Abstract The aim of the project is to build a wireless transceiver, which will be capable of transmitting and receiving data at high speeds, using the 5.7 GHz ISM band. The concept of the transceiver will be that of RF systems using the IF from “software radio”. Students have already done testing on 5.7 GHz band, however they did not use software radio. Also, the testing was done on a board on which all components were laid out. Our aim is to use the “surface mount” counterpart and lay them on a printed circuit board. The project requires the team members to have an understanding of RF systems-the basic knowledge of how data transmission takes place in a radio system. In order to be able to generate data and also for programming the software radio, knowledge of visual basic is required. By the end of the project, we will be delivering a compact, high performance, cost effective 5.7 GHz transceiver capable of high data transfer with precision. Data will be in the form of binary, audio or video. The transceiver will be using the IF signal using the software radio. 1 Project Proposal plan Introduction Wireless communications have been growing since a few decades now, and have become extremely popular since Bell Labs developed the concept of cellular during 1960-1970. Various applications use wireless technology such as cell phones, satellite communication, etc. Since there has to be a restriction on what bands people can use to transmit, IEEE has divided the frequency bands. The bands available us for making the transceiver are 915 MHz, 2.4 GHz and 5.7 GHz. These are also known as ISM bands. The 915 MHz and 2.4 GHz bands are already being used for various applications and thus there is a need to move to a higher band – 5.7 GHz. There has been on going research on this topic. At Stevens itself, research assistants and students built a tri band RF testbed. This testbed was capable of being switched between the three ISM bands. One of the problems with this design was that it was really bulky and is limited to research in school. Our model is similar to the previous project, however we will replace the parts of the testbed with there surface mount counter parts. This will be made on a 10cm x 4 cm printed circuit board. 2 Design Requirements Our aim is to deliver a printed circuit board that can transmit and receive at 5.7 GHz and integrating the software radio. The main components which we will require include: Voltage Control Oscillator: As the name suggests, it is an oscillator which outputs frequency based on the voltage supplied. Frequency Doubler: A component used in RF systems which outputs double the frequency that is input. Frequency Mixer: A device used to add/subtract 2 different frequencies. Amplifier: Strengthens the signal. When a signal passes through so many sages, there is lot of power loss and noise that gets added to it. An amplifier boosts the signal by raising its power level. On the following pages, specifications are explained for the components which we shall be using for the project. 3 Specifications for the parts used: Voltage Control Oscillator: JTOS-3000 Operating Frequencies: Power Output: Power required: Cost: 2300 MHz- 3000 MHz +10 dB 5 Volts $20 Tentative designs for Surface Mount Frequency Multiplier – Doublers. Frequency Doubler- KBA-40 Manufacturer: Mini-circuits Input Frequency: Output Frequency: RF input power: Conversion Loss: Cost: 2700 MHz-4800 MHz 5400 MHZ- 9600 MHz 10-16 dBm 15 dB $14.95 Frequency Doubler- FX-06 Picture not available Manufacturer: Pulsar Microwave Input Frequency: Output Frequency: RF input power: Conversion Loss: Cost: 300 MHz- 3000 MHz 600 MHz- 6000 MHz 10-16 dBm 13 dB NA 4 Frequency Mixer: SKY-60 Manufacturer: Mini Circuits LO/RF Frequency: IF: Conversion Loss: 2500-6000 MHz DC-1500 6.2 dB Amplifier: ERA-2 Manufacturer: Mini Circuits Frequency (GHz): Gain: Operating Power: DC-6 12 dB 3.4 Volts 5 Software Radio : There has been an ongoing transition from analog to digital signals in the communications world. As a result of this the functions of a modern radio are being defined in software. The modulation channel waveforms of such a radio are defined in software. Waveforms are generated as sampled digital signals, converted from digital to analog via a wideband DAC and then possibly up converted from IF to RF. The receiver, similarly, employs a wideband Analog to Digital Converter (ADC) that captures all of the channels of the software radio node. The receiver then extracts, down converts and demodulates the channel waveform using software on a general-purpose processor. Software radios employ a combination of techniques that include multi-band antennas and RF conversion; wideband ADC and Digital to Analog conversion (DAC); and the implementation of IF, baseband and bitstream processing functions in general purpose programmable processors.1 1 http://ourworld.compuserve.com/homepages/jmitola/whatisas.htm 6 Design Approach The new model will definitely improve the quality and quantity of data being transmitted. The main reason is that conversion loss at each stage is less compared to what was used in the previous design for 915 MHz and 2.4 GHz. This can be justified by the small size of all parts (since this is PCB lay out). There will be no power loss because the wires connecting the parts together will be thinner and smaller. Another aspect that makes our project unique is that we are using software radio to provide the IF signal. Apart from that, the sound card performs the functions such as analog to digital and digital to analog conversion. The software used to run the “software radio” does the modulation and demodulation. Although no calculations or experiments have been performed, we expect an improved bit transfer rate (up to 11MBps), on the basis of our research. In terms of cost, this model is way more cost effective. There is a tremendous difference in the cost of the previous testbed (which used plug-in and coaxial components) and the current PCB model. Roughly, the cost of making the PCB is 300% less than that of testbed. 7 PCB Layout : Modulation of signal Tuning of VCO Software Radio IF=50 Hz 2 x 2850 = 5650 MHz VCO JTOS-3000 Frequency Doubler Frequency Mixer Amplifier 5.7 GHz signal generated TRANSMITTER 2 3 Demodulation of signal Tuning of VCO Software Radio 5.7 GHz signal received VCO Frequency Doubler Frequency Mixer Amplifier Receiver 4 2 As of now, we are not sure which model for the amplifier and frequency mixer we shall be using, therefore coming up with noise figure calculations may not be possible at this point. 3 4 The pin connections are not the same as actual connections. The external power supplies are not shown in the diagrams. 8 Approach for Software Defined Radio- Source Code The original source code for the Software defined radio model includes all required frequency modulation/demodulation schemes for most frequency band types i.e. Frequency Modulation and Amplitude Modulation but we will write the Phase Shift Key algorithm for the SDR-1000 software. Once this algorithm is constructed, we will be able to generate different binary outputs and transmission rates by making all the necessary calculations for the 900Mhz, 2.4 GHz and 5.7 Ghz respectively. Different Steps that will need to be modified in Visual Basic: Construct array as a placeholder to take in frequency inputs generated by the Wireless Testbed into the external sound card for frequency band processing. Generate sine wave shifting once binary inputs change binary value from 0 to 1 and vice-versa. This portion will include amplitude calculations for all three different frequency rates. Modify modulation and demodulation source code to incorporate the PSK case in SDR-1000 software thus allowing binary transmission using PSK format. Generate Output Display to provide visible model of frequency transmission and data rate for all frequency rates. 9 Other Possible designs: Use of a Frequency Tripler instead of a Doubler: As the name suggests, the tripler three folds the input frequency. It has been used before by Stevens’s students. One of the drawbacks of using a tripler is that there are not many choices available for surface mount models. Stability is another factor. Triplers are very sensitive to the slightest change in voltage and therefore they can burn off. They are also expensive compared to doublers. 10 Financial Budget · Materials and parts Materials list for your product Modulator Voltage control Oscillator Frequency mixers Soldering equipment Print Circuit Boards No. of Lot Pieces per Size Unit 500 500 500 5 250 500 500 Amplifiers Frequency multiplier Cost per Unit ($) Total Cost 2 49.95 99.9 2 30 60 2 39.95 79.9 1 20 20 1 2 15 91.95 15 183.9 2 14.95 29.9 Total Material Cost ($) per unit 488.6 References: Parts List: Modulators, Frequency Mixers, Multipliers : VCO: Soldering: www.mini-circuits.com www.maxim-ic.com · Labor/Support Staff costs # of Individuals Process or Job Description Annual (yr) Salary per individual Total $ K Receiving, Incoming test 1 $30,000 $30,000 Final test 1 $30,000 Per per $30,000 Packaging/ Shipping 1 $25,000 $25,000 Materials Handling 1 $30,000 $30,000 V.P. Manufacturing 1 $40,000 $40,000 Department Managers 2 $35,000 $70,000 Manufacturing Staff & Engineers 2 $32,000 $64,000 Other (1) Total Factory Overhead Cost $289,000 11 · Profit Margin per unit ($) Unit cost 750.00 Unit price 500.00 Profit margin 250.00 · Test equipment Parts to be used in the lab # of parts Cost/unit Cost($) signal generator volt-meter soldering equipment 1 2 2 65280 15 20 65280 30 40 Spectrum Analyzer Cables Multiple Power Supplies connectors Total 1 4 2 3 25627 15 1000 10 25627 60 2000 30 93067 References http://we.home.agilent.com/USeng/nav/12032.0/pc.html http://we.home.agilent.com/USeng/nav/14407.536894440/pd.html www.agilent.com · Documentation costs No. Units Equipment List for General Office $ / Unit Total ($) References Office Equipment Personal Computers 15 500 7500 Cubicle Desk Units 15 150 2250 Office Chairs 30 100 3000 IKEA IKEA Multi-function Copiers 2 1000 2000 OfficeMax Fax Machines 1 200 $ 200 OfficeMax Projectors 1 600 600 OfficeMax Whiteboards 15 100 1500 1 1000 1000 Conference Room Tables F-5 Total Office Equipment 18,050 12 CompUSA IKEA IKEA · Rent, utilities, overhead No. of persons (A) Sq. Ft. /person 128 64 128 64 150 150 19.2 9.6 Packaging 1 1 0 1 1 1 64 64 64 64 64 64 150 150 150 9.6 9.6 9.6 Materials Handling 0 V.P. Manufacturing 1 2 2 1 96 64 64 64 96 128 128 128 150 150 150 150 14.4 19.2 19.2 19.2 Process or Job Description Receiving, Shipping R & D, Incoming test Fabrication Assembly Final test Department Managers Manufacturing Staff & Engineers Sales/ finance Total Sq.Ft. (B) $ / Sq. Ft. 864 Subtotal 259.2 0 259.2 Add Hallways (30% of subtotal) Add Stairwells (30% of subtotal) Add Common area (30% of subtotal) 110.4 150 38.88 150 38.88 1382.4 F-1 Total Plant Cost Total ($K) 188.16 (A) 200 sq.ft – small office; 300 sq. ft – medium office; 500sq.ft – large office (B) Office cost $/sq.ft: $200-$300/sq.ft This manufacturing plant/corporate office will consist of 15 phone lines($40/month) and electric bill of $2000 monthly.(Estimate based on size and equipment). Our project will be demonstrated at our corporate offices, avoiding any additional expenses such as traveling. 13 14 15 Conclusion The objective for this project is to provide a method where RF signals can be combined with IF signals of Software Defined Radio. The possibilities are endless for Software Defined Radio considering that any two entities will be able to transmit information across different frequencies and have there own specified modulation techniques. The intent of the project is to combine both a hardware specified Wireless Testbed model that will generate a 5.7 GHz frequency and use it to transfer data in the form of several Frequency Band types such as Frequency Modulation, Amplitude Modulation and Phase Shift Key Modulation which will be performed by the Software Defined Radio. We will deliver a compact high performance transmission unit functioning at 5.7 GHz. In future, we would like to embed the other two ISM bands – 915 MHz and 2.4 GHz on the same unit. The three different frequency bands combined will provide different options for data transmission. This project has evolved from other successful research projects and therefore proving that this concept is feasible and modifiable for further development. 16 References Triband RF Transceiver Webpage, [Online], 10 Aug 2004-last update, Available: http://www.stevens.edu/wireless/triband/[10 Sept 2004] Experimentation of Adaptive Communications using Flex-radio Webpage, [Online], 14 May 2004-last update, Available: http://www.stevens.edu/wireless/flexradio/[2 Oct 2004] G. Youngblood, AC5OG, “A Software-Defined Radio for the Masses: Part 1,” QEX, July/Aug 2002, pp 13-21 M.E. Frerking, Digital Signal Processing in Communication Systems (New York: Van Nostrand Reinhold, 1994, ISBN:0442016166), pp 272-286. G. Youngblood, AC5OG, “A Software Defined Radio for the Masses, Part 2,” QEX, Sep/Oct 2002, pp 10-18. G. Youngblood, AC5OG, “A Software Defined Radio for the Masses: Part 3,” QEX, Nov/Dec 2002, pp 27-36. G. Youngblood, AC5OG, “A Software Defined Radio for the Masses: Part 4,” QEX, Mar/Apr 2003, pp 20-28. SDR-1000 General overview and component breakdown Webpage, [Online], 15 March 2004-last update, Available: http://flex-radio.com/ [27 Sept 2004] Software Defined Radio - Senior Design Project for 2003-2004 Webpage, [Online], 30 March 2004-last update, Available: http://koala.ece.stevens-tech.edu/sd/archive/03F04S/websites/grp6/index.htm Visual Basic Tutorial Webpage, [Online], 8 June 2003-last update, Available: http://www.vbtutor.net/ [15 Oct 2004] Components for Wireless Testbed Webpage, [Online], 25 Oct 2004-last update, Available: http://www.mini-circuits.com/ [10 Oct 2004] 17