HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical Section 15352 DEIONIZED WATER PIPING PART 1 1.1 1.2 GENERAL SECTION INCLUDES A. This specification covers the technical material requirements, fabrication, erection, and field pressure test of cold D.I. Water (temperatures less than 100F) and hot D.I. Water (100F and above). B. This specification conforms to the American Society of Mechanical Engineers Code for Pressure Piping, ASME B31.3, "Processing Piping.” C. ASTM, ASME, etc., codes and standards are listed in Appendix E of ASME B31.3 and in Paragraph 1.3 of this specification. D. The words "HGST" or "HGST's representative" as used in this section shall mean HGST or a representative designated by HGST to act on behalf of HGST. E. All piping material and installation methods to be in conformance with City of San Jose requirements. RELATED SECTIONS This Section shall be used in conjunction with the following other sections and related Contract Documents to establish the total requirements for the referenced Deionized Water Piping. 1.3 A. Section 15140 - Hangers and Supports B. Section 15245 - Vibration and Isolation C. Section 15260 - Piping Insulation D. Section 15515 - Hydronic Specialties CODES, SPECIFICATIONS, AND STANDARDS All services shall be provided and all equipment and materials shall be designed, furnished, and tested, in accordance with the applicable documents as referenced herein and listed below. Specific editions, when identified, shall be used. When a specific edition is not identified, the latest edition including addenda, in effect at the time of application shall be used. A. American Society of Mechanical Engineers (ASME) B16.5 Pipe Flanges and Flanged Fittings B31.3 Process Piping B. 15352.lwp American Society for Testing and Materials (ASTM) A126 Gray Iron Castings for Valves, Flanges, and Pipe Fittings Page 1 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service A193 Alloy-Steel and Stainless Steel Bolting Material for High-Temperature Service A194 Carbon and Alloy Steel Nuts for Bolts for High-Pressure and High-Temperature Service A240 Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels A270 Seamless and Welded Austenitic Stainless Steel Sanitary Tubing A312 Seamless and Welded Austenitic Stainless Steel Pipe A351 Steel Castings, Austenitic, for High Temperature Service A395 Ferritic Ductile Iron Pressure - Retaining Castings for Use at Elevated Temperatures A403 Wrought Austenitic Stainless Steel Piping Fittings D1784 Rigid Poly Vinyl Chloride (PVC) Compounds and Chlorinated Poly Vinyl Chloride (CPVC) Compounds D1785 Poly Vinyl Chloride (PVC) Plastic Pipe, Schedules 40, 80 and 120 D1888 Particulate and Dissolved Matter in Water (Discontinued 1989) D2467 Socket-Type Poly Vinyl Chloride Plastic Pipe Fittings, Schedule 80 D2837 Obtaining Hydraulic Design Basis for Thermoplastic Pipe Materials, Method For Hydrostatic Design Basis D3222 Polyvinylidene Fluoride (PVDF) Pipe and Fittings D4101 Polypropylene (PP) Pipe and Fittings, SDR II or 150 psi C. American Water Works Association (AWWA) C900 Polyvinyl Chloride (PVC) Pressure Pipe, 4 in. through 12 in. for Water D. Pipe Fabrication Institute ES-3 Fabricating Tolerances E. Manufacturer's Standardization Society for the Valve & Fittings Industry (MSS) SP-58 Pipe Hangers and Supports, Materials, Design and Manufacture SP-69 Pipe Hangers & Supports, Design & Selection 15352.lwp Page 2 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical F. Sheet Metal and Air Conditioning Contractors' National Association Seismic Restraint Manual Guidelines for Mechanical Systems G. International Conference of Building Officials (ICBO) Uniform Building Code (UBC) H. The International Society For Measurement and Control (ISA) S20 I. Specification Forms for Process Measurement and Control Instruments, Primary Elements and Control Valves City of San Jose Codes Uniform Building Code: (UBC), latest edition adopted by the City of San Jose. Uniform Plumbing Code: (UPC), latest edition adopted by the City of San Jose. Uniform Mechanical Code: (UMC), latest edition adopted by the City of San Jose. State of California Administrative Code (CAC), Title 17. Other Codes and Regulations as specified by HGST. J. 1.4 HGST Y2K Compliance Specifications MATERIAL DELIVERY, STORAGE AND HANDLING A. Delivery The Contractor shall ensure that all material is delivered to the job site in a new and undamaged condition. The Contractor shall submit manufacturer’s catalog sheets, engineering data, and installation instructions for all materials to be used. NOTE: B. The Contractor shall notify the HGST Construction Coordinator to arrange for delivery of each shipment item to include any and all facilities, e.g., cranes, rigging etc., required for unloading and installation of system components. Receiving Inspection Each shipment shall be checked by the Contractor to verify that: • • • • Material is undamaged, material supplied agrees with the packing list, material is properly identified, and materials are properly packaged with the packaging intact. Pipes, valves and fittings will be carefully unloaded by hand or by using slings made of nonmetallic (for example, nylon) material. Pipes, fittings and valves will be stored indoors and protected against any contamination until installed. 15352.lwp Page 3 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical All pipes, fittings, valves and piping specialties for use in D.I. Water System will be inspected by HGST representative. Any material that is not in conformance with this specification or the material shows evidence of contamination will be removed from the job site at Contractor’s expense. All materials must be new. No reused material will be installed in any part of the work. 1.5 CLEANING AND PACKAGING A. Cleaning and Packaging All components in Deionized Water service shall be cleaned to a level such that there is no visible contamination. All materials shall come from the supplier cleaned for microelectronic service and sealed in plastic bags where appropriate, e.g., valves, fittings. All piping shall come from the supplier clean and capped at both ends. All openings and appurtenances for equipment, instruments shall be capped and/or sealed, for example, blind flange, to prevent contamination/ingress of debris. All packaging shall be adequate to protect the cleaned materials from contamination during shipment and storage. B. Special Cleaning and Packaging Requirements Special Cleaning and Packaging requirements beyond that specified in the preceding paragraph will be noted on the Contract Documents as applicable. 1.6 DEVIATIONS Any deviations from the materials, fabrication, cleaning, and testing requirements shall be approved in writing by HGST. PART 2 2.1 2.2 PRODUCTS MATERIALS A. This section contains the specific requirements of the materials of construction for D.I. Water piping systems, and covers the specific types of components to be used. B. Manufacturer's names and model numbers are to establish quality and design. "APPROVED EQUAL" substitutions may be made as long as they are approved in writing by HGST. C. Unless otherwise specified, all pressures and temperatures listed are design conditions. DESIGN AND CONSTRUCTION Materials for Deionized Water Piping shall be as specified on the following pages. PVDF shall be used on all applications unless explicitly stated otherwise on the Drawings. Alternative materials could be used for specific projects however they must be pre-approved by HGST in advance and limited to those applications that are clearly specified on the Project Documents. The Contractor shall submit detailed shop drawings of all the equipment and other accessories shown on the Drawings and/or specified herein to a minimum of 1/4” scale. 15352.lwp Page 4 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.1 POLYVINYLIDENE FLUORIDE (PVDF) COMPONENTS Polyvinylidene Fluoride (PVDF): Pipe, fittings and valves shall be manufactured from a natural polyvinylidene fluoride (PVDF) material that has a minimum tensile strength of 7000 psi at 73F when tested in accordance with ASTM D638 and a minimum flexural modulous of 22,700 psi at 73F when tested in accordance with ASTM D790, for waters at temperature below and above 100F. 2.2.1.1 Pipe 1/2” - 9” PVDF pipe, pressure rated at 150 psig at 68 F, per ASTM D 2837 (Minimum Service Factor 0.5). George Fischer "SYGEF HP”, Asahi America "Super Proline 230" for 1/2" to 2-1/2", Asahi America "Super Proline 150" for 1/2" to 9", or approved equal. Pipe shall be manufactured in a Class 10,000 cleanroom environment, provided with end-caps and sealed in double-walled polyethylene bags prior to leaving the cleanroom environment. NOTE: See polypropylene lined steel (PPLS) for long runs and/or outdoor applications as indicated on design drawings. 2.2.1.2 Fittings 1/2” - 9” PVDF fittings suitable for infrared butt fusion joints with pressure rating(s) equal to that of the specified pipe. George Fischer "SYGEF", Asahi America "Super Proline 230" for 1/2" to 2 1/2", Asahi America Super Proline 150" for 1/2" to 9", or approved equal. 2.2.1.3 Joints All PVDF joints shall be made in a Class 10,000 Clean Room environment (Federal Standard 209E). All fusion bonded component of each given size shall be the product of a single manufacturer. Components from different manufacturers shall not be bonded together. All connections between dissimilar plastic compounds (such as different manufacturer and/or different compounds) shall be flanged with flange adapters as described below. NOTE 1: 15352.lwp Page 5 Piping shall be sectionalized with flange joints for future retrofit work as indicated on drawings. Straight pipe runs shall have flanges installed at a minimum of every two pipe lengths as supplied by manufacturer. 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.1.4 Valves (general) All valves used for Deionized Water service will be assembled in a Class 100 cleanroom. Valves and fittings used for Deionized Water service shall be cleaned in a Class 1,000 cleanroom by repeated rinsing with cold deionized water with a minimum resistivity of 15 Meg-ohm preceded by one rinse with hot deionized water (140F). Valves and fittings shall then be dried with HEPA filtered air and visually inspected for imperfections and cleanliness. Those components without visible imperfections or visible contamination shall then be sealed in double-walled polyethylene bags. Markings and labeling shall not be applied to the valves or fittings but the exterior of the bags. Labels shall contain all information to identify each component and allow tracing to production lots. 2.2.1.5 Diaphragm Valves 1/2” - 2 1/2” PVDF, bead and crevice free, weir-style, self draining. Rated at 100 psig or greater at 100F, 75 psig or greater at 175F. All fittings shall be PVDF infrared fusion (IR fusion) fittings meeting ATSM D 2657 with glass filled polypropylene bonnet. Teflon PTFE diaphragm seals backed with EPDM. ASTM A 193, B8 with ASTM A 194 Grade 8 nuts. George Fischer or approved equal. 2.2.1.6 Butterfly Valves 21/2" to 12" Lug type, powder coated ductile iron body, ASTM A395, rated for 150 psig at 200F, (90 psig maximum differential pressure for 12" and above), machined PTFE liner with resilient elastomer back-up rod and one-piece stainless steel disc and stem encapsulated in PFA Teflon. Lever operator thru 6" size for manual valves, gear operator for 8" and above. Neotecha or approved equal. 2.2.1.7 Needle Valves (Use for low volume flow control) 1/4” - 1/2” PVDF with PTFE Teflon valve seal, 100 psig or greater at 100F. George Fischer Type 522 or approved equal. 2.2.1.8 Wafer Check Valves 2" to 12" Dual Plate Flanged Check Valve, PVDF body and disc with IR Fusion or Class 150 flanged ends. Rated for 100 psig or greater at 100F. Technocheck or approved equal. NOTE: 2.2.1.9 Optional ball check valve for applications pre-approved by HGST. Pressure Reducing Valves 3/8” - 4” PVDF pressure reducing valve, with all PVDF body, IR Fusion or Class 150 flanged ends, Teflon PTFE seals, 150 psig pressure rating at 140F. Spring loaded, minimum pressure differential of 3 psig between inlet and outlet. George Fischer V782 or approved equal. ISA (International Society for Measurement and Control) data sheet(s) per ISA S20 shall be generated for each control valve and pressure reducing valve. 15352.lwp Page 6 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.1.10 Valve Actuation On-off actuators for control valves will be pneumatic or electric, double acting type. Stroke times for opening and closing shall be shown in drawings. Electric actuators shall have NEMA 4 enclosure (More restrictive types of enclosure shall be specified on the drawings if required due to the electrical classification of the area). Pneumatic actuators shall be designed for operation on 80 psig air supply. Valve and actuator (including air set) shall be preassembled. Actuator shall have the manual override capability. Keystone or approved equal. Actuator shall be certified by the valve manufacturer as suitable for the applicable valve. 2.2.1.11 Flange Adapters (Special Applications) 1/2” - 12” Ductile iron, galvanized steel or steel-coated PVDF (preferred), ASME B16.5, class 150 drilling, George Fischer, Asahi America or approved equal. NOTE: Steel-coated PVDF is required for use within Clean Rooms. 2.2.1.12 Gaskets 1/2” - 8” EPDM gasket encapsulated in PTFE Teflon. Low torque type with convex sealing surface ASAHI America AV or approved equal. 1/2” - 12” PTFE full face, 1/8" thick, Garlock Gylon 3500 or approved equal. (Use for high pressure and/or Clean Room applications). 2.2.1.13 Bolts Machine bolts, 304 stainless steel, ASTM A 193, grade B8 with ASTMA A 194 grade 8 nut. Cap screws, 304 stainless steel, ASTM A 193, grade B8. Note - Use at lug type butterfly valves. 2.2.2 316L STAINLESS STEEL (USE FOR HIGH PRESSURE SYSTEMS) Type 316L stainless steel shall be used for D.I. Water systems at pressure above 150 psig, for example, pump discharges, or as required for D.I. Water components exposed to sunlight (See also PPLS and PVDF). General Material: 316L Stainless Steel Temperature Limit: -20F through 400F Maximum Pressure: Per ASME B16.5 Corrosion Allowance: None 2.2.2.1 Pipe 1/2” - 12” Seamless or welded 316L stainless steel, ASTM A 312, Grade TP316L Schedule 5S, (Class 150) interior shall match ASTM A 270 finish T 15352.lwp Page 7 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical (electropolished). The pipe will be seamless or welded, redrawn and bright annealed. The interior surface will be free from mechanical defects such as scratches and nicks. The pipe will be electropolished and passivated and the interior surface finish will be uniform and bright with no areas of discoloration, corrosion, streaks or demarcation. 2.2.2.2 Pipe Flanges 1/2” - 12” Class 150 raised face, stainless steel ASTM A 182, Grade F316L, schedule 5S bore, (Class 150) weld neck type per ASME B16.5, interior shall match ASTM A 270 finish T (electropolished). 2.2.2.3 Tube 1/4” - 3” Seamless or welded 316L stainless steel, ASTM A 270, Grade TP316L, 0.065" thick wall, (Class 150) finish T (electropolished). The interior surface shall be free from any mechanical defects such as scratches and nicks. The tubing shall be electropolished and passivated and the interior surface finish will be uniform and bright with no areas of discoloration, corrosion, streaks or demarcation. The tubing shall come from the supplier capped and sealed. 2.2.2.4 Fittings 1/2” - 12” Schedule 5S, (Class 150), buttweld stainless steel, ASTM A 403, Grade WP316L, interior shall match ASTM A 270 finish T (electropolished). 1/4” - 3” Seamless or welded stainless steel tube fabricated from ASTM A 270, Grade TP316L, 0.065" thick wall, (Class 150) interior shall match ASTM A 270 finish T (electropolished), buttweld ends suitable for orbital welding (For In-Line use). 1/4” - 1/2” 316 stainless steel compression type tube fittings, Swagelok or approved equal (For use in connecting to instruments). 2.2.2.5 Flex Hoses 1/2” - 6” Corrugated 316L stainless steel connector, with stainless steel braid and Class 150 end flanges. Flexonics or approved equal. Note - Select appropriate Flexonics model, based on temperature and pressure rating, for use at pump connections. 2.2.2.6 Valves (General) Manual and automatic line valves shall be diaphragm-type for sizes 3” and smaller and butterfly-type for sizes 4” and larger. All valves shall be nonlubricated. All connectors shall be stainless steel. All control valve actuators and air sets shall be pre assembled ready for installation. 15352.lwp NOTE 1: ISA (International Society for Measurement and control) data sheet per ISA 320 shall be generated for each control valve and controller. NOTE 2: Control valves shall be provided with bubble-tight isolation valves for shut-off and maintenance purposes. Page 8 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.2.7 Diaphragm Valves 1/4” - 3”, 316L stainless steel weir-type diaphragm valve with Grade R2 Fluorlastic Teflon (PTFE) with EPDM backing cushion. Bodies shall be forged, ASTM A182, or investment casted with Class 150 raised face flange (piping) or buttweld ends suitable for orbital welding (tubing). Interior finish T (electropolished), ASTM A270. Handwheel and bonnet shall be PAS thermoplastic. Bonnet shall be vented and bolted to the body with stainless steel bolts. ITT Engineered Valves or approved equal. 2.2.2.8 Butterfly Valves 4” - 12", Lug type, class 150, 1-piece cast 316 stainless steel, ASTM A 351, grade CF8M, EPDM seats, stainless steel disc and stem. Valve shall be designed for bubble tight shutoff. It shall have a locking lever operator. Centerline, Grinnel, Keystone or approved equal. (Use for control valve isolation on lines 4” and larger). 2.2.2.9 Ball Valves 1/2 - 2" 3 piece type, buttweld ends, Schedule 5S, 316 stainless steel body and disc, ASTM A 351, grade CF8M, 316L stainless steel ends, ASTM A 351, grade CF3M, lever operated. Whitey 40 series or approved equal. (Use for control valve isolation). 2.2.2.10 Needle Valve (Use for Control Valves) 1/4” - 3”, 316 stainless steel needle valve, integral bonnet, rising stem with Class 150 raised face flange or buttweld ends, ITT Engineered Valve or approved equal. 2.2.2.11 Wafer Check Valves 1" to 12" Dual Plate Wafer Check Valve, Class 150, 316 stainless steel butterfly (ASTM A 351, grade CF8M) with ductile iron body Incolloy springs, non-slam, Keystone, Technocheck or approved equal. 2.2.2.12 Ball Check Valves 1” - 3”, 316 stainless steel ASTM A-351 Grade CF8M, regular port, Y-pattern, clamped bonnet, 316 stainless steel ball, stem and trim with Class 150 raised face flange (piping) or buttweld ends (tubing). Technocheck, Whitey or approved equal. NOTE: Install in horizontal or vertical pipe lines. When installed in vertical pipe lines, flow must be upward. 2.2.2.13 Back Pressure Regulating Valves 1/2” - 4”, Back pressure regulating valves (at the end of supply line) will be a type 316 stainless steel (ASTM A 351 grade CF8M) type globe control valve, class 150 flanges. All valve packing and gaskets shall be Teflon TFE. Reference: Fisher EZ control valve with a type 667 actuator, Masoneilan, or approved equal. 15352.lwp Page 9 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.2.14 Differential Pressure Controller To be used in conjunction with the back pressure regulating valves shall be a FISHER 4195B Gauge Pressure Indicating Controller with stainless steel gauges and tubing connections. 2.2.2.15 Valve Actuation On-off actuators for diaphragm and butterfly valves will be pneumatic or electric, double acting type. Stroke times for opening and closing shall be shown in drawings. Electric actuators shall have NEMA 4 enclosure (More restrictive types of enclosure shall be specified on the drawings if required due to the electrical classification of the area). Pneumatic actuators shall be designed for operation on 80 psig air supply. Valve and actuator (including air set) shall be preassembled. Actuator shall have manual override capability. Actuator shall be certified by the valve manufacturer as suitable for the applicable valve. 2.2.2.16 Gaskets 1/2” - 12” Aramid fiber with Nitrile rubber binder, flat ring, 150#, 1/16" thick, Durable Durlon 8500 approved equal. 2.2.2.17 Thread Compounds (as applicable for tubing/instruments only) Teflon tape or approved equal. 2.2.2.18 Bolts Alloy stud bolt, ASTMA A 193 Grade B8 with two heavy hex nuts, ASTM A 194 Grade 8. 2.2.3 POLYPROPYLENE COMPONENTS (Special applications with pre-approval by HGST) General Material Maximum Pressure Temperature Limit Corrosion Allowance Polypropylene See Individual Components See Individual Components None 2.2.3.1 Pipe (Use PPLS for long runs/outdoor applications) 1/2” - 12” Polypropylene pipe, pressure rated at 117 psig or greater at 100F, per ASTM D 2837 (Service Factor 0.5). Butt-fusion type. George Fischer, Asahi America Proline or approved equal. 1” - 12” Polypropylene lined steel, ASTM A513 C-1010, with chemical and mechanical properties conforming to ASTM A587. 150 psig @ 200F, ASTM F492. Pipe sizes 10” and 12” are to be steel ASTM A-53 Gr. B, type E. Pipe sizes 1” thru 6” are Schedule 40 wall thickness. Sizes 8” thru 12” are Schedule 30 wall thickness. Pipe to be lined with polypropylene, conforming to ASTM D4101. 2.2.3.2 Fittings 15352.lwp Page 10 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 1/2” - 12” Polypropylene fittings shall be GF + Fusion system or approved equal, with pressure rating(s) equal to that of the specified pipe. George Fischer, Asahi America or approved equal. Note: Use "instrument tees" or "instrument donuts" for branches to instruments. 1” - 12” Polypropylene lined steel, ASTM A216 Grade WCB or ASTM 105, ANSI Class 150, conforming to the dimensional requirements of ANSI Standard B16.5. Polypropylene shall comply with the requirements of ASTM F492. Design conditions 150 psig at 200F. NOTE: All assemblies and fittings shall be banded with a permanently affixed color coded nylon band to identify the liner material. 2.2.3.3 Joints All fusion bonded components of each size shall be the product of a single manufacturer. Components from different manufacturers shall not be bonded together. All connections for dissimilar plastic compounds, for example, different manufacturer and/or different compound, shall be flanged with flange adapters as described below. Piping shall be sectionalized with flange joints for future retrofit work (spacing interval is installation dependent). 2.2.3.4 Valves (General) Manual and automatic line valves shall be diaphragm type for sizes 2” and smaller and butterfly type for sizes 2 1/2” and larger. All valves shall be nonlubricated suitable for microelectronic service. All control valve actuators and air sets shall be preassembled, ready for installation. Each control valve shall be provided with isolation valves for maintenance purposes. Isolation valves shall be designed for bubble-tight shutoff. NOTE: ISA (International Society for Measurement and Control) data sheet(s) per ISA S20 shall be generated for each control valve and pressure reducing valve. 2.2.3.5 Diaphragm Valves 1/2” - 3” Polypropylene, self draining. Rated at 150 psig or greater at 68F, 70 psig or greater at 140F. True union socket or socket ends for sizes 2" and under, socket fusion spigot or flanged ends for sizes 2-1/2" and 3". Flanged ends to match ASME B16.5 class 150 flat face drilling. Glass-filled polypropylene bonnet. EPDM diaphragm, spring-loaded close. 304 SS bonnet bolting, ASTM A 193, B8 with ASTM A 194 grade 8 nuts. George Fisher, Asahi America or approved equal. Note - Temperature and pressure rating specified is for a George Fischer valve. Check suitability for individual lines conditions by checking manufacturer's ratings against line conditions. 2.2.3.6 15352.lwp Butterfly Valves 4" to 12" Lug type, ductile iron, ASTM A 395, rated for 150 psig at 250F, (90 psig maximum differential pressure for 12" and above), Teflon PFA liner and one piece stainless steel disc and stem, with Teflon PFA coating. All fluid contact surfaces shall be Teflon PFA. Valve shall be designed for bubble tight shut-off. Lever operator thru 6" size for manual valves, gear operator for 8" Page 11 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical and above. Amri Acris 1 series, Grinnel NeoTecha, or approved equal. Note Temperature and pressure rating specified is for Grinnel NeoTecha valve. Check suitability for individual lines conditions by checking manufacturer's ratings against line conditions. 2.2.3.7 Check Valves 2" to 12" Dual Plate Flanged Check Valve, Polypropylene body and disc with class 150 flanged ends. Rated for 160 psig at 70 F, 65 psig at 140F. Technocheck or approved equal. 2.2.3.8 Pressure Reducing Valves 3/8” - 4” Polypropylene pressure reducing valve, with polypropylene body, class 150 flanged ends, Teflon PTFE seals, 150 psig pressure rating at 86F. Spring loaded, minimum pressure differential of 3 psig between inlet and outlet. George Fischer V782 or approved equal. 2.2.3.9 Valve Actuation On-off actuators for diaphragm and butterfly valves will be pneumatic or electric, spring loaded type. Stroke times for opening and closing shall be shown in drawings. Electric actuators shall have NEMA 4 enclosure (More restrictive types of enclosures shall be specified on the drawings if required due to the electrical classification of the area). Pneumatic actuators shall be designed for operation on 80 psig air supply. Valve and actuator (including air set) shall be preassembled. Actuator shall have manual override capability. Actuator shall be certified by the valve manufacturer as suitable for the applicable valve. 2.2.3.10 Flange Adapters 1/2”- 12” Ductile iron, galvanized steel or PVDF-coated steel, ASME B16.5, class 150 drilling, George Fischer, Asahi America or approved equal. NOTE: Use steel-coated PVDF for use within Clean Rooms. 2.2.3.11 Gaskets 1/2” - 12” 1/8” thick full face EPDM gaskets, ASME Class 150 drilling, Harrington Plastics or approved equal. 2.2.3.12 Bolts Machine bolts, 304 stainless steel, ASTM A 193, grade B8 with ASTM A 194 grade 8 nut. Cap screws, 304 stainless steel, ASTM A 193, grade B8. Note - Use at lug type butterfly valves. 15352.lwp Page 12 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.4 PVC COMPONENTS General Material Maximum Pressure Temperature Limit Polyvinyl Chloride (PVC) See Individual Component Ratings Derate above 73.4F per AWWA C900, Table A-1 None Corrosion Allowance 2.2.4.1 Pipe 1/2” - 12” PVC pipe, ASTM D 1785, PVC 1120, Schedule 80. NOTE: All PVC pipe valves and fittings shall be cleaned prior to installation using a 5 percent solution of MicroClean UHP (King Lee Chemicals). The solution shall be made using DI water with a minimum resistivity of 16.5 Meg-ohm. Pipe shall be cleaned inside and outside using clean room cloths and then dipped into the MicroClean solution for at least one hour. The MicroClean solution shall be continuously forced through the pipe during this time. The pipe shall then be rinsed with DI water (of at least 16.5 Meg-ohm-cm quality) until the resistivity of the water leaving the pipe is 0.1 Meg-ohm-cm. The pipe shall then be wiped inside and out using clean room cloths and dried using 0.1 micron filtered nitrogen. Clean dry pipe shall be capped on both ends or provided with plastic bag covers that are taped to the ends. Caps or bags shall be removed just prior to installation. 2.2.4.2 Flanges 1/2” - 12” Solvent weld PVC flange, ASME Class 150 drilling, ASTM D 2467, PVC, I, Schedule 80. Rated for 150 psig @ 100F. 2.2.4.3 Fittings 1/2” - 12” PVC, ASTM D 2467, schedule 80, PVC I, solvent weld type. NOTE: 2.2.4.4 Mitered and threaded fittings and saddle adapters are not permissible. Transitions to instruments or other equipment with threaded connections shall be made using flanges. Valves (General) Manual and automatic line valves shall be diaphragm type for sizes 2” and smaller and butterfly type for sizes 2 1/2” and larger. All valves shall be nonlubricated suitable for microelectronic service. All control valve actuators and air sets shall be preassembled, ready for installation. NOTE 1: 15352.lwp Page 13 ISA (International Society for Measurement and Control) data sheet(s) per ISA S20 shall be generated for each control valve and pressure reducing valve. 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.4.5 Diaphragm Valves 1/2” - 3” PVC ASTM D 1784 Type 1, Grade 1, self draining. Rated at 145 psig or greater at 100F. Socket true union ends for sizes 2" and under, flanged ends for sizes 2 1/2” and 3”. Flanged ends to match ASME B16.5 class 150 flat face drilling. EPDM diaphragm. 304 SS bonnet bolting, ASTM A 193, B8 with ASTM A 194 grade 8 nuts. George Fisher, Asahi America or approved equal. Note - Temperature and pressure rating specified is for 3" George Fischer valve. 2.2.4.6 Butterfly Valves 2” - 12” 316SS full lug (threaded) body with EPDM liner, 150 psig @ 200F. 316SS disc, EPDM seats, NBR packing. Locking lever (10 position minimum) operated for 2” - 6”, gear operated 8" and larger. 300 series SS bonnet/gearbox bolting. Keystone Model 992 or approved equal. 2.2.4.7 Check Valves 2" to 12" Dual Plate Flanged Check Valve, PVC (ASTM D 1784, Class 1, Type 1) body and disc with class 150 flanged ends. Rated for 100 psig at 100F. Technocheck or approved equal. 2.2.4.8 Pressure Reducing Valves 1/4” - 3” PVC pressure reducing valve, with PVC body, female threaded ends, Buna-N seals, 150 psig pressure rating at 73 F. Spring loaded, adjustable to outlet pressure of 5 to 50 psig. Note - Use factory fabricated nipples to thread into valve. Plast-o-matic PR or approved equal. 2.2.4.9 Gaskets 1/2” - 12” EPDM, full face, double convex ring design with ANSI B16.5 dimensions. ASAHI/AMERICA Low Torque AV or approved equal. 2.2.4.10 Bolts Machine bolt, ASTM A 193, grade B8 w/ASTM A 194, grade 8 hex nut ANSI B1.1 and B18.2 Class 2B. Cap screws, 304 stainless steel, ASTM A 193, grade B8. Note - Use at lug type butterfly valves. 2.2.4.11 Thread Compound Teflon Tape Note: Threaded fittings are not allowed unless transition is to tubing or hose. 15352.lwp Page 14 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.5 General Material Maximum Pressure Temperature Limit Corrosion Allowance 2.2.5.1 CPVC COMPONENTS (For high temperatures >100F) Polyvinyl Chloride (CPVC) See Individual Component Ratings Derate above 73.4F per AWWA C900, Table A1 None Pipe 1/2” - 12” diameter: manufactured with CPVC meeting ASTM F 1784, and meeting Schedule 80 dimensional tolerances of ASTM F441. 2.2.5.2 Flanges 1/2” - 12” diameter: solvent weld, Van-stone type, CPVC (ASTM F1784), ASME Class 150 bolt-hole dimensions, Schedule 80 (ASTMF 439), Rated 150 psig @ 100F. 2.2.5.3 Fittings 1/2” - 12” CPVC, ASTM F439, Schedule 80, PVCI, solvent weld type. NOTE: Mitered fittings are not permissible. 2.2.5.4 Valves (General) Manual and automatic line valves shall be diaphragm type for sizes 2” and smaller and butterfly type for sizes 2 1/2” and larger. All valves shall be nonlubricated suitable for microelectronic service. All control valve actuators and air sets shall be preassembled, ready for installation. NOTE: 2.2.5.5 ISA (International Society for Measurement and Control) data sheet(s) per ISA S20 shall be generated for each control valve and pressure reducing valve. Diaphragm Valves 1/2” - 3” CPVC ASTM D 1784 Type 4, Grade 1, self draining. Rated at 145 psig or greater at 100F. True-union type with socket ends for sizes 2” and under, flanged ends for sizes 2 1/2” and 3”. Flanged ends to match ASME B16.5 class 150 flat face drilling. EPDM diaphragm. 304 SS bonnet bolting. ASTM A 193, B8 with ASTM A 194 grade 8 nuts. George Fisher, Asahi America or approved equal. Note - Temperature and pressure rating specified is for 3” George Fischer valve. Check suitability for individual lines conditions by checking manufacturer’s ratings against line conditions. 15352.lwp Page 15 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.5.6 Butterfly Valves 2” - 12” cast iron full lug (threaded) body with EPDM liner, 150 psig @ 200F. 316SS disc, EPDM seats, NBR packing. Locking lever (10 position minimum) operated for 2” - 6”, gear operated 8” and larger. 300 series SS bonnet/gearbox bolting. Keystone Model 992 or approved equal. 2.2.5.7 Check Valves 2” to 12” Dual Plate Flanged Check Valve, CPVC (ASTM D 1784, Class 1, Type 4) body and disc with class 150 flanged ends. Rated for 100 psig at 100F. Technocheck or approved equal. 2.2.5.8 Gaskets 1/2” - 12” EPDM, full face, double convex ring design with ANSI B16.5 dimensions. ASAHI/AMERICA Low Torque A V or approved equal. 2.2.5.9 Bolts Machine bolt, ASTM A 193, grade B8 w/ASTM A 194, grade 8 hex nut ANSI B1.1 and B18.2 Class 2B. Cap screws, 304 stainless steel, ASTM A 193, grade B8. Note - Use at lug type butterfly valves. 2.2.5.10 Thread Compound Teflon Tape 2.2.6 PFA COMPONENTS (Special Applications Only) Teflon Perfluoroaloxy (PFA): Pipe, fittings and valves and tube fittings shall be manufactured from a Teflon PFA compound with a nominal melt point of 575 - 590 F, a tensile strength of 4000 psi at 73F when tested in accordance with ASTM D790, for water at temperature below and above 100F. General Material Maximum Pressure Temperature Limit Corrosive Allowance 15352.lwp Page 16 Teflon Perfluoraloxy (PFA) See Individual Components See Individual Components None 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.6.1 Pipe 1/4” - 2” Teflon PFA pipe, Schedule 40, ASTM D-1785 pressure rating to match that of pipe, 80 psig at 100F for 2", butt fusion type ends. Fluoroware Purebond or approved equal. 2.2.6.2 Pipe Fittings 1/4” - 2” Teflon PFA pipe, Schedule 40, pressure rating of 80 psig at 100F for 2", butt fusion type ends. Fluoroware Purebond or approved equal 2.2.6.3 Tube 1/4” - 1” Teflon 440HP PFA tube, minimum pressure rating of 75 psig at 100 F. Recommended bend radius of 11" or less, for joining with flare tube style nuts. Fluoroware Fluoroline Ultrapure or approved equal 2.2.6.4 Tube Fittings 1/4” - 1” Teflon PFA tube fittings, flared tube style, minimum pressure rating of 75 psig at 100F. Fluoroware Flaretek or approved equal. 2.2.6.5 Joints All fusion bonded components of each size shall be the product of a single manufacturer. Components from different manufacturers shall not be bonded together. All connections for dissimilar plastic compounds, for example, different manufacturer and/or different compound, shall be flanged with flange adapters as described above. Piping shall be sectionalized with flange joints for future retrofit work (spacing interval is installation dependent). Note 1: 2.2.6.6 If valves are required in PFA systems in sizes above 1/4", use gaskets, flange assemblies and bolting as listed to connect to valves specified under "PVDF COMPONENTS" (with the approval of the responsible HGST engineer). Diaphragm Valves 1/4" Teflon PFA diaphragm valve with 1/4" butt fusion pipe ends, Teflon PFA wetted parts. Rated at 60 psig cold working pressure. Fluoroware Galtek or approved equal 2.2.6.7 15352.lwp Needle Valves 1/4" Teflon PFA needle valve with 1/4" butt fusion pipe ends, Teflon PFA wetted parts. Rated at 125 psig at 150F. Fluoroware Galtek or approved equal. Page 17 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 2.2.6.8 Check Valves 1/4" Teflon PFA check valve with 1/4" butt fusion pipe ends, Teflon PFA wetted parts, Kalrez O-rings. Rated at 125 psig at 150F. Fluoroware Galtek or approved equal. 2.2.6.9. Flange Assemblies 1/2” - 2” Teflon PFA flange adapter with butt fusion pipe ends, to be used with flange rings specified under Section 2.2.1. Fluoroware Galtek or approved equal. 2.2.6.10. Gaskets (See Note 1) 1/2” - 2” EPDM or Viton gasket encapsulated in PTFE Teflon. Low torque type with convex sealing surface, Asahi America AV or approved equal. 2.2.6.11 Bolt (See Note 1) Machine bolts, 304 stainless steel, ASTM A 193, grade B8 with ASTM A 194 grade 8 nut. 2.3 PIPE SUPPORT MATERIALS A. All pipe supports shall be manufactured and installed in accordance with MSS SP-69. All support materials of construction shall conform to MSS SP-58. B. Pipe Hangers 15352.lwp 1. Pipe hangers for individual horizontal lines shall be adjustable steel Clevis type, Grinnel Fig. 260 with threaded steel hanger rods or approved equal. PVC pipe requires a clevis width of 3" minimum. 2. Support Rods - Provide continuous thread black finish hanger rods for clevis hangers in accordance with the following table: Pipe Size Hanger Rod Size Thru 2” 3/8” 2 1/2” to 3 1/2” 1/2” 4”and 5” 5/8” 6” 3/4” 8” to 12” 7/8” Page 18 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical C. 2.4 3. Trapeze hangers may be used where practicable and where three or more pipes run parallel in the same plane. Pipes shall be suspended using 1/2" diameter rods (Contractor shall use the required number of rods per trapeze to meet the load requirements.). 4. Unistrut or Superstrut (chemical resistant materials required) slot channel with pipes attached by universal pipe clamps and neoprene isolators shall be provided at trapeze hangers and for all piping located in trenches. Horizontal piping located on or against walls shall be supported per the previous sentence or by individual pipe brackets. 5. Insulated lines require an oversized clevis. Insulation Guards 1. Size hangers on insulated piping to fit outside the covering. 2. Provide rigid insulation at support points per Specification 15260. 3. Protect insulation from crushing at hanger locations with sheet metal pipe saddles. PRESSURE TESTING MATERIALS A. All pressure test materials shall be cleaned (and packaged if applicable) as stated in Paragraph 1.5 A prior to use. B. Pressure Test Blinds Use 1/4" thick 304 stainless steel blinds made per ASTM A 240 alloy lines, with 1/16 inch thick non-asbestos gaskets. However, where permanent operational blinds are installed, they may be used for pressure testing. C. Miscellaneous Equipment The Contractor shall furnish the pumps, gauges, measuring devices, temporary plug valves, and the apparatus necessary for testing. PART 3 3.1 EXECUTION GENERAL A. All piping fabrication, erection, and testing shall conform to the requirements of ASME B31.3. B. All materials to be used in deionized water systems shall be inspected upon receipt by HGST's representative. Any material which is not in conformance with this specification or the drawings, or shows evidence of contamination shall be removed from the site at Contractor's expense. C. All materials shall be carefully unloaded by hand or by using slings made of Nylon. All materials shall be stored indoors and protected against contamination until installed. 15352.lwp Page 19 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 3.2 D. Where applicable codes for supports of piping systems are more stringent than the requirements specified here, those codes shall supersede these requirements. E. Sterilization: All new D.I. water system piping shall be sterilized as indicated herein. FABRICATION A. Welding (Metallic Pipe & Tube) All welders and welding procedures shall be qualified per ASME B31.3. Evidence of such qualification shall be submitted to HGST. Weld examination and heat treatment shall be in strict accordance with ASME B31.3. B. Welding & Bonding (Non-Metallic Pipe & Tube) All fusion welders, and bonders shall be qualified per ASME B31.3. In addition, all fusion welders and welding procedures shall be qualified and certified by the piping material supplier. Evidence of such qualification shall be submitted to HGST. C. Internal Misalignment (Stainless Steel Components Only) Where the ends of piping components are to be joined by welding and the internal surface misalignment exceeds the dimensional limits of the qualified welding procedure, one of the following procedures shall be used to correct this condition. 1. 2. D. Taper bore or grind the wall of the component extending internally using a 4 to 1 maximum taper. Such tapering shall not result in a finish wall thickness, before welding, that is less than the nominal pipe wall thickness minus the manufacturer's mill tolerance. Further reduction of the wall thickness requires HGST's authorization. Use spreaders or internal and/or external lineup clamps to correct moderate outof-round condition. Flanges and Fittings Flange bolt holes are to be oriented as follows, unless otherwise indicated on the Drawings. E. 1. Flange face vertical - bolt holes to straddle vertical centerline. 2. Flange face horizontal - bolt holes to straddle North-South centerline. Cleanliness Contractor shall submit his proposed method for maintaining cleanliness of the pipe interior during pipe fabrication and erection activities. The procedure shall address proposed methods of maintaining cleanliness during welding, fusion bonding, cutting, and all other pipe erection operations. At a minimum, 0.1 micron filtered nitrogen will be used to purge piping during fusion. 3.3 FABRICATION DIMENSIONAL TOLERANCES 15352.lwp Page 20 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical Pipe fabrication tolerances shall be in accordance with Pipe Fabrication Institute ES 3. 3.4 3.5 ERECTION A. Bolts on stainless steel piping systems shall be lubricated with anti-seize compound (Never Sees Regular Grade or approved equal) before tightening. Anti seize compound shall not be used within clean room areas, or on plastic piping systems. Bolt torque procedures shall be in accordance gasket manufacturer's recommendations. The Contractor shall submit gasket manufacturer's suggested bolt torque procedures, including recommended torque's. B. Piping shall be examined before erection to ensure that all foreign matter has been removed. C. The Contractor shall be responsible for the proper horizontal and vertical alignment of the piping as shown on the drawings. SUPPORT OF PIPING SYSTEMS A. All pipe support components shall be installed in accordance with MSS SP-69. B. Where supports for piping are identified and located on the Piping Drawings, any deviation from the specified location(s) shall be reviewed and approved by HGST prior to erection. C. Maximum spacing for pipe supports (in feet) at all temperature for stainless steel systems and at temperature below 100 F for plastic systems shall be as follows: Type of Pipe Pipe Size (Inches) Stainless Steel Plastic PVC, PVDF, PP 1/2" 10 3/4" 10 1" 10 1 1/2" 10 2" 10 2 1/2" 10 3" 12 4" & Larger 12 Continuous 4 4 4 4 4 4 Proposed allowable span charts for temperatures greater than 100 F shall be submitted to HGST for approval. Criteria shall be a maximum allowable sag of 1" or 1/2" the nominal pipe diameter, whichever is smaller, when filled with water at the design temperature of the system. D. This table is for uniformly loaded spans. Additional support requirements for spans with concentrated loads such as valves, etc. shall be the responsibility of the Contractor. Supports shall allow for thermal expansion and contraction. E. Seismic Requirements All piping shall be installed to withstand and maintain its structural integrity when exposed to seismic loading intensity of Seismic Probability Zone 4 and Coefficient Value of one (1) per UBC Standards. Follow applicable sections of this specification including contract drawings and details in addition to applicable codes, latest Guidelines for Seismic Restraint of Mechanical Systems and Plumbing Piping Systems by SMACNA 15352.lwp Page 21 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical and HGST San Jose Mechanical Piping Specifications for Seismic Bracing dated October 26, 1985 (revised December 6, 1985). The most stringent requirements of all the above shall apply. F. Seismic Support Design Where seismic support detail for a particular piece of equipment, etc., is not available in any of the above documents, the Contractor shall design the support per UBC, using Seismic Probability Zone 4 and Coefficient value of (1). Seismic support design shall be approved in writing by the responsible HGST engineer prior to fabrication/implementation. 3.6 GENERAL REQUIREMENTS FOR PRESSURE TESTING A. Pressure test requirements of this specification Section applies to newly constructed piping systems only. B. Prior to initial operation, all installed piping shall be hydrostatically tested following the procedures in ASME B31.3 and using the test pressures and duration indicated below. Initial service tests per ASME B31.3 shall not be used except where specifically authorized by HGST. C. The Contractor shall prepare and submit a hydrostatic and pneumatic test procedure to HGST for approval, including test diagrams, and test report format. D. HGST shall be notified at least 24 hours before commencement of pressure testing. 3.7 PRESSURE TEST OF VESSELS AND EQUIPMENT Pressure Testing: Deionized Water piping shall be pressure tested for 24 hours as follows: PVDF: Stainless Steel: Polypropylene: PVC: Teflon Pipe: Teflon Tubing: 150 psig (68F.) 150 psig (68F.) 117 psig (100F.) 150 psig (68F.) 60 psig (68F.) 60 psig (68F.) Test pressure shall be reduced if test temperatures are greater than shown. The test medium shall be deionized water. Should defective piping be identified, it shall be replaced and testing restarted. Pressure testing shall only include piping, fittings, valves and other components through which D.I. water will flow. All ancillary components which are required for the final system, and which are not pressure rated, shall be disconnected from the piping prior to testing. Blind flanges or plugs shall be used where this equipment was located. The pressure on any point in vessels or equipment included in the pressure test shall not be greater than the shop test pressure for that equipment as stated on the vessel drawing, vendor's equipment drawing of specification sheets. In the event the piping test pressure is greater than the vessel or equipment test pressure, the piping shall be disconnected, blinded and tested separately. 15352.lwp Page 22 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical 3.8 3.9 PRESSURE TEST PREPARATION A. All joints, including welds, are to be left uninsulated and exposed for examination during the test. B. Pressure test gauges shall be calibrated at 90 day intervals or following damage to the gauge (i.e., dropping, over-pressurizing, etc.) The calibration shall be made using a dead weight tester. Gauge shall be tagged with the date last calibrated. The date of gauge calibration shall be recorded by the Contractor. In the event that a pressure gauge is found during calibration to be reading higher than the actual pressure, all tests made with that gauge since the last time it was calibrated shall be considered nonconforming and will require retesting if it cannot be determined that the test pressure utilized was sufficiently high to conform to the required minimum pressure. C. Pressure gauges shall have minimum gradations of 1.0 psi. TEST RECORDS The Contractor shall prepare and submit to HGST test reports for all piping systems requiring tests. The test reports shall contain, as a minimum, the following data: • • • • • • • • • • • 3.10 Job title and Contract Number Date of test Identification of piping systems Type of test, i.e. Hydrostatic, Pneumatic Pressure applied, material temperature, and length of time at Test pressure Test results Test by Signature of Contractor Test Supervisor Comments, if any Gauge identification and calibration due date Signature or stamp of HGST's Representative CLEANING OF INSTALLED PIPING Contractor shall provide for cleaning and sanitization new piping, equipment, valves and fittings following their installation. Existing equipment shall also be cleaned and sanitized as indicated in the contract. Cleaning and sanitization of new piping or entire DI systems shall meet the following requirements: New sections of piping less than 50 feet: PVC and piping of other materials shall be flushed with plant DI water for at least 24 hours at normal flow rates. PVDF piping up to 100 feet in length shall be flushed for at least 8 hours. Flush water shall enter at the point of connection of the supply line and exit at the point of connection on the return line. Vendor shall provide all materials necessary to complete flushing. 15352.lwp Page 23 07/23/2004 HGST-San Jose Mechanical Standard Facilities Engineering Division 15 Mechanical New sections of piping greater than 50 feet or new systems: PVC and piping of other materials and all attached equipment shall be sanitized with a seven (7) percent solution of hydrogen peroxide. Peroxide solution shall be recirculated for a minimum of 4 hours through the entire system. PVDF piping and systems over 100 feet in length require sanitization as well. System shall be rinsed with plant DI water for a minimum of 4 hours for PVDF and 12 hours for PVC and other materials. Vendor shall provide tanks, chemicals, pumps and all other necessary materials to complete sanitization. Repairs: Repairs to piping shall be flushed as follows: Minimum tool downtime allowed: For repairs which would impact tool(s) downtime, new piping shall be flushed at full flow for a minimum of 30 minutes for PVDF and one hour for PVC and other materials. Flushing shall exit the piping at a point nearest the connection to the return line or through the tool if no such connection exists. Vendor shall provide all materials necessary for flushing. Tool downtime allowed: For repairs which allow the tool(s) to be down, flushing shall occur for 8 hours for PVDF and 24 hours for PVC and other materials. Flushing shall exit the piping at a point nearest the connection to the return line or through the tool if no such connection exists. Vendor shall provide all materials necessary for flushing. 3.11 SYSTEM COMPONENT ACCEPTANCE TEST After completion of the Hydrostatic and Pneumatic tests, and cleaning of the piping system. Where specific DI water purity is guaranteed by the vendor through installation of DI water production or purification equipment, vendor shall test the product (DI water) of such equipment through analytical testing following completion of hydrostatic and pressure testing and cleaning or sanitization of the DI Water System. Analytical testing shall be provided by the vendor using an HGST approved testing laboratory. Should anal ytical testing indicate that the system or equipment provided by the vendor does not meet the guaranteed DI water quality, additional testing, cleaning and flushing shall be at no additional cost to HGST. END OF SECTION 15352.lwp Page 24 07/23/2004