA ARCHIVING An important issue with the collection of a multitude of in situ reaction data lies with the archiving and tagging and sharing of the data locally (group) and globally (across different scientific communities). Our implementation of an automated meta–data tagging system tried to address some of the above drawbacks. 215 CHAPTER 9 FINAL CONSIDERATIONS As indicated in the introduction, chemical informatics efforts should concentrate on format unification and tagging of spectroscopic data. A set of worldwide accessible programs (GRID based) could allow users to upload, convert and archive important scientific data. This could be accompanied by web tools or conversion widgets which perform conversion of all data to a universal scientific format. Large repositories of data kept in synchrotrons and in other large scientific research centres could also be ported to the new worldwide accessible platform. This could provide a way to allow present and future generations of scientists to share, compare and analyse otherwise inaccessible data. 216 CHAPTER 10 CONCLUSION 10. CONCLUSION A versatile 96-reactor prototype platform has been developed that allows highthroughput characterisation by in situ XAS under control of environmental conditions. The hardware infrastructure consists of a XYZ positioning system, a gas control system, a multiplexed MS gas analysis system, a prototype 96 reactor flow cell and multi-channel temperature control. The software infrastructure consists of a positioning and XAS synchronisation control module, gas/temperature control software, an HT XAS analysis script and a high throughput MS analysis module. Using the developed automated methodologies more than 500 different samples have been screened, yielding.ca 2000 XA spectra. Besides the materials described in this thesis investigations have also included: Other multi-metallic catalysts containing Au, Cu, Pt and Ag, on a number of different support materials.. Thin films of Pt–U multi-layers on steel supports, as well as Au films. Complex BiMoVOx oxide materials. Historic Prussian Blue pigments used in 18th-19th century watercolours.. The results obtained with this apparatus demonstrate that automated high-throughput acquisition of in situ XAS data is feasible; for sufficiently concentrated materials is can be carried out even at a 2nd generation synchrotron radiation source. 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Simulated annealing is an example of a Monte Carlo derived modelling method in which one of the synthetic variables is randomly and/or deterministically altered. If the resulting catalytic system performs better then the formulation is approved. Alternatively it is accepted with a probabilistic weighing factor. Monte Carlo simulations have been extensively used in research for simulating the activity of a catalytic surface. McLeod 342 produced an implementation of a model for catalytic reactions that follow the Langmuir-Hinshelwood bimolecular kinetics (Figure A1.1). Α Σ1 ΑΣ1 CO(g) Σ 1 CO(ads)Σ 1 Β Σ 2 ΒΣ 2 O 2 (g) Σ 2 O(ads)Σ 2 ΑΣ1 ΒΣ 2 Σ1 Σ 2 ΑΒ COΣ 1 OΣ 2 Σ 1 Σ 2 CO 2 Figure A1.1. Langmuir-Hinshelwood kinetics and the extension of Ziff-GulariBarshad for describing CO oxidation on a catalytic surface. Σ1, Σ2 are neighbouring sites. 232 APPENDIX 1 OPTIMISATION TECHNIQUES It is considered to consist of three irreversible steps: (i) two adsorption events, (ii) one reaction step immediately followed by (iii) desorption of the product. The reaction was simulated by performing adsorption attempts on random sites on an orthogonal grid which had a predefined distribution of the different active sites. The distribution of the active sites was optimised by the use of a genetic algorithm (GA) which is discussed later in this chapter. The activity of a surface was defined as the ratio of the number of AB molecules produced to the adsorption attempts of molecules A and B. The production of AB molecule was successful only when A and B were located in adjacent locations. Although the above approximation might be considered simplistic the resulting surface has the appearance of a checkerboard (1:1 site ratio) when the ratio of A/B= 1:1 and a 2:1 site ratio when the ratio of molecules is A/B 2:1 (Figure A1.2). Figure A1.2. Left: Optimisation of catalytic active site distribution, Middle: Optimal distribution for A/B 1:1 and Right: Optimal distribution when A/B 2:1. Adapted from 342. Other researchers63,343 explored the dependence of particle size, geometry, distribution of the active sites, surface defects and the activity/selectivity of a polyatomic catalytic reaction. MC simulations with different metal particle sizes and various reactants indicated that relative size of metal particles to reactant molecules size has great correlation with the yield and selectivity of a reaction and was in agreement with the standard analytical kinetic models.343 233 APPENDIX 1 OPTIMISATION TECHNIQUES 1.2. NEURAL NETWORKS Recently, artificial neural networks (ANN) have been used successfully in catalyst modelling.108-110 Kito applied a neural network for estimating catalyst deactivation. 109 His team developed dealuminated mordents (a type of zeolite, ABO3) containing different Si/Al ratios and used these for methanol conversion into hydrocarbons. The study showed agreement of the predicted first order deactivation rate constant (k) with the experimental data. Other examples are focused on preferential oxidation (PROX) and the reaction of carbon monoxide (CO) with stoichiometric amounts of oxygen in excess hydrogen atmosphere. With the help of ANN it was discovered that the optimal concentration and pre-treatment temperature of Co/SrCO3 is 3 mol% and 340 0C respectively.110,344 There are various other applications of ANN but the most interesting results are produced by combining this method with GA and statistical analysis. A neural network consists of a number of similar processing units named neurons in close analogy to the function of the biological neurons. This network of neurons can be interconnected in different ways and the type of architecture is called topology. The topology can adapt according to the target application the NN is meant to be implemented for. A neuron is compiled from the following elements: 1. A number of input connections xj(t) each of which is described by a synaptic weight wij. The synaptic weight scales the output response of the previous layer neuron j before it arrives to the actual neuron i. 2. The propagation rule which scales the input of all the individual inputs to the neuron. 3. The activation function Fk which describes the output yk of neuron k with respect to its excitation. The above rules can be contained in the response of each neuron and can be otherwise expressed by the following equation. y k Pk Fk 1 w ijx j (t) w k bias i Equ A1.1 234 APPENDIX 1 OPTIMISATION TECHNIQUES The output response yk of a neuron depending on its synaptic weight wij, its input vector xj (t), the propagation coefficient Pk and the activation function Fk. An important feature of NN is the ability to map an unknown parameter space and then generalise their answer providing statistically acceptable results when the input patterns are not known. The NN has to undergo a training process which aims at the controlled adjustment of all the synaptic weights according to the error of the response output to the expected output for a given input value. In other words weights are changed by an amount proportional to the error at that unit (neuron) multiplied with the output of the unit feeding into the weight.345 This learning process is an inherent part of developing a supervised neural network where the information accumulated in the neurons by continuous trial and error attempts to describe the unknown input. The standard multilayered network (Figure A1.3) is the standard topology used in supervised learning because of its simplicity and fast learning curve. Input Layer Hidden Layer Output Layer Figure A1.3. An example of a standard multilayer perceptron, a type of neural network structure used in supervised learning. In catalyst modelling a neural network can be trained to reproduce the response of a catalytic system from a minimal amount of input training data. This has the advantage that the general behaviour of the system can be modelled, provided there is adequate training. The response of the simulated system can then be used to optimise the operational characteristics of other systems. 235 APPENDIX 1 OPTIMISATION TECHNIQUES As it will be discussed further in the genetic algorithm (GA) section, GA optimisation is prone to incorrect setting of the genetic operators. Therefore, it is highly desirable to use a subset of the catalyst formulations and subsequently perform catalyst screening and train the NN. If the NN response is then used to adjust all the characteristics of the GA to create the optimal configuration, then testing real catalyst generations will produce better convergence. A NN can be used as a benchmark for assuring the best configuration of an optimisation algorithm.130 For example Corma and co-workers346 utilised a neural network to model the response of catalyst comprised from 13 elements in different compositions in the oxidative dehydrogenation of ethane. The neural network was trained by initially carrying out catalytic testing in a 64 reactor assembly. The experimental data were reduced for the training process by using the conversion of ethane and oxygen, the yield of ethylene, and the selectivity of ethylene, CO2 and CO. In each training step the neural network adjusts its weights according to the empirically recorded catalytic information in order to reduce the prediction error. In the input layer the NN consists of 13 input neurons, each one representing the percentage concentration of each of the 13 elements. The output layer consists of 6 neurons which correspond to the above mentioned data (X (Ethane), X (O2), S (Ethylene), S (CO2), S (CO), Y (Ethylene). Seven generations of catalysts were screened for catalytic activity and were subsequently used for training. Subsequently the NN was tested using different element concentrations as the input and observing the six predicted catalytic reaction values. The prediction accuracy of a NN becomes problematic when singularities exist in the parameter space of the reaction, which is indeed the case in catalysis reaction modelling. The results showed that the predictions of the NN although poor in some occasions, are adequate for pre-screening of combinatorial libraries, since general trends can be readily extracted with small experimental effort and interesting areas of the parameter space can be identified and screened in depth. This chapter explored the various methods for designing and optimising automatically a library of material with desired performance criteria. It was seen that 236 APPENDIX 1 OPTIMISATION TECHNIQUES MCS and NN are useful tools for modelling a catalytic reaction and intelligently targeting catalyst screening into interesting areas of the vast parameter space. Combining the above methods with genetic algorithms enables faster and more efficient discovery of novel materials, through optimisation of the GA engine parameters. Extracting knowledge, while optimising the catalytic libraries is the focus of research nowadays and will be discussed below. 1.3. GENETIC ALGORITHMS IN CATALYSIS A stochastic method that is widely used in catalyst discovery and optimisation and has been inspired by nature is the genetic algorithm (GA). Initially named evolutionary algorithm (EA) by Holland,111 the Darwinian rules of natural selection and survival of the fittest were employed as the theoretical basis of this method. The use of genetic operators (GO’s) in living species like mating, crossover and mutation are responsible for the selection of the individuals with the most promising performance. The genetic material of these individuals will contain genetic information that if kept there is a high probability that the overall performance of the next generation will increase. From each generation individuals are chosen according to the performance criteria (function) and GO’s are applied so that a second generation is produced with higher average fitness from the last (Figure A1.4). This iterative performance screening and application of GO’s for the creation of new generations continues until the average fitness of each consecutive generation converges to a maximum value. The advantage of GA’s is that they enable the search of a vast parameter space with small computational effort and reach “very good” solution(s) but not the global optimal. The evolutionary strategy is bound to explore a large number of individual combinations by utilising the GO’s. 237 APPENDIX 1 Initial Population OPTIMISATION TECHNIQUES Catalyst Evaluation Scale Fitness Function Crossover Mutation GA Figure A1.4. Flow diagram representation of the Genetic Algorithm optimisation method. Optimisation results from the selection of only best performing candidates whose genetic information perpetuates through the generations. The catalysis analogy to nature’s biological individuals are catalyst formulations, which are optimised (evolve) according to their yield and selectivity. Employing genetic optimisation requires the initial design of a library of catalysts (1st generation) which are chosen heuristically according to performance or other criteria. This a priori information that we inject to the genetic system actually determines the parameter space of the search. By applying the genetic operators a second library will be produced with higher average fitness than the last. The performance criteria will be satisfied better in consecutive generations and they will converge to a few or a single optimal catalyst. The algorithm steps of a GA are summarised below. 1. [Start] Generate random population of n chromosomes (catalysts) (suitable solutions for the problem) 2. [Fitness] Evaluate the fitness (yield) f(x) of each chromosome (catalyst) x in the population 3. [New population] Create a new population by repeating following steps until the new population is complete 1. [Selection] Select two parent chromosomes (catalysts) from a population according to their fitness (yield) (the better fitness (yield), the bigger chance to be selected) 2. [Crossover] With a crossover probability cross over the parents to form new offspring (children). If no crossover was performed, offspring is the exact copy of parents. 3. [Mutation] With a mutation probability mutate new offspring at each locus (position in chromosome). 4. [Accepting] Place new offspring in the new population 238 APPENDIX 1 OPTIMISATION TECHNIQUES 4. [Replace] Use new generated population (of catalysts) for a further run of the algorithm 5. [Test] If the end condition is satisfied, stop, and return the best solution in current population [Loop] Go to step 2 A number of examples in literature utilised the optimisation features of GA for finding optimal catalytic compositions. Omata142 and Watanabe347 used HT screening to gain activity and selectivity information on methanol synthesis by using CuO catalysts. The reaction information was then used to train a NN which subsequently provided the response surface for the GA to optimise upon. The theoretical optimum catalyst was predicted to have a yield of 495 g-MeOH / (kg-cat × h) by a combination of 43 Cu / 17 Zn /23 Al/11 Sc/0 B/6 Zr, calcinated at 605K. Subsequently, the catalyst was synthesised and testing showed a yield of 427 g-MeOH / (kg-cat × h). A detailed application of a GA in the optimisation of a selective oxidation (SELOX) of CO in H2 was shown by Clerc et al.347 High throughput screening was employed for the characterisation of 189 catalyst formulations containing Au, Pt, Cu, Mo, Nb, V on different supports of CeO2, ZrO2 and TiO2. Initially, the sol-gel deposited catalysts were screened for X (CO) conversion rate and S (CO2) selectivity towards CO oxidation, at three temperatures. A response surface was created from the data containing 81 polynomial functions that was used as a bench mark for optimising the characteristics of the GA algorithm. Thereafter, differently set up GA’s were run to investigate the robustness to noise, reliability. It was found that the GA optimal parameters were a three point crossover, the use of elitism, tournament selection type and a population size larger than 48 catalysts. If a wrongly configured GA is implemented then the time consuming optimisation process, where possibly thousands of components and several generations have been synthesised and screened over months, might lead to non-conclusive results. The efficiency of GA algorithm typically relates to the complexity and size of the surface response. A surface response which is constructed by screening and optimising catalysts, usually in multiples of SBS (Society of Biomolecular Science) standards 239 APPENDIX 1 OPTIMISATION TECHNIQUES (48, 96 etc), is very scarcely sampled. For this reason optimising the configuration of the genetic algorithm in the design stage is a crucial parameter for a successful convergence of the GA and has been researched intensively.112,113,347,348 Despite the valid examples in literature of discovering new improved catalysts by the use of GA’s for the oxidative dehydrogenation (ODH) of ethane and propane112,113 the scientific community is still apprehensive of the use of “black box” type techniques. This response is due to the inability of a GA to provide quantitative information on the decision making process or in other words does not provide a transparent mathematical model for extracting rules that describe the selection process of an improved catalyst. 240 APPENDIX 2 2D CORRELATION ANALYSIS 2. GENERALISED 2D CORRELATION ANALYSIS 2.1. INTRODUCTION The generalized 2D correlation analysis (2D correlation) is a mathematical technique that can be used to expand and correlate information which is contained in closely related data-series.349,350 The technique requires a series of dynamic spectra, which are generated by systematically applying an external perturbation to the system under investigation. The nature of the external perturbation must be such that it causes selective effects on the system. Dynamic spectra can be measured as a function of the quantitative measure of the perturbation like changes in temperature, pressure, concentration and electrical field (Figure A2.1). Perturbation System probe (e.g. IR, UV, XAS) Mechanical, electrical, chemical, magnetic, optical, thermal, etc. System Dynamic spectra Figure A2.1. A black box representation of a perturbed system (Adapted 349,350). There are diverse applications of 2D correlation due to the broad formal definitions and ability to use the calculations for a wide range of spectroscopic techniques and using physical parameters which can be systematically applied to produce a perturbation in the system. 2.2. CONTINUOUS DATA FORMALISM The mathematical derivation of the 2D correlation analysis has been formalised by I.Noda.349 A perturbation induced variation in the intensity, y, of a single feature, 241 APPENDIX 2 2D CORRELATION ANALYSIS measured at v, over a fixed interval of an external variable, t, for example time, temperature or concentration, between Tmin and Tmax is given by y (v, t). The nature of the variable v depends upon the type of system probe being used, for example in IR this would be the wavenumber whilst in XAS it is the energy in eV. The formal definition of the dynamic spectrum ỹ(v, t) is given in Equation A2.1 y , t y for Tmin t Tmax ~ y , t 0 otherwise Equ A2.1 The average spectrum of the system is often used as the reference spectrum y , as shown in Equation A2.2, below. A measure of the system well before the perturbation is applied or well after it is removed are alternative reference spectra. y Tmax 1 T min Tmax T min y , t dt Equ A2.2 2D correlation analysis is the quantitative comparison of each pair of different spectral variables, v1 and v2 at every value of t between Tmin and Tmax. This is given mathematically in Equation A2.3. X 1 , 2 ~ y 1 , t ~ y 2 , t Equ A2.3 X 1 , 2 is the intensity of the 2D correlation spectrum which is dependent on the similarity or dissimilarity of the changes of v1 and v2 with respect to t. is a cross- correlation function which compares the changes in these two variables. Simplification of the mathematical manipulation is achieved by treating the intensity term as a complex number, given in Equation A2.4. X 1 , 2 1 , 2 i 1 , 2 Equ A2.4 The real and imaginary components of this function are orthogonal. They are respectively defined as the synchronous and asynchronous 2D correlation intensities, 242 APPENDIX 2 2D CORRELATION ANALYSIS with the synchronous spectrum containing information about similar changes in v1 and v2 as t is varied and the asynchronous spectrum containing information about dissimilar changes over t. A formal definition of these intensities is given in Equation A2.5, where Ỹ1(ω) and Ỹ2*(ω) are the forward and conjugate Fourier transforms, respectively. Equations 9 and 10 define these Fourier transforms (FT). Re and Im indicate real and imaginary components of the FT and the Fourier frequency ω, is an individual frequency component of ~ y 1 , t or ~ y 2 , t with varying t. ~ 1 ~ Y1 Y2* d Tmax Tmin 0 1 , 2 i 1 , 2 Equ A2.5 ~ ~ ~ Y1 ~ y 1 , t e it dt Y1 Re iY1 Im Equ A2.6 ~ ~ ~ Y2* ~ y 2 , t e it dt Y2Re iY2Im Equ A2.7 Application of the appropriate FT to the dynamic spectrum directly yields the synchronous and asynchronous correlation spectra, defined by their intensities in Equation A2.6 and A2.7. 2.3. FORMALISM FOR DISCRETE DATA Cross correlation analysis theory may be used to simplify the above equations so that the synchronous 2D correlation spectrum is expressed as a product of the variation in two different spectral variables over the perturbation range of the dynamic spectrum, as shown in Equation A2.8. 1 , 2 Tmax 1 Tmin Tmax Tmin ~ y 1 , t ~ y 2 , t dt Equ A2.8 Similarly, the asynchronous 2D correlation spectrum can be expressed as a product. In this case it is the product of the dynamic spectrum and the orthogonal spectrum 243 APPENDIX 2 2D CORRELATION ANALYSIS which is produced by introducing a phase shift into the components of the Fourier transform, as shown in Equation A2.9, where ~ z , t is the orthogonal spectrum. 1 1 , 2 Tmax 1 Tmin Tmax Tmin ~ y 1 , t ~ z 2 , t dt Equ A2.9 Data gathered from XAS is discrete, not continuous, so the integral in Equation A2.8 and A.2.9 may be replaced by a discrete summation and the perturbation interval may be expressed as the number of spectra (m) minus one, resulting in Equation A2.10 and A2.11, with i = 1, 2, … m. 1 , 2 1 m ~ yi 1 ~yi 2 m 1 i 1 Equ A2.10 1 , 2 1 m ~ y i 1 ~ z i 2 m 1 i 1 Equ A2.11 Calculation of the synchronous spectrum is thus straightforward. Using the vector notation for the discrete data in Equation A2.12, the synchronous spectrum in Equation A2.13 is equal to the inner product of two dynamic spectra vectors, averaged over all the spectra. ~y , t1 ~ ~y y , t 2 ~ y , t m Equ A2.12 1 , 2 Equ A2.13 1 ~ y 1 ~ y 2 m 1 The situation for the asynchronous spectrum is slightly more complex because it is first necessary to produce the orthogonal spectrum. Fourier transformation was used in early work on 2D correlation. However the Hilbert transformation has since been proposed and used to directly produce the orthogonal spectrum via matrix multiplication.351 This is much more computationally efficient than the Fourier 244 APPENDIX 2 2D CORRELATION ANALYSIS transform except at very high values of m (resolution of measured variable). The asynchronous spectrum may therefore be expressed as in Equation A2.14, where the vector N is the Hilbert-Noda transformation matrix in which the conditions in Equation A2.15 exist. 1 , 2 1 ~ y 1 N~ y 2 m 1 if j k 0 N jk 1 / (k j ) otherwise Equ A2.14 Equ A2.15 The inner product is calculated by multiplying the matrix containing the spectra (in one dimension) at each interval of the perturbation (the second dimension), transposed, by the original matrix. A multiplication using matrices will produce the required 2D spectra. 2.4. ANALYSIS OF SYNCHRONOUS 2D CORRELATION SPECTRA Synchronous 2D correlation spectra contain information about simultaneous or coincidental changes v1 and v2 during the interval Tmin to Tmax. The peaks along the diagonal indicate all features which change during the course of the experiment. Positive and negative cross peaks contain information on the relationship between the features in spectra. Spectral features which do not change during the experiment do not appear in either the synchronous or asynchronous spectra. A schematic representation of a synchronous spectrum, measured by IR is shown in Figure A2.2. 245 APPENDIX 2 2D CORRELATION ANALYSIS Figure A2.2. Schematic diagram of synchronous correlation spectrum (a, left) and asynchronous correlation spectrum (b, right).3 Positive cross peaks indicate that the spectral features change in the same direction as each other i.e. the intensity of the two correlated features either both increase or decrease due to the same change in the external perturbation. Conversely, negative cross peaks indicate features where, as an increase in one feature occurs, a decrease in the other is found. Using these rules, it can be seen that the changes occur at peak A at a similar value of t compared to C, but in opposite directions and at peak B similarly to peak D, in the same direction. 2.5. ANALYSIS OF ASYNCHRONOUS 2D CORRELATION SPECTRA The peaks in asynchronous 2D correlation spectra indicate sequential or successive changes in features as a function of t. No diagonal auto-peaks are present because it is not possible for the same feature to meet this condition. The spectrum is also anti-symmetric about the diagonal as shown in Figure A2.2 (b). The cross peaks are interpreted alongside those in the synchronous spectrum. If the change at v1 occurs largely before that at v2 then the cross-peak will be positive, as 246 APPENDIX 2 2D CORRELATION ANALYSIS long as the corresponding cross peak in the synchronous spectrum is positive. If the latter is negative then the rule is reversed. Likewise, if the change at v2 occurs largely before that at v1 then the cross-peak will be negative, but if the corresponding cross peak in the synchronous spectrum is negative, the former will instead be positive. This complication in the interpretation of the asynchronous spectrum means that cross peaks in this spectrum which do not have corresponding cross peaks in the synchronous spectrum cannot be assigned. A more detailed analysis of Figure A2.2 (b) would show that there are positive cross peaks for (v1,v2) pairs (B,A), (D,A) and (C,B), a negative cross peak for (D,C) and the expected anti-symmetric pairs for the top left portion of the spectrum. If the synchronous spectrum was not used for comparison, this would indicate a change in B and D before A, and C before B, but also C before D. However, the lack of cross peaks in the synchronous spectrum at these values means that these changes cannot be definitively assigned. 2.6. COMPLEXITY IN INTERPRETATION Distortions of the one dimensional dynamic spectra, which may include baseline shifts and fluctuations, noise and changes in peak positions and widths can cause difficulty with the interpretation of 2D spectra if corrections are not made to the original spectra.352 A failure to make corrections of baseline fluctuations and noise can cause a simple asynchronous spectrum with two discrete cross peaks to become smeared and therefore very difficult to interpret. Removal of the effect of the baseline fluctuations may be achieved through use of the second derivative of the spectrum. Changes in peak position and peak width can occur in the same spectra and cannot be removed without loss of data. A peak shift may be distinguished from changes in two separate, heavily overlapped bands, because the former will have distinctive elongated contours near the diagonal, as shown in Figure A2.2,353 whilst the latter 247 APPENDIX 2 2D CORRELATION ANALYSIS will have only two discrete peaks. This difference may not be distinguished from the synchronous spectrum. Figure A2.3, Asynchronous spectrum characteristic of a shifting band. This usually is indicated by a “butterfly” pattern.353 A change in bandwidth may also produce a distinctive pattern, with two auto-peaks and two cross peaks in the synchronous spectrum and an additional two peaks in the asynchronous spectrum (Figure A2.3). The exact pattern, however, depends on the size of the change in intensity and peaks in XANES spectra may be broader leading to merging and overlapping of bands even in the 2D spectra.354 248 APPENDIX 3 PUBLICATIONS 3. PUBLICATIONS Refereed proceedings 1. High Throughput In Situ XAFS Screening of Catalysts Nikolaos Tsapatsaris A. M. Beesley, Norbert Weiher, Moniek Tromp, John Evans, A. J. Dent, Ian Harvey, and Sven L. M. Schroeder AIP Conf. Proc. 882, 597 (2007) 2. High Throughput In Situ EXAFS Instrumentation for the Automatic Characterization of Materials and Catalysts Nikolaos Tsapatsaris, A. M. Beesley, Norbert Weiher, Moniek Tromp, John Evans, A. J. Dent, Ian Harvey, and Sven L. M. Schroeder AIP Conf. Proc. 879, 1739 (2007) 3. High-Throughput Structure/Function Screening of Materials and Catalysts with Multiple Spectroscopic Techniques Moniek Tromp et al. AIP Conf. Proc. 882, 858 (2007) 4. Moniek Tromp*, Sergio Russu, Andy J Dent, J Fred Mosselmans, Ian Harvey, Shu Hayama, Andrea E Russell, Sam Guerin, Brian E Hayden, Ken Meacham, Panagiotis Melas, Mike Surridge, Jeremy G Frey, Nikolaos Tsapatsaris, Angela M Beesley, Sven M L Schroeder and John Evans Materials Chemistry 8, RSC, MC8: Advancing Materials by Chemical Design (2007) 5. Moniek Tromp, Sergio Russu, Andy J. Dent, Jeremy G. Frey, Ian Harvey, Nikolaos Tsapatsaris, Angela M. Beesley, Sven M. L. Schroeder, J. Fred. Mosselmans, A. E. Russell, Mark Weller, John Evans, University of Southampton EUROPACAT- VIII, P4-7, (2007) 6. In Situ XAS Studies on the Structure of the Active Site of Supported Gold Catalysts Norbert Weiher, Angela M. Beesley, Nikolaos Tsapatsaris, Catherine Louis, Laurent Delannoy, Jeroen A. van Bokhoven, and Sven L. M. Schroeder AIP Conf. Proc. 882, 600 (2007) 7. High-Throughput Synthesis and Characterization of BiMoVOX Materials Sergio Russu, Moniek Tromp, Nikolaos Tsapatsaris, Angela M. Beesley, Sven L. M. Schroeder, Mark T. Weller, and John Evans AIP Conf. Proc. 882, 535 (2007) 8. Microreactor Cells for High-Throughput X-ray Absorption Spectroscopy Angela Beesley, Nikolaos Tsapatsaris, Norbert Weiher, Moniek Tromp, John Evans, Andy Dent, Ian Harvey, and Sven L. M. Schroeder AIP Conf. Proc. 879, 1735 (2007) 9. Reducibility of supported gold (III) precursors: influence of the metal oxide support and consequences for CO oxidation activity Laurent Delannoy, Norbert Weiher, Nikolaos Tsapatsaris, Angela M. Beesley, Luanga Nchari, Sven L.M. Schroeder, Catherine Louis, 249 APPENDIX 3 PUBLICATIONS Université Pierre et Marie Curie - Paris VI EUROPACAT- VIII, P4-9 Unrefereed Proceedings Published in the Proceedings of the Fifth International Conference on Synchrotron Radiation in Material Science SRMS5 To appear in an ANL report and available on their website. 10. High throughput In Situ EXAFS instrumentation for the automatic characterization of materials and catalysts. Nikolaos. Tsapatsaris, 1A. Beesley, N. Weiher, M. Tromp, J. Evans, A. Dent, I. Harvey, S. L.M. Schroeder 11. High Throughput in Synchrotron Science: A New Approach in X-ray Absorption Spectroscopy A. Beesley, N. Tsapatsaris, N. Weiher, M. Tromp, J. Evans, A. Dent, I. Harvey, S. L.M. Schroeder National Instruments Days 2007 12. High throughput automatic characterisation of materials using the Labview platform Nikolaos Tsapatsaris, Angela Beesley, Sven L.M. Schroeder Refereed Journal Publications 13. Activation of Oxygen by Metallic Gold in Au/TiO2 Catalysts Norbert Weiher, Angela M. Beesley, Nikolaos Tsapatsaris, Laurent Delannoy, Catherine Louis, Jeroen A. van Bokhoven, and Sven L. M. Schroeder J. Am. Chem. Soc.; 2007; 129(8) pp 2240 - 2241; (Rapid Communication) DOI: 10.1021/ja067316c 14. Reducibility of supported gold (III) precursor: influence of the metal oxide support and consequences for CO oxidation activity Laurent Delannoy, Norbert Weiher, Nikolaos Tsapatsaris, Angela M. Beesley, Luanga Nchari, Sven L.M. Schroeder Catherine Louisa Topics in Catalysis Vol. 44, Nos. 1–2, June 2007 (2007) To be submitted to Review of Scientific Instruments 15. Novel beamline instrumentation for the high throughput characterisation of materials and catalysts under process conditions using hard X-ray synchrotron radiation Nikolaos Tsapatsaris, Angela Beesley, Norbert Weiher, Moniek Tromp, Sergio Russu, John Evans, Andy J. Dent, Frederick J.W. Mosselmans, Shusaku Hayama, Ian Harvey, Sven L. M. Schroeder* To be submitted to the Journal of the American Chemical Society 16. Novel beamline instrumentation for the high throughput characterisation of materials and catalysts under process conditions using hard X-ray synchrotron radiation Nikolaos Tsapatsaris, Angela Beesley, Norbert Weiher, Moniek Tromp, Sergio Russu, John Evans, Andy J. Dent, Frederick J.W. Mosselmans, Shusaku Hayama, Ian Harvey, Sven L. M. Schroeder* 250