RECOMMENDED PRACTICE NUMBER xx Date Issued: May xx, 2009 Serving the Aerospace - Shipbuilding - Land Vehicle and Allied Industries Executive Director P.O. Box 60024, Terminal Annex Los Angeles, CA 90060 Weight Distribution and Moments of Inertia for Marine Vehicles Revision Issue No. draft Prepared by Marine Systems Government – Industry Workshop of the Society of Allied Weight Engineers All SAWE technical reports, including standards applied and practices recommended, are advisory only. Their use by anyone engaged in industry or trade is entirely voluntary. There is no agreement to adhere to any SAWE standard or recommended practice, and no commitment to conform to or be guided by any technical report. In formulating and approving technical reports, the SAWE will not investigate or consider patents which may apply to the subject matter. Prospective users of the report are responsible for protecting themselves against liability for infringement of patents. Notwithstanding the above, if this recommended practice is incorporated into a contract, it shall be binding to the extent specified in the contract. To view the latest revisions of this recommended practice go to www.sawe.org. Send questions, suggestions or comments to the Government/Industry Committee Chairman. SAWE Recommended Practice xx DRAFT Change Record Issue No Date ------ May xx, 2009 Title/Brief Description Initial Issue Entered By David Hansch 2 5/xx/2009 SAWE Recommended Practice xx DRAFT Contents Section Page Number 1.0 Introduction / Scope 2.0 Units of Measure 3.0 Terms 4.0 Longitudinal Weight Distribution Prediction and Calculation Methodologies 4.1 Parametric Estimates without complete Centers of Gravity for Line Items 4.2 Parametric Estimates/ Rough Estimates with Centers of Gravity for Line Items 4.3 Direct Estimates and Calculations with Centers of Gravity for Line Items 4.4 Representative Shapes 4.5 Distributing Margins 4.6 Reporting of Weight Distribution 5.0 Gyradii Prediction and Calculation Methodologies 5.1 Parametric Methods 5.2 Calculation Methods 5.3 Gyradii Calculation for Hull Modifications during Overhauls 5.4 Reporting of Weight Moments of Inertia and Gyradii 6.0 References APPENDIX A: Longitudinal Weight Distribution Parametrics APPENDIX B: Gyradii Parametrics 4 4 4 5 6 6 7 7 7 8 8 8 8 12 12 13 14 22 3 5/xx/2009 SAWE Recommended Practice xx DRAFT 1.0 Introduction / Scope This Recommended Practice documents the preferred methods of estimating and calculating the distributive mass properties of marine vehicles at various stages of weight database maturity. Distributive mass properties include mass (weight) distributions and mass (weight) moments of inertia which are dependant on the mass distributions. These mass moments of inertia are typically reported as Gyradii. At the earliest stages of design parametric methods are required to estimate distributive mass properties. These parametric methods are briefly discussed and supplied in the appendices; however, the original sources are referenced for complete application and applicability. 2.0 Units of Measure Distributive marine mass properties are generally discussed using either Imperial Units (weight, feet and Long Tons) or soft Metric (weight often used to mean mass, meters and Tonnes). This document is primarily written using Imperial Units, however; the gyradii calculation example is given in Metric Units. 3.0 Terms Term Gyradius Line Item Mass Moment of Inertia Radius of Gyration 3-digit weight estimate Transference Inertia, IT Own Moment of Inertia Definition Radius of Gyration Most detailed subdivision of data in a given weight database The inertia of a rigid rotating body with respect to its rotation. The integral of differential mass multiplied by the distance to the object's center of gravity squared The square root of the Mass Moment of Inertia of an object divided by the Mass of the object Weight estimate at the 3 digit level of detail in the ESWBS system. The inertia caused by the distance of an object from the location about which the inertia is calculated. IT = mass or weight times distance squared The inertia of an object with respect to the axis in question about its own center of gravity. 4 5/xx/2009 SAWE Recommended Practice xx DRAFT 4.0 Longitudinal Weight Distribution Prediction and Calculation Methodologies Longitudinal Weight distributions are primarily used in the determination of loads for the longitudinal strength calculation. The longitudinal strength calculation considers the ship as a beam of varying sectional inertia and depth. The loads on this beam are determined from the longitudinal weight distribution and the buoyancy curve. Generally the longitudinal weight distribution is simplified to 22 segments (one forward of the FP, one aft of the AP and then in between each of the 20 ship stations). The weights of these segments are represented by trapezoids with weight per length on the vertical scale versus length on the horizontal scale. Generally the longitudinal weight distribution is calculated for the full load and lightship condition. For ships with intermediate operating conditions that differ largely in longitudinal distribution or ships which are highly stressed, additional conditions should also be considered. Typical additional conditions include a “hogging” load, where all tanks and storerooms forward or abaft the ship’s quarterpoints are loaded and the midship tanks and storerooms are empty, and a “sagging” load where the midship tanks and storerooms are full and those in the ends of the ship are empty. Tankers frequently have loading cases where every other tank is loaded. Because the longitudinal strength calculation is a prime determinant of the scantlings of the hull girder and thus a large portion of the ship’s weight, estimates of the longitudinal weight distribution of a vessel must be performed very early in the ship design process and continually updated. The preferred method for estimating or calculating the longitudinal weight distribution varies with the fidelity of the weight estimate/calculation. While these levels of fidelity could be tied to the differing design phases, exact definitions of the phases can vary, therefore; it is more appropriate to refer to them based on the levels of detail that are included in the weight database. These levels are: 1. Parametric Estimates without complete Centers of Gravity for Line Items 2. Parametric Estimates / Rough Calculations with Centers of Gravity for Line Items 3. Direct Estimates and Calculations with Centers of Gravity for Line Items Each level of fidelity of the weight estimate elicits a different preferred method of distribution. Transverse and vertical weight distribution are primarily used to support the integral method of calculating moments of inertia and can be determined using the same methodologies outlined in sections 4.2 and 4.3. 5 5/xx/2009 SAWE Recommended Practice xx DRAFT 4.1 Parametric Estimates without complete Centers of Gravity for Line Items In this case, the parametric methods of estimating the weight distribution are the only option. There are two methods of parametric estimation, general and parent ship. General parametrics are determined based on vessel type and only distribute hull weight. The weight of heavy machinery and deadweight must be added to such distributions to build up the total weight distribution for the vessel in question. Parent ship parametrics use the complete weight distribution of a similar vessel as a starting point for the estimation of the new weight distribution. The weights of the parent distribution should be scaled to the new ship and then any significant differences in weight or arrangement should be accounted for by removing the parent items and replacing them with the new ship items using simple representations such as rectangles or trapezoids. For example, a larger deckhouse could be accounted for by removing a rectangle with the weight and extents of the original deckhouse from the scaled parent distribution and then adding a rectangle of heavier weight and larger extents. Such estimates are useful for quickly determining if the new vessel will differ significantly in its loading, which is useful for initial estimation of the scantlings and in feasibility analyses. However, when more detailed information is available this estimate must be updated. Reference (1) contains an appendix which presents a large number of both types of parametrics. These parametrics have been included in Appendix A for convenience. 4.2 Parametric Estimates/ Rough Estimates with Centers of Gravity for Line Items (i.e. 3-digit weight estimate) A reasonably accurate weight distribution can be calculated based on a 3-digit weight estimate and a general arrangement drawing. Based on the arrangements drawing, extents for the 3-digit weights can be estimated. Using the weight, center of gravity and extents, each 3-digit weight estimate should be distributed, using representative shapes. Depending on the perceived weight distribution, triangles, trapezoids, rectangles, parabolas or coffin shapes can be used to distribute the weight of each group. Once distributed, the weight of each group at each longitudinal location of the ship is summed to determine the total longitudinal weight distribution. This distribution is then subdivided and summed to determine a Twenty Station Weight Distribution. 6 5/xx/2009 SAWE Recommended Practice xx DRAFT 4.3 Direct Estimates and Calculations with Centers of Gravity for Line Items With this greatest level of fidelity of the weight database, a very detailed distribution can be created. This distribution is the result of the summation of the individual distributions of every weight element in the weight database. Representative shapes calculated from the weight, center of gravity and extents of each item provide the individual distributions. If extents for each individual line item in the weight database are not available, partial summations of systems can be made in order to provide weight entities of known extents. For example, all of the 2nd deck plating between frames 17 and 44 can be combined into one entry for distribution purposes to provide known extents. Certainly calculations based on the true extents of each line item are more accurate and preferred, but the creation of partial summations yields an acceptable result. The individual distributions of either the line items or the partial summations are then summed at each location along the length of the ship to create the ship’s weight per foot curve. This weight-per-foot curve is then numerically integrated to yield the weights between stations for the Twenty Station Weight Distribution. A summation interval on the order of 0.05% of the length of the ship gives good results. The exact interval should be chosen to land evenly on the stations. The station weights are then corrected to give the correct total ship weight by smearing the numerical integration uncertainty by percentage across each station. 4.4 Representative Shapes Trapezoids are the basic representative shape of weight distributions. However, trapezoids can only represent items whose center is in the middle one third of the item’s length. It may be necessary to utilize compounded shapes such as combinations of triangles and trapezoids to distribute some items. An example of such a shape is shown in Figure 1. Other shapes and compounds beyond trapezoids and triangles are acceptable and may prove advantageous in specific applications. Figure 1: An Example of a Compound Weight Distribution A Compound Weight Distribution 4.5 Distributing Margins There are three acceptable methods of applying the weight margin to the weight distribution. The first, most preferable and most accurate method is to distribute the margins the same way as the weights to which they are applied. This method essentially requires distributing the weight of the ship twice, the first time using the weight of each item as the weight and the second time using the margin applied to each item in place of the weight of the item. The second and simplest method is to distribute the margin by 7 5/xx/2009 SAWE Recommended Practice xx DRAFT percentage along the length of the ship. In this case if the margin is two percent of the weight of the ship, the weight of each station will be increased by two percent of its weight. The third method is to distribute the margin as a trapezoid to correct any calculation discrepancies in between longitudinal center of gravity of the weight distribution and that of the weight report. This corrective method is the least preferred because while it gives a result that appears perfect, it introduces the greatest amount of uncertainty into the calculation. 4.6 Reporting of Weight Distribution The weight distribution report should be completed as required in Reference (4). 5.0 Gyradii Prediction and Calculation Methodologies The gyradius (K) is mathematically defined as the square root of the quantity of the mass moment of inertia about an axis (I) divided by the displacement (Δ), K = √I/Δ. The optimum method of predicting and calculating the gyradii of ships depends on the amount of detail that is available about the ship. Initial estimates are parametric estimates of gyradii based on similar ships; later when a detailed weight database is available there are calculation methods available which allow for greater accuracy. Weight moments of inertia are calculated via these methods and then converted to gyradii. 5.1 Parametric Methods The gyradii of a ship can be estimated parametrically by a percentage of the beam for the roll gyradius and a percentage of length for the pitch and yaw gyradii. These percentages should be chosen based on the known gyradii of similar ships. In this case a similar ship is one which has a similar weight distribution. For roll gyradius estimation the vertical and transverse weight distributions are most important. For pitch and yaw gyradii estimation the longitudinal weight distribution is the most important. References 45) and (6) provide parametric gyradii for merchant and military ships respectively. For convenience these parametrics are reprinted in Appendix B. It should be noted when using other parametrics that it is very important to be sure that the parametrics are for the gyradii of the ship in air, as damping and added mass effects in water can dramatically change gyradii value predictions. 5.2 Calculation Methods There are two basic methodologies for directly calculating gyradii. The first method involves the calculation of the transference inertia of every weight item in the weight database as well as the own moments of inertia of an appreciable amount of those weight items. This method is useful for databases which contain sufficient amounts of own moment of inertia data. The second method is an integral method which does not require own moment of inertia data. 8 5/xx/2009 SAWE Recommended Practice xx DRAFT A. Transference and Own Moments of Inertia Method: This method involves summing the transference inertia of each item in the weight database as well as the own moment of inertia of each item. This method is dependant upon sufficient own moment of inertia data being available. In Reference (6) Cimino and Redmond suggest the use of shape factors to allow for the determination of the own moments of inertia of weight entries. Reference (6) suggests that all weight items that are ≥ 0.1% of the ships total weight should have own moment of inertia data associated with them in order to provide an overall moment of inertia accurate to within +/- 0.5%. The ship’s moments of inertia in this methodology are calculated in accordance with the following equations: roll inertia: Ixx or Ixx Itx [wn(yn2 zn2 )] ioxn Iox pitch inertia: Iyy n n [wn(xn2 z n2 )] ioyn n or Iyy Ity Ioy yaw inertia: Izz [wn(xn2 yn2 )] ioz n n or n n Izz Itz Ioz where; wn = weight of the nth element xn = longitudinal distance of the nth element from the ship's or submarine's overall CG to the item's CG along the x-axis yn = transverse distance of the nth element from the ship's or submarine's overall CG to the item's CG along the y-axis zn = vertical distance of the n element from the ship's or submarine's overall CG to the item's centroid CG along the z-axis ioxn = weight moment of inertia of the nth element about an axis parallel to the x-axis and passing through the CG of the nth element ioyn = weight moment of inertia of the nth element about an axis parallel to the 9 5/xx/2009 SAWE Recommended Practice xx DRAFT y-axis and passing through the CG of the nth element iozn = weight moment of inertia of the nth element about an axis parallel to the z-axis and passing through the CG of the nth element Iox = sum of the item weight moments of inertia for all elements about an axis parallel to the x-axis Ioy = sum of the item weight moments of inertia for all elements about an axis parallel to the y-axis Ioz = sum of the item weight moments of inertia for all elements about an axis parallel to the z-axis Itx = sum of the transference weight moments of inertia for all elements about an axis parallel to the x-axis Ity = sum of the transference weight moments of inertia for all elements about an axis parallel to the y-axis Itz = sum of the transference weight moments of inertia for all elements about an axis parallel to the z-axis B. Integral Method The second method of calculating gyradii eliminates the need for own moments of inertia. This is accomplished by treating the whole ship as a single entity of varying density and determining the gyradii of this entity by integration. This integration of the transference inertia of every differential unit of volume inherently captures the own moment of inertia of each item on the ship. This is effective assuming that the differential volume is small enough. The mass moment of inertia is calculated based on the equation: Itotal = ∫ w(r) * r dr Where: Itotal = the total moment of inertia about a given axis r = the radial distance from the axis w(r) = the weight at location r Through the use of the Pythagorean Theorem, this equation can be broken into two equations such that: Itotal = ∫ w(a) * a da + ∫ w(b) * b db Where: Itotal = the total moment of inertia about a given axis 10 5/xx/2009 SAWE Recommended Practice xx DRAFT a = the distance along the a axis from the axis about which the inertia is taken w(a) = the weight at distance a b = the distance along the b axis from the axis about which the inertia is taken w(b) = the weight at distance b A and b are orthogonal axes to the axis the inertia is taken about. For example, if I is taken about the longitudinal axis (for roll inertia), a and b are the vertical and transverse axes respectively. The creation of highly detailed weight (or mass) per foot curves for each axis via representation of details or partial summations as described in the longitudinal weight distribution process above is necessary to use this approach. These curves are then numerically integrated and combined in pairs to yield each gyradius. The interval of integration for the vertical and transverse axes may need to be smaller than the interval of integration for the longitudinal axis. This is because the distributions of these axes often have higher uncertainties associated with the numerical integration than the longitudinal axes. The direct integration of the weight distribution along each axis should result in a weight within 1% of the true weight. This is important because unlike in the creation of the Twenty Station Weight Distribution, the integration uncertainty should not be smeared back into the results of these calculations. In order to eliminate the effect on the gyradii of an error in the mass moment of inertia due to integration uncertainty with the weight of the ship, the weight calculated by integrating the weight distribution along each axis should be averaged in order to determine the weight to divide the mass moment of inertia by. Also, it is often easier to take the moments of inertia about the ship’s origin and covert to the ship’s center of gravity through the use of the parallel axis theorem. Table 1 shows how the results of the numerical integrations of the mass moment of inertia equation along each axis can be combined to determine the mass moments of inertia and gyradii for a vessel. This included correcting the moments to the ship’s center of gravity. 11 5/xx/2009 SAWE Recommended Practice xx DRAFT Table 1: Example of the Combination of Moments due to Distributions along Axes to Determine Mass Moments of Inertia and Gyradii Corrected to Ship Uncorrected Centers Moments Mass Moments Mass Moment of due to about FP, BL, CL Inertia distribution (Kilogram(KilogramMass Center of along axis Meter^2) Meter^2) (Kilogram) Gravity Moment Vertical 1,890,000,000 655,800,000 10,200,000 11.00 112,200,000 Longitudinal 77,460,000,000 11,540,000,000 10,300,000 80.00 824,000,000 Transverse 420,000,000 420,000,000 10,400,000 Mass Moment Displacement Gyradius - 0 Gyradius Coefficient Pitch 12,195,800,000 10,250,000 34.49 0.221 * Length Yaw 11,960,000,000 10,350,000 33.99 0.218 * Length Roll 1,075,800,000 10,300,000 10.22 0.393 * Beam Length Beam Depth Ship Characteristics 156 meters 26 meters 18.4 meters 5.3 Gyradii Calculation for Hull Modifications during Overhauls Typically gyradii are reported as being a function of the ship’s beam for roll gyradii and ship’s length for yaw and pitch gyradii. This is an effective method of expressing gyradii and is very useful for parametric estimates and many ship motions analysis programs accept gyradii inputs in this form. However, when dealing with ships that are to be plugged or blistered, great care must be taken when reporting gyradii in this manner. In such cases it is best to convert the gyradii that are dependant on the changing parameter (roll for blistering, pitch and yaw for plugging) to moments of inertia and then add to it the calculated additional moment of inertia of the new section. The resultant moment of inertia can then be converted to a gyradius and normalized against length or beam if the data is needed in this format. This process is necessary because the plug or blister will probably not contribute the same amount to the moments of inertia as the original portions of the ship. Thus the normalized gyradii should change as the ship parameters they are normalized against change. 5.4 Reporting of Weight Moments of Inertia and Gyradii The weight moments of inertia and gyradii should be reported as described in Reference 4). 12 5/xx/2009 SAWE Recommended Practice xx DRAFT 6.0 References 1. Hansch, David L. “Methods of Determining the Longitudinal Weight Distribution of a Ship”. Presented at the 67th Annual Conference of the Society of Allied Weight Engineers. May 2008. 2. Marine Vehicle Weight Engineering. Edited by Cimino, Dominick and David Tellet. Society of Allied Weight Engineers, Inc. USA. 2007. 3. Hansch, David L. “Weight Distribution Method of Determining Gyradii of Ships”. Presented at the Chesapeake Bay Regional Conference of the Society of Allied Weight Engineers. November 2006. 4. Society of Allied Weight Engineers “Recommended Practice 12: Weight Control Technical Requirements for Surface Ships” 5. Peach R. W. and A. K. Brook. “The Radii of Gyration of Merchant Ships”. Transactions of the North East Coast Institution of Engineers and Shipbuilders, Vol. 103, No. 3, pg. 115-117. 6. Cimino, Dominick and Mark Redmond. “Naval Ships’ Weight Moment of Inertia – A Comparative Analysis”. Society of Allied Weight Engineers, Paper 2013 May 1991. 7. Comstock, John P. Introduction to Naval Architecture. Simmons-Boardman Publishing Corporation. New York, New York. 1944. 8. Munro-Smith, R. Applied Naval Architecture. American Elsevier Publishing Company, Inc. New York 1967. 9. Principles of Naval Architecture Volume I. Edited by Rossell, Henry E. and Lawrence B. Chapman. The Society of Naval Architects and Marine Engineers. New York. New York. 1941. 10. Hughes, Owen. Ship Structural Design: A Rationally-Based, Computer-Aided Optimization Approach. Society of Naval Architects and Marine Engineers. Jersey City, New Jersey. 1988. 13 5/xx/2009 SAWE Recommended Practice xx DRAFT APPENDIX A: Longitudinal Weight Distribution Parametrics All of the following figures show distributions of Hull Weight. Comstock (6) defines Hull Weight as “the steel, woodwork, fittings and outfit except anchors and cables, hull engineering except windlass and steering gear, any spread-out items of deadweight, such as passengers and crew, and designer’s margin.” Comstock goes on to note that, “The diagram must be proportioned that not only will the area be correct but also the LCG.” The cargo should be, “distributed over the length of the cargo holds as trapezoids, and so on until the diagram includes all the weights in the loaded ship.” Figure A-1 14 5/xx/2009 SAWE Recommended Practice xx DRAFT Figure A-2 15 5/xx/2009 SAWE Recommended Practice xx DRAFT Figure A-3 Type of Ship Tankers Full Cargo Ships Without Erections Fine Cargo Ships Without Erections Full Cargo Ships With Erections Fine Cargo Ships With Erections Small Passenger Ships Large Passenger Ships X / (W/L) 0.75 0.65 0.60 0.55 0.45 0.40 0.30 H / (W/L) 1.125 1.175 1.20 1.225 1.275 1.30 1.35 16 5/xx/2009 SAWE Recommended Practice xx DRAFT Figure A-4 This distribution is intended for vessels which don’t have parallel middle body. The centroid of the distribution is shifted a desired distance, D, from midships by “swinging the parabola”. As PNA explains, “Through the centroid of the parabola draw a line parallel to the base and in length equal to twice the shift desired (forward or aft). Through the point thus determined draw a line to the base of the parabola at its midlength. The intersection of this line with the horizontal drawn from the intersection of the midship ordinate with the original parabolic contour determines the location of on point on the corrected curve. Parallel lines drawn at other ordinates … determine the new curve.” 17 5/xx/2009 SAWE Recommended Practice xx DRAFT Figure A-5 K X H Y D Fine Ships Merchant Type 0.333 W/L 0.567 W/L 1.195 W/L 0.653 W/L 0.0052 L Full Ships Merchant Type 0.333 W/L 0.596 W/L 1.174 W/L 0.706 W/L 0.0017 L Great Lakes Bulk Freighters 0.250 W/L 0.572 W/L 1.125 W/L 0.676 W/L 0.0054 L This approximation is useful for ships with parallel middle body. 18 5/xx/2009 SAWE Recommended Practice xx DRAFT Figure A-6 19 5/xx/2009 SAWE Recommended Practice xx DRAFT 20 Station Distributions by ship type from Reference (2) 20 5/xx/2009 SAWE Recommended Practice xx DRAFT 21 5/xx/2009 SAWE Recommended Practice xx DRAFT APPENDIX B: Gyradii Parametrics Naval Ship Parametrics from Reference (2) DDG 51 ARS 52 FFG 60 CG 62 MCM 1 LHD 2 CVN 73 LPD 17 CONVENTIONAL SURFACE SHIPS ROLL PITCH (% B) (% L) 38.90% 25.20% 36.50% 25.10% 36.20% 24.40% 40.40% 25.30% 38.10% 24.30% 42.00% 25.60% 40.90% 23.20% 40.50% 23.80% MEAN, CONVENTIONAL HULL FORMS TOLERANCES (+/-) TAGOS 19 TAGOS 23 MEAN SWATHS LSV NSURFACE SSN 756 NSURFACE SSBN 737 NSURFACE SSN 756 NSUBMERGES SSBN 737 NSUBMERGES MEAN, SUBMARINES TOLERANCES (+/-) YAW (% L) 25.10% 24.90% 24.30% 25.20% 24.40% 25.60% 23.40% 23.80% 38.90% 24.70% 24.70% 2.10% 0.80% 0.70% SWATHS ROLL (% B) 43.30% 43.60% PITCH (% L) 30.50% 27.70% YAW (% L) 32.80% 29.40% 43.45% 29.10% 31.10% SUBMARINES ROLL (% B) 37.40% 36.40% 36.70% 34.70% 34.90% PITCH (% L) 22.90% 24.00% 24.30% 25.70% 26.30% YAW (% L) 22.90% 23.90% 24.20% 25.70% 26.30% 36.00% 24.60% 24.60% 1.20% 1.40% 1.40% 22 5/xx/2009 SAWE Recommended Practice xx DRAFT Merchant ship Parametrics per Reference (5) Kroll = 0.30 x (B2 + D2)1/2 As given in RW Peach’s MarAd report (Peach and Brook) Kroll/B = 0.289 √1+4(KG/B)2 Proposed by Bureau Veritas as reported by Brook (Peach and Brook) 23 5/xx/2009