Chapter 6 Results CHAPTER 6 Results 6 The importance of proteins in beer staling The study and understanding of the mechanisms of beer oxidation is a longstanding research priority of brewers in order to extend beer shelf life (Bamforth, 2004). The objective of this aspect of the research project was to improve beer shelf life and flavour stability of beer produced in the 4.5 million hL/annum Foster’s brewery in Yatala, Queensland, Australia and to shed light on the complex mechanisms involved in beer staling, attempting to elucidate the mechanisms of ROS (Reactive Oxygen Species) in beer staling and their interaction with thiol groups in beer proteins. Through recent research, it has become evident that ROS play a crucial role in beer staling and flavour deterioration (Andersen and Skibsted, 1998; Swan et al., 2003). This chapter attempts to further elucidate the role of ROS using methods adapted from biomedical research. Furthermore, several possible approaches for inhibiting or slowing oxidation of the beer matrix were explored and some were successfully implemented in the Yatala brewery. During the course of this research, it became apparent that this complex topic can only be explored successfully if sensitive methods of analysis are available. Methods to assess flavour stability are currently limited. In order to circumnavigate this problem, novel methods were developed that allow near real time assessment of oxidative stability. Furthermore, novel assays for the assessment of thiol and carbonyl groups in beer proteins were developed. Four different lager type beers, produced on an industrial scale, were investigated over a period of 12 weeks storage and analysed in order to monitor and characterise the aging process. All parameters were monitored weekly in packaged lager beer produced in the Yatala brewery. The studies reported in this chapter were carried out as part of a collaboration between Foster’s Australia, Griffith University (Department of Biomedical and Biomolecular Sciences), Brisbane, Australia and The International Centre for Brewing and Distilling, Scotland. The development of novel methods for measuring thiol and carbonyl groups in beer proteins and the Peroxide Challenge Test (PCT) were conducted using the facilities at Griffith University. The methods of analysis were then applied to beer produced in the Yatala brewery. Furthermore, ESR and other standard methods of wort and beer analysis were carried out in the quality control laboratories located in the Yatala brewery. 168 Chapter 6- Section 1 Results CHAPTER 6 – Section 1 Results 6.1 Novel procedures for detection of thiol groups in beer proteins 6.1.1 Detection of protein thiol groups using Western Blotting A biotin-containing, thiol-specific reagent, 3-(N-maleimido-propionyl) (MPB) was used to detect protein SH groups on Western Blots with sensitivities in the femtomole range. This method is widely used to detect oxidation in cancer cells (Swan et al., 1959) and was adapted for detection of thiol groups and oxidation in beer proteins. The MPB labelled Western Blots are depicted in Figures 6.1 and 6.2 and show that low molecular weight beer proteins contained higher thiol concentrations. Table 6.1 gives an overview of the characteristics of the three beers analysed for beer protein thiols. Beer C produced from a high gravity wort (18 ºPlato) contained no detectable amounts of thiolated protein. Beer A or B (10 and 14 ºPlato, respectively) showed distinct bands of thiolated proteins but the molecular weight distribution varied. Beer A exhibited only one pronounced thiolated protein band in the low molecular weight region whereas beer B showed two distinct thiolated protein bands. Based on these results it may be concluded that the antioxidant potential of beers are dependent on the brewing process parameters and raw materials employed since the amount and nature of beer proteins are strongly influenced by raw material and choices and changes in brewing parameters. Furthermore beer protein reactivity towards MPB declined as beers A and B were aged since the free SH groups were oxidised to disulphides which were not detected with MPB. This is evidence that the antioxidant potential of beer declines during the course of beer shelf life and free SH groups are increasingly oxidised to disulphides. This progressive oxidation of the beer matrix is mainly due to oxygen intake during the beer packaging process and through oxygen ingress into package during storage and transport of the packaged beer. It can be assumed that in parallel to the oxidation of free thiol groups to disulphides with increasing age of beer a multitude of other staling reactions are taking place within the complex chemical matrix of beer leading to the undesirable stale taste and flavour that is a major challenge for brewers. The availability of free thiol groups in beer proteins might be beneficial for flavour stability since Reactive Oxygen Species (ROS) present in beer might be used up in the formation of disulphides preventing the ROS from oxidising other chemical compounds in beer to highly flavour active and thus undesirable molecules. 169 Chapter 6- Section 1 Results Table 6.1. Characteristics of the three main beer brands (A, B and C) produced in the Yatala brewery. PARAMETER BRAND A BRAND B BRAND C Wort gravity 10 Plato 14 Plato 18 Plato Malt/Adjunct Ratio Medium Medium Plus High Dilution Ratio Roasted Barley Kettle Hopped Wort Cooling T Lager Yeast Strain Fermentation T Silica Gel / PVPP Papain Used Tetra hops Reclaim allowed Sales Alcohol (v/v) 1.25 No No 10C Strain A 18.5C No Yes No Yes 4.90 1.25 No No 10C Strain A 18.5C Yes No No No 4.90 1.90 Yes Yes 14C Strain A 20.0C No Yes Yes Yes 3.50 Fresh 1 months 2 months 3 months Brand B Fresh 1 months 2 months 3 months Brand A Figure 6.1. Western Blot analysis of the distribution of thiolated proteins over the course of three months storage at 30ºC in beer B (14 ˚Plato) and beer A (10 ˚Plato). The red arrows point out the distinct differences in thiolated protein bands between the two beers. 170 Chapter 6- Section 1 Fresh Results 1 months 2 months 3 months Fresh 1 months 2 months 3 months No bands observed Brand B Brand C Figure 6.2. Western Blot analysis of the distribution of thiolated proteins over the course of three months storage at 30ºC in beer B (14 ˚Plato) and beer C (18 ˚Plato). The Western Blot for Brand B is a repeat of the Western Blot of Brand B depicted in Figure 6.1. . 6.1.2 Detection of protein thiol groups using an Enzyme-Linked Immunosorbent Assay (ELISA) Due to the large number of beer samples to be analysed for protein thiols, a high throughput assay was developed that can be established as part of routine analysis in a brewery. Similar to the Western Blotting technique, the beer proteins were absorbed onto a PVDF (polyvinylidene fluoride) membrane located at the bottom of the wells of a 96-well plate (96-well MultiScreenHTS Plates with a hydrophobic Immobilon-P PVDF membrane, 0.45 µm) as depicted in Figure 6.3 on the right. The beer samples and a standard protein (reduced/oxidised BSA) were placed in the wells and left undisturbed for 30 min to allow the proteins to adhere to the membrane. The 96-well plate was then positioned on a vacuum manifold (Millipore MultiScreen™ Vacuum Manifold 96-well shown in Figure 6.3 on the left) and the beer was drawn through the membrane at the bottom of the wells. The beer proteins absorbed onto the PVDF membrane were then derivatised with MPB. Avidin Horseradish Peroxidase (HRP) was used as the secondary antibody and detection was carried out with TMB (3,3’,5,5’-tetramethylbenzidine). TMB is the most sensitive chromogenic peroxidase substrate for Western and Dot Blotting applications. Detection 171 Chapter 6- Section 1 Results limits were decreased compared to other chromogenic membrane substrates. TMB produced a dark blue precipitate upon reaction with HRP. Figure 6.3. The Millipore MultiScreen™ Vacuum Manifold (left) and the Immobilon-P PVDF membrane plates (right) suitable for use with the vacuum manifold. Major efforts were invested into determining the optimum combination of parameters in this complex system. The following outlines the results when assay parameters were varied. 6.1.2.1 Assay development for protein thiol determination using ELISA: Variation of TMB development time In order to determine the optimum duration of TMB development, an experiment using the reduced/oxidised BSA standards was set up as outlined above. Various mixtures of reduced and oxidised BSA were loaded onto the Immobilon-P PVDF membrane plates as outlined in Figure 6.4. A non coated blank was included. The protocol was conducted as above and the TMB reaction was stopped with 1M H2SO4 after 5, 10, 15, and 20 min development time. The results are shown in Figure 6.5. A linear response was observed in all cases of TMB development duration, but a 100% increase in development time did not correspond to a 100% increase in absorbance value at 450 nm. The protein loading was 1 µg/well and there was no indication that saturation of the membrane with protein was reached. In order to ensure that this assay gave reproducible results, it was paramount that there was not more protein loaded than the PVDF membrane could bind. Figure 6.6 shows another display of the data in Figure 6.5. It can be seen that the longer the TMB development time, the less linear was the response to increasing amounts of reduced BSA, for example at 20 min development time, the absorbance value of 80% reduced BSA was not double the absorbance of 40% reduced BSA. The shorter the TMB 172 Chapter 6- Section 1 Results development time, the more accurate was this relationship. Thus, it was decided that for subsequent experiments, a TMB development time of 5 or 10 min would be used. TMB Development Time [min] 5 10 15 20 Not Coated 20% red BSA/80% ox BSA 40% red BSA/60% ox.BSA 60% red BSA/40% ox BSA 80% red BSA/20% ox BSA 100% red BSA/0% ox BSA 95% red BSA/5% ox BSA 97.5% red BSA/2.5% ox BSA Figure 6.4. Schematic outline of the loading of the 96-well plate with BSA of various degrees of oxidation for the determination of the optimum TMB development time for ELISA analysis of protein thiol content (red = reduced; ox=oxidised). 1.8 R2 = 0.978 1.6 5 min TMB 1.4 10 min TMB Absorbance 450nm 15 min TMB 1.2 R2 = 0.9273 20 min TMB 1 Linear (15 min TMB) Linear (10 min TMB) Linear (5 min TMB) 0.8 0.6 R2 = 0.9878 0.4 R2 = 0.9904 0.2 0 0 10 20 30 40 50 60 70 80 90 % BSA Red Figure 6.5. The influence of protein loading and TMB development time on ELISA absorbance values. Reduced BSA was used as the standard protein and the protein loading was 1 µg/well. 173 Chapter 6- Section 1 Results 2.5% BSA Red 1.8 5% BSA Red Absorbance 450nm 1.6 10% BSA Red 1.4 20% BSA Red 1.2 40% BSA Red R2 = 0.9519 R2 = 0.9876 60% BSA Red 1 R2 = 0.9947 80% BSA Red 0.8 0.6 0.4 0.2 0 0 Linear Red) Linear Red) Linear Red) Linear Red) Linear Red) Linear Red) Linear Red) (80% BSA (60% BSA R2 = 0.9705 (40% BSA R2 = 0.9498 (5% BSA R2 = 0.9565 (20% BSA R2 = 0.9886 (10% BSA 5 (2.5% BSA 10 15 TMB Incubation Time 20 25 Figure 6.6. The influence of TMB development time on ELISA absorbance values. Reduced BSA was used as the standard protein and the protein loading was 1 µg/well. 6.1.2.2 Assay development for protein thiol determination using ELISA: Variation of protein loading An experiment was prepared where 1, 5, and 10 µg of BSA was loaded per well and the TMB development time was selected as 5 and 10 min. The protein load of 1 µg BSA achieved the only linear response to increasing reduced BSA concentrations, both at 5 and 10 min TMB incubation (Figure 6.7). Even with 100% (1 µg) reduced BSA per well, the highest concentration of SH groups, the PVDF membrane did not show signs of saturation. However, at 5 and 10 µg protein load per well it was observed that the curve flattens at higher concentrations of reduced BSA and this is a clear sign of membrane saturation. This effect could also be due to limitation of any of the reagents used for derivatisation (MPB), or secondary antibody (Avidin Horseradish Peroxidase). This, however, is unlikely since these reagents were added at many times the excess of the concentrations that should theoretically be required for reaction with all thiol groups. These effects, seen with a 5 min TMB incubation, were even more pronounced when a 10 min TMB incubation duration was used. Based on these results, subsequent experiments were conducted with approximately 1 µg protein loading per well. 174 Chapter 6- Section 1 Results 1µg protein/ well/ 10 min 10µg protein/ well/ 10 min 5µg protein/ well/ 5 min 3 5µg protein/ well/ 10 min 1µg protein/ well/ 5 min 10µg protein/ well/ 5 min Absorbance 450nm 2.5 2 1.5 1 0.5 0 0 10 20 30 40 50 % BSA Reduced 60 70 80 90 Figure 6.7. The influence of protein loading per well and TMB development time on absorbance values. 6.1.2.3 Assay development for protein thiol determination using ELISA: Comparison of proteins (aldolase, serum and BSA) potentially suitable as standard proteins and the influence of protein loading Dilutions with sodium phosphate buffer (0.02M, pH 8) of aldolase and serum proteins to a final concentration of 40 µg/mL were prepared. These solutions were serially diluted with sodium phosphate buffer to give protein concentrations of 20, 10, 5, 2.5, 1.25, 0.625 µg/mL. The reduced/oxidised BSA standard was prepared as described in the Materials and Methods section 2.31. One hundred µL of the aldolase and serum dilutions were placed onto the 96 well PVDF plate to give loadings of 4, 2, 1, 0.5, 0.25, 0.125, 0.0625 µg per well. The reduced/oxidised BSA standards were loaded as described in the previous experiments to give a concentration of 1 µg/well. The rest of the protocol was executed as previously described with 5 min duration of the TMB incubation step. The purpose of this experiment was to determine if other proteins could be used as standard proteins instead of BSA, in order to eliminate the labour intensive reduced BSA preparation protocol. The results are depicted in Figure 6.8. Reduced BSA mixed with 175 Chapter 6- Section 1 Results oxidised BSA and a total protein loading of 1 µg/well gave good results as expected. Aldolase gave a linear response up to a protein loading of 0.5 µg/well; at higher protein loadings saturation of the PVDF membrane was reached. Serum contained only very few thiol groups and thus resulted in low absorbance values. % BSA Red 0 10 20 30 40 50 60 70 80 90 1 0.12 Absorbance 450nm (Aldolase) 0.1 0.8 0.7 0.08 0.6 0.5 Serum 0.06 Aldolase 0.04 BSA 0.02 0.4 0.3 0.2 Absorbance 450nm (Serum, BSA) 0.9 0.1 0 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 Protein loading ug/well Figure 6.8. The influence of the type of standard protein on absorbance values. BSA loading per well is 1 µg. 176 Chapter 6- Section 1 Results CHAPTER 6 – Section 1 Discussion 6.1.3 Novel procedures for detection of thiol groups in beer proteins A biotin-containing, thiol-specific reagent, 3-(N-maleimido-propionyl) biocytin (MPB), was used to biotinylate beer proteins containing sulphhydryl groups. In combination with appropriate avidin- or streptavidin-conjugated markers (for example fluorescent, enzyme-conjugated, electron-dense), MPB constitutes a universal, multipurpose, thiol-specific probe (Miedl et al., 2006b). The reagent was used to detect protein SH groups on Western Blots with sensitivities in the femtomole range. This method is widely used to detect oxidation in cancer cells (Cecil and Wake, 1962; Berlett and Stadtmann, 1997; Laragione et al., 2003) and was adapted for detection of thiol groups and oxidation in beer proteins. The labelling is highly specific for sulphydryl groups; proteins lacking free SH groups are not labelled by this method. In general, cysteine and methionine are the amino acids that are most susceptible to oxidation. Reversible oxidation/reduction of these two amino acids may protect proteins from more damaging forms of oxidative modifications (for example carbonyl formation). The MPB labelled Western Blots (Figures 6.1 and 6.2) show that low molecular weight beer proteins contained higher thiol concentrations. These lower molecular weight proteins exhibited redox activity during aging. Beer SH- groups are probably able to magnify the inhibition of the hydroxyl radical. Beer protein reactivity towards MPB declined as beer aged since the free SH groups were oxidised to disulphides, which were not detected with MPB. After 3 months aging of bottled or canned beer at 30ºC, the MPB stain indicating thiols was faint compared to the fresh beer samples (Figures 6.1 and 6.2). Furthermore, beer C produced from a high gravity wort (18 ºPlato) contained less thiolated proteins than beer A or B (10 and 14 ºPlato, respectively). The molecular weight distribution of the beer proteins containing thiol groups also varied between the beers. Beer A exhibited only one pronounced thiolated protein band in the low molecular weight region whereas beer B showed two distinct bands. Most likely this is due to the different malt/ adjunct ratios employed and/or due to differing stabilisation regimes (see Table 6.1). Western Blotting is a labour and time consuming method of analysis and gives only semi-quantitative results. Due to the large number of beer samples to be analysed for protein thiols, efforts were made to develop a high throughput assay that can also be 177 Chapter 6- Section 1 Results established as part of routine analysis in a brewery. Major efforts were invested into determining the optimum combination of parameters in this complex system. The following details the results when different assay parameters were varied. A linear absorbance response was observed in all cases of TMB development duration but a 100% increase in development time did not correspond to a 100% increase in absorbance value at 450 nm (Figure 6.4). The protein loading was 1 µg/well and there was no indication that saturation of the membrane with protein was reached. In order to ensure that this assay worked, it was paramount that there was not more protein loaded than the PVDF membrane could bind. Furthermore, the longer the TMB development time the less linear was the response to increasing amounts of reduced BSA, for example at 20 min development time, the absorbance value of 80% reduced BSA was not double the absorbance of 40% reduced BSA. The shorter the TMB development time the more accurate was this relationship. Thus, a TMB development time of 5 or 10 min was used for subsequent experiments. A protein loading of 1 µg BSA achieved the only linear response to increasing reduced BSA concentrations (Figure 6.6). Even with 100% (1 µg) reduced BSA per well, the highest concentration of SH groups the PVDF membrane did not show signs of saturation. However, at 5 and 10 µg protein load per well it was observed that the curve flattens at higher concentrations of reduced BSA and this is a clear sign of membrane saturation. Based on these results, subsequent experiments were conducted with approximately 1 µg protein loading per well. The reduced/oxidised BSA standards were loaded as described in the previous experiments to give a concentration of 1 µg/well. The rest of the protocol was executed as previously described with 5 min duration of the TMB incubation step. Aldolase and serum were also tested as possible standard proteins instead of BSA. The results are depicted in Figure 6.8. Reduced BSA mixed with oxidised BSA and a total protein loading of 1 µg/well gave good results as expected. Aldolase gave a linear response up to a protein loading of 0.5 µg/well; at higher protein loadings saturation of the PVDF membrane was reached. Serum contained very few thiol groups and thus resulted in very low fluorescence values and was found to be unsuitable as standard protein. Reduced/oxidised BSA appeared to be ideally suited as the standard protein for this assay method. This assay could be useful for high throughput routine analysis of protein thiols in beer samples. However, the method was only proven so far to work for detection of thiols in a standard protein (BSA). Major difficulties were encountered when attempts were made to assay thiols in beer proteins. This could be due to the heterogeneity of beer polypeptides with regard to molecular size, hydrophobicity, charge and structure. It is likely that some 178 Chapter 6- Section 1 Results beer polypetides compete more successfully for binding sites on the PVDF membrane than others. Therefore, some of the beer proteins are under represented in the assay. Furthermore, the binding of beer proteins to the PVDF membrane is very sensitive to environmental conditions (for example pH, ionic strength) and thus minor differences between beers will influence the results obtained. Substantial further development work will have to be undertaken in order to optimise and adapt assay conditions in order to allow reliable, high throughput assessment of beer protein thiol content. The results so far indicate an important role for protein thiol groups in beer staling. It has been found that changes in the extracellular redox state in packaged beer are reflected in changes in the thiol levels of beer polypeptides, particularly of some of the low molecular weight beer polypeptides. Thiols can take part in many types of rearrangements which make them especially interesting in terms of beer staling. ROS can be produced or destroyed at reactive sites of proteins. Protein may be a substrate or an antagonist for ROS. Based on the findings in the present study and on results from Swan et al. (2003), the following mechanism is proposed to take place with beer protein thiols. Sulphitolysis produces free thiols and sulphonates. Protein S-sulphonates can slowly release sulphite ions in the presence of sulphydryl compounds. A series of cyclical reactions may take place that are catalysed by oxygen. Peroxide is formed when SH-groups are oxidised to form a disulphide. Sulphur dioxide (SO2) subsequently reduces these links by sulphitolysis. The resulting sulphonate is labile at low pH (for example beer pH) and can dissociate to liberate SO2. The peroxide is destroyed by the SO2. The proximity of bound SO2 to oxidative sites allows the more effective containment of peroxide and radicals, if the sites possess localised Fe2+or Cu or both. This will allow the SO2 to be more effective than in free solution, to provide exaggerated protection from beer staling. Beer proteins may be able to contribute to improved beer flavour stability by containing - 'caging' – ROS and thus inhibit staling reactions. Figure 6.9 depicts the proposed hypothesis describing the caging reactions on thiol groups in beer proteins when oxygen is present. Figure 6.10 shows how the thiols of beer proteins could catalyse the destruction of ROS in cyclical reactions within the beer matrix. This could be an effective mechanism of slowing down oxidation reactions and thus flavour deterioration. 179 Chapter 6- Section The Role 1of Beer Protein Thiols in Staling Results SH O2 SH SH O2 O2 Beer Protein HS SH SH Caging of ROS on Beer Proteins ……SH-groups in beer proteins become oxidised to disulphides. …..SH-groups in beer proteins become oxidised to disulfides. +H2O2 O2 S +H2O2 S S S S S +H2O2 Beer Protein S +H2O2 S S S S +H2O2 Figure 6.9. Caging of ROS on redox-active thiol groups in beer proteins (continued on next page). 180 S Chapter 6- Section 1 Results Caging of ROS on Beer Proteins If SO SO22 is is present present sulfitolysis takes place…... If sulphitolysis takes place…. SO3-S +SO2 +SO2 SH SH S +SO2 Beer Protein SO3-S S Sulfonates areare labile under beerbeer pHpH Sulphonates labile under and and dissociate dissociatetotoliberate liberateSO SO2……. 2…. SO3-S SH Caging of ROS on Beer Proteins Sulphonates labile under beer Sulfonates areare labile under beer pHpH and to liberate liberate SO SO2……. …. and dissociate dissociate to 2 +SO2 HS +SO2 SH SH S Beer Protein HS S SH Figure 6.9. Caging of ROS on redox-active thiol groups in beer proteins. 181 +SO2 HS Chapter 6- Section 1 Results Caging of ROS on Beer Proteins O2 SH S-SO3 H2O2 O2 O2 S-SO3 H2O2 H2O2 SH SH O2 SH S-SO3 H2O2 SH SH SO2 SO2 S - S SH SH S-SO3 SO2 SO2 S - S SH S - S SH SH H2O2 SO2 SO2 SH SO2 S - S SH SH O2 SO2 SO2 S - S SH S - S SH O2 SO2 SO2 SH S-SO3 H2O2 Figure 6.10. Caging of ROS at thiol groups in beer proteins (Swan et al., 2003). Conclusions Beer protein reactivity towards MPB declined as beer was aged since the free SH groups were oxidised to disulphides which were not detected with MPB. Furthermore, beer produced from a high gravity wort (18 ºPlato) contained no detectable amount of thiolated proteins. Beers produced from 10 ºPlato and 14 ºPlato wort showed distinct band(s) of thiolated protein in the lower molecular weight ranges. The 10 ºPlato beer showed one distinct band and the 14 ºPlato yielded two distinct bands of proteins containing free thiols. The 10 ºPlato was brewed with 100% malt, whereas with increasing gravity increasing amounts of sugar syrup were used. Sugar syrup does not contribute protein, whereas barley malt contains a comparatively large amount of protein. Furthermore, high gravity brewed beer is diluted with appropriately treated water to sales gravity; this will further decrease the already diminished beer protein content. Thus, it can be concluded that beers brewed at higher gravities using sugar syrup as an extract source contain less total protein compared to beers brewed at lower gravity and this might be a contributing factor for the lower content of protein thiols found in the beer produced from a 18 ºPlato wort. However, a lower total protein content in high gravity beers (brewed with high amounts of sugar syrup) could potentially decrease the amount of aging carbonyls formed and thus have a positive effect on beer flavour stability. Increased malt content does not only contribute thiolated 182 SH S-SO Chapter 6- Section 1 Results polypeptides that could have a beneficial effect with regards to flavour stability but also contributes molecules that are pro-oxidants or molecules that can be altered by oxidation to form undesirable stale flavours and aromas. As demonstrated previously (Brey, 2004) protein extraction during mashing in a high gravity process is less efficient when compared to a lower gravity process. In addition it has been shown that the loss of certain protein fractions (especially hydrophobic polypeptides) throughout a high gravity brewing process is increased compared to a lower gravity process. It might be concluded that the majority of proteins with free thiols are also hydrophobic polypeptides in nature and thus will be diminished during a high gravity brewing process. These findings should be taken into account when considering process intensification measures (for example increasing wort gravity) since a negative effect on beer flavour stability could be a consequence. Beer colloidal stabilisation treatments, decreasing the concentration of haze active proteins, might also have a negative impact on beer flavour stability. It is not clear whether haze active and thiol rich proteins are similar in structure and amino acid composition, but it is unlikely that these are two distinct polypeptide groups. Further research is necessary in order to assess the impact of malt content and wort gravity on beer flavour stability. Western Blotting is a labour and time consuming analytical method and gives only semi-quantitative results, thus attempts were made to develop a quantitative, high throughput assay for measuring beer protein thiols. However, the method was only proven to yield reliable results for the detection of thiols in a standard protein (BSA). Substantial further development work will have to be undertaken in order to optimise and adapt assay conditions to allow reliable, high throughput assessment of beer protein thiol content. Beer proteins may be able to contribute to improved beer flavour stability by containing ROS on their thiols and thus inhibiting staling reactions. A hypothesis was proposed describing the caging reactions on thiol groups in beer proteins when oxygen is present. The thiols of beer proteins may be able to catalyse the destruction of ROS in cyclical reactions within the beer matrix. This could be an effective mechanism of slowing down oxidation reactions and thus flavour deterioration. 183 Chapter 6- Section 2 Results CHAPTER 6 – Section 2 Results 6.2 A novel assay for the detection of carbonyl groups in beer proteins Free radical-mediated oxidation of proteins in beer results in the formation of carbonyl groups in quantities that reflect the intensity of oxidative stress (Meilgaard et al., 1970; Meilgaard et al., 1971; Meilgaard, 1972). Carbonyl groups are an important marker of oxidative stress in human diseases (Meilgaard, 1972). The biomedical method of analysis was adapted to detect carbonyl groups in beer proteins as an oxidation indicator during aging. Further information about the importance of carbonyl groups can be found in the Introduction Section (Chapter 1). 6.2.1 Detection of carbonyl groups using Western Blotting Highly sensitive assays for detection of protein carbonyls involve derivatisation of the carbonyl group with 2,4-dinitrophenylhydrazine (DNPH), which leads to the formation of a stable 2,4-dinitrophenyl (DNP) hydrazone product. The beer was subjected to SDSPAGE analysis. This step yielded relatively pure proteins separated according to their molecular weights. The proteins were blotted onto a PVDF membrane and the carbonyl group specific DNPH derivatisation step of the proteins was conducted directly on the membrane. This was followed by incubation with a DNPH specific biotinylated antibody (Sigma D-8406, IgE). Streptavidin-biotinylated horseradish peroxidase (HRP) was used as the secondary antibody and ECL chemiluminescence was used to detect this secondary antibody. This novel method allows detection of individual oxidised proteins within a mixture of proteins and only requires approximately 50 ng protein. The sensitivity is approximately 1 pmol of protein carbonyl which equals approximately 50 ng of a 50 kDa protein oxidised at 0.5 mol/mol. This Western Blotting technique reveals differential susceptibility of individual proteins to oxidative modifications. Carbohydrate groups of glycoproteins do not contribute to detected carbonyl levels but free aldehyde groups from lipid peroxidation contribute to carbonyl levels. This assay for carbonyl groups in beer proteins is semi-quantitative. The protein carbonyls increased during the course of 3 months storage at 30ºC as depicted in Figure 184 Chapter 6- Section 2 Results 6.11. The 18 ºPlato beer C shows less protein carbonylation compared to beer brand A (10 ºPlato). Fresh 1 months 2 months 3 months Fresh 1 months 2 months 3 months Carbonyl Group Brand A Brand C Figure 6.11. Visualisation of carbonyl groups in beer proteins using Western Blotting in samples of fresh beer and beer that was force aged for 1, 2 and 3 months at 30˚C. Brand C is a higher gravity beer (18 ˚Plato) and brand A is a lower gravity beer (10 ˚Plato). 6.2.2 Detection of protein carbonyl groups with an enzyme linked immunosorbent assay (ELISA) Major efforts were devoted to develop Western Blotting techniques for beer protein carbonyl groups into a rapid quantitative assay. An enzyme-linked immunosorbent assay (ELISA) method using an anti-DNP antibody for measuring total protein carbonyl groups that is highly sensitive, reproducible, and correlates directly with the classical colorimetric assay was developed. The protein in the beer samples was non-specifically adsorbed to the wells of an ELISA plate. The adsorbed protein was reacted with a biotinylated anti-DNP antibody followed by streptavidin biotinylated horseradish peroxidase detection (for details see Materials and Methods section 2.31). Absorbances were related to a standard curve prepared from a mixture of oxidised and reduced bovine serum albumin. Free DNPH and non-protein constituents were washed away and gave 185 Chapter 6- Section 2 Results minimal interference. This potentially allows much greater sensitivity and accuracy at the lower end of the range than for the spectrophotometric DNPH assay. In addition, the ELISA test is easier to use, less labour-intensive, and can handle more samples per day than the colorimetric or Western Blotting assay. The ELISA test also has the advantage that it requires only microgram amounts (about 60 μg) of protein, Therefore, ELISA could have wide application for measuring protein oxidation in situations where only limited amounts of protein are available for analysis. Beer contains only 0.1-1.0 mg of total protein per litre but only a small proportion of the total protein is susceptible for carbonyl formation. The present set up did not yield any useable results. Further method development work is necessary in order to get this multi-factorial system to give reproducible results. 186 Chapter 6- Section 2 Results CHAPTER 6 – Section 2 Discussion 6.2.3 Novel methods for detection of carbonyl groups in beer proteins Immunochemical techniques have been previously applied to the detection of carbonyl groups in proteins separated by polyacrylamide gel electrophoresis (Keller et al., 1993; Schacter et al., 1994). The potential sensitivity and specificity afforded by the immunochemical approach prompted the investigation of its application to the quantification of carbonyl groups in beer proteins. The measurement of protein carbonyls following their covalent reaction with DNPH was pioneered by Levine et al. (1990) and has become the most widely utilised measure of protein oxidation in several human diseases (Figure 6.12). Highly sensitive assays for detection of protein carbonyls involve derivatisation of the carbonyl group with 2,4-dinitrophenylhydrazine (DNPH), which leads to the formation of a stable 2,4-dinitrophenyl (DNP) hydrazone product.The spectrophotometric DNPH method (Figure 6.12) was comparatively easy to conduct but could not be utilised for the detection of carbonyl groups in beer proteins because this assay also detects the multitude of other carbonyls present in beer. It also has the disadvantage of requiring relatively large (up to a milligram) amounts of protein. Furthermore, the limited solubility of many DNP-derivatised proteins and difficulties in eliminating free DNPH from the derivatised proteins (Cao and Cutler, 1995) makes this method prone to interference. Other methods for carbonyl detection include HPLC techniques based on the spectrophotometric detection of DNP-carbonyl derivatives after separation of the proteins by gel permeation or reverse phase chromatography (Levine et al., 1994). HPLC analysis is useful for investigating purified proteins, but is less useful in crude mixtures (beer proteins are crude mixtures) where problems with resolution make it especially difficult to analyse low and medium molecular weight proteins (Agarwal and Sohal, 1995). Carbonyl groups can also be detected by labelling with tritiated borohydride (Levine et al., 1990). This technique is highly sensitive and specific but as tritiated borohydride also reacts with Schiff’s bases this can complicate its application to the complex chemical matrix of beer. Immunochemical techniques have been previously applied in medical sciences to the detection of carbonyl groups in proteins separated by polyacrylamide gel electrophoresis. The potential sensitivity and specificity afforded by the immunochemical approach prompted an investigation of its application to the quantification of carbonyl groups in beer proteins. A sensitive and quantitative solid-phase immunoassay for the determination of protein carbonyls was developed. The method is 187 Chapter 6- Section 2 Results based on a combination of DNPH derivatisation, the preparation of blanks by treatment with sodium borohydride, and immunological detection (Figure 6.13). O protein H2O2/Fe DNP DNPH oxidised protein DNPprotein Absorbance at 370 nm Figure 6.12. Principle of the detection of total carbonyl content of beer employing a spectrophotometric DNPH assay. O oxidised protein DNP DNPH DNPprotein DNP Anti-DNP antibody DNPprotein Immunological detection Figure 6.13. Principle of the measurement of carbonyl groups in beer proteins employing DNP. The Western Blot immunoassay has the advantage of avoiding complications such as incomplete removal of the free DNPH before measurement, as it detects only DNP groups conjugated to proteins. Small amounts of free DNPH, which may remain in the PVDF membrane, do not react with the anti-DNP antibody even if they bind to the transfer membrane. This assay for carbonyl groups in beer proteins is semi-quantitative. The protein carbonyls increased during the course of 3 months storage at 30ºC as depicted in Figure 6.11. The 18 ºPlato beer C shows less protein carbonylation compared to beer brand A (10 ºPlato) indicating less oxidation in the high gravity beer. However, as established in Chapter 6, Section 1 high gravity brewed beer contained less protein than beer brewed at lower gravity. This could explain the lower levels of protein carbonylation found in the 18 ºPlato beer. 188 Chapter 6- Section 2 Results Conclusions The Western Blot assay for detection of carbonyl groups in beer proteins is semiquantitative. The protein carbonyls increased over 3 months storage at 30ºC. The 18 ºPlato beer C showed less protein carbonylation compared to beer brand A (10 ºPlato) indicating less oxidative damage to beer constituents in the high gravity beer. However, as established in Chapter 6, Section 1 high gravity brewed beer contained less protein than beer brewed at lower gravity. This could explain the lower levels of protein carbonylation found in the 18 ºPlato beer. In order to eliminate bias in future research into this study the differing total protein levels in beer have to be taken into account when using the Western Blotting technique. Sample loading onto the PVDF membrane should not be based on equal volumes of beer, but on equal total protein loading. 189 Chapter 6- Section 3 Results CHAPTER 6 – Section 3 Results 6.3 The Peroxide Challenge Test (PCT): A novel method for holistic, near real time measurement of beer flavour stability A holistic approach is paramount in order to reliably measure beer staling. As a consequence, the Peroxide Challenge Test (PCT) was developed as an alternative to Electron Spin Resonance (ESR). The principle of the PCT is to mimic oxidation by titrating beer with hydrogen peroxide. The more hydrogen peroxide a beer can quench, the more resistant it is against oxidation and flavour deterioration. The PCT allows cost effective, near real-time, high throughput assessment of beer flavour stability. The PCT is convenient and inexpensive to perform and the results correlate with ESR measurements and the perceived aged character of beer. In the present study, the production of lager beers produced in an industrial scale process was investigated over a period of 12 weeks storage with regard to flavour stability. One of the established methods of analysis applied was Electron Spin Resonance (ESR) (Andersen and Skibsted, 1998; Andersen et al., 2000; Miedl et al., 2007). However, the capital and operating costs of the ESR are significant. As an alternative method to the ESR, the Peroxide Challenge Test (PCT) was developed. In order to verify the PCT as a novel method of analysis that correlates with the perceived aged character found in tastings, ESR and PCT analyses were conducted in parallel to flavour evaluation by an experienced panel. One of the most promising holistic analysis techniques for measurement of flavour stability is ESR. This recent development in analytical methods utilising spin trapping reagents (Kaneda et al., 1989; Kaneda et al., 1991; Uchida and Ono, 1996; Andersen and Skibsted, 1998) made it possible to unravel the initial oxygen-dependent staling reactions in beer. ESR is a spectroscopic technique which detects species that have unpaired electrons. Only ESR detects unpaired electrons unambiguously. Other techniques, such as fluorescence, may provide indirect evidence of free radicals, but ESR alone yields incontrovertible evidence of their presence. This technique has been vital in the biomedical field for elucidating the role of free radicals in many pathologies and toxicities and is now widely used to detect Reactive Oxygen Species (ROS) in the context of beer aging (Kaneda et al., 1989; Kaneda et al., 1991; Uchida and Ono, 1996; Andersen and Skibsted, 1998). Beer contains a complex array of chemical compounds which can inhibit oxidative reactions within the beer matrix. Depending on the brewing process, raw 190 Chapter 6- Section 3 Results materials, the presence of oxygen during beer production and in the final package and other process parameters, a beer will possess a certain “anti-oxidant potential”. This ability to withstand oxidation processes is directly related to a beer’s ability to withstand flavour deterioration. A measure for the anti-oxidant potential of beer is the ESR lag time. The longer the lag time, the better is a beer’s capability to suppress free radical formation when oxygen is present. Thus, it can be expected that a beer with a longer ESR lag time will be more flavour stable than a beer with a shorter ESR lag time. Furthermore, the intensity of the ESR signal after 150 min of forced aging at 60˚C was reported to give an indication of the intensity of the aged character after exhaustion of the anti-oxidant potential and the onset of beer staling (Kaneda et al., 1989; Kaneda et al., 1991; Uchida and Ono, 1996; Foster et al., 2002). An example of a typical ESR graph for a “standard” rated beer and for a “reject” rated beer is shown in Figure 6.14. Each sample was analysed multiple times in order show the reproducibility of the method. The x-axis of the graph is the duration of the experiment (samples are held at 60˚C) in minutes and on the y-axis is the number of free radicals detected in counts per second. The more flavour stable beer (labelled “Standard”) repressed radical formation for approximately 50 min (ESR lag time) whereas an aged beer (three months storage at 30˚C, labelled “Reject”) did not have any significant ability to suppress the formation of radicals and free radicals were detected immediately after the start of forcing at 60˚C. Furthermore after 150 min the amount of radicals created was significantly higher in the “Reject” beer compared to the “Standard” beer, T150: the lower the better the predicted flavour stability Free radical formation [counts per second] [ * 10^ 3] Figure 250 225 35 4 67 “REJECT” 200 175 345 67 2 2 357 46 2 357 46 2 150 125 3 567 24 100 7 56 34 2 50 114 189 151617 10 89111123 75 25 3 4567 2 121314 15 189 11 110 89 16 17 189 1145 117 1231 6 110 11 89 13 12 16 89 14 15 189 110 17 11 114 15 17 16 189 1 01 3 89111 2 1145 17 116 189 1101 89 1123 1145 116 17 189 1 0 89111 123 “STANDARD” 0 0 20 40 60 80 100 [ m n i ] 120 140 160 180 Legend: 2 : G ui nness 800m L bot t l e3 bb27. : G 9. ui 06nness 800m L bot t l e4 bb27. : G 9. ui 06nness 375m L bot t l e bb2 Lag time: the longer the better the predicted beer flavour 5 : G ui nness 375m L bot t l e6 bb27. : G 9. ui 06nness 375m L bot t l e7 bb08. : G 8. ui 06nness HR 800m L bot t l e bb0 stability 8 : VB bot t l e bb24. 4. 06 Yat9al a: 2mVB ontbot h tRlT,e bb24. Y/ A com 4. 06 p Yat10 al a: 2mVB ontbot h tRlT,e bb24. Y/ A com 4. 06 p Yat al a 11 : VB bot t l e bb24. 4. 06 Yat12 al a: 2mVB ontbot h tRlT,e bb24. Y/ A com 4. 06 p Yat13 al a: 2mVB ontbot h tRlT,e bb24. Y/ A com 4. 06 p Yat al a 14 : VB bot t l e bb22. 4. 06 Abby 15 2: m VB ont bot h RtT,l eY/bb22. A com 4. 06 p Abby 16 2m : ont VBhbot RT,t l e Y/ bb22. A com4.p06 Abby 2m 6.14. Example of a typical ESR analysis of a ont “standard” rated4.and a 19 “reject” ratedRT,beer. The 17 : VB bot t l e bb22. 4. 06 Abby 18 2: m VB bot h RtT,l eY/bb22. A com 06 p Abby 2m : ont VBhbot tl e Y/ bb22. A com4.p06 Abby 2m samples were run multiple times in order to demonstrate the reproducibility of the method. 191 Chapter 6- Section 3 Results As an alternative method to the ESR, the Peroxide Challenge Test (PCT) was developed. The basic principle of this method is simply to mimic rapid oxidation by titrating the beer or process sample with increasing amounts of hydrogen peroxide. Depending on the ability of the redox active beer constituents to quench or neutralise hydrogen peroxide, the breakthrough point of peroxide gives an indication of the antioxidant potential of beer. The more peroxide a beer can quench, the more resistant it is against oxidation and hence flavour deterioration. The assay can be conducted in 96-well plates and therefore allows high throughput and near real-time assessment. Figures 6.15, 6.16 and 6.17 show the results of the PCT analysis of the freshly packaged beers A, B and C. Similar to the ESR lag time these fresh beers exhibit a “PCT lag time” that is actually not a time, but a hydrogen peroxide concentration that the beer is able to neutralise. The ability to quench peroxide is directly related to a beer’s antioxidant potential and thus flavour stability. After the addition of a specific amount of peroxide, the antioxidant potential of a beer is exhausted (“Peroxide Breakthrough Point”) and any further addition of peroxide will result in an accumulation of peroxide as seen in Figures 6.15, 6.16 and 6.17, through an increase of the measured peroxide concentration. Another important observation was the substantial batch-to-batch variation found in the investigated beer brands. This finding indicates that different batches of one brand are by Peroxide Challenge Test (PCT) no means uniform with regard to flavour stability. Further research is necessary to establish Beer Brand A - fresh the origin of this significant bandwidth within one brand. Beer A Beer A measured Peroxide Concentration [uM] Measured Peroxide Concentration [μM] 100 PCT Lag time 90 Peroxide Breakthrough Point 80 70 Substantial batch-to-batch variation within one beer brand 60 50 40 30 20 10 0 0 50 100 150 200 250 300 350 400 450 -10 -20 Peroxide Concentration [uM] Addedadded Peroxide Concentration [μM] Figure 6.15. Peroxide Challenge Test analysis of fresh beer A. Similar to the ESR lag time these fresh beers exhibit a “PCT lag time” that is actually not a time but a hydrogen peroxide concentration that the beer is able to neutralise. 192 Chapter 6- Section 3 Results Beer B fresh 100 Measured Peroxide Concentration [μM] 90 80 70 60 50 40 30 20 10 0 0 50 100 150 200 250 300 350 400 450 -10 -20 Added Peroxide Concentration [μM] Figure 6.16. Peroxide Challenge Test analysis of fresh beer B. Similar to the ESR lag time these fresh beers exhibit a “PCT lag time” that is actually not a time but a hydrogen peroxide concentration that the beer is able to neutralise. Beer C 100 Measured Peroxide Concentration [μM] 90 80 70 60 50 40 30 20 10 0 0 50 100 150 200 250 300 350 400 450 -10 -20 Added Peroxide Concentration [μM] Figure 6.17. Peroxide Challenge Test analysis of fresh beer C. Similar to the ESR lag time these fresh beers exhibit a “PCT lag time” that is actually not a time but a hydrogen peroxide concentration that the beer is able to neutralise. 193 Chapter 6- Section 3 Results A comparison of the peroxide breakthrough points (PBP) of the fresh beers A, B and C is given in Figures 6.18 and 6.19. Beers B and C quenched more peroxide than beer A, indicating diminished resistance to flavour deterioration in beer A. The beer samples were aged for one and two months at 30˚C and the PCT analysis repeated. After one month aging, the PBP differences between the beers decreased but beer B exhibited a slightly higher antioxidant potential than beers A and C (Figure 6.20). After two months aging at 30˚C, all three beers have deteriorated further, however, beer B showed the highest antioxidant potential followed by beer A and beer C as depicted in Figure 6.21. Figure 6.22 depicts the summarised PCT results of beer C analysed fresh, after one, two and three months aging at 30˚C. Fresh beer C was able to quench approximately 70 μM of hydrogen peroxide; one month aged beer neutralised approximately 40 μM of peroxide; two months aged beer 27 μM and three months aged beer only around 14 μM of peroxide. This clearly shows the decreasing resistance of beer to suppression of oxidation reactions with increasing age. Similar results were obtained with beers A and B (data not shown). PCT on beers A, B and C - fresh 100 Beer A 90 Beer B measured Peroxide Concentration [uM] 80 Beer C 70 60 50 40 30 20 10 0 0 50 100 150 200 250 300 350 400 450 -10 added Peroxide Concentration [uM] -20 Figure 6.18. Peroxide Challenge Test analysis of fresh beers A, B and C. The red, orange and green symbols represent the average of a triplicate analysis. All data points are shown in black and white in order to demonstrate reproducibility. 194 Chapter 6- Section 3 Results PCT on beers A, B and C - fresh Continued... measured Peroxide Concentration [uM] Beer A Beer B 10 Beer C 0 0 20 40 60 80 100 added Peroxide Concentration [uM] -10 Figure 6.19. Peroxide Challenge Test analysis of fresh beers A, B and C. Detail from Figure 6.18. The red, orange and green symbols represent the average of a triplicate analysis. All data points are shown in black and white in order to demonstrate reproducibility. 15 measured Peroxide Concentration [uM] Beer A Beer B 10 Beer C 5 0 0 20 40 60 80 100 -5 -10 added Peroxide Concentration [uM] . Figure 6.20. Peroxide Challenge Test analysis of beers A, B and C after 1 month aging at 30˚C. The red, orange and green symbols represent the average of a triplicate analysis. All data points are shown in black and white in order to demonstrate reproducibility. 195 Chapter 6- Section 3 Results 15 Beer A Beer B measured Peroxide Concentration [uM] 10 Beer C 5 0 -10 10 30 50 70 90 110 -5 -10 added Peroxide Concentration [uM] Figure 6.21. Peroxide Challenge Test analysis of beers A, B and C after 2 months aging at 30˚C. The red, orange and green symbols represent the average of a triplicate analysis. All data points are shown in black andon whitebeer in orderCto–demonstrate reproducibility. PCT fresh, 1 month, 2 months and 3 months aging at 30˚C Measured Peroxide Concentration [μM] 20 CMS fresh Average Fresh 15 1 1month 30˚C CMS month Average CMS2 month Average 2 months 30˚C 10 CMS mointh Average 3 3months 30˚C 5 0 0 10 20 30 40 50 60 70 80 -5 -10 Added Peroxide Concentration [μM] Figure 6.22. Peroxide Challenge Test analysis of beer C, fresh, and after 1, 2 and 3 months forced aging at 30˚C. The red, orange and green symbols represent the average of a triplicate analysis. All data points are shown in black and white in order to demonstrate reproducibility. 196 Chapter 6- Section 3 Results A summary of PCT-PBP’s of beers A, B and C, fresh, and after one, two and three months aging at 30˚C is shown in Figure 6.23. The degree of beer flavour stability (excellent to very stale) was determined based on the differences in PCT-PBP’s and graded according to the scale shown on the top right of Figure 6.23. It was found that with increasing age, all three beers exhibited diminished antioxidant potential. However, this was more pronounced in beer C (BPB at approximately 17 μM peroxide) compared to beers A and B, which were still able to neutralise approximately 32 μM of hydrogen peroxide after three months aging at 30˚C. These results suggest that beer C is more susceptible to oxidation and hence flavour deterioration in the trade. In order to establish whether the PCT results have a reliable correlation with actual beer flavour deterioration, an established method of analysis (ESR) and taste evaluation with an experienced panel were applied to fresh and aged beers A, B and C (Figures 6.24 and 6.25). Figure 6.24 depicts the decrease in ESR lag time with aging. Again, all three beers showed a decrease in ESR lag time, but this was most pronounced in beer C (ESR lag time of approximately 23 min after three months aging at 30˚C) followed by beer A (ESR lag time of 28 min). Beer B stood out again as the most resistant against oxidation and it can thus be assumed that beer B will exhibit the highest resistance against flavour deterioration. These ESR results confirm the PCT findings. Figure 6.25 summarises the taste evaluation results. Again there was no large difference in flavour ratings for the fresh beers. However, in the course of aging differences in the flavour score appeared. As already observed with the PCT and ESR analyses beer C deteriorated faster than beer A, and beer B performed best with regard to flavour stability. Figures 6.26, 6.27 and 6.28 illustrate the correlations between PCT and ESR analysis and taste evaluation with more clarity. Both, PCT and ESR analysis appear to mimic actual perceived flavour deterioration sufficiently. However, neither of these analytical methods was able to predict beer flavour deterioration from analysis of a fresh beer sample. Beer C (which performed worst during aging) was actually rated as the best beer when analysed fresh with the PCT, and rated on the same level with beer B (which performed best during aging at 30˚C) when analysed fresh with the ESR method. Based on these findings it can be concluded that the ESR and the PCT do reliably correlate with perceived flavour deterioration, but do not allow a reliable prediction of the speed of flavour deterioration in a given beer based on the analysis of the fresh beer. This statement is only valid for the three beers evaluated during this study but predictive measurement might be possible for other beer types or brands. Table 6.2 is a summary and comparison of all results derived from the PCT and ESR analysis and from the taste evaluation. All ESR lag times and PCT- PBP’s were graded according to rating systems that were developed over the duration of this project. It is 197 Chapter 6- Section 3 Results important to note that the grading schematics have to be adjusted and verified for other beer brands and types. As already discussed, beer C deteriorated faster than beer A. Beer B showed the highest resistance against oxidation and staling and these findings were confirmed using PCT and ESR analyses as well as taste panel evaluation. Summary of PCT Results Staling Resistance Beer A 80 >80 Beer B Very good 70-80 Good 60-70 Beer C Average 50-60 Fair 40-50 Poor 30-40 Stale 20-30 Very stale <20 70 PCT Break Through Point [uM] PCT Lag Time [min] Excellent 60 50 40 30 20 10 fresh 2 months 30˚C 1 months 30˚C 3 months 30˚C Figure 6.23. Summary of Peroxide Challenge Test lag time results of beers A, B and C, fresh, and after 1, 2 and 3 months aging at 30˚C. The degree of beer flavour stability (excellent to very stale) was determined based on the differences in PCT lag times. 198 Chapter 6- Section 3 Results Predicted Staling Resistance 100 Beer A Beer B Beer C 90 ESR Lag Time [min] 80 70 ESR Lag Time [min] Excellent >90 Very good 80-90 Good 70-80 Average 60-70 Fair 50-60 Poor 40-50 Stale 30-40 Very stale <30 60 50 40 30 20 10 0 1 months 30˚C fresh 2 months 30˚C 3 months 30˚C Figure 6.24. Electron Spin Resonance lag time results of beers A, B and C, fresh and after 1, 2 and 3 months of aging at 30˚C. Displayed are the averages across all assessed production batches of each beer brand. 4.5 Staling intensity (Scale from 1-4) 4 1-2 Standard 2-3 Minor defects 3-4 Major defects 4 Reject 3.5 3 Beer A Beer B Beer C 2.5 2 1.5 1 fresh 1 months 30˚C 2 months 30˚C 3 months 30˚C Figure 6.25. Taste panel results of staling intensity of beers A, B and C, fresh and after 1, 2 and 3 months of aging at 30˚C. Displayed are the averages across all assessed production batches of each beer brand. 199 Chapter 6- Section 3 Results 3 Beer A (PCT) 80 Beer A (ESR) Beer A (Taste) 70 60 2 50 40 30 1 Staling Intensity [4-Score) PCT Breakthrough Point [uM PO]; ESR Lag Time [min] 90 20 10 0 0 fresh 1 months 30˚C 2 months 30˚C 3 months 30˚C Figure 6.26. Correlation of Peroxide Challenge Test lag time, Electron Spin Resonance lag time and taste results for beer brand A; fresh, and after 1, 2 and 3 months aging at 30˚C. 90 3 Beer B (ESR) Beer B (Taste) 80 70 60 2 50 40 30 1 Staling Intensity (4-Score) PCT Breakthrough Point [uM PO]; ESR Lag Time [min] Beer B (PCT) 20 10 0 0 fresh 1 months 30˚C 2 months 30˚C 3 months 30˚C Figure 6.27. Correlation of Peroxide Challenge Test lag time, Electron Spin Resonance lag time and taste results for beer brand B; fresh, and after 1, 2 and 3 months aging at 30˚C. 200 Chapter 6- Section 3 Results 90 3 Beer C (ESR) Beer C (Taste) 80 70 60 2 50 40 30 1 Staling Intensity (4-Score) PCT Breakthrough Point [uM PO]; ESR Lag Time [min] Beer C (PCT) 20 10 0 0 fresh 1 months 30˚C 2 months 30˚C 3 months 30˚C Figure 6.28. Correlation of Peroxide Challenge Test lag time, Electron Spin Resonance lag time and taste results for beer brand C; fresh, and after one, two and three months aging at 30˚C. Table 6.2. Summary of the flavour stability ratings for beers A, B and C, fresh, and after 1, 2 and 3 months aging at 30˚C derived from taste panel Electron Spin Resonance and Peroxide Challenge Test lag Beer A Beer B PCT Good Good Very good Fresh ESR Good Very good Good Taste Standard Standard Standard 1 month PCT Poor Poor Fair ESR Poor Fair Stale Taste Minor defects Minor defects Minor defects 2 months PCT Poor Poor Stale ESR Stale Fair Very stale Taste Major defects Minor defects Major defects 3 months time data. PCT Poor Poor Very stale ESR Very stale Poor Very stale Taste Major defects Major defects Reject 201 Beer C Chapter 6 – Section 3 Discussion CHAPTER 6 – Section 3 Discussion Beer flavour stability is a complex issue (Engan 1969; Drost et al., 1971; Graveland et al., 1972; Hashimoto 1972; Bernstein and Laufer, 1977; Doderer et al., 1981; Baxter, 1982; Barker et al., 1983; Baxter, 1984; Bohman, 1985a; Bohman, 1985b; Barker et al., 1989; Kobayashi et al., 1993; Harayama et al., 1994; Kobayashi et al., 1994; Bamforth, 1999a, Bamforth, 1999b; Angelino et al., 1999; Bamforth 2000b; Kobayashi et al., 2000; Foster et al., 2001; Araki et al., 2002; Garbe et al., 2003; Bamforth, 2004). The assessment of the mechanisms involved in beer staling is a longstanding research priority of brewers in order to extend beer shelf life. No single chemical reaction is responsible for any given flavour change. Furthermore, the sorts of chemical species which are thought to take part in these reactions are those which are an integral part of any beer as we know it. They include the bitter compounds from hops, the amino acids from malt, the higher alcohol products of yeast metabolism and the melanoidin colouring materials and many other compounds (Bamforth, 2004). As each of these categories of substance have their place in beer production and quality, it is not a practical option to eliminate them from beer in anticipation of preventing flavour change. The extent to which these changes occur will differ from beer to beer and the solution to the problem will similarly vary. Three lager beers were analysed over 12 weeks storage in order to predict their antioxidant potential with the PCT and ESR methods. Sensory analysis by an experienced panel demonstrated that the PCT and ESR results correlated with the rate of flavour deterioration. The PCT, applied to fresh and aged beers, showed a similar pattern to the ESR measurement. After an initial period of constant peroxide resistance, where the antioxidants in beer were able to neutralise the peroxide, the breakthrough of peroxide could be clearly detected by a sharp increase in luminescence. The PCT appears to be a useful tool to predict the endogenous antioxidant activity of beer, which determines the beer flavour stability towards oxidation. It was demonstrated that aged beer can be distinguished from fresh beer. Even differences between production batches can be identified and benchmarking values for each brand and different breweries defined. Both, PCT and ESR analyses mimic actual perceived flavour deterioration sufficiently. However, neither of these analytical methods was able to predict beer flavour deterioration from analysis of a fresh beer sample. Beer C (which performed worst during aging) was actually rated as the best beer when analysed 202 Chapter 6 – Section 3 Discussion fresh with the PCT, and rated on the same level with beer B (which performed best during aging at 30˚C) when analysed fresh with the ESR method. Based on these findings, it can be concluded that the ESR and the PCT correlated with perceived flavour deterioration but did not allow a reliable prediction of the speed of flavour deterioration in a given beer based on the analysis of the fresh beer. A summary of the process parameters and characteristics of the three beer brands discussed in this chapter is shown in Table 6.1. A variety of process parameters such as raw material type and amount of hop addition, boiling system, duration and evaporation rate, wort gravity, yeast strain, fermentation duration and temperature, cold conditioning duration and temperature, stabilisation agents and regime, packaging equipment, material and design could be responsible in part for the differences in flavour stability observed between beers A, B and C. The major differences that set beer C (worst performing) apart from beer A and B is the very high gravity process with sugar syrup addition, 18 ˚Plato wort gravity, a high fermentation temperature of 20˚C and a large dilution ratio to a sales alcohol content of 3.50 % (v/v). Previous research by Miedl et al., 2005d has found that beer proteins, especially the heavily thiolated low molecular weight fraction play a fundamental role in preventing oxidation and flavour deterioration. The thiol groups in these beer proteins have the ability to “cage” reactive oxygen species and thus prevent oxidation. The use of large amounts of adjunct, the high gravity process and the significant dilution to sales alcohol content will most likely decrease the concentration of the lower molecular weight protein fraction that has been shown beneficial for beer flavour stability. This will negatively impact on beer flavour stability of beer C. Beers A and B contained a higher proportion of malt as extract source and the wort gravity was 10 ˚Plato and 14 ˚Plato, respectively. Furthermore, the dilution ratios of beers A and B were lower compared to beer C. The higher sales alcohol content in beers A and B might also have contributed to their superior flavour stability. Papain, an enzyme with proteolytic activity, was used as a stabilising agent in beers A and C and might have contributed to increased proteolysis which could have, in turn, diminished the content of beer proteins protecting flavour stability. Papain was not used during production of beer B. 203 Chapter 6 – Section 3 Discussion Conclusions ESR is considered “a cutting edge” and holistic method of analysis to determine beer flavour stability (Andersen and Skibsted, 1988; Kaneda et al., 1991; Kaneda et al., 1989; Uchida and Ono, 1996). Extensive research work has shown that ESR measurement does correlate with the onset of beer staling and perceived flavour deterioration over time. However, there are a number of arguments that diminish the viability of ESR as a flavour stability tool. Firstly, ESR analysis involves forcing the beer at 60˚C for the duration of measurement to speed up the formation of free radicals. Such temperatures are far removed from the usual environmental conditions encountered by beer during the distribution chain in most countries. Chemical reactions, including oxidation, and consequently beer staling are highly temperature dependent and this should be taken into account when attempting to measure flavour stability. Secondly, ESR analysis requires significant capital expenditure for the purchase of the ESR equipment- hardware and software. Furthermore, ESR running expenses are significant due to the cost of the spin trapping reagent and the manpower required to operate the machine. The PCT is, similar to the ESR, also a holistic and near real time method of flavour stability analysis and as shown by this research, PCT results do correlate reliably with the onset of staling and flavour deterioration. A considerable advantage of the PCT over the ESR is the high sample throughput (96-well assay) and the lower running costs (chemicals and manpower). There is some capital expenditure necessary for the purchase of the luminometer required for PCT analysis. However, the costs for a luminometer are lower than for a basic ESR instrument. Furthermore, if a combined luminometer/spectrophotometer is purchased many routine assays used in quality control in the brewery could be adapted to a 96-well format, making substantial savings in time, manpower and chemicals realistic. The PCT allows cost effective, near real time, high throughput assessment of beer flavour stability. The PCT is convenient and inexpensive to perform and the results correlate with ESR measurements and the perceived aged character of beer. 204