The European Committee for Computers in Chemical Engineering Education EURECHA Newsletter May, 1999 http://www.capec.kt.dtu.dk/eurecha EURECHA Aims and Objectives The European Committee for Computers in Chemical Engineering Education - EURECHA - was formed in 1983 to enable software for teaching and methods of computer aided teaching to be exchanged between universities in Europe. Its aims remain that of mutual assistance between universities at the teaching level, particularly those universities specialising in computer methods to assist those where computer specialisation is not to hand. EURECHA has currently a 12-member executive committee that considers projects that fit in the aims and objectives of the organisation. EURECHA has decided to focus on the following areas: Educational software, Tutorial case studies, Short courses/workshops, Educational sessions (at ESCAPE meetings) and Questionnaires. One member of the executive committee is responsible for each of these activities. As members of EURECHA, the department/institution can obtain software at a specially reduced price, reports of tutorial case studies free of charge, attend short courses/workshops at a reduced price and obtain lecture notes and other computer related educational material free of charge. Also, members of EURECHA can get discount from CACHE products. 2 EURECHA Projects Software EURECHA is actively investigating different software with the aim of making recommendations for teaching and arranging for acceptable terms for its licensing. EURECHA also encourages academic software developers to bring their software to EURECHA for distribution to the academic community for teaching purposes. In this way, EURECHA hopes to become the forum where commercial software developers can come to see the latest developments from academia and educational institutions can come to see the latest software that can be used for educational purposes. Thus software distributed through EURECHA is a) relatively simple and of deductive value, b) state of the art with respect to the latest theoretical developments, c) commercially established professional software. It is possible for EURECHA members to obtain educational versions of PRO-II/Provision and HYSYS at special rates. Also, a number of new educational software from EURECHA members is now available. Please check the educational software list. Case Studies Problem specifications and solutions (for the teacher of the corresponding course) of well-tried case studies and design projects. The objectives of the case studies is to highlight a specific theme (property prediction, process simulation, process optimisation, data reconciliation, process control, etc.) through the solution of a relevant problem with the help of software distributed by EURECHA. For each case study, a problem specification is provided (free for members and nonmembers) and a detailed solution (free only for members). EURECHA members have now prepared six case studies. Documents including problem description, method of solution and results are available for each case study. These documents can be obtained (downloaded) from the EURECHA home-page or directly contacting the author. For further details, please check the list of EURECHA case studies. Short Courses and Workshops EURECHA has decided to arrange short courses and workshops associated with advanced topics or topics of current interest. These courses/workshops are aimed at PhD-students, teachers and engineers/scientists involved with computer aided process engineering. EURECHA arranges these courses/workshops together with well known invited experts on the course/workshop topic. EURECHA and CACHE members are given subsidised rates. EURECHA is going to arrange a workshop on “Computer Aided Modelling” in collaboration with the organisers of ESCAPE-9, in Vezsprem, Hungary on June 3-4, 1999. The lecturers for the workshop are Professor K. Hangos, Dr. I. T. Cameron, Dr. R. Gani and Mr. J. Hackenberg. The response from the announcement for the workshop has been very positive and there will be at least 15 participants from industry and academia. Suggestions for the next workshop to be arranged during ESCAPE-10 in Italy are being sought now. 3 Educational Sessions EURECHA organises at least one educational session during the ESCAPE meetings with invited and contributed oral presentations. In the invited presentations, faculties from EURECHA member institutions are invited to present their views/practice of the use of computers in chemical engineering education. The lecture notes from invited speakers are distributed by EURECHA. During ESCAPE-9, EURECHA will be organising two educational sessions. The first session will have mainly contributed papers on education and CAPE while the second session will be a special EURECHA session with contributed papers, invited presentations from Professor M. Doherty (Univ. of Mass., USA), Professor J. Grievink (TU-Delft, NL) and Dr. I. D. L. Bogle (UCL, UK), plus reports from CACHE and EURECHA. At the end of the second educational session, EURECHA will also have its AGM. ESCAPE-9 participants who also represent EURECHA member departments are invited to the two educational sessions and the EURECHA AGM. Questionnaires At suitable intervals, it is the objective of EURECHA to monitor the degree of computer application occurring in the various institutions, and record the current policies on hardware and software within the membership. A new questionnaire is planned for the new millennium. Suggestions for this questionnaire is most welcome. 4 NEWS CACHE On invitation from the chairman of CACHE, Professor J. Davis, the chairman of EURECHA, Dr. R. Gani, attended the executive committee meeting of CACHE on November xx during the AIChE meeting in Miami Beach, USA. Dr. Gani was invited to make a presentation about EURECHA and it was agreed that future CACHE executive committee meetings will include an invited presentation from EURECHA. It was also agreed that CACHE will be invited to make a presentation at the EURECHA organised educational sessions during ESCAPE conferences. During the discussion after the presentation by Dr. Gani, CACHE and EURECHA agreed to collaborate on a number of areas of mutual interest, such as, development of case studies, distribution of educational software, advice/help with questionnaires and arrangement of workshops. Workshop'99 A two-day workshop on Computer Aided Modelling has been arranged in collaboration with the Escape-9 & PRES'99 organisers. It will take place in Veszprem, Hungary on June 3-4, 1999. Registration for the workshop has now been closed as the upper limit for participants has been reached. The course notes can be bought from EURECHA. Please contact the EURECHA secretariat for further details. Lectures'99 For ESCAPE-9, EURECHA has organised two educational sessions. Both sessions will take place on the afternoon of May 31, 1999. Session DTT is at 13.30 hrs and the EURECHA special session is at 15.35 hrs Case Studies An updated list of case studies is now available. For some of the case studies, EURECHA members can download problem formulation and detailed solution from the EURECHA home-page. For others, the EURECHA office should be contacted. Detailed information is available, free of charge, only for EURECHA and CACHE members. Software EURECHA encourages the distribution of software suitable for teaching purposes. Software developers (commercial as well as non-commercial) are encouraged to distribute their software for educational purposes to EURECHA members at a special reduced price. A list of software distributed by/through EURECHA is included in this newsletter. AGM’99 The AGM’99 for EURECHA will be held together with the special EURECHA session on Monday at 15.35 hrs on May 31, 1999. 5 List of Tutorial Case Studies Title Optimisation of a methanol plant Contact author for problem description & solution Simulation and design aspects related to separation of a multicomponent mixture Download problem description Request for solution Integrated computer aided process engineering (example with separation of a binary mixture) Download problem description & solution Computer aided synthesis, design and simulation – production of methyl acetate from reaction of methanol with acetic acid Download problem description and solution Applied reaction kinetics and reactor modelling Download the problem description Contact author for problem solution Objectives Application of optimisation Formulation of optimisation problems Use of simulation software Use of process simulators Importance of physical properties Choice of design variables Sensitivity of recycle streams related to convergence Author Dr. David Bogle, Department of Chemical Engineering, University College, London, UK Analysis of azeotropic behaviour Generation of separation alternatives Selection of solvents Verification by process simulation Flowsheet generation Properties prediction Process simulation (PRO-II) Process optimisation (PRO-II) Reactive distillation Dr. Rafiqul Gani, Department of Chemical Engineering, Technical University of Denmark. Use of statistical packages for parameter identification Model discrimination Sensitivity analysis Dr. Georges Heyen, Department of Chemical Engineering, LASSC, Université de Liège. Dr. Rafiqul Gani, Department of Chemical Engineering, Technical University of Denmark. rag@kt.dtu.dk Rag@kt.dtu.dk Dr. Rafiqul Gani, Department of Chemical Engineering, Technical University of Denmark. Rag@kt.dtu.dk G.Heyen@ulg.ac.be 6 SOFTWARE AVAILABLE FOR TEACHING THROUGH EURECHA Program List Program Information PRO/II with PROVISION A comprehensive process simulation program running as a Windows compliant application. HYSYS A steady state and dynamic process simulator Enquiries: via EURECHA office or directly to SimSci office (refer to EURECHA educational price). Price:1st copy - $400. Additional copies - $250 (first year). $1/copy/year extension Supplier: Hyprotech Enquiries: via EURECHA office Price: $120/year. $50/year for additional copies. Supplier: Batch Process Research Corporation. Enquiries: via EURECHA office. Price: £80 for perpetual teaching Site Licence for each of the ChemEng packages. Enquiries: ChemEng Software & Services Ltd The Old Vicarage, Clay Lane, Beaminster, Dorset DT8 3BU, UK Info & Demo-download: www.btinternet.com/~chemeng MULTIBATCH DS Batch distillation simulation package ChemEng Suite CHEMCO - Physical properties Data Bank DISTILSET - Continuous distillation INTERN - For Column Internals BATCHDIST - Batch distillation HEATEX - Heat exchanger design HENSYN - For heat exchanger networks UNIOPT - Flowsheet simulator PLADE - Economic evaluation plus Investment planning CAPCOS - Capital Cost Estimation REACTSET - Reactor Modelling and Design STIRRER - for stirred tank reactions REPROCHE - Non-linear Regression for Chemical Engineers RECON – Heat & Material Balance Reconciliation ICAS - Integrated Computer Aided Modelling System (properties prediction, process synthesis, process simulation – dynamic/steady state, process modelling, solvent design, process control) ProCAMD – Computer aided molecular design (useful for selection/design of solvents) GEEST – Activity coefficient model library (can be called by external programs) written in C++ together with an interactive parameter estimation program. PROCEDE - PFD and PID Draughting with Specification Sheets Price: $500 per copy. Enquiries: CAPEC, Department of Chemical Engineering, Technical University of Denmark. http://www.capec.kt.dtu.dk Price: $250 per copy. Enquiries: CAPEC, Department of Chemical Engineering, Technical University of Denmark. Price: $ 250 per copy. Enquiries: CAPEC, Department of Chemical Engineering, Technical University of Denmark. Price: £99 for a perpetual teaching site licence Enquiries: Professor Paul Preece, Dept of Chemical Engineering, Singleton Park, SWANSEA SA2 8PP, UK 7 SOFTWARE AVAILABLE FOR TEACHING THROUGH EURECHA Detailed Descriptions PRO/II with PROVISION is a comprehensive process simulation program running as a Windows compliant application. PRO/II with PROVISION combines all the PRO/II simulation features with the ease of the PROVISION Windows interface. EURECHA has successfully negotiated very considerable price reductions for teaching use, particularly for the multiple user situations, which is the basic requirement for teaching software. The agreement is mutually beneficial and we have agreed conditions where SimSci gets feedback and comments in projects using PRO-II. Supplier: SimSci; Enquiries: via EURECHA office or directly to SimSci (refer to EURECHA educational price) HYSYS is an advanced process simulation software that simulates both the steady state and process dynamics. It is PC based and is designed as an interactive program. It is particularly suitable for hydrocarbon studies, but also has a considerable capability for chemicals. The add-on amines extend this capability. EURECHA has successfully negotiated very considerable price reductions for teaching use, particularly for the multiple user situations, which is the basic requirement for teaching software. The agreement is mutually beneficial and we have agreed conditions where Hyprotech gets feedback and comments in projects using HYSYS. Price: 1st copy - $400; Additional - $250 (first year). $1/copy/year extension Supplier Hyprotech ; Enquiries: via EURECHA office MultiBatch DS provides professional Batch Distillation Systems for multiple column configurations, multiple operating modes, multiple fractions, and multiple products - with multiple levels of models. You can configure, simulate, design, optimise, and control multi-component batch distillation systems. This program addresses the major areas of academic interest in batch distillation – unconventional column arrangements, optimisation, and alternative solution methods for difficult integration, with add-ons for probabilistic studies and control. If you need simply to introduce students to batch distillation by means of computer simulation, then the Chem Eng BatchDist program might be the more appropriate level. Price: $120 per year. $50/year for additional copies Supplier: Batch Process Research Corporation ; Enquiries: via EURECHA office The ChemEng suite is a set of individual programs that cover various chemical engineering curriculum topics. The programs themselves do not attempt to treat each topic comprehensively, but are adequate for teaching the principles involved. Experience shows that their relative simplicity, compared to the process simulators often used, makes them very effective teaching tools. They are also simpler for the teacher who otherwise has to master a full process simulator to create a workshop using only a small part of it. CHEMCO - physical properties Data Bank To provide physical property data, including VLE and flash calculations. Methods include Wilson and UNIFAC VLE models, SRK Equation of State, 9 point values, and 12 temperature dependent properties to cover all basic Chemical Engineering physical property needs. Database with 60 standard components for normal academic use, with either 200 or 880 components from PPDS/NEL available if needed. User can add own data. Can be used stand-alone to provide physical property data, or coupled to engineering software for automatic data retrieval. Source code available for incorporation in user-written software. DISTILSET - continuous distillation BINARY, short-cut FENSKE, and DISTIL for rigorous, multi-component separation (using UNIFAC, UNIQUAC, Wilson VLE models) and Naphtali-Sandholm; with pressure drops and side-stream facilities. Database with standard 60 components for academic use; with either 200 or 880 PPDS/NEL components available if needed. INTERN - for Column Internals INTERN for hydrodynamic aspects of column internals - flooding, pressure drop, entrainment, weeping, efficiency, downcomer capacity for sieve, bubble and valve trays; packing (by means of packing factor) and structured packing. BATCHDIST - Batch distillation Multi-component, multi-fractions, non-ideal batch distillation. Simulates total distillation systems - column, boiler, and condenser, control strategy. Database with 60 standard components for normal academic use; either 200 or 880 PPDS/NEL components available if required. Fully interactive as though the actual distillation is being performed. Repeated trials evolve a satisfactory design. 8 HEATEX - Heat exchanger design HEATEX for shell-and-tube, double-pipe, exchange and multicomponent condensation with inerts. General-purpose exchanger package for design and rating studies. HPROPS, with the CHEMCO component database provides the physical property data and non-ideal T/Q condensation curves. HENSYN - for heat exchanger networks HENSYN solves the problem with a "Pinch" analysis followed by the heuristic "Fast Algorithm" synthesis of the network for maximum heat recovery. UNIOPT - Flowsheet simulator Full facility process simulator; standard 60 components for normal academic use (200 or 880 PPDS/NEL components can be provided), 20 unit operations, includes optimisation. Contains advanced reactor models and allows the inclusion of user-written models. Relatively simple structure maintains transparency and allows user-intervention to add new components, and new models. Particularly suitable for teaching, chemicals, fine chemicals and natural products. Simple to use, fully interactive. Sized for 100 streams, 60 units, and 15 components; requires 5 mbyte of Hard Disk. PLADE - Economic evaluation + Investment planning Economic analysis using a DCF Yield, NPW, Payback, Benefit/Cost, including probabilistic analyses with uncertainty, using Monte Carlo simulation. Investment Planning using decision trees and strategy generation to determine which capital investment alternatives to select, and determine the timing of the investment. Hence its use in financial risk analysis and decision-making for advanced studies in investment in manufacturing plant to determine the economic viability, risk exposure, and alerting possibilities for risk reduction. CAPCOS - Capital Cost Estimation Capital cost of process equipment and off-sites. 25% accuracy. 1986 cost basis. User given escalation factors. User can override data, update the database, or customise the database with own equipment and methods. Supplied database contains 47 classes involving process Plant, solids handling, site development, buildings and off-sites. Process Plant details involve dimensions, pressures, and materials of construction. REACTSET - Reactor Modelling and Design General-purpose reactor model - tube/CSTR/semi-batch/bubble-tower. Can handle up to 20 reactions, described by stoichiometry and reaction orders. Tank model includes a stirrer model to predict heat and mass transfer of gaseous feeds. Tube model uses homogeneous kinetics to generate composition, temperature and pressure profiles. Includes REPREACT, combining non-linear regression with the REACT module to enable kinetic parameters to be fitted to experimental data. STIRRER - for stirred tank reactions STIR is a model that predicts power requirements, generated OHTC and Kga, and void fraction for an agitated vessel. REPROCHE - Non-linear Regression for Chemical Engineers General purpose, non-linear multi-response regression program for analysis of experimental results and curve fitting. Algebraic and differential models; algebraic models entered directly; Dimensions - 20 unknown parameters, 20 independents, 20 dependent variables; flexible weighting facilities; very interactive – allowing stepwise fitting, fitting part of the parameter set, or part of the experimental set; useful plot facilities. Designed for Chemical Engineers – statistics stay in the background - wanting to add full FORTRAN based equipment models as the regression model. RECON - Heat and Material Balance Reconciliation RECON is a comprehensive interactive software for mass and heat balancing of complex chemical plants on the basis of measured and fixed data. It is designed primarily for the pre-treatment of experimental data. Reconciliation is based on statistical adjustment of redundant process data to obey laws of nature (mass and energy conservation principles). As a result a new consistent set of data is obtained. It is becoming an important step in the optimal control of plants, yet very little independent software is available for teaching the subject. Price for each ChemEng package: £80 per package for Perpetual Teaching Site Licence Additional 1 off cost for 200 component database £175 Additional 1 off cost for 880 component database £600 Enquiries: ChemEng Software and Services Ltd, The Old Vicarage, Clay Lane, Beaminster, Dorset DT8 3BU, UK. Information & Demo-download: www.btinternet.com/~chemeng 9 ICAS provides an integrated set of tools typically needed in computer aided process engineering. The tools belong to a set of toolboxes (thermo-utility, synthesis, solvent design, process design, control and modelling). Within each toolbox, a collection of tools is available. The tools and toolboxes are integrated to a database, a simulation engine (steady state and dynamic simulation) and a solver library. ICAS is suitable for use in applied thermodynamics course (properties prediction), process design (synthesis, design, simulation), modelling (computer aided modelling, analysis and solution), process control (open loop and closed-loop simulation, controllability analysis, control system design, etc.). ICAS is Windows based with online help feature. Price: $ 500/copy GEEST is an interactive program that can be used for activity coefficient models as well as parameter estimation for a activity coefficient model. A large collection of activity coefficient models is available. Price: $ 250/copy ProCAMD is an interactive program for computer aided molecular design that is particularly suitable for solvent selection and design. Price: $250/copy. Enquiries: Boris M. Russel, CAPEC, Department of Chemical Engineering, Technical University of Denmark, DK2800 Lyngby, Denmark (http://www.capec.kt.dtu.dk or bmru@kt.dtu.dk). With PROCEDE you have the potential to produce quality drawings and specification (data) sheets for process engineering design on a PC. In the design environment it can store all your design data for a whole range of projects; make changes to drawings and specification sheets without the cost and delay of conventional methods; transfer design data directly to other programs such as word processors, spreadsheets, simulators and design packages. Its main use in a teaching environment is to introduce the student to the use of computer draughting tools, and their use of icons, layers, and the ability to create a database of specsheets for every item on the drawing. It can also be used to instil the need for keeping to Standards for the preparation of PIDs and PFDs. Price: £99 for a perpetual teaching site licence Enquiries: Professor Paul Preece, Dept of Chem. Engineering, Singleton Park, SWANSEA SA2 8PP, and UK. 10 List of supporting member institutions - 1998 Universidad del Sur, Argentina University of Liege, Belgium Bulgarian Academy of Sciences, Bulgaria University of Calgary, Canada Technical University of Denmark, Denmark Helsinki University of Technology, Finland TU-Hamburg-Harburg, Germany University of Erlangen, Germany Aristotle University of Technology, Greece TU-Budapest, Hungary Technion, Israel Ben Gurion University, Israel Seoul University, Korea University of Eindhoven, The Netherlands TU-Delft, The Netherlands University of Trondheim, Norway University of Macedonia, FYR-Macedonia Politechnika Szczecinska, Poland University of Ljubjana, Slovenia University of Marobor, Slovenia Ramon Zull University, Spain UPC-Barcelona, Spain Chalmers University of Technology, Sweden University of Lund, Sweden University of Swansea, UK University College London, UK UMIST, UK University of Newcastle upon Tyne, UK University of Texas at Austin, USA Tri-State University, USA 11 EURECHA Membership Form Membership Period 1/1-1999 to 1/1-2001 Contact Person ........................................................................................ Department .............................................................................................. Institution & Address ............................................................................ .................................................................................................................. .................................................................................................................. ................................................................................................................... Tel ...................................................... Fax .............................................. E-mail ........................................................................................................ Membership Fee (please cross the appropriate box) 200 SFr for two years (100 SFr/year) Check enclosed Send me an invoice Please return the form to the EURECHA Office Dr. Georges Heyen Department of Chemical Engineering LASSC, Université de Liège, Sart Tilman, Bâtiment B6, B4000 Liège, Belgium 12