Costing Systems 1. 1.1 Job Costing Introduction A job costing system is a system of cost accumulation which is appropriate to a business which provides specialized (dissimilar) products or makes items to order. The activity in such business is usually specified in terms of a job of work or produced in batches of similar items. The system adopts a job order or a batch of similar items as a Cost Object and channels all costs to be recorded, particularly for each individual job. The job cost records show the costs of direct materials, direct labour and overhead incurred on a particular job. COSTING SYSTEMS 13-1 1.2 Job cost records Each job will have a job number which will enter on all stores requisitions so that materials can be traced. Hours worked will be collected from employee time sheets which show each job under its number. Production overhead costs will be shared among the jobs which they relate on the basis of burden rate and burden basis in each of the production cost centers where the items of the job have been produced. Unit cost will be worked out on an average basis by dividing total job cost by volume of completed items produced as defined by the job order. Exhibit 19.2. COSTING SYSTEMS 13-2 2. 2.1 Process Costing Introduction Implemented where there is a continuous flow of production of similar units of product. In process costing, items in production flow from one process to the next until they are completed. In process costing, the Cost Object is the volume of items produced in a particular process within a predetermined reporting period (i.e. one month). Collecting data requires information on the quantities of materials, labour and other resources put into the process and the quantities of products emerging from the process in the reporting period of time (input and output). COSTING SYSTEMS 13-3 2.2 Allocating of costs to products Because of the continuous nature of any process, it is likely that some products will be partly completed at the end (and beginning) of the period work-inprogress. Labour and overhead cost can be referred to collectively as Conversion Costs. Physical flows into and out of the process have to be identified. Process costing requires several stages of analysis: (1) Collect the data for the period. (2) Prepare a statement of physical flows and equivalent units of output (partly completed output expressed in terms of whole units). (3) Ascertain the total costs to be accounted for the reported period. (4) Calculate the cost per equivalent unit. (5) Apportion the cost between finished output and work-inprogress. COSTING SYSTEMS 13-4 (6) Check that all costs are accounted for. Exhibit 20.2 COSTING SYSTEMS 13-5 2.3 Process costing where there is Work-In-Progress at the beginning of the period (opening W.I.P.) Opening W.I.P. carries costs from the end of one period to the beginning of the next. The problem faced can be dealt within two possible courses of action: (1) To add the cost of the opening W.I.P. to the current costs and spread them all over the equivalent units of output (the weighted average method). (2) To distinguish between beginning W.I.P. which has to be completed in the current period and the units started and completed in the current period (the first-in-first-out method). Exhibit 20.3 (average). Exhibit COSTING SYSTEMS (FIFO) 13-6 COSTING SYSTEMS 13-7 3. Short Term Decision Making 3.1 Introduction Imperative to know how costs and revenues behave in the short term, as the volume of activity changes (cost-volume- profit analysis). Short term decision making use the distinction between variable costs and fixed costs. Useable in situations of special orders, abandonment of a product line and the existence of limited factors etc. Pricing decisions will be analyzed whether they match up to the cost of the sellable product or service. COSTING SYSTEMS 13-8 3.2 Cost behaviour The profit of a business is measured by comparing costs with revenues. Over a short time scale and a relatively limited range of activity, we use a straight line curve (Exhibit 21.6) to represent the total cost. Sales line always start from the zero point of the graph and to a certain extent is below the cost line (Exhibit 21.7) crossing the cost line when the activity reaches a certain point. For activity below the above point the business will make a loss. At the above point of activity, the business makes neither profit or loss. This point is called the Breakeven Point (BEP). Beyond the BEP, the business makes a profit. The amount of the profit is measured by the vertical difference between the sales and cost lines (Exhibit 21-8). COSTING SYSTEMS 13-9 3.3 Breakeven analysis A technique of management accounting which is based on calculating the BEP and analyzing the consequences of changes in various factors. Determining BEP by algebra: At the BEP - Sales = FC + TVC Q · SP (Selling price) = FC + QVC (Variable cost per unit) Q · SP - QVC = FC FC Q (BEP) = SP - VC SP-VC = the amount by which the product’s selling price exceeds its variable cost. It is called The Contribution. It measures the contribution made by each item of output to the fixed costs and profit of the organization. The business does not begin to make a profit until the fixed costs COSTING SYSTEMS 13-10 are covered, so the formula is applied as: Fixed costs BEP = Contribution per unit 3.4 Using breakeven analysis May be used to answer the following type of questions: (1) What level of sales is needed to cover fixed costs and make a specified profit. (2) What is the effect of contribution per unit beyond the breakeven point. (3) What happens to the breakeven point when the elements of the formula change: Selling price Variable cost per unit Fixed costs Q1 - Add the FC together with the desired profit and divide by the contribution per unit. COSTING SYSTEMS 13-11 (Exhibition 21- 4.1) Q2 - Beyond the breakeven point, the sales of further units are making a contribution to profit. The higher the contribution per unit, the greater the profit from any particular level of activity. (Exhibition 21- 13). Q3 - Exhibit 21.4.4 - 21.4.6. 3.5 Application of contribution analysis Accepting a special order to use up a spare capacity Acceptable provided the sales price per item covers the variable costs per item and provided there is no better alternative to use the spare capacity which could result a higher contribution. Abandonment of a line of business In the short term, it is worth continuing if it makes a contribution. If nothing better will take place after abandonment, the COSTING SYSTEMS 13-12 contribution is lost but the fixed cost run on regardless. In-house activity versus bought-in activity Decision should be based on comparison of variable costs per unit relating this to the difference in fixed costs between the options. Existence of a limiting factor Maximization of profit will occur if the activity chosen gives the highest contribution per unit of Limiting Factor. COSTING SYSTEMS 13-13