CV FOR BTEC SUBMISSION

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Name:
Sushil Kumar Kapoor
Date of Birth:
08/11/1954
Place of Birth:
Ajmer (Rajasthan)
Contact Address:
C1 Evershine 2,
J P Road,
Andheri (W).
Mumbai 400053. India
e-mail:
sushilkapoor@gmail.com
SKYPE:
sushilkumarkapoor
Phone:
0091-9819836535
Educational Qualification: Bachelor of Science from Bombay University. (Chemistry & Physics)
Passport Details:
Passport Number: - H 9263004
Issued at: Mumbai
Valid till: 07/12/2019
Driving Licence:
Malaysian driving Licence
Qatari driving Licence
Omani driving License
Nigeria driving Licence.
EXPERIENCE: 38 years. (31 Years in Gas Processing).
Experience: 2006 to date – NLNG, Bonny Island, Rivers State, Nigeria.
Currently working with Nigeria LNG at Bonny Island. Producing 24 MT LNG per annum
(using APCI MCHE) from 6 trains in the Niger Delta. Trains constructed by consortium of
TSKJ. Worked as Shift Supervisor, Storage & Loading. Loading facilities include 2 Jetties for
loading LNG, Condensate loading, LPG loading. Currently working as Supervisor, Expansion
projects for the 7th Mega train of 8.8 MTPA, which is under consideration & for which
preparation work is on.
1998 to 2006 - “Oman LNG”: P O Box 888, SUR 411. Sultanate Of Oman.
Producing 9.9 MTPA LNG using APCI MCHE.
I have been involved in the development of training materials, the Preparation of start-up &
shutdown procedures and the building of “Specific Training Packages”.
Pre-Commissioning & commissioning of process plant & equipment. Assisted in Services
operations and worked as a “Loading Supervisor/Shift Instructor” covering Process and
Utilities.
1995 to 1998 - “Qatar Liquefied Gas Company, Ras Laffan”. P O Box 22666, Doha. QATAR
I worked as a Panel Operator in their LNG plant, producing LNG, Condensate and Sulphur.
This was a joint venture of Total, QGPC, and Mobil.
I was involved with the pre-commissioning, commissioning & start-up of utilities and the
LNG trains, Off-sites including Gas reception & distribution, LNG & LPG Storage & loading.
I was involved in Training & development of Qatari Operators, [Plant produced 6 MT LNG].
1992 to 1995: “Toyo Engineering Corporation, Japan”. Petronas Gas, Kerteh. MALAYSIA
– seconded to PETRONAS Gas, the national oil company of Malaysia in the Project
Management & Consultancy (PMC) group for commissioning, start-up, operation & training
local operators for three NGL gas plants at Kerteh-Terenggannu, W. Malaysia. Plant
constructed by Hyundai & Stone & Webster.
1986-1992: “ARL LTD”. W 72-73, MIDC Industrial Area, Thane Belapur Road, THANE. India
A research laboratory involved in the development of dyes & chemicals for other chemical Industries.
1980-1986: Abu Dhabi Gas Industries LTD (GASCO), P O Box 665, Abu Dhabi. U. A. E.
Process/Utility Operator with Bab, UAE. A Shell, Total, Partex, ADNOC joint venture.
Manufacturing NGLs’. Plant constructed by Fluor. Involved in pre-commissioning,
commissioning & operations.
1973 – 1980: National Organic Chemical Industries LTD. P O Box 73, Belapur Road, THANE, India.
Plant Operator at the joint venture between Shell & Mafatlal Group. First plant in India to
manufacture Petochemicals by cracking Naptha. Plant constructed by Stone & Websters.
Operated EO, Glycols, Air Separation, Air liquefaction, water treatment plants.
Personal Training history in brief:
OMAN LNG: - Fire Fighting, Electrical Isolation, B A, Safety Induction, Defensive Driving, Health
Risk Assessment, Safety Road & Mind, Pacer System Basics, Sampling Instruction,
Process Information Course, Pre Incident Planning, Lubrication, Elliot Compressors, Air
Dryers-Del Air, “Demag” Compressors, Chlorination, CCC Honeywell, Honeywell Hi
Spec Simulator Training, Risk Assessment, Route Cause Analysis, Power Generation by
GE, Otter, Dock-master for LNG ships.
QATAR GAS: - Safety Induction, Fire Fighting, BA Search & Rescue, Gas Turbines by Thomoson,
Ebara Pumps, ENRAF gauging, Power generation, Water treatment, Gas processing, DCS
& instrumentation, Honeywell CCC anti-surge system operation, etc.
Summary
Commissioning: Pre-commissioning, commissioning & start-up of: 2 Gas plants & utilities at Bab & Asab gas plants of GASCO in UAE.
3 Gas plants in GPP in Malaysia.
2 LNG plants of 2.4 MTPA, utilities, Storage & loading facilities in Qatargas, Qatar.
3 LNG plants of 3.3 MTPA & utilities in Oman LNG at Qalhat, Oman.
1 LNG plant of 3.3 MTPA.
Experienced in; GE Avon, Caterpillar, Thompson, Nuovo-pignone gas turbines of different frames
“Frame V, VI & VII with Mark V control”. Ship loading.
DCS Systems Handled:
Honeywell TDC 3000,
Foxboro &
Yokogawa Centum CS.
Computers: I am fully familiar with MS Office suite of software and understand/use “Pacer”
system for Job maintenance.
PROCESSES HANDLED: Naptha Cracking. Syn gas, IPA, DIPA, VC, PVC.
Ethylene oxide reaction (The plant where I worked in NOCIL, India is the only Ethylene
Oxide plant which has not exploded so far in the world).
Ethylene & Polyethylene glycol reactions.
Gas Gathering, Dehydration & Distribution.
Gas sweetening by Hot carbonate, Benfield, DGA, Sulfinol.
Gas chilling & liquefaction.
Propane refrigeration.
Mixed refrigeration.
Liq C1, C2, C3, Condensate & LNG storage & loading.
Sulphur loading.
Cooling water, Sea cooling water, desalination, firewater, Demin water systems.
Waste water & effluent systems.
Air separation & liquefaction systems.
Instrument air, Utility air & tool air system.
EQUIPMENTS HANDLED
Columns: Absorbers, Strippers, Rectification towers, Contactors – working under pressure &
vacuum.
Compressors: Centrifugal & reciprocating compressors, single & multi-stage.
Docking Stations: for ship loading.
Drivers: Motors & steam turbines, Expansion turbines, Expanders.
Furnaces: Natural draught, Forced draught & Natural draught.
Gas Turbines/Generators: Thomson, Avon, Nuovo Pignone, Ruston, GE turbines of various
sizes up to frame VII.
Heat Exchangers: Shell & tube, Serpentine, Floating head, plate type of single & multiple
passes.
Ion Exchange Plants: For water treatment – cations, anions & mixed bed polishers.
Pumps: Centrifugal, Piston & plunger types – both single & multi stage of very high
capacities, steam & electrical driven.
Separators: two phase & three phase.
Turbines: Gas Turbines (25 turbines) & Steam turbines.
Vessels: Many types of vessels related to Oil & Gas Industry.
Water Treatment systems: CPI, Effluent systems, Storm water systems.
DETAILS OF JOBS:
Nigeria LNG: Worked as Shift Loading Supervisor for loading LNG, LPG & Condensate ships.
Also involved in preparation works for the 7th Mega LNG train of 8.8 MTPA likely to
come up soon.
Oman LNG: Worked as Shift Instructor/ Sr. Operative Technician imparting On-the-job training to
local Omani Operators & preparing them for doing their B. Tec (U. K.). Also worked as
Loading Supervisor for loading LNG & Condensate ships.
Oman LNG is the only recognized company in the Gulf to impart this training.
Also conducted class room lectures in Physics, Chemistry, Mathematics, Distillation,
Refrigeration & other subjects & processes related to Oil & Gas Industry.
Further, once the Omanis passed B. Tec they were also trained on Panel.
Prepared course material, for training, prepared question papers & conducted regular
tests to assess the progress of the Omani Operators. The trainees were tested orally, in
writing & practically.
Also guided the operators in Safety aspects of plant, work permit requirements,
conducted safety audits.
Operated the LNG plant, the biggest single train (2 x 3.3 MMTPA) in the world at that
time.
Processes involved were gas conditioning, measurement, distribution, sweetening,
dehydration, chilling & liquefaction. Propane & mixed refrigeration, LNG storage, LPG
separation, fractionation & storage.
Our plant was the first Oil & Gas plant in the world to use Computerised PTW system
& OTTER for taking plant rounds & readings.
Total number of trainees were 84.
QATAR GAS: Worked as Panel Operator in LNG plant. Beside Panel work, also involved in
commissioning of LNG, Off-sites – LNG, Condensate storage, Loading Jetties, Sea
water intake, Power Generation & utilities such as IA, CW, TCW, SCW, Nitrogen
Plant, Water treatment, IR etc.
Also trained Qatari Nationals by imparting OJT in field & on Panel.
PETRONAS (Malaysia): Seconded by Toyo Engineering Corporation to Petronas at Kerteh in
Terenggannu, West Malaysia. Worked with Project Management & Consultancy group.
Job involved Consultancy services for Pre-Commissioning, Commissioning, Start-up &
running the plant with Malaysian Operators & trainees. Imparted On the Job Training to
local operators. Also conducted class room lectures.
Also trained local Malaysians in aspects of plant operations, safety, storage,
commissioning etc.
ARL LABS (INDIA): Basically a chemical company producing dyes for textile Industry by batch
process.
GASCO (UAE): Gas plant. I was involved in Pre-commissioning, commissioning & start-up. Led a
team of 8 operators during commissioning of process & services. Processes
involved gas gathering, gas compression, distribution, liquefaction, propane
refrigeration, power generation, Inert gas generation, etc.
NOCIL (INDIA): Started my career as Process/Utility operator & trained 20 operators thereafter.
TRAININGS & SEMINARS ATTENDED:
Pre Incident Planning.
Lubrication Workshop.
First Aid.
BA & SCBA & Rescue.
Ship Docking.
Fire Fighting.
Gas Turbines.
Work Culture.
Presently I am following a 28 days Work/28 day Off rota & drawing a salary of US$ 600 per day with
business class air ticket & fully furnished bachelor accommodation, medical facilities, etc.
I am interested in a Supervisory post as Process Supervisor / Loading Supervisor / Job Instructor /
Commissioning Supervisor.
AVAILABILITY: Available at short notice any time from 1st February 2009.
References:
1. Mr. Joseph Alagoa, Head of Operations, Nigeria LNG.
e-mail: joseph.alagoa@nlng.com
2. Mr. Terry Coles, Head of Training, Nigeria LNG.
e-mail: terry.coles@nlng.com
3. Mr. Isidro Buenaffe, Shift Superintendent, Oman LNG.
e-mail: isidrobuenafe@omanlng.co.om
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