SOUTH WESSEX WASTE MINIMISATION GROUP: 12th September 2007 MINUTES OF MEETING 1. Present (see attached) 2. Trade Slot: Commercial Recycling (Ian Mariner) Ian Mariner is Director of Commercial Recycling Ltd. who operate one of the largest recycling sites in Dorset located to the rear of Canford Park Arena. The site has a dual weighbridge, has a waste management licence and registered exempt activities, is a shared site with New Earth Solutions (in-vessel domestic composting) is open to all trade customers and is a bespoke waste recycling facility. a) Aggregate Washing Plant Input materials otherwise destined for landfill Designed to produce over 265,000 tonnes of secondary and recycled aggregate over the next 5 years. Product recommendations by the Highways Agency and Local Building Control Part funded by WRAP – 30% contribution towards capital costs b) Secondary Aggregate Materials tested regularly by independent organisation Materials comply with current specifications Produced in accordance with the WRAP quality protocol High quality materials produced c) Inert Recycling Avon Material Supplies Ltd. operate over 25 tipper lorries – 8 wheeler, 6 wheeler, 4 wheeler tippers and grab lorries Extensive fleet of plant and machinery Crushing and screening permits – licensed by Borough of Poole Cartaway service including contaminated spoils Feedstock for aggregate washing plant d) Skip Waste Recycling Licensed to receive 175,000 tonnes of waste p/a Recycling show only 32% going to landfill WRAP funded picking station – expectations to further reduce landfill by 7% e) Waste Collection Service Separate collections for cardboard, mixed recyclables, general waste, kitchen waste, plastics and glass Regular collection service, local order office, dedicated waste control manager, small lorries (7.5 tonne) for easy access. NO administrative charges, rental charges or contract charges f) Pre-Treatment All waste collected by Commercial Recycling Ltd. tipped into Canford Recycling Centre No waste tipped direct to landfill Helping customers meet their obligations under the new pre-treatment legislation which comes into force on 30th October 2007 For further information look on the EA website at www.environmentagency.gov.uk g) WEEE Directive Authorised by the EA (paragraph 50 and 51 exemptions registered) Collection and disposal facilities available Consignment notes and other documentation completed to meet obligations under Duty of Care New dedicated WEEE storage facility h) The Future – What Next? New waste transfer station at mannings heath road, Parkstone Expansion of waste collection vehicle fleet – new 12 tonne lorries Development of at least one other site in Dorset in next 12 months (Weymouth area) New services including confidential waste and glass collection. New plastic and cardboard recycling line under construction. For further details contact Commercial Recycling at 01202 577944 or enquiries@commercialrecycling.co.uk Website: www.commercialrecycling.co.uk 3. The benefits of environmental initiatives – Dorset Business (Liam Baker) Liam is currently undertaking a project with Dorset Business as part of his Economics BSc at the University of York. Dorset Business are an independent membership organisation serving and representing around 1000 businesses in Dorset. Dorset Business helps local businesses by running networking events, business forums, offers legal advice, export documentation and policy and CSR information. CSR (Corporate and Social Responsibility) focuses on businesses obligation to consider the interests of others in all aspects of their operations. This can help boost your business as well as the area in which you work. It is a win-win situation. Better Together Dorset: free online charter for social responsibility designed to encourage businesses to actively get involved in an environmental, social or economic activity. Every business can get involved, there are activities to suit all. Pledges: you can take environmental, economic and social pledges. Environmental Pledges: Purchase renewable energy which is exempt from the climate change levy Low wattage light bulbs Join the SMART Dorset Resource Efficiency Club Reduce Paper Use: double sided printing and photocopying, re-use paper to make telephone pads, re-use envelopes, increase paper free communication (email). Recycle: computer cartridges, mobile phones, redundant computer kit, redundant office furniture/equipment, waste paper Benefits of better together Dorset - Reduction in costs combating waste - New opportunities for staff development , higher staff morale, motivation and retention - Improved reputation with existing and new customers leading to increased sales - Opportunity to be recognised in the supply chain and when tendering for contracts - Greater ability to influence local decision makers - Increased public awareness and perception raised via an enhanced media profile from positive publicity - Opportunity to give something back to the community Resource Efficiency Club Promotes sustainability and competitiveness by helping businesses develop solutions. Increases competitiveness by driving down costs throughout the supply chain. Aiming at target savings of £200,000 between all member companies. Methods: reduce production of office waste, packaging, use of raw materials and utility usage. Benefits of the REC: could save up to 3% of turnover, straight to the bottom line, benefits in months not years, could save £1000 per employee, many measures cost nothing, real cost of waste is 5 to 20 times disposal cost, legislation. For further details contact: Lorraine.hubbard@dorsetbusiness.net Also look on the website www.bettertogetherdorset.org.uk 4. Success Story: Pilkington Tiles (Peter Fereday) Peter is the Technical Manager at Pilkington’s Tiles Ltd. based at the floor tile factory in Poole. Mainly unglazed ceramic floor tiles are produced in Poole. As part of the Dorset REC the company decided to look at the manufacturing process and how they could use resources more efficiently. Peter went through the manufacturing process which gives rise to the following waste streams: SLUDGE: 2000 tonnes/pa SCRAP TILES: 800 tonnes/pa CLAY WASTE: 300 tonnes/pa WASTE PAPER: 90 skips p/a WASTE OIL: 60 litres/pa CONTAMINATED BAGS: 280/pa WASTE LAMPS: 50p/a It was decided to concentrate on reducing the amount of sludge waste. The sludge is difficult to re-use due to the lack of consistency in batches resulting from the different colours used. The body preparation process was looked. Water, materials and energy go into the process. Blunging and screening then occur, following on from screening 3 colour arks are used and then spraying occurs and then onto dust for pressing. Waste water from the process is collected in an agitated tank. Coagulant (polymer) is added to assist separation. A centrifuge is used to separate the solid and liquid. Centrade water and sludge are produced. The centrade water is discharged as clean effluent or goes back into the system. The sludge is taken to landfill. The company reviewed the process to reduce the sludge production and waste water. The arks are now by-passed and a small holding tank is used. The arks are now used to store waste water which can now be re-used in the system. The amount of waste water produced was reduced by sequencing the products to minimise washings. This was worked out by looking at the sequence of colour usage to reduce contamination. New pipework was also installed to increase the efficiency of the water recycling. Over 4 months the following savings have been achieved: 22% reduction in the sludge volume 48% reduction in polymer consumption. Reduction in disposal costs: £1624 Value of extra dust produced: £10,260 Savings in polymer: £1260 Total savings to date: £13,084 Projected annual savings: £40,000 Further refinements to the project include: - installation of new pipework for waste water movement - installation of pump to power waste water system Other waste streams will also be looked at to produce further savings. 5. Pollution Prevention in the Construction Industry (Tessa Bowering: Environment Agency) Tessa gave an overview of the definition of pollution with some examples and the legislation that covers this, resource efficiency issues within the construction industry, where to look for further sources of help and guidance and then provided more detail on construction waste and site waste management plans. For construction site operators it is good practice to consider all aspects of the site: environmental/legal obligations, the regulators and stakeholders, environmental sensitivities, environmental management, special requirements, training, incident response planning and monitoring and improvement. What is pollution? ‘Direct or indirect introduction as a result of human activity, of substances, vibrations, heat, noise into air, water or land which may be harmful to human health or the quality of the environment, result in damage to material property, or impair or interfere with amenities and other legitimate uses of the environment’ Definition from the IPPC Directive 1996. Legislation states it is an offence to cause or knowingly permit pollution of controlled waters. Controlled waters are: - rivers, streams, ditches (including dry) - lakes, ponds - groundwater (water held underground in porous rocks. Used extensively, abstracted for public drinking water supply, industrial and agricultural uses. Pollution of groundwater is very difficult and costly to remediate). - Coastal waters up to 3 miles out. Examples of pollutants: oil, silt, sewage, pesticides, trade effluent, contaminated fire water, flytipped waste, heavy metals, organic wastes, hazardous chemicals, urban runoff, hazardous wastes etc. Substances that are not harmful to humans can be very harmful to the environment. Causes of pollution: Accidents Deliberate release/disposal Negligence Vandalism Poor operation Natural Poor planning Equipment/plant failure Poor design/construction Wrong connection Most pollution incidents are down to some form of mis-management by the responsible person. Pollution from the construction industry: In 2005 23,504 incidents were reported to the EA, 2434 were from the industrial sector. 332 incidents were from the construction and demolition industry. The most common pollutants from the construction industry are oil, silt, detergents and wastes. Most incidents arise from poor storage, ignorance, accidents and vandalism. Enforcement: There is prevention legislation that the EA can use to back up enforcement of pollution prevention measures if site owners will not do things voluntarily. Anti Pollution Works Regulations 1999 This is a notice to undertake work to prevent or remedy pollution. The EA has to demonstrate that pollution of controlled waters is likely and that a cost/benefit is proved. - Oil Storage Regulations 2001 set minimum standards all non-compliant oil storage facilities must be compliant now minimum standards for everyone aimed to reduce oil pollution incidents Affects containers greater than 200 litres Applies to fixed tanks, drums, IBCs and mobile bowsers Containers must be: fit for purpose, in a safe position, ancillary equipment within secondary containment system and valves must be locked shut. Resource Efficiency in the Construction Industry There is a huge potential for reducing how much waste is produced on construction sites. Areas of wastage need to be identified then action needs to be taken by the relevant people, systems need to be put in place (targets, measuring, monitoring) and may be some investment in technology may be required. By considering reduction, reuse and recycling the volume of waste to dispose of is reduced and this ultimately saves money and resources. Ordering to need and size and segregation of wastes on site to allow recovery and recycling are 2 areas that can be looked at. Pollution Prevention Guidance and Support The EA has produced a 10 point checklist which contains 10 questions you should be able to answer with a little checking around your site. It covers storage and handling of oils and chemicals, wastes management, site drainage and dealing with pollution emergencies. There is also a Pollution Prevention Pays Pack which contains a booklet, DVD and posters with action points so you can improve your site and reduce your chance of causing pollution. Look the EA website for this and more information about pollution prevention. www.environment-agency.gov.uk 2 more useful websites are: www.envirowise.gov.uk www.netregs.gov.uk Construction Waste: The UK generates 72 million tonnes of construction and demolition waste each year. 16% of total waste arisings in the UK 60% of this wastes is landfilled (cost £800m) 46m tonnes is spoil 24m tonnes is ‘hard’ waste (concrete, brick, timber, glass etc.) 13m tonnes of material is thrown away, unused. Site Waste – the facts The average 8 cubic yard skip costs around £150 The average cost of what is being thrown away in that skip is over £1200 In the UK an average of 13% of all materials delivered to site go into the skip without ever being used. The construction industry produces the equivalent of 5 tonnes of wastes for every single person in the UK. Someone flytips in the UK every 35 seconds. 40% of fly-tipping cases include construction waste. Flytipping costs the tax payer £50 million/year 20% of materials on site can be saved. Site Waste Management Plans (SWMPs) o Regulations should be in force by April 2008 o SWMPs aim to reduce the amount of waste produced on construction sites and to prevent flytipping o Affect construction projects costing more than £250,000 o SWMPs provide a structure for waste delivery and disposal at all stages during a construction project. o 2 levels: standard (£250,000 - £500,000) and detailed (over £500,000 which will require more detailed reporting) SWMPs will identify : o Who will be responsible for resource management o What types of waste will be generated o How the waste will be managed – will it be reduced, re-used or recycled o Which contractors will be used to ensure the waste is correctly recycled or disposed of responsibly and legally o How the quantity of waste generated from the project will be measured. Netregs website: simple guide on creating an effective SWMP – ‘Site Waste – it’s criminal – A simple guide to site waste management plans’ For further details contact Tessa on 01258 483416 tessa.bowering@environmentagency.gov.uk 6. Constructing Excellence – Mark Pitcher Mark is the chairman of the Constructing Excellence Dorset Club. The construction industry hasn’t change much over the last 10 years and costs are increasing in the UK. There is a need to improve. The construction industry: - Is under achieving - represents 15% GDP - employs 1.6 million people - has low profitability - has client dissatisfaction - requires training and R&D 2 reports have been produced: 1994 – Sir Michael Latham ‘ Construction the team’ 1998 – Sir John Egan ‘Rethinking Construction’ The second report came out with some commitments: committed leadership customer focus integrate the process around the product quality driven agenda commitment to people The main problem in the UK is fragmentation. There are 198,000 construction companies, most employing fewer than 8 people. Improvement is required from the bottom up and therefore constructing excellence clubs have been set up. The industry needs to look at construction projects in a different way taking into account the issues raised in the 1998 report. For further details contact Mark at mark@pitcher-construction.com 7. Trade Slot: The Eco Cube – Cleaning Evolution (Ian Foster) Washroom Water Waste 10 million + urinals in the UK Average urinal has 4 litre flush 151,000 litres fresh water per annum A single urinal uses 4 litres in 15 minutes Waterless Urinals – Why not? Require changes to urinals Ongoing contracts Don’t always eliminate smells Still require maintenance Not always waterless A Natural Solution – the Eco Cube Natural bacteria 6 billion per cube Waterless operation No capital cost No contract Eco -Cube Benefits Waterless operation Clears pipes of limescale/uric acid Eliminates blockages Eliminates odours Improves hygiene Reduces cleaning No chemicals Eco-Cube costs £70 (approx) p/a with potential savings including; - water/sewerage up to £430 - descaler contract ? - air freshener contract? - Maintenance? - Cleaning materials? Whose using Eco-Cube? – Borough of Poole, Office of National Statistics, Bournemouth & Poole College, Bowlplex, British Telecom, Southampton City College, Poole Hospital NHS Trust Set Up a Free Trial Test eco-cube in one washroom Turn off urinal flush Instruct cleaners 1 months free cubes and cleaner For further information contact Ian at ianfoster@beplc.com Telephone: 01202 774499 info@cleaningevolution.co.uk website: www.cleaningevolution.co.uk 8. Success Story: waste minimisation at Lush (Ruth Andrade) Ruth explained that Lush manufacture handmade, natural cosmetics. There are approx. 90 shops in the UK and 400 shops worldwide. The main manufacturing site is in Poole. The company looked at the concept of zero waste and set up a challenge to divert 90% of their wastes from landfill. There are various stages that have been developed: Create Awareness Changing the culture Make use of keen members of staff Use internal media effectively External campaigns Eliminate Waste Designing out packaging – solid products i.e soap sold by the ‘slice’ Working up the supply chain Adopting returnable/re-usable transit packaging – Lush in Japan now use returnable plastic crates instead of cardboard and have saved £30,000. Encouraging customers to re-use packaging – refilling containers. Company working with Trading Standards to develop this practice. If customers re-use packaging 4 times they can have a free product. Reduce Resources Sustainable procurement Moving away from non-renewable materials Using lighter packaging Searching for innovative packaging: popcorn (for mail order parcels), easy pack (made from recycled paper – use instead of bubblewrap) and innovia films (cellulose based, fully biodegradable). Re-Use Creatively Look at the waste stream for opportunities Calculate financial benefits Inspire people to change Cardboard perforator and shredded paper (use as packaging), goods in packaging (essential oils drums used as recycling bins) moulds and trays. - Use internet resources: www.nisp.org.uk www.wastechange.net (materials and waste exchange) www.myskip.com (re-use and free exchange of materials) http://uk.freecycle.com (local e-mail group for free exchange) www.wasteexchange.net (online materials listings) Recycle Proactively Segregating at source Co-mingled recycling as an easy solution Updating waste contract regularly Encouraging the local recycling market Back-hauling scheme Help customers to recycle Over the last year the company have recycled 110 tonnes of cardboard and 12 tonnes of plastic. Close the Loop Buy recycled Waste neutral concept 95% of store packaging will be made of recycled materials Find opportunities to close the loop Bio fuels (from chip fat) Favour post consumer waste Avoid Landfill Organic waste collection Changing waste into fuels Lush has gone from producing approx. 11 tonnes of waste once a week to 11 tonnes of waste every 5 weeks. Share Experience Sharing solutions (forums, meetings) Use web resources Promote local businesses Companies who have helped Lush include: Plastics: www.assoc-polymer-resources.co.uk Organic: Karbie Recycling 01202 892910 Card and paper: www.martockwastepaper.com Save-a-cup: www.save-a-cup.co.uk Purbeck and Wareham Skip Hire 01202 620077 For further information contact Ruth Andrade www.lush.co.uk savetheplanet@lush.co.uk 9. Health and safety in waste management (Adrian Gunner – SWRAC) The South West Regional Assessment Centre (SWRAC) was established in 1996 and offers waste and environmental management, training and assessment services. The SWRAC are based in Wimborne and now also offer H&S consultancy and training. The waste industry has had many fatalities: Lady killed in Wimborne in August 2007 Member of the public killed in Newbury in Sept 2007 Refuse collector killed in Bournemouth in December 2005 Refuse collector loses an arm in Poole in April 2007 Dangerous equipment is used and many vehicles in the road (dustcarts). Most accidents come from the waste management sector. HSE involvement: Focusing on waste management industry Higher level of site inspections Encouraging employers to ensure staff are fully trained Working with employers Typical training activities: NVQ’s Technical courses Legislation IOSH Working Safely IOSH Managing Safely NEBOSH General Certificate IOSH Working Safely - For anyone needing a grounding in H & S essentials - 1 day course – jargon free and interactive - Covers: defines hazard and risk, improving safety performance, identifies common hazards. IOSH Managing Safely - 4 day course - Managers/supervisors from any sector - Assessing risks - Controlling risks - Legal responsibilities - Hazard identification - Accident identification - Performance measurement - Work based project. Next Courses: (held at Wimborne) Working Safely: 24th September and 1st October Managing Safely: 22nd October For further details contact the SWRAC on 01202 848099 swrac@btconnect.com www.swrac.co.uk 10. Any Other Business Charmaine Martin, Envision Business Mentor, gave a brief overview of the Envision project. Subsidised Business Service: Dedicated environmental business mentor Business audit to assess opportunities Flexible days of support to deliver action plans Advise and guidance on energy, waste, water, transport, construction Greening supply chains, industrial estates, re-using business waste Implementing ISO14001, BS8555 Bespoke and accredited training. Assistance to Businesses With still 40% of the programme to run , Envision has to date helped business in the South West to save: 49,318 tonnes of waste from landfill 5,687,194 KWh of wasted energy 14,828 cubic metres of water use 8,440 litres of vehicle fuel 5,820 tonnes of CO2 and Financial savings of £4,737,266 Envision case study: For further details contact Envision on 0845 456 9350 www.envision.org.uk 11. Date and Venue of next meeting. Tuesday 4th December 2007, 10am at the Crown Hotel, Blandford Forum.