Organic Oat Conrad Schiestel Organic Oat Processors Business Plan 2007 Prepared by: Jesse Coleman Cody Hansen Megan Hall Rachel Li AgEc 75.5 Agribusiness Capstone – Preparation of a Business Plan College of Agriculture University Of Saskatchewan Table Of Contents Table Of Contents ............................................................................................................ i List of Figures ................................................................................................................ iii List Of Tables ................................................................................................................ iv AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan i Organic Oat Conrad Schiestel Executive Summary: ....................................................................................................... v Module 1 Introduction .............................................................................................. 1 1.1 Introduction ............................................................................................................... 2 1.2 Industry Overview .................................................................................................... 2 1.3 Mission Statement..................................................................................................... 3 Module 2 Operations Plan ....................................................................................... 4 2.1 Organizational Structure ........................................................................................... 5 2.2 Site Plan .................................................................................................................... 6 2.3 Building and Floor Plan ............................................................................................ 7 2.4 Work Plan and Flow of Work ................................................................................... 7 2.4.1 Technical Processes ............................................................................................... 7 2.4.2 Physical Product Flow ........................................................................................... 8 2.4.3 Average Day, Week, Year ..................................................................................... 8 2.4.4 Regulatory Systems and Standards ........................................................................ 9 2.4.4.1 Hazard Analysis of Critical Control Points ........................................................ 9 2.4.4.2 Saskatchewan Organic Certification Agency ..................................................... 9 2.4.5 Supply Service Analysis ........................................................................................ 9 2.5 Cash Management ................................................................................................... 10 2.6 Inventories............................................................................................................... 10 2.7 Capital Budget ........................................................................................................ 10 Table 2.1 Capital Budget .............................................................................................. 11 2.8 Working Capital Planning and Management .......................................................... 12 2.8.1 Cost of Goods Sold for Manufacturing ................................................................ 12 Table 2.2 Cost of Goods Manufactured Calculation in the First Year of Operation .... 12 2.9 Cash Conversion Cycle ........................................................................................... 12 Module 3 Human Resource Plan ........................................................................... 14 3.1 Employee Qualifications ......................................................................................... 15 3.2 Job Descriptions ...................................................................................................... 15 3.2.1 General Manager .................................................................................................. 15 3.2.2 Head Miller .......................................................................................................... 16 3.2.3 Administration ..................................................................................................... 16 3.2.4 Quality Assurance ................................................................................................ 16 3.2.5 Grain Manager ..................................................................................................... 17 3.2.6 Assistant Head Miller .......................................................................................... 17 3.2.7 General Labor ...................................................................................................... 17 3.3 Training ................................................................................................................... 17 3.4 Human Resources Strategy ..................................................................................... 18 Table 3.1 Employment at ORGANIC OAT ................................................................. 18 Module 4 Marketing Plan ...................................................................................... 19 4.1 The Marketing Mix (four P’s)................................................................................. 20 4.1.1 Products and Services .......................................................................................... 20 4.1.2 Pricing .................................................................................................................. 20 4.1.3 Promotion............................................................................................................. 20 4.1.4 Place ..................................................................................................................... 21 4.2 Segmentation, Targeting, Positioning ..................................................................... 21 4.2.1 Segmentation........................................................................................................ 21 AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan ii Organic Oat Conrad Schiestel 4.2.2 Targeting .............................................................................................................. 21 4.2.3 Positioning ........................................................................................................... 22 4.3 SWOT Analysis ...................................................................................................... 22 4.3.1 Internal Strengths and Weaknesses ...................................................................... 22 4.3.1.1 Human Resources ............................................................................................. 22 Table 4.1- Strengths and Weaknesses ........................................................................... 22 Table 4.2- Opportunities and Threats ........................................................................... 23 4.4 Market Analysis ...................................................................................................... 23 4.4.1 The Market ........................................................................................................... 23 Table 4.3 All numbers in tonnes ................................................................................... 24 4.4.2 Competition.......................................................................................................... 24 4.4.3 Target Markets ..................................................................................................... 25 4.4.4 Marketing byproducts .......................................................................................... 25 4.4.5 Product Features................................................................................................... 26 4.5 Marketing Strategies ............................................................................................... 26 4.5.1 Sales and Profit Objectives .................................................................................. 26 4.5.2 Channels of Distribution ...................................................................................... 27 4.5.3 Pricing Policy ....................................................................................................... 27 4.5.4 Selecting Markets................................................................................................. 28 4.5.5 Selling and Advertising........................................................................................ 29 4.5.6 Marketing Budget ................................................................................................ 29 Table 4.4 Marketing Budget ......................................................................................... 30 Module 5 Financial Plan ......................................................................................... 31 Table 5.1 Summary Of Financial Results ..................................................................... 32 5.1 Financial Plan.......................................................................................................... 32 5.2 Dividend Policy ...................................................................................................... 33 5.3 Economic Forecast .................................................................................................. 33 5.4 Sensitivity Analysis ................................................................................................ 33 When looking at the critical variables, we tested price of the finished goods, quantity of product, and price of raw products. Tests concluded that the price of the finished goods were the most critical. With a base sale price of $650.00 per tonne, it was found that if prices fell to $559.13/tonne, internal rate of return would become zero. This is a change in the sale price of 14%. ................................................................................... 33 Table 5.4 Critical Variable ............................................................................................ 33 5.5 Best and Worst Case Scenario ................................................................................ 34 Table 5.5 Best and Worst Case Scenario ...................................................................... 34 Module 6 Conclusion .............................................................................................. 35 6.1 Conclusion .............................................................................................................. 36 Module 7 References ............................................................................................... 37 7.1 References ............................................................................................................... 38 Appendix A Financial Projections ......................................................................... 39 List of Figures Figure 2.1 Organization Structure....................................................................................... 5 Figure 2.2 Site Plan ............................................................................................................. 6 AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan iii Organic Oat Conrad Schiestel Figure 2.3 Floor Plan .......................................................................................................... 7 List Of Tables Table 2.1 Capital Budget .................................................................................................. 11 Table 2.2 Cost of Goods Manufactured Calculation in the First Year of Operation ........ 12 Table 3.1 Employment at ORGANIC OAT ..................................................................... 18 Table 4.1- Strengths and Weaknesses ............................................................................... 22 Table 4.2- Opportunities and Threats ............................................................................... 23 Table 4.3 All numbers in tonnes ....................................................................................... 24 Table 4.4 Marketing Budget ............................................................................................. 30 Table 5.1 Summary Of Financial Results ......................................................................... 32 Table 5.4 Critical Variable ................................................................................................ 33 Table 5.5 Best and Worst Case Scenario .......................................................................... 34 AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan iv Organic Oat Conrad Schiestel Executive Summary: ORGANIC OAT is a new and exiting opportunity in the ever growing organic industry. This proposed business is an organic oats mill that will help add value to the local organic oat industry along with the creation of new jobs in a small community. ORGANIC OAT will be using locally grown organic oats to make top quality natural foods for the organic food industry. The mill will be full modern using the latest technology and ideas to help insure high quality product and maximum returns on their investment. The mill plans on starting out producing 7,000 tonnes of finished product in its first year. With good management and hard work it is hoped that the mill will reach its full capacity of 11,048 tonnes within 5 years. This mill will employ nine full time workers. These workers not only insure the smooth running and operations of the plant but also create jobs in rural Saskatchewan, something that means a lot to the ORGANIC OAT. This positions include, General Manager- to overlook all aspects of the mill and its sales, Plant Manager- to maintain all aspects of production and receiving at optimum levels of efficiency, Administrative Manager- to be responsible for accounting, administration, and logistical functions of the plant, Quality Assurance Manger- to look over all aspects of quality control, Assistant Head Miller- to help head miller and assist in every day operations, Grain Buyer- to purchase and sell product, 3 General Duties- to work in the plant and carry out all daily aspects of the mill. ORGANIC OAT will be targeting larger companies with a demand for organic product. There will be a large amount of product going into the United States. The estimated total capital requirement for this plant will be $3,408,688 with an internal rate of return of 28.1%. The external rate of return is 24.0%. These numbers show a healthy and productive future for the ORGANIC OAT. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan v Organic Oat Conrad Schiestel Module 1 Introduction AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 1 Organic Oat Conrad Schiestel 1.1 Introduction The organic market is a market that is quickly expanding, due to the growing health trend sweeping the nation. A number of organic grain producers decided to get into this booming market. Farms along with some potential investors were interested in starting Organic Oat Processors (ORGANIC OAT), which would purchase raw organic oats and process them further, into a raw commodity that can be added to other products. Some of these include cookies, breakfast cereals, breads and muffins, crackers and snacks, meat extenders, and pet and animal foods. A farm that started as an organic farm has been producing organic crops for years, and then became interested in diversifying and adding value to their product. Other organic producers in the area agreed that ORGANIC OAT would open up the market for their product, and a way to sell their oats locally. A number of investors have shown interest in the business. The objective of these investors is to establish a financially sound business venture that would not only provide a good return on investment but also provide an outlet for organic oats in the province. 1.2 Industry Overview As previously stated the organic food industry is quickly expanding due to the increasing health craze, as well as the aging population. In 2003 organic oats made up 48,707 acres (Organic Stats.2003) of prairie farmland, with a combined worth of approximately 8.5 million dollars. The market for organic foods is increasing by almost 20% every year, ORGANIC OAT are entering the market at a time when it is doing the best and will continue to grow at a rapid pace. The major competitor in the industry is Grain Millers, who make up 80% of oat milling production in North America (Feasability Study). They now own a larger competitor in Saskatchewan, which is Popowich Milling out of Yorkton. Popowich Milling now produces approximately 60,000 tonnes of milled oats per year (Popowich,2007). AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 2 Organic Oat Conrad Schiestel 1.3 Mission Statement “ORGANIC OAT are looking to become a well recognized and trusted name in the organic oat milling market, as well as providing investors with a good return on investment and to provide an outlet for oats in the province.” AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 3 Organic Oat Conrad Schiestel Module 2 Operations Plan AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 4 Organic Oat Conrad Schiestel 2.1 Organizational Structure ORGANIC OAT consists of a group of investors. As investors in the business they will not receive a paid salary, but dividends, depending on the income that the company makes. These investors will elect a board of directors that will have a president or a general manager that will be in charge of overseeing how the plant is run, and any new ideas that may come in the future. The general manager will have responsibility for the whole operation; sales, marketing, operations, financial and administrative functions. The plant manager or head miller will oversee production in the plant. There will be a full time administrative manager who will be responsible for accounting, invoicing and purchasing, as well as a full time secretary in the front office of the plant. Investors Board of Directors General Manager Secretary Head Miller Assistant Head Miller Quality Assurance Grain manager 3 Laborers Figure 2.1 Organization Structure AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 5 Organic Oat Conrad Schiestel 2.2 Site Plan This structure is set up to keep the investors involved, since they have invested their money into the company and can see how their money is being used as well as their return on investment. The general manager is in charge of all decision making, as previously stated, and must report back to the board of directors. Figure 2.2 Site Plan ORGANIC OAT is located along the highway. It covers 10 acres of land; there will be 1 main entrance and public parking in front of the office. The building is located in the center of the lot for easier access for trucks. The company has purchased gravel to cover the parking lot and roadway, and may consider re-graveling it in 5 years. Keeping the AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 6 Organic Oat Conrad Schiestel yard and surrounding area clean and respectable is important to attract new clients and keeping existing ones. 2.3 Building and Floor Plan The building will be 160ft X 80ft, this is not including the office. The building will be an insulated, wood frame with metal sheet covering. Figure 2.3 Floor Plan 2.4 Work Plan and Flow of Work 2.4.1 Technical Processes AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 7 Organic Oat Conrad Schiestel The technical processes at ORGANIC OAT is the milling (cleaning, dehulling, cutting and rolling) and packaging the final product. The head miller and the assistant miller will be in charge making sure that everything is running properly and that the product will be produced correctly. The second process is package and loading, which the labour workers would be responsible for. 2.4.2 Physical Product Flow Step A. Whole unprocessed organic oats are brought into storage bins through portable augers. Step B. Oats are augured from storage bins into cleaning plant. There broken oats or weeds/unwanted materials will be screened from the grain. Step C. Cleaned grain is then sent over a gravity table to remove all stones and lighter/marginal seeds. Step D. The cleaned material is sent through the dehuller where the oat hulls are removed from the oat seed. Step E. Now that the hulls have been removed the oat groats can be graded and put through the kiln. Step F. The groats are then sent through a polisher which cleans them and increases visual appeal. Step G. Since the oats have been cleaned they can now be sent into the steamer which conditions the oats by increasing their temperature. This process also makes them process through the cutting stage with fewer fines. Step H. The groats are now ready to be cut and rolled. The product is now to be bagged. Step I. Oats are bagged and the stacked in piles ready to be shipped out. 2.4.3 Average Day, Week, Year ORGANIC OAT will operate on an 8 hour day, 5 day week cycle. Employees will work for 8 hours a day, with a one hour diner break, and two fifteen minute coffe breaks. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 8 Organic Oat Conrad Schiestel ORGANIC OAT will be operating 49 weeks per year at a constant rate. This would allow all employees 3 weeks off per year for holidays. 2.4.4 Regulatory Systems and Standards As an organic producer, ORGANIC OAT has a number of standards that they must meet in order to be certified and remain operating. As well as the milling facilities will have safety requirements. 2.4.4.1 Hazard Analysis of Critical Control Points Hazard Analysis of Critical Control Points (HACCP) is a system that controls the production of food products, the plant and employees. There are seven steps in HACCP and they will help to control any problems that may arise in the future. A HACCP coordinator will visit the plant two times a year to make sure that the plant is meeting expectations. There will be a fee, which is about $2000, plus the initial fee of $45,000. 2.4.4.2 Saskatchewan Organic Certification Agency When producing an organic product there are many requirements that must be met. ORGANIC OAT is certified by the Saskatchewan Organic Certification Agency. An organic inspector will visit the plant and make sure that there is not a possibility of the product being contaminated. They will also inspect the equipment. There will be a cost involved with this, but it is not known at this time. 2.4.5 Supply Service Analysis ORGANIC OAT’s only raw materials are oats. They will get the oats from organic producers in the area. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 9 Organic Oat Conrad Schiestel 2.5 Cash Management ORGANIC OAT will invest all cash flow that isn’t being used to cover day to day operations into paying down their long term debt. This will reduce the amount of debt that the company is carrying and possible reduce the interest that would normally be paid. 2.6 Inventories ORGANIC OAT is plan on having 37,116 bushels of raw inventory. It is felt that this number will give enough capacity to carry out normal production, without having to refill bins all the time. For finished product the company is considering keeping 6,510 bushels of rolled oats on hand. This should be enough to meet customer demands and create a buffer incase of a factory shutdown for any given reason. Alameda Oats may end up keeping their finished inventory on hand for around five days. This will allow an adequate amount of product to build up and then be shipped out. This will also ensure that the consumers of these organic oats will have a steady flow of product into their businesses. Raw oats will be trucked to the plant as often as needed keeping in mind the large storage capacity and the fluctuations of price. As for inventories in progress, it is expected that the product that is started in a day will also be completed in that day. 2.7 Capital Budget The capital budget for ORGANIC OAT covers the total cost of land, building construction, equipment, and working capital. The cost of the land has been broken down into cost of land, and site planning. The estimated cost of a quarter section in the Alameda area is $20,000. Being as purchasing the land is relatively inexpensive; the whole quarter will be purchased, giving lots of room for construction. The remaining land can then be sold to someone after AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 10 Organic Oat Conrad Schiestel construction is completed, or rented out. The connection of 3 phase power is only 1 mile away, making the cost of this utility a lot cheaper then first expected. A local company will do the leveling and site planning for the site. Building costs are projected to run around $525,000. This would include the cost of steel girders, insulation, and cement. Through the feasibility study Buhler has supplied ORGANIC OAT with, a complete equipment list for the plant. They provided a parts number and the final cost of all the equipment which equals out to $3,253,687. Working capital was calculated using employee salaries and the benefits that they will receive. This would mean that the working capital budget for ORGANIC OAT is $275,728. Table 2.1 Capital Budget Desription Land Estimated Cost $20,000 Source SAMA- Land Assessment/quarter Site Enhancements: 3 Phase power $100,000 SaskPower Water Installation $25,000 SaskWater Landscaping $10,000 Local Private Company Total Land cost $155,000 160ft/80ft plant and 40ft/30ft office Building Costs and staff area (ABE 61,2006) Main Plant 160ft/80ft Office area Total Building Cost $500,000 Professional Estimate $25,000 Professional Estimate $525,000 Equipment: Total Equipment Cost $3,253,687 Buhler Total Capital Requirement $3,418,688 AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 11 Organic Oat Conrad Schiestel Total Working Capital $238,089 2.8 Working Capital Planning and Management 2.8.1 Cost of Goods Sold for Manufacturing Table 2.2 Cost of Goods Manufactured Calculation in the First Year of Operation Cost of Goods Sold Manufactured Calculations for First Year Average Total Costs Cost/Tonne Direct Materials Whole Oats Bags and Pallets $ 3,001,250 $ 210,000 30 $ Direct Labour 245 3,212,250 $84,000 $ $ 275 $ 12 12 $84,000 Variable Overhead Freight Telephone $ 807,692 $ 115 24,000 3 Salaries 259,000 39 Benefits 3,584 0.50 72,000 10 184,800 26 Supplies 21,600 3 Computers 24,000 3 Maintenance Marketing @3% 2.9 Cash Conversion Cycle AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 12 Organic Oat Conrad Schiestel The cash conversion cycle for ORGANIC OAT is as follows: the average days that inventory will be on hand will be 15. It will take on average of 15 days to collect and is an industry practice to allow an average 15 day payable. This means that our cash conversion cycle would be a positive 14. This falls within the acceptable range for other comparable companies. Average Days Inventory: 21 Average Collection Period: 15 Average Days Payable: 15 CCC: Average Days Inventory + Average Collection Period - Average Days Payables : 15 + 15 - 15 : 15 AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 13 Organic Oat Conrad Schiestel Module 3 Human Resource Plan AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 14 Organic Oat Conrad Schiestel The human resources plan outlines the general job descriptions and the outlay of the entitled work, carried out by the employees at ORGANIC OAT. 3.1 Employee Qualifications ORGANIC OAT requires an educated, hardworking, and knowledgeable workforce. ORGANIC OAT’s recruiting policy will be based on education/diploma level completed, skills, past work experiences, and expected wage and benefits. ORGANIC OAT will be advertising the available positions through advertising in the local newspapers. This will include the Star Phoenix in Saskatoon, the Leader Post in Regina, as well as the Canadian Organic Growers and Western Producer. Successful applicants should meet the strict employment criteria. The board of directors will appoint the general manager, while he/she will hire all the other staff. 3.2 Job Descriptions 3.2.1 General Manager The General Manager (GM) position will be filled before the completion of the facility, which will allow the GM to look for potential employees to fill available job positions. The GM will report directly to the Board of Directors, which ensures that the Board of Directors is aware of the position of the company. The GM position will require an individual with excellent numerical and analytical skills. Also, a strong sales and marketing background is essential in order to deal directly with customers and the broker to set up the company. Other criteria including a strong finance and administrative background and experience in distribution logistics is also a necessity. Duties of the GM will have overall responsibility for all aspects of the operation including operations, sales, and marketing, logistics, quality assurance, and quality control as well as financial and administrative functions. Moreover, this position will be responsible for giving direction of the purchasing of the key raw materials, such as when to buy and what to buy. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 15 Organic Oat Conrad Schiestel 3.2.2 Head Miller A significant experience in operating any kinds of oat milling equipment is required, especially in the processing of human food consumption. Also, this position will be responsible to maintain all aspects of production, shipping and receiving at optimum levels of efficiency. Training new and inexperienced employees is also an important function of this position and as such the individual must have strong interpersonal skills exhibiting a strong ability to work with other individuals. 3.2.3 Administration The position will be responsible for the accounting and administrative functions, invoicing, purchasing and the traffic or logistical function of the plant. Also, as a back up to the GM, this position will be responsible for receiving orders and setting up shipment. This position will also be in charge of setting up financial reports, and maintaining all operational records. 3.2.4 Quality Assurance The position will be responsible for all aspects of quality control and quality assurance. The quality assurance is setting procedures in place so that production is on kept on track. This would include specifications for grain production and products specifications. The quality control is the day to day analytical analysis of the product produced to insure that each batch is on specifications. The individual must have experience in performing technical service and support for the customer base. The knowledge of oats and their functionality is required. Also, this individual should be also to conduct new product analysis as well as be current on trends and new products entering the market. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 16 Organic Oat Conrad Schiestel 3.2.5 Grain Manager An experienced grain buyer who is very familiar with the raw grain and can easily recognize the grain quality and milling characteristics that is required such as grade, acceptable dockage etc. Also, this individual must have experience in dealing with producers, incoming freight, contracting and rules and regulations associated with the purchase and transport of grains slated for human consumption. Handling inbound grain and outbound mill feeds is sometimes required. 3.2.6 Assistant Head Miller Individuals capable for running evening or night shifts on their own after training, as a back up to the Head Miller . 3.2.7 General Labor A maximum of up to three hard labour workers are needed to fill positions. The prime functions for these positions would be bagging, warehousing and outbound shipments of grain. A valid driver’s license is required. Depending on the running times and production season, three full time positions may not be necessary. 3.3 Training There will be training provided for the employees upon joining the ORGANIC OAT staff. There will be certain courses which will have to be taken to work at certain jobs in the facility. All general laborers will be required to take the following training at the expense of ORGANIC OAT: WHMIS- Workplace Hazardous Material Information System First Aid HACCP AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 17 Organic Oat Conrad Schiestel 3.4 Human Resources Strategy ORGANIC OAT plans to offer above average salaries in order to find loyal employees. Also, the salaries of all employment will increase with inflation and the possibility of bonuses base on company profits. The salaries paid ensure a lower turnover ratio of skilled employees resulting in lower training costs. ORGANIC OAT plans to hold some events, such as Christmas parties and staff BBQ’s to ensure high company morale. Also, everyone who works for ORGANIC OAT will get an ORGANIC OAT’s jacket. The cost of these activities will be come out of miscellaneous expenses. Table 3.1 Employment at ORGANIC OAT Staff General Head position manager miller Secretary Quality Grain Assistant assurance manager head Labor miller Number 1 1 1 1 1 1 3 Annual 65000 55000 35000 40000 40000 40000 84000 salary AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 18 Organic Oat Conrad Schiestel Module 4 Marketing Plan AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 19 Organic Oat Conrad Schiestel 4.1 The Marketing Mix (four P’s) 4.1.1 Products and Services ORGANIC OAT is in the business of selling a ready to use milled organic oat product, to sell to large companies that distribute cookies, cereals, breads and muffins, baby foods and pet and animal foods. ORGANIC OAT is also offering a service to organic oat producers in the Alameda area, by taking the oats that they produce, processing (milling) them and selling them. In the long run ORGANIC OAT is providing the producer with a larger profit than he would have received selling it on his own. ORGANIC OAT’S product is meeting consumer’s wants with the new organic trend, as well as society eating healthier foods and products. 4.1.2 Pricing ORGANIC OAT will be pricing their product at competitive prices in order to compete with the other organic oat producers in the province. Some of the companies are currently purchasing their product at $245/tonne. Because of that we have adjusted our cost to be the same. In order for ORGANIC OAT to break into the market they are going to have to set the product at the same price or just below it to gain some cliental. Setting their price higher would reduce the chance of any of those large companies purchasing their product. With that in mind the sale price for the finished product has been set at $650.00/tonne. 4.1.3 Promotion ORGANIC OAT will be marketing their product to larger companies that are not in the area, or in the province. Local media ads will not be needed; the company will hire an advertising company to be sure that their target customers are informed of their product, how to contact them and how to get the product. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 20 Organic Oat Conrad Schiestel 4.1.4 Place The market for organic oats is a very small one in Saskatchewan and ORGANIC OAT will be marketing to large companies, areas such as Michigan (Kellogg’s), and Chicago (Kraft) as well as Robin Hood are a few potential customers on the market. To move product into those areas or to grocery stories across Western Canada, trucking will be the main mode of transportation. There are a few different companies that were contacted including Weymore, Willow Creek, and Vitran. All of these companies run into the areas listed above. 4.2 Segmentation, Targeting, Positioning 4.2.1 Segmentation Prospective buyers could be arranged into several categories. First of all would be the large retailers like Kellogg’s, Robin Hood, or Kraft. All of these companies are looking for approximately the same thing, which is another source to purchase their processed oats and more supply. It may be possible to target the individual consumer; however it would be difficult to reach many different people and groups, especially when marketing a new product out of a new business. 4.2.2 Targeting ORGANIC OAT’s target market would be the large retail consumers. These groups would purchase the most amount of product. They would consistently need large volumes of processed oats and may be interested in another group to select organic oats from. Kellogg’s, Kraft and Robin Hood are large target markets as they would be purchasing large quantities throughout the whole year. However, two very well known AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 21 Organic Oat Conrad Schiestel companies Quaker and General Mills are not considered to be potential clients, as they purchase their own raw product and mill it on location. 4.2.3 Positioning ORGANIC OAT’s product will be marketed as a product of very high quality. Also promoting the health and consistency of the product, as setting it above the competition. This will allow ORGANIC OAT to bring a premium and make the consumer feel more at ease about buying the product, especially seeing as it is a new product. This will make the product stand out against the more seasoned name brands. 4.3 SWOT Analysis 4.3.1 Internal Strengths and Weaknesses 4.3.1.1 Human Resources Table 4.1- Strengths and Weaknesses Strengths Weaknesses Human Resources 1.Very limited number of competitors in the industry 1.There is not a strong background in the Food Processing, 2. The investors have a strong background and experience in marketing and Distribution areas within the investors group production of the raw grain 2. The number of qualified millers is limited and attracting 3. Many labor workers in the area qualified millers may be a concern 4. Conventional processors are facing full running times Physical Resources 1. The Organic Market Sector is growing by over 20% per year 1. Do not currently have a building and the growth is going to continue 2. Do not currently have any of the machinery 2. The Canadian raw grain is referred raw material 3. The production of the raw material, while growing, may not 3. The proposed location is located with competing facilities be able to keep up with demand and would have an advantage in both sourcing and 4. The location is not as optimum as locations at major centers redistribution when compared to U.S. competitors of distribution Financial Resources AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 22 Organic Oat Conrad Schiestel 2. Investors have not yet confirmed that they will be joining 1. Large number of investors already interested the company Table 4.2- Opportunities and Threats Opportunities Threats An opportunity to expand production of Organic Oats Expanded production by existing competitors Local employment and growth and wealth in the area Rising energy prices particularly in the transport area The Canadian Dollar increasing strength against its Long term- the development of new product lines An opportunity to fill a current gap in demand and Timing- Needs to be fast therefore grow within the industry European Supply Potential to very quickly maximize production Lack of investment dollars Increased returns for producers with a more local Timing- the need is to act fast outlet for their production U.S. counterpart 4.4 Market Analysis 4.4.1 The Market Organic foods are a growing industry allover the world and the oats sector is no exception. Organic oats can be made into many different food products. Some of these products include cookies, breakfast cereals, snack foods, and various other baked goods. With so many products that oats are used in it would seem that the possibilities are endless for this product if properly marketed. Although Saskatchewan is one of the world’s largest organic oat producers it is not likely that there will be much of a market demand for organic oats here at home. Most of the North American demand for organic foods is on the East Coast and the Pacific Coast. Also there’s a strong demand for organic foods in Europe which opens up a large new market for organic oats. Higher standards of living seem to be a trend that goes along with organic food consumption. Organic customers are people that have extra money, or a higher income and are willing to pay more for what they believe is a healthier, safer product. The main marketing focus is on large cities, with large average incomes, as these are the places that organic food has been found most popular. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 23 Organic Oat Conrad Schiestel The following chart is been taken from the feasibility study for this for this project. It states that the current market for organic oats for human consumption is 25,000 tonnes (Feasibility Study). This chart will show the numbers from 2005 through two 2010 if the market continues to grow at an increase of either 10, 15, or 20%. Table 4.3 All numbers in tonnes Rate of Total increase increase 2005 10% 2006 2007 2008 2009 2010 over five years 25,000 27500 30250 33275 36602 40262 15,263 15% 25,000 28750 33062 38021 43725 50283 25,284 20% 25,000 30,000 36,000 43,200 51,840 62,208 37,208 The two largest organic oat miller’s in North America are Grain Millers and LaCrosse Milling. These two companies make up a large portion of the organic oat milling industry with the Grain Miller’s Co having five plants across North America, one of which is located in Yorkton Saskatchewan. With both these companies already pushed a limited production it is realistic to say that there will be a need for another major plant in North America, especially Canada within the next five years. 4.4.2 Competition As mentioned earlier the two major companies involved with the milling of organic oats in North America are Grain Millers and LaCrosse Milling. Grain Millers as recently purchased the old Popowich mill located in Yorkton. Locally this will be the only competition here in Saskatchewan. Other large milling companies include Quaker Oats, General Mills, ConAgra Grain Processing Group, and Can Oat Milling Product Inc. These companies do not pose as direct competition because they are not in the organic oats market. These companies however can drive up the cost of oats in their own market therefore affecting the organic AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 24 Organic Oat Conrad Schiestel oat market. Also these companies could become more direct competition if they choose to get into the organic oat milling market. With the increased demand for organic oats it is not likely that these companies will become a serious threat to this company because these companies are already running at full capacity and cannot meet the future demand for the product. Therefore the competition will not be a serious factor at least in the short. 4.4.3 Target Markets ORGANIC OAT will be targeting the health food industry. These include large companies such as Kellogg’s, Robin Hood and Kraft. These companies are large enough that they will need a constant supply of product. This is something that would help stabilize ORGANIC OAT and give the company a constant flow of both product and money. Other markets that may open in the future may include bakeries in the province or other provinces. With the health food market continuing to grow, more markets will continue to open in the future, making it possible to expand to companies producing products such as meat extenders, cosmetics, and beverages. This may also be viewed as a risk, as the organic food industry is a brand new trend (trends rise and fall), but it is steadily moving towards mainstream. 4.4.4 Marketing byproducts The milling process for human consumption makes for a lot of unused material from the initial oats. Processes such as cleaning, de-hauling, and rolling leaves the plant with a lot of byproduct material that can be marketed as a secondary income. These byproducts will still have a certain level of nutritional value as a livestock feed. By selling the screenings from the plant to local livestock producers or feed lots, such as Pound Maker, the plant will become more efficient and have fewer waste products. With rising grain prices ranchers will be looking for alternative feed sources such as the old streams produced at this plant. Screenings will be sold at feed. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 25 Organic Oat Conrad Schiestel 4.4.5 Product Features When buyers and consumers look at the product is important but they see that the company is producing a high quality product. Quality is one of the most important things to look at when it comes to the food industry. People today need to be insured that what they are eating is safe and healthy. It will be the goal of ORGANIC OAT to make sure that all their product is of the highest quality in the industry. Reliability is also extremely important. Buyers need to know that there manufacturing process will not be slow down because they cannot get enough product on time. By striving for long-term consistency the plant should always have enough products on hand to meet the demands of their buyers and customers. 4.5 Marketing Strategies 4.5.1 Sales and Profit Objectives The main goal for ORGANIC OAT will be to start manufacturing of their product and reach full capacity of the plant within five years. This is so plant efficiency is maximized and therefore maximum profits can be achieved. The goal in the first year is to sell 64% of the plants production capacity. Marketing the product will be mainly through networking at various organic trade shows throughout North America. Establishing good clientele and keeping customers happy with both quality and reliability will be a major goal for this company. Once production is established, distribution to the large companies will be possible. The large companies that are being focused on are Robin Hood Flour, and Kellogg’s. ORGANIC OAT should sell their product to large companies like Kellogs. We assessed the area and Chicago seems to have a number of manufactures that may be of interest. So trucking has been averaged to that location. Trucking costs are as follows; it is roughly 1000 miles from Alameda to Chicago. Shipping costs are $3.00 per mile for a loaded truck. Total costs would be $3000 to send the milled oats from Alameda to the customer in Chicago per AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 26 Organic Oat Conrad Schiestel truck. This is calculated as each truck hauling 26 tonnes (tridem). This would work out to 269 loads per year with a total of $807.692. 4.5.2 Channels of Distribution Product will be shipped primarily through trucking. Due to location and overall convenience, trucking products from the plant to the buyer seems to be the quickest and easiest method of distributing the product. Other methods such as rail lines up and proven to be unreliable and untimely. In order to ensure product gets where it is going on time it would seem that the trucking industry is by far the most reliable. Another advantage of the trucking industry is the ability to go anywhere in North America. Increasing costs of fuel and skilled drivers are a problem in the trucking industry, but for the time being it will be the main source of transporting finished product. Once the company is established and has a good customer relationship with its buyers, they may then look into alternative sources of transportation. 4.5.3 Pricing Policy The ORGANIC OAT base their product price on a market-based approach. This is the industry-standard and can be affected by demand for raw product, demand for finished product, and competitors. The ORGANIC OAT, though a large plant will have very little influence on market price for rolled oats. But the play a factor in the price of local organic oat’s in the area. The company may be able to purchase local product for a cheaper price due to very little local competition and a guarantee of delivery. With a market based system the price of the product can be directly influenced by the volume a product on the market. This will be important for the ORGANIC OAT to carefully watch world organic oat levels and markets. World demand for oats can be strongly influenced by weather. This could be one way at the company can monitor the potential change in world volume of organic oat’s and therefore predict price changes. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 27 Organic Oat Conrad Schiestel Part of becoming a reliable sales company is establishing a good relationship with the retailer and the buyer. One way the company can do this may be to price discounts to larger or preferred customers. This will ensure that that customer feels that he/she has been treated fairly and may also ensure further business with that company. The price of organic oat’s can be directly influenced by the non-organic oats industry. Large numbers of non-organic oats will drive the price down in both markets as they are directly related. It will be important to watch both markets to be prepared for any major price change in product. Prices can be maintained over the short-term. But organic foods become more and more of a common thing in today’s world prices may be driven down by a flood in the market. This is a long ways off but is worth mentioning as part of an industry overview and a price overview for the long-term. 4.5.4 Selecting Markets When looking for markets it is important to have a number of different buyers. This will help ensure that the company is receiving the maximum amount of money for the product. In the overall industry the ORGANIC OAT will play a small role in the overall organic oat industry. Their plant will be large enough that they can meet the demands of both large companies that will need bulk amounts of a product and yet they are small enough that they can help meet the demands for smaller companies. Being located in South East Saskatchewan will have both advantages and disadvantages in the marketing of organic oats. Some advantages include being close to a large amount of raw product making it cheaper to bring in oats. Another advantage may be to capitalize on an organic market that may not have been fully explored yet. Western Canada is low on population and demand for organic products may not be a potential area of sales. With the proper advertising it may be made possible to draw more people into the products ORGANIC OAT are producing. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 28 Organic Oat Conrad Schiestel The main disadvantage of location is that ORGANIC OAT is a long ways away from many of the large companies that buy rolled organic oats. This will make it hard to establish a good working relationship with these companies. 4.5.5 Selling and Advertising The selling and advertising for the product will be done mostly through networking. Becoming a member in such organic groups as The Natural Foods Association, organic food groups, and various other identities in North America will be extremely important in finding people to purchase the product. Attending numerous conventions that connect both retailers and consumers will be the most important form of advertising. One of the largest conventions in North America is called the Natural Product Expo West. It is held yearly in Anaheim, California in early March and brings together thousands of potential buyers for the product. Everyone from large companies like Quaker Oats and Kellogg’s to smaller retailers will be there. This is where other large old milling company’s goal. Companies like Grain Millers, and LaCorross Millers all go there and is their major source of advertising. Setting up a web page should also be done. This is a great way for people to find out about a business and keep in touch on what the business is currently doing. Having things like market updates and contact information will give customers a way other than face-to-face contact or the telephone to communicate with ORGANIC OAT. It is very important to have an experienced, down to earth salesperson helping with advertising. Advertising will become a major cost for the company especially in the beginning as customer and market relations are established. When looking for someone to hire in a sales position it will be important to find someone with good people skills, commute occasion skills, and experience in marketing. Having the right person can make all the difference when trying to establish good relations with customers. 4.5.6 Marketing Budget AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 29 Organic Oat Conrad Schiestel When preparing a budget for advertising it will be important to leave a significant amount of money aside for travel. Travel will be the largest expense because of all the traveling to conventions held all over the United States. Initial set up costs for web site can also add up but once established can be maintained relatively cheap. Table 4.4 Marketing Budget Travel Business Cards Trade Shows Membership Fees Web Page Construction Yearly Web Page Maintenance and Updates Total Cost of Advertising: $10,000 $250 $1,000 $2,000 $1,000 $300 $14,550 Brokerage Fees $136,500 Total Cost: $151,050 AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 30 Organic Oat Conrad Schiestel Module 5 Financial Plan AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 31 Organic Oat Conrad Schiestel Table 5.1 Summary Of Financial Results Year: 2008 2009 2010 2011 2012 Sales 4,550,000 5,197,920 5,938,104 6,783,690 7,749,687 COGS 5,029,890 5,805,090 6,063,882 6,419,885 6,870,855 Gross Margin (479,890) (607,170) (125,778) 363,805 Total Expenses 3,211,250 3,642,828 4,058,547 4,523,725 Net Income Before Tax (453,876.37) (521,388.25) 28,590.73 596,822.57 1,201,979.25 - 198,244.77 Income Tax - - - 878,833 5,044,286 Net Income After Tax (453,876.37) (521,388.25) 28,590.73 596,822.57 1,003,734.47 Net Cash Flow To Equity (137,713.34) 81,498.90 439,113.44 857,724.31 1,152,889.87 Year: 2013 2014 2015 2016 2017 Sales 7,904,681 8,062,775 8,224,030 8,388,511 8,556,281 COGS 6,841,917 6,826,264 6,825,319 6,835,097 6,852,786 Gross Margin 1,062,764 1,236,511 1,398,711 1,553,413 1,703,495 Total Expenses 5,048,832 5,053,470 5,058,199 5,063,024 5,067,945 1,401,579.19 1,593,387.46 1,772,834.20 1,945,608.30 2,114,642.63 390,552.72 457,685.61 520,491.97 580,962.90 640,124.92 Net Income After Tax 1,011,026.48 1,135,701.85 1,252,342.23 1,364,645.39 1,474,517.71 Net Cash Flow To Equity 1,126,838.60 1,192,195.42 1,263,057.88 1,338,874.12 1,369,329.05 Net Income Before Tax Income Tax Net Present Value (NPV) $806,413 Internal Rate Of Return On Equity Investment 27.5% External Rate Of Return On Equity Investment 23.6% 5.1 Financial Plan ORGANIC OAT will have a long term debt of 1,714,344, and a owner equity of 1,704,344. This will ensure that the business maintains a positive cash flow in the first years of business. The debt will be financed through a lending institution with the most favorable rates. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 32 Organic Oat Conrad Schiestel 5.2 Dividend Policy Dividends will be paid out to investors when cash flow and profits increase in several years. The company should hold off distributing such dividends until the company is getting to a sound financial status, ensuring there will be adequate amounts left over to maintain a positive cash flow. 5.3 Economic Forecast A projection based on a 2% inflation rate has been put into place. This inflation was takes into account labour, supplies and expenses. 5.4 Sensitivity Analysis When looking at the critical variables, we tested price of the finished goods, quantity of product, and price of raw products. Tests concluded that the price of the finished goods were the most critical. With a base sale price of $650.00 per tonne, it was found that if prices fell to $559.13/tonne, internal rate of return would become zero. This is a change in the sale price of 14%. Table 5.4 Critical Variable Critical Variable: ORGANIC OAT (per tonne) Critical Value Selling Price Base Case IRR =0% Allowable % Change $650 $559 14% AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 33 Organic Oat Conrad Schiestel 5.5 Best and Worst Case Scenario Table 5.5 Best and Worst Case Scenario Year Net Income/Loss IRR Year Net Income/Loss IRR Year Net Income/Loss IRR Best Case 2008 (4,083) Worst Case 2008 (886,783) Base Case 2008 (445,433) 2012 2017 1,382,834 47.6% 2,024,480 2012 2017 453,204 9.10% 2012 993,479 28.8% 933,370 2017 1,478,925 The Best and Worst case scenario in this project is shown above. You can see that the IRR fluctuates from 45.7% down to 8.40%. ORGANIC OAT Best and Worst Case Scenarios are based on a 10% rise and 10% decrease in the sales price of the finished product. The base sale of the organic oats is $650/tonne. With a 10% increase in price making it $715/tonne or a decrease in price making it $585/tonne. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 34 Organic Oat Conrad Schiestel Module 6 Conclusion AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 35 Organic Oat Conrad Schiestel 6.1 Conclusion After completing the business plan for ORGANIC OAT it has become evident that the business would be a viable source of income. From the current financial model, you can see that the company is going to make an internal rate of return of 28.8%. This is based on prices, sales and volume staying true to speculation. The company has to focus on getting an agreement with a large company which consumes the finished organic grains. Then the desired sales volumes, and prices will become more evident and achievable. The price of processed organic oats (per tonne) was a difficult number to find. The $650.00/tonne that is recorded in the financial plan is a number that was roughly suggested by people within the industry. Overall the company has an abundant supply of locally grown oats, and a great chance to develop a strong return on investment. AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 36 Organic Oat Conrad Schiestel Module 7 References AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 37 Organic Oat Conrad Schiestel 7.1 References Organic Statistics 2003 http://www.certifiedorganic.bc.ca/pdf/StatsSK2003.pdf Popowich Organic Mills 2007 http://www.popowichmilling.com/ Feasibility Study Ken Evans along with Saskatchewan Council For Community Development (SCCD) Brad, Robert, ABE 61 Lecture Notes, 2005 North American Millers Association, http://www.namamillers.org/prd_o_mill.html Agriculture and Agri-Food Canada, http://sci.agr.ca/winnipeg/co1_e.htm AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 38 Organic Oat Conrad Schiestel Appendix A Financial Projections AgEc 75.6 College of Agriculture and Bioresources, University of Saskatchewan 39