Journal of China University of Science and Technology Vol.49-2011.10 Design the Compact Astigmatic Lens by even Aspheric Toroidal Surface and Optimizing Mass of Lens 重量最佳化與偶次非球面複曲面的精巧型散光鏡片設計 陳德請 1 黃光榮 2 李世文 3 卓葆軒 4 Der-Chin Chen1, K-L Huang2, Shih-Wen Lee3, Bao-Xuan Zhuo4 1 逢甲大學電機工程系副教授 2 3 4 明道大學光電工程研究所 中華科技大學電機工程系助理教授 逢甲大學電機工程系大學四年級學生 Department of Electrical Engineering of Feng Chia University Institute of Electro-Optical Engineering of Mingdau university 3 Department of Electrical Engineering, China University of Science and Technology ABSTRACT This paper studies the design of astigmatic eyeglass lens by using even aspheric toroidal surface, multi-configuration and optimizing the mass of eyeglass lens. The innovation method will provide the best solution of correcting astigmatism and minimum edge thickness of eyeglass lens. Making a human eye modal with astigmatism and the multi-configuration was defined three distances that are far, middle and near, 10.0e+09mm ,1000mm and 500mm respectively, according to the human eye’s adaptive function with three different view angles. The designing result of 1.0 D astigmatic eyeglass lens can largely correct astigmatism and the Modulation Transfer Function (MTF) is 0.3 at 30 lp/mm spatial frequency. And super thin and compact astigmatic eyeglass lenses are designed. This innovation design is custom design solution. Key Word :toroidal surface, eyeglass, MTF 摘 要 本文研究目的係使用重量最佳化與偶次非球面複曲面設計一精巧型散光眼鏡鏡 片。此種鏡片優點具超薄型重量輕,解像率又高。研究方法係採用 ZEMAX 光學設計 15 Design the Compact Astigmatic Lens by even Aspheric Toroidal Surface and Optimizing Mass of Lens 程式的多重組態對無限遠、1000mm、500mm,3 種視場(View Field)進行設計,使具 散光眼患者在配戴精巧型散光眼鏡後也適合看遠、中、近距離。除了可矯正-1.00D 散 光之外,還可以使配戴精巧型散光眼鏡之後的視網膜解像率在 30 lp/mm 的 MTF 值達 0.3。 關鍵字:複曲面,眼鏡,解像率 I.INTRODUCTION A corrective lens is a lens worn in front of the eye, usually used to treat myopia, hyperopia, presbyopia, and astigmatism. Spectacles are worn on the face a short distance in front of the eye. Myopia (near-sightedness) requires a divergent lens, whereas hyperopia (far-sightedness) requires convergent lens [1][2]. Astigmatism eye caused by the cornea that lacks a prefect spheric surface has two different diopters at vertical and horizontal axis. Astigmatic eyes can be corrected via usage of astigmatic eyeglasses with two different diopters. In general, astigmatic eyeglasses that utilize the cylinder surface enable the process of production at a lower cost. The raw material of eyeglass has several diopters of lens-front surface, and eyeglass manufacturers get the diopters of patient’s astigmatism from glasses shops to compute the diopters of the lens-back surface and then produce astigmatic eyeglasses. The spheric cylinder surface is unsatisfactory because people with astigmatism cannot look far or near clearly. Lens manufacturers prefer to use aspheric lenses improving vision instead of traditional spheric cylinder lenses. It is true that aspheric lenses are used in cameras and binoculars. Therefore, the aspherics/toroidal are a sign of good optics in eyewear. We had published about the design of astigmatic lenses by ZEMAX optical software in the previous issue of this journal[3]. The designing result of 1.0D astigmatic lens can obviously correct astigmatism and the MTF is more than 0.3 at 30 lp/mm. This paper studies the design of toroidal eye-glasses for astigmatic eye by using even aspheric toroidal surface and optimizing the mass of eyeglass lens. The designing result of -1.0D astigmatic eyeglass lens can correct astigmatism and the total MTF is 0.3 at 30 lp/mm spatial frequency. The center thickness of the even aspheric toroidal astigmatic lens can be reduced from 3 mm to 1.75mm, that is, 1.25mm thinner than that of the spherical lens; the X-edge and the Y-edge thickness are 2.00mm and 0.99mm respectively. Also, the accuracies of both design methods are fit for the requirements in the industry. An aspheric design can reduce the amount of induced optical distortions. This study use even 16 Journal of China University of Science and Technology Vol.49-2011.10 aspheric surface to design an astigmatic eyeglass lens, and satisfy the human eye’s far, middle and near view angles and distances. II. Principle The eyeglass is a single lens with negative or positive power to correct myopia and hyperopia. Myopia is due to the parallel light entering the eye’s refraction system in a way that the light is imaged in front of the retina, causing the image blurred. Therefore, we have to add a negative lens in front of the eye to let the parallel light enter eyes, which move the image to focus at the retina. Hyperopia is due to the parallel light that is imaged in back of the retina. A positive lens lets the light be imaged at the retina. The focal length of a lens in single refractive medium can be calculated from the lensmaker's equation: n 1 1 t (n ' n ) (n ' n )[ ] f r1 r2 n 'r1r2 (1) Where f is the focal length of the lens, n is the refractive index of lens material, t is the center thickness of the lens, r1 and r2 are the front and back radius of curvature of the lens. If t is small compared to r1 and r2, then the thin lens approximation can be made. For a lens in air, f is then given by F F1 F2 (2) Where total power F = (n-1)/f, front surface power F1= (n-1)/r1 and back surface power F2= (n-1)/r2. Its total power is equal to the sum of the front and back surface power. The astigmatic eye has two different radiuses of curvature at the two orthogonal axes of cornea [4]. We create the model of the astigmatic eye by the toroidal surface and Liou & Brennan 1997 eye model and then design the compact even aspheric toroidal astigmatic lens. The toroidal surface is defined an aspheric surface with two radiuses of curvature at the orthogonal axes (yz and xz). The aspheric surface of vertical plane (yz) is defined: z cy 2 1 1 (1 k )c 2 y 2 1 y 2 2 y 4 ... 7 y14 (3) 17 Design the Compact Astigmatic Lens by even Aspheric Toroidal Surface and Optimizing Mass of Lens where the z is the sag of surface, c is the curvature(c=1/r) (Shown in Fig.1), k is the conic constant, the y is distance from surface to the optical axis and αi is the ith aspheric coefficient. The surface of horizontal plane (xz) is sphere with radius of curvature R as shown in Fig.2. Fig.1 The radius of curvature (r) at vertical plane (yz) Fig.2 The radius of curvature (R) of at horizontal plane (xz) If the index n, focal length f, shape of back surface radius of curvature (r2) and front surface radius of curvature (r1) have known, the center thickness (t) is calculated by equation (1) and (2). The size of astigmatic lens will optimize for ultra light and minimum thickness at basic requirement of the structure, resolution, and power. The volume of the eyeglasses lens calculated by the follow equation: S f ( x, y, z )dxdydz f ( X (u, v, w), Y (u, v, w), Z (u, v, w)) | J (u, v, w) | dudvdw T 18 (4) Journal of China University of Science and Technology Vol.49-2011.10 Where X u X J (u, v, w) v X w Y u Y v Y w Z u Z v Z w In optics, Fermat's principle or the principle of least time is the principle that the path taken between two points by a ray of light is the path that can be traversed in the least time. We can use this principle and ray trace method to cancel the unnecessary light path to reduce the lens material or the mass. The small size of eyeglasses lens is proportional to small mass at same optical glass material of eyeglasses lens. Using TMAS subroutine in ZEMAX, we can make the lens lighter and thinner by this optimization method. III. DESIGN EXAMPLE This research designed an optical power of Astigmatic eyeglass lens; the flow chart of design is follow: Step 1: Use ZEMAX optic design software and spheric eye data make a sphere eye model. The parameter of human eye is consulting the Liou & Brennan 1997 eye model. This normal eye model includes cornea, aqueous, pupil, crystalline lens, vitreous fluid, and retina as shown in Fig.3. Step 2:We choose a -1.0D astigmatic eye with X: -1.00D and Y: 0.00D, by changing the cornea to the toroidal surface with two radiuses of curvature: 7.77mm (vertical plane (yz)) and 7.617mm (horizontal plane (xz));other parameters are not changed in normal eye model. Astigmatic eye model is created and the data was shown in Table 1. By the Modulation Transfer Function (MTF) we know it horizontal MTF value is smaller than 0.3 at spatial frequency is 30 lp/mm. Step 3: And then, add -1.0D corrective astigmatic lens and coordinate break (shown in Table 2.), set the lens-front radius of curvature of corrective lens to 400 mm and set the lens-back’s surface to toroidal surface with vertical plane’s radius of curvature 400 mm and horizontal plane’s radius of curvature 250 mm. Step 4: Considering human eye can adapt to the change from far to near object distances, we set the object at 1.00e+09mm, 1000mm, and 500mm, and 0°, -10°, and -20° three field of views let the light into the eye, there is three configurations( shown in Fig.4)[5][6]. 19 Design the Compact Astigmatic Lens by even Aspheric Toroidal Surface and Optimizing Mass of Lens Step 5: Set the lens-back surface’s radiuses of curvature, conic constant and six aspheric coefficient terms to variable. Then use MTFA, MTFT, and MTFS… to optimize the lens. Fig.3 the eye model Table.1 Astigmatic eye model Lens data Surface Type OBJ 1 2 Sphere Sphere Toroidal Radius of curvature (mm) Infinity Infinity 7.77⊥(7.617‖)* Thickness (mm) 1.00e+09 50.00 0.55 Index and abbe number Semi-diameter (mm) Comment Nd=1.38,ν=50.2 5 Cornea 3 Sphere 6.40 3.16 Nd=1.34,ν=50.2 5 Aqueous STO Sphere Infinity 0.00 Nd=1.34,ν=50.2 1.25 Pupil 5 Gradient 3 12.4 1.59 5 6 Gradient 3 Infinity 2.43 5 7 Sphere -8.10 16.23883 Crystalline lens-front Crystalline lens-back Vitreous Nd=1.34,ν=50.2 5 IMA Sphere -12.00 5 Retina * 7.77mm is the radius of curvature at vertical plane (yz); 7.617mm is the radius of curvature at horizontal plane (xz) 20 Journal of China University of Science and Technology Vol.49-2011.10 Fig.4 Layout of the astigmatic lens at (a) far, (b) middle, and (c) near vision IV. RESULT AND ANALYSIS After optimized, the astigmatism eye was corrected by astigmatic lens. Table.2 shows the lens data of astigmatic lens, and Fig 5, 6, and 7 shows the MTF value after optimized at three visions respectively. The astigmatic eyeglass lens can correct astigmatism and the MTF is over than 0.3 at 30 lp/mm spatial frequency. By optimizing mass of lens, the center thickness of lens can be reduced to 1.75mm; the X-edge and Y-edge thickness are 2.00mm and 0.99mm, respectively. In Fig.5 6,and 7, the MTF of tangential plane is superior to the MTF of saggital plane, because the tangential plane of toroidal surface uses the asphereic surface. The near vision has blur spot produced by defocusing at about 20 lp/mm spatial frequency so the MTFS is bad as shown in Fig7. The total MTF is in excess of 0.3 so it still fit performance requirement of vision. Table.2 The lens data of the astigmatic lens (after optimized) Surface Type Radius of curvature (mm) 2 Sphere 400.00 3 Toroidal Surface 370.32 (Default 400) Toroidal Conic α4 Surface’s aspheric constant coefficient -570.89 -21.9e-006 (tangential plane ) Thickness(mm) 1.75 28.00 α6 1.37e-009 21 α8 1.24e-011 Glass Radius of curvature (mm) Polycar. 0.00 267.55 (Default 250) α12 α14 α10 4.43e-014 5.85e-017 -8.63e-019 Design the Compact Astigmatic Lens by even Aspheric Toroidal Surface and Optimizing Mass of Lens Fig.5 The MTF at the far vision Fig.6 The MTF at the middle vision Fig.7 The MTF at the near vision 22 Journal of China University of Science and Technology Vol.49-2011.10 V. CONCLUTION This paper studies the design of toroidal eye-glasses for astigmatic eye by using even aspheric toroidal surface , multi-configuration and optimizing the mass of eyeglass lens. The aspheric toroidal lens-back surface of astigmatic lenses can not only correct the astigmatic problem, but also get the best MTF. The designing result of -1.0D astigmatic eyeglass lens can correct astigmatism and the total MTF is 0.3 at 30 lp/mm spatial frequency. By the even aspheric toroidal surface and optimizing the mass of eyeglass lens, the center thickness of the astigmatic lens can be reduced from 3 mm to 1.75mm, that is, 1.25mm thinner than that of the spherical lens; the X-edge and the Y-edge thickness are 2.00mm and 0.99mm respectively. This paper can offer innovative design method to correct astigmatism eye. And super thin and compact astigmatic eyeglass lenses are designed. Based on your statement of astigmatism eye, we develop a solution that meets form, fit, and function specifications while satisfying your visual defect requirement. 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