Table of contents I. Providing Safe Food………...…………………………… 2 II. Forms of Contamination…………..…………………….. 6 III. The Safe Food Handler…………………..……………… 11 IV. Introduction to Flow of Food…………………..……….. 14 V. Purchasing, Receiving and Storage………..……………. 16 VI. Preparation………..……………………………………... 19 VII. Service…………………..……………………………….. 24 VIII. Food Management Safety Systems…………..………….. 26 IX. Sanitary Facilities and Pest Management………..……… 29 X. 33 Cleaning and Sanitizing……………..………………….. Food Safety Course Content Page 1 of 38 Chapter 1: Providing Safe Food I. The Dangers and Prevention of Foodborne Illness A. Food Safety Basics: 1. Recognize the importance of food safety 2. Recognize the risks associated with high-risk populations 3. Avoid potential hazards to food safety 4. Understand how food becomes unsafe 5. Follow the keys to food safety B. What a foodborne illness is and how it occurs 1. A foodborne illness is a disease that is transferred to people by food. An illness is considered an outbreak when: a. Two or more people have the same symptoms after eating the same food. b. An investigation is conducted by state and local regulatory authorities. c. The outbreak is confirmed by laboratory analysis. 2. The elderly, children and people with suppressed immune systems are most likely to be affected by food borne illnesses. 3. Foods that support the growth of microorganisms are called potentially hazardous foods. With the 2007 Food Code these microorganisms will be referred to as TCS foods. This is an abbreviation for Temperature Controlled for Safety. The ServSafe 6th ed. Defines “TCS” as “food requiring time and temperature control for safety.” a. Examples are dairy products, eggs, meat and poultry, seafood, raw vegetables, (alfalfa sprouts, cut melons, baked potatoes, beans, rice, and garlic and oil mixtures), and soy products, like tofu. The 2007 Food Code has added cut tomatoes to this list. b. The 2009 Food Code has added cut leafy greens to the list of food items requiring time and temperature control. Food Safety Course Content Page 2 of 38 II. How Food Becomes Unsafe A. How Food Becomes Unsafe How Food Becomes Unsafe. - The Center for Disease Control (CDC) has identified common factors that are responsible for foodborne illness. They are. 1. Purchasing food from unsafe sources 2. Failing to cook food properly 3. Holding food at improper temperatures 4. Practicing Poor Personal Hygiene 5. Cross contamination 6. Poor Cleaning and Sanitizing B. Remind employees that there are four major factors that can cause food to become unsafe. 1. TIME AND TEMPERATURE ABUSE: temperature danger zone 41° to 135° Fahrenheit. Move food out of this temperature range by cooking it to the proper temperature, freezing it, or by refrigerating it at 41° or lower. a. Improper procedures are: i. Failure to properly cool foods. ii. Cooking incorrectly. Food is not cooked or reheated enough to kill pathogens. iii. Not correctly handling food cooked previously. iv. Allowing food to stay at room temperature for too long. v. Food is not cooled the right way. b. The four-hour rule limits the time food spends in the temperature danger zone. Prepare food in small batches and as close to the time of service as possible. 2. CROSS-CONTAMINATION - how food and food-contact surfaces become contaminated. a. Raw food comes in hand to hand contact with ready to eat foods. b. Raw food drips onto ready to eat foods. Food Safety Course Content Page 3 of 38 c. Food contact surfaces such as cutting boards, knives and splash areas come into contact with raw foods. d. Raw food is added to food that receives no further cooking. e. Contaminated towels touch food-contact surfaces. 3. POOR PERSONAL HYGIENE - humans are the biggest source of foodborne illness because of improper hand washing practice. a. General practices i. Bathing daily ii. Wearing clean clothes iii. Wearing hats or hair restraints iv. Train employees not to touch face, hair, etc. without them then washing their hands. v. Don’t wear jewelry or nail polish. vi. Smoking only in designated areas. vii. Drinking only from a covered cup. b. Hand-washing – after any activity that would contaminate your hands. (covered elsewhere). c. Proper practices for use of gloves i. Wash hands before putting gloves on. ii. Wash when changing gloves. iii. Change gloves when soiled or after 4 hours of continual use or more often when necessary. iv. Band aids should always be covered with gloves. v. Gloves are never a substitute for proper hand washing procedures. vi. Change gloves before beginning a different task. vii. Change gloves after handling raw meat and before handling cooked or ready to eat food. d. Prohibited habits Food Safety Course Content Page 4 of 38 i. Do not work with utensils before washing hands. ii. Prevent touching food contact surfaces with hands. iii. Do not sneeze or cough without covering and then return to work without washing hands. iv. Do not wash hands in the prep sink. v. Do not stack plates when serving food. vi. Do not wipe hands and use the same cloth for wiping. vii. Do not eat while preparing food e. Coming to work while sick-employees must tell their employers when they are sick. You must post notices that remind staff to notify management when they are ill. 4. POOR CLEANING AND SANITIZING a. Equipment and utensils are not washed, rinsed, and sanitized between uses. b. Food-contact surfaces are wiped clean instead of being washed, rinsed and sanitized. c. Wiping cloths are not stored in a sanitizer solution between uses. d. Sanitizer solution was not prepared correctly. III. Government agencies A. The Food and Drug Administration (FDA) B. U.S. Department of Agriculture (USDA) C. Centers for Disease Control and Prevention (CDC) D. U.S. Public Health Service (PHS) E. State and local regulatory authorities IV. As manager, your job is to train your staff to follow correct procedures. Staff should be trained when they are first hired and on an ongoing basis. Everyone needs general food safety knowledge. Document each employee’s food service training. Food Safety Course Content Page 5 of 38 Chapter Two: The Contaminants A. Viruses 1. The leading cause of food borne illness. 2. Viruses can survive cooler and freezer temperatures and are not destroyed by normal cooking temperatures. 3. Viruses don’t grow in food. But once eaten, they grow inside a person’s intestines. 4. Viruses are carried by humans and animals, and can transfer from person to person, from people to food and from people to food-contact surfaces. 5. People get viruses from food, water, or contaminated surfaces. 6. Foodborne illnesses from viruses typically occur through fecal-oral routes. 7. Therefore the best way to prevent food borne illness spread by viruses is to: a. Keep food handlers who are vomiting or have diarrhea or jaundice from working and quick cleanup of vomit is important. b. Make sure food handlers wash their hands. c. Minimize bare hand contact with ready to eat food 8. The 2 major food borne illnesses caused by viruses are Hepatitis A and Norovirus gastroenteritis. B. Bacteria—they live in and on our bodies; they cannot be seen, smelled, or tasted. 1. Conditions that favor bacterial growth are: “FAT TOM”. a. Food—pathogens need an energy source, such as carbohydrates or proteins. b. Acidity- pathogens grow best in food that contains little or no acid: “a PH of 5-7. c. Time: “the longer in the TDZ, the greater the risk. d. Temperature: “pathogens grow much faster between 70°F and 125°F”. e. Oxygen “some pathogens are aerobic (requiring oxygen for growth), while some are anaerobic (not requiring oxygen for growth)”. f. Moisture “0.85 or higher on the AW Scale that measure Water Activity”. Food Safety Course Content Page 6 of 38 2. The best way to stop bacterial growth is to control conditions that favor that growth. The two conditions that you will be able to control are time and temperature. a. Store food at temperatures outside the temperature danger zone (between 41° F and 135° F). b. Minimize the amount of time food is in the temperature danger zone during preparation. c. Dispose of any potentially hazardous foods that have remained in the TDZ for more than four hours. d. Cook food to minimum internal temperatures 3. The Food and Drug Administration has identified 3 bacteria in particular that are highly contagious and can cause severe illness. a. Salmonella b. Shigella c. E. Coli C. Fungi—cooking or freezing will not destroy toxins produced by toxic wild mushrooms. Most of the foodborne-illness outbreaks are caused by the confusion between edible and wild mushrooms. D. Parasites—illnesses from parasites are not as common as those caused by bacteria or viruses. Parasites do share common characteristics: Commonly associated with seafood, wild game, and food processed with contaminated water. Cooking food to required minimum internal temperatures is also important. E. Physical and chemical hazards 1. Physical—bones, glass and metal pieces 2. Chemical contamination-foodservice chemicals can contaminate food if they are used incorrectly. a. Cleaners, sanitizers and pesticides and common food allergies (milk, eggs, fish, nuts, and preservatives). Food Safety Course Content Page 7 of 38 b. Toxic metals—utensils that contain toxic metals can cause toxic-metal poisoning. If acidic food is stored in or prepared with this equipment, the metal can leach and cause the food to become contaminated. Examples are lead, copper and zinc. c. Chemicals used in foodservice can contaminate food if they are used or stored the wrong way. Cleaners, sanitizers, polishes and machine lubricants pose risks. d. Store chemicals away from prep areas, food-storage areas, and service areas. Chemicals must never be stored above food or food-contact surfaces. F. Biological contaminates: 1. Biological toxins that come from fish are: a. Scromboid poisoning—comes from tuna, bonito, mackerel and Mahi Mahi. This occurs when fish have been time-temperature abused. When these conditions occur, the fish produce the toxin, histamine, which cannot be killed by cooking or freezing. b. Ciguatera poisoning—found in predatory reef fish such as barracuda, grouper, amberjack and red snapper. The toxins accumulate when these fish eat smaller fish that have eaten a type of toxic algae. Symptoms are temp. Blindness, nausea, itching, and dizziness. c. The best way to prevent both of these toxins from being present in your kitchen is to buy your seafood supplies from approved sources. This is important because neither toxin can be destroyed by cooking. G. Food Allergens—in the last 5 years the number of Americans with a food allergy has risen from 6 million to 11 million. A food allergy is the body’s negative reaction to a food protein. 1. Allergic reactions may occur immediately or several hours later. Symptoms include: a. Itching in and around the mouth, face, or scalp b. Tightening in the throat Food Safety Course Content Page 8 of 38 c. Shortness of breath d. Hives e. Swelling of the face, eyes, hands or feet f. Vomiting and cramps g. Loss of consciousness h. Death 2. Examples of common food allergens are: a. Milk and dairy products b. Eggs c. Fish d. Shellfish e. Wheat f. Soy g. Peanuts and tree nuts 3. Cooking around food allergens. It is of the utmost importance to address the prevention of cross-contact of food with potential food allergens during food preparation. To avoid cross contact be sure to wash, rinse and sanitize between uses. Wash hands and change gloves before preparing food. And lastly, assign specific equipment for preparing food for customers with allergens. Examples of cross-contact would include cooking shrimp and chicken in the same oil and putting food on surfaces that have touched allergens can cause cross-contact. Another example would be to put food on surfaces that have touched allergens. H. The FDA has developed the ALERT system for minimizing the danger of tampering with your food supplies: 1. Assure - That products you receive are from safe sources. 2. Look - Monitor the security of products in the facility. Food Safety Course Content Page 9 of 38 3. Employees - Know who is in your facility. 4. Reports - Keep information related to food defense accessible. 5. Threat - Identify what you will do and who you will contact if there is suspicious activity or a threat at your operation.” I. Crisis Management—dealing with a food borne illness outbreak 1. Preparation—put a plan together before the crisis. Create a crisis-management team. 2. Response—respond to customer complaints. Create a list of responses that take the complaint seriously without admitting responsibility or accepting liability. 3. Recovery—Work with the regulatory agency to resolve issues. Set the suspected product aside if any remains. Include a label with Do Not Use and Do Not Discard on it. Investigate to find the cause of the outbreak. Develop a plan to reassure customers that the food you serve is safe. J. How contamination happens 1. Contaminants come from a variety of places. Contaminants come from animals we use for food, from the air, contaminated water, and dirt. 2. Most food is contaminated accidentally. It happens because of the way people handle food contact surfaces. It you don’t wash your hands after using the restroom then anything you touch can become contaminated. This is called the fecal-oral route. 3. Food handlers can pass on contaminants when they are in contact with a person who is ill. 4. Contamination can happen in a variety of ways. a. From person to person b. Through sneezing or vomiting onto food or food-contact surfaces c. From touching dirty food-contact surfaces and equipment, and then touching food. Food Safety Course Content Page 10 of 38 Chapter 3: The Safe Foodhandler A. How Foodhandlers Can Contaminate Food; any of the following situations can lead to contaminating food: 1. When they have a foodborne illness 2. When they have wounds that contain pathogens 3. When they have contact with a person who is ill 4. When they touch anything that may contaminate their hands and then don’t wash them. 5. When they have symptoms such as diarrhea, vomiting, or jaundice—a yellowing of the eyes or skin. 6. When sneezing or coughing B. Components of a Good Personal Hygiene Program 1. Hand practices a. Hand washing b. Hand care c. Glove use d. Preventing bare-hand contact with ready to eat food 2. Personal Cleanliness 3. Clothing—including hair restraints and jewelry C. Management's Role in a Personal Hygiene Program 1. Creating personal hygiene policies 2. Training food handlers on those policies and retraining them when necessary 3. Modeling the right behavior at all times. 4. Supervising food safety practices at all times. 5. Revising personal hygiene policies when laws or science change D. Hand washing: Many food handlers do not wash their hands the correct way or as often as they should. Every day our hands touch surfaces covered with microorganisms that we cannot see. Train your food handlers to wash their hands, and then you must monitor them. Food Safety Course Content Page 11 of 38 1. Hands must be washed in a designated sink. Never wash hands in a food prep sink. 2. The whole hand washing process should take at least 20 seconds. “with 10-15 seconds scrubbing under water at least 100 degrees F.” 3. Food handlers must wash their hands when they start work and after this partial list of activities. a. Using the restroom b. Handling raw meat c. Touching the hair, face or body d. Sneezing, coughing e. Eating, drinking, smoking f. Taking out the garbage g. Handling service animals 4. Hand antiseptics must only be used after hand washing. E. Hand care 1. Fingernails must be short and clean. 2. No false fingernails. 3. Do not wear nail polish. 4. Infected wounds must be covered. F. Single Use Gloves 1. Gloves must never be used in place of hand washing. 2. Hands must be washed before putting on gloves and when changing to a new pair. 3. Change gloves before beginning a new task. G. Other food handler practices 1. Food handlers must shower or bathe before work 2. Work clothes must be clean 3. Hair restraints must be worn 4. Aprons must be removed when leaving the work area Food Safety Course Content Page 12 of 38 5. Jewelry cannot be worn except for a plain band 6. No eating, drinking or smoking or chewing gum or tobacco H. Policies for reporting illness and injury—tell your staff to inform you when they are sick. You may be required to show proof that your staff is informed of these rules. 1. You must restrict a food handler from working with or around food if they have a sore throat with fever. If you serve a high risk population then you must exclude this worker. 2. If your food service worker has at least one of these symptoms; vomiting, diarrhea or has jaundice, then they must be excluded from your establishment. They may not return to work unless they are symptom free for 24 hours or they have a doctor’s excuse. A food worker with jaundice may not return without a doctor’s permission. 3. You have to exclude personnel when they are infected with any foodborne illness; you must report them to the health department when they are infected with: a. Salmonella b. Shigella c. Coli d. Hepatitis A e. Norovirus 4. They cannot return to work until a medical practitioner and/or the local regulatory authority has decided it is okay. Food Safety Course Content Page 13 of 38 Chapter 4: The Flow of Food: An Introduction A. The basics of food safety: 1. Keep things clean and sanitized 2. Practice good personal cleanliness 3. Wash hands thoroughly and frequently 4. Minimize the time food spends in the temperature danger zone. 5. Prevent cross-contamination B. Time and Temperature Control--To prevent time and temperature abuse 1. Cook, hold, cool, and reheat food properly 2. Discard food that spends 4 hours or more in the temperature danger zone. 3. Build time/temp. controls into recipes 4. Make using thermometers mandatory 5. Remove only as much food from storage as necessary C. Time and Temperature Control 1. Learn which food items should be checked, how often, and by whom. Then assign duties to foodhandlers in each area. Food held in hot holding should be checked at least every 4 hours, if you check it every 2 hours then you have time to take corrective actions. 2. Make sure that the correct tools are available. Thermometers and timers are both important pieces of equipment to check how long food is in the temperature danger zone. a. Thermometers used to measure the temperature of food must be accurate to +/- 2°F. b. Thermometers used to measure air temperature in food-storage equipment must be accurate to +/- 3°F”. 3. Use good record keeping practices 4. Have a list of corrective actions in place when it is determined that food has been left in the temperature danger zone for too long. D. Cross Contamination: How to prevent cross contamination Food Safety Course Content Page 14 of 38 1. Create a physical barrier. a. Assign specific equipment to each type of food—separate cutting boards should be used for raw and cooked foods. b. Clean and sanitize tools, equipment and utensils after each task. 2. Create procedural barriers a. Prepare raw and ready to eat foods at different times b. Purchase ingredients that require minimal preparation E. Monitoring Time and Temperature 1. How to check the temperature of different foods a. Bi-metallic thermometer used for inserting in meats, etc. b. Bulk foods, the thermometer is wrapped around packaging. c. Thin foods; use a thermocouple that measures surface temperature. d. Stuffed foods should be measured by placing the thermometer into the center of the stuffing. e. Temperatures of a large pot of soup should be measured by taking a reading in several places in the batch. f. Open one milk carton to measure temp. g. To test the temperature of vacuum packages foods put the thermometer between two packages h. Check temperature of live shellfish by inserting a stem or probe thermometer into the middle of the case for an ambient temperature reading. 2. Proper placement of thermometers. Make sure that thermometers in cold storage units are placed in the warmest location inside the unit. Thermometers built in to units are usually unreliable. Food Safety Course Content Page 15 of 38 Chapter 5: The Flow of Food: Purchasing and Receiving A. General Principles--When to accept or reject a delivery—when assigned the responsibility for receiving food, an employee should know when to accept or reject a delivery based on the following standards: 1. Temperature of the product (temperatures for receiving are the same as storage temps.) This is especially true for meat and poultry. a. Temperatures for receiving: i. 41° for poultry, fish, dairy, meats, ready to eat foods. Also MAP foods. ii. 45° for live shellfish; 45º for shell eggs; 41° for fish and crustaceans. iii. Fresh fruits and vegetables have various temperatures above 41°. Except for cut melons and cut tomatoes which should be received at below 41°. iv. Frozen foods should be received frozen v. Ice cream should be received at 6-10° 2. Appearance, color, smell, and texture of the product a. For example: Beef should be bright red and moist. Lamb should be light red. Pork should be light pink with firm white fat. b. Fish: eyes are clear and bright. Flesh is shiny, firm, and springs back when touched. Fish can be stored in flaked or crushed ice. c. Chicken: no discoloration. Flesh is firm and springs back when touched. Should be packaged in crushed, self-draining ice. d. Shellfish can be received either shucked or live. Containers must be labeled with packer's name, address, and certification number. Depending on the size of the container there has to be a sell by date listed or the date the shellfish were shucked. Containers smaller than a half gallon should list sell by date. Larger containers should show the shucked date. Food Safety Course Content Page 16 of 38 e. Live shellfish must be received with shellstock identification tags still attached. These tags must remain on the container until all of the shellfish have been used. Tags are kept until 90 days after the last shellfish was sold. (This is new with the 2009 Food Code.) 3. Condition of the product—check boxes for water stains that would indicate freezing and thawing. 4. Inspect delivery for counts, weights, and temps. B. Inspecting Food 1. Check for inspection stamps. This is a way to make sure that the food is coming from an approved source. Meat and poultry must have a USDA or a state department of agriculture inspection stamp. Eggs must have an inspection stamp indicating that federal regulations have been enforced to maintain quality and reduce contamination. 2. Key Drop Deliveries; receiving deliveries afterhours when you are closed for business. The delivery must be inspected once you arrive at the operation and must meet the following conditions. a. It is from an approved source b. It was placed in the correct storage location to maintain the required temp. c. It was protected from contamination d. It is honestly presented C. Storage: General Storage Guidelines-How to properly store food—employees should know the following points regarding how to properly store food: 1. Store foods quickly after they are received—refrigeration only slows bacterial growth, does not stop it. 2. Store food in a clean and dry place away from chemicals and garbage 3. Rotate! Follow the FIFO principle; this insures that older supplies are used before newer ones. 4. Store raw meat, poultry, and fish below ready-to-eat foods or completely separately in another refrigerator. Food Safety Course Content Page 17 of 38 5. Anything packed; especially fish and poultry, in ice should be self-draining. 6. Use eggs within 4-5 weeks of packing date. 7. Be sure to label and date ready-to-eat food prepped in-house that you have held for longer than 24 hours. (labels should identify the product and list the use by date) You can use items stored at 41° F for up to 7 days. 8. Chemicals and cleaning agents should be stored away from food in their original containers. D. Types of Storage 1. Refrigeration a. Maintain coolers and set them to keep the internal temperature of TCS food at 41° or lower. b. Check cooler temperatures at least once during each shift. c. Regularly monitor the temperature of food stored in refrigerators and freezers. d. Don’t overload or line shelves. e. Store food in ways that prevent cross contamination. Wrap or cover food. Store ready to eat food above raw meat, poultry, and seafood. Eggs should be stored on the lowest shelf. f. Store foods as follows: ready-to-eat, seafood, whole cuts of beef and pork, ground meat and ground fish, whole and ground poultry. It is critical to store raw meat, poultry, and seafood in a top-to-bottom order based on the minimum internal cooking temperature of each food. 2. Dry Storage a. Store food at least six inches off of the floor and away from the wall b. Dry storage should be 50-70°. It should be kept cool and dry. Wipe cans before opening. 3. Items that have been Ultra High Temperature (UHT) pasteurized and aseptically packaged can be stored and served without temperature control. If items were not aseptically packaged then they must be refrigerated. Food Safety Course Content Page 18 of 38 Chapter 6: Preparation A. Handling Food—Cross contamination and time-temperature abuse can happen easily during this step in the flow of food. Make sure all work equipment is clean and sanitized. Remove from the cooler only as much food as you can prep in a short period of time. Prep food in small batches. B. Thawing Food Properly—four acceptable methods 1. Under refrigeration at 41°F or lower (put them on the lowest shelves) 2. Under running, drinkable water at 70° or lower (completely submerge item in pan) 3. In a microwave if then cooked immediately 4. Thaw food as part of the cooking process. C. Preparing Specific Food 1. Produce a. Wash fruit and vegetables thoroughly under running water that is a little warmer than the produce. b. Refrigerate and hold sliced melons and cut tomatoes at 41° c. When pre-soaking vegetables, do not mix different items at the same time. 2. Batter and Breading—batters made with milk and eggs run the risk of timetemperature abuse and cross contamination. a. Prep batter in small batches. Store unused at 41° b. Discard any unused or leftover batter after a set amount of time. c. Do not use the same batter for different types of food if one of the food items can cause an allergic reaction. 3. Eggs and egg mixtures a. Pooled eggs should be cooked promptly or stored at 41°. b. Pasteurized eggs should be used when preparing egg dishes that need little or no cooking. c. If you are serving high risk populations, pasteurized eggs should be used for all egg dishes except baking. Food Safety Course Content Page 19 of 38 d. When breading use pasteurized eggs if possible and throw out old breading. 4. Salads containing TCS foods a. If using leftover TCS food to make meat salads make sure that they have been handled properly. Salad prep should take place in a timely manner and ingredients should be cooled properly. b. Storage time is 7 days held at 41°. c. Cool cooked meats before using in salads. d. Refrigerate until ready to prepare e. Keep items from being handled longer than 4 hours. f. Minimize human contact—use proper sanitized utensils. Avoid cross contamination. 5. Ice: a. Only use potable water b. Never use cooling ice as ingredient c. Only use sanitized containers and scoops that are never used for raw meat, poultry, sea food, or chemicals. d. NEVER touch ice with hands or use a glass to scoop ice. 6. Special Preparation involves certain ways of processing and preparing foods that require: 1) a variance from the local health authority, and 2) a HACCP plan, and include such things as: a. Smoking, curing, or dressing domestic and wild meats. b. Using additives and/or vinegars so foods no longer need time/temp constraints c. Sprouting seeds or beans. d. Offering live shellfish from a display tank. e. Preparing foods through ROP (Reduced Oxygen Packaging), MAP (Modified Atmosphere Packaging), or sous vide (vacuum-packed and slow cooked), as well as packaging fresh juices for sale. Food Safety Course Content Page 20 of 38 D. Cooking Guidelines—The only way to reduce pathogens in food to safe levels is to cook it to its minimum internal temperature. This temperature is different for each food. Once reached, you must hold the food at this temperature for a specific amount of time. If a customer requests a lower temperature, you need to inform them of the potential risk of foodborne illness. E. Cooking Temperatures; Cooking food to the minimum required internal temperature reduces the number of foodborne organisms to safe levels, but does not destroy spores and toxins they create. 1. The required minimum internal cooking temperature for poultry, ground meat, pork, beef, and fish: a. Poultry and stuffed meats ………………………………. 165° b. Pork……………………………………………………… 145° c. Ground Meats…………………………………………… 155° d. Beef/Pork Roasts………………………………….4 min 145° Beef roasts……………………………………….12 min 140° Beef roasts……………………………………...112 min 130° e. Steak…………………………………………………….. 145° f. Fish………………………………………………………. 145° g. Eggs (for immediate)……………………………………. 145° h. Eggs (for hot holding)…………………………………… 155° i. Stuffed foods/ casseroles………………………………… 165° j. Lamb…………………………………………………….. 145° k. Injected meats…………………………………………… 155° l. Fruit, vegetables, grains (rice, pasta), and legumes (beans, refried beans) that will be hot-held for service…. 135° 2. Microwaves tend to cook food more unevenly than other methods. Therefore, there are special rules for using microwave ovens to cook meat, poultry, and fish. a. Cover food to prevent the surface from drying out. Food Safety Course Content Page 21 of 38 b. Rotate or stir food halfway through the cooking process to distribute heat more evenly. c. Let food stand for at least two minutes after cooking to let product temperature equalize. d. Eggs, poultry, fish, and meat cooked in a microwave must be heated to 165° or higher. 3. Partial Cooking during Preparation-some operations partially cook food during prep and then finish cooking it just before service. Follow these steps to properly prepare these foods. a. Do not cook the food for longer than 60 minutes during initial cooking. b. Cool the food immediately after initial cooking c. Freeze or refrigerate the food after cooling. Hold at 41°or lower. d. Heat the food to at least 165°for 15 seconds before selling or serving it. e. Cool the food if it will not be served immediately or held for service. F. Cooling Food 1. Cool hot food from 135° F to 70°F within two hours and then continue to cool to 41° or lower in the next four hours. If not, then reheat to 165° within 2 hours or it must be thrown out. 2. Use the following methods to cool food: a. Reduce the size of the food b. Put the food in ice water baths c. Blast chill the food d. Stir the food with ice paddles 3. Stainless steel transfers heat more quickly than plastic. 4. Use shallow pans. Shallow pans disperse heat more quickly than deep pans. G. Reheating Food 1. Reheat food for hot holding to an internal temperature of 165° F for fifteen seconds within two hours, but commercially processed and packaged ready-toeat food need only be reheated to 135° F for fifteen seconds” Food Safety Course Content Page 22 of 38 2. Never reheat food in hot-holding equipment that isn’t designed to do it. 3. Rotate or stir micro waved food midway through reheating process. Let stand for 2 minutes. H. Consumer Advisories 1. Disclosure: If your menu includes TCS items that are raw or undercooked, you must note it on the menu next to these items. 2. Reminder: You must advise customers who order food that is raw or undercooked of the increased risk of foodborne illness. Food Safety Course Content Page 23 of 38 Chapter 7: The Flow of Food: Service A. Holding Food 1. Hold hot foods at 135°F or higher. Keep containers covered. Stir food regularly. Only use hot-holding equipment that can keep food at the proper temperature. 2. Hold cold foods at 41° f or lower—do not place foods directly on ice. 3. Check the temperature of food at least every two hours—use a separate thermometer to check temperature of product itself. Do not rely on the unit’s thermometer. 4. Never mix old food with new. Stir food at regular intervals to distribute heat evenly. B. Holding food without Temperature Control 1. Cold Food: You can hold cold food without temperature control for up to six hours if you meet the following conditions. a. Hold the food at 41° or lower before removing it from refrigeration b. Label the food with the time you removed it from refrigeration and the time you must discard it. c. Make sure the food does not exceed 70° d. Sell, serve, or discard the food within six hours 2. Hot Food a. Hot food holding hasn’t changed with the new food code. You must label the food with the time you must throw it out. b. If you intend on having no temperature control on the food when the time has passed you must throw it out after 4 hours without temperature control. C. Serving Food Safely; Serving and buffet line 1. Food handlers must wear single-use gloves whenever handling ready-to-eat food. Or use long handled tools to serve foods. 2. Use separate utensils for each food item. Clean and sanitize them after each serving task. Utensils should be sanitized every 4 hours during continuous use. Food Safety Course Content Page 24 of 38 3. Check temperatures every 2 hours. 4. Do not touch food contact surfaces of plates, glasses, or silverware. 5. Sneeze guards should be in place at the proper height. (14 inches above counter and 7 inches beyond the food) except for whole, raw fruits and vegetables and nuts in the shell that require peeling or hulling before eating. 6. Customers should use clean plates every time. 7. Store serving utensils in the food with handle exposed. Or place them on a clean and sanitized food-contact surface. D. Preset Tableware: Table settings do not need to be wrapped or covered if extra, do not need, or unused, settings meet these requirements. 1. They are removed when guests are seated. 2. If they remain on the table, they are cleaned and sanitized after guests leave. E. Types of Foodservice Operations; Delivery or catered food. 1. Label food with storage, shelf life, and reheating directions. 2. Provide safety guidelines for consumers on which items should be eaten immediately, or saved for later. 3. Deliver food items in containers that can maintain correct food temperatures. Label containers with correct reheating instructions. Always maintain heat to a minimum 135° F. F. Vending Machines 1. Check product shelf life daily. If the date has expired, throw out the food immediately. Throw out refrigerated food prepped on site if not sold within seven days of preparation. 2. Keep TCS food at the correct temperature. 3. Dispense TCS food in its original container 4. Wash and wrap fresh fruit with edible peels before putting it in a machine. Food Safety Course Content Page 25 of 38 Chapter 8: Food Safety Management Systems A. Food Safety Programs—a group of procedures and practices intended to prevent foodborne illness. It does this by actively controlling risks and hazards throughout the flow of food. 1. Personal Hygiene Program 2. Supplier selection and specification program 3. Sanitation and pest-control program 4. Facility design and equipment maintenance program 5. Food safety training program B. Active Managerial Control—control the five most common risk factors that cause foodborne illness, as identified by the Centers for Disease Control and Prevention 1. Purchasing food from unsafe sources 2. Failing to cook food properly 3. Holding food at improper temperatures 4. Using contaminated equipment 5. Practicing Poor Personal Hygiene C. HACCP “Hazard Analysis Critical Control Point” – Introduction-- the key to success of a HACCP system is proper training of food handlers. Before a HACCP system can be started it must be based on sufficient standard operating procedures for handling food safely. 1. 1st task is to assess your training needs. Then cover the following areas: a. Proper food handling procedure b. Monitoring techniques c. Record keeping d. Control food safety hazards 2. Assessing hazards a. Identify hazardous foods, ones that have a history of trouble, as well as significant biological, chemical, or physical hazards at specific points within a product’s flow”. Food Safety Course Content Page 26 of 38 b. Understand the flow of food through the operation. 3. Identify risks a. Who are your customers—elderly and children b. Suppliers are reputable c. Using correct equipment 4. Determine critical control points a. Point where it’s the last step before serving or consuming food. b. This is the step in the flow of food where the loss of control may result in an unacceptable health risk. 5. Establish limits for critical control points a. Have to be: measurable, times and temperatures b. Appropriate c. Specific d. Based on regulations and experience 6. Establish a monitoring procedure a. Monitoring should be done by all employees. Get everyone involved. b. Establish how often monitoring will be done. c. What are the critical limits and how will those limits be monitored. d. For example: measuring the temperature of an item on a steam table at regular intervals. 7. Corrective action a. When a critical limit is not met b. Examples of: i. Continue to cook until temp. is reached. ii. Reject a shipment iii. Take immediate action iv. Reheat to 165° v. Discard Food Safety Course Content Page 27 of 38 8. Verifying a. Review and improve especially after changing menu or change in food source or supplier. b. Example: check cooking logs to make sure critical limits are being met. 9. Record keeping a. Notebooks b. Logs (temperature and corrective action) c. Provide proof Food Safety Course Content Page 28 of 38 Chapter 9: Sanitary Facilities and Pest Management A. Facilities and Equipment “standards developed by NSF Inc.” 1. Structural components of food service facilities a. Floors are non-skid, non-absorbent, resilient and durable. b. Coving is required between wall and floors to reduce sharp corners on hard to clean floors. c. Carpeting can only be used in the dining area and must be of a tight weave. d. Walls must be of a smooth material and light in color to reflect light. 2. Equipment a. Cutting boards must be made out of hard, durable materials such as acrylic, plastic and hard woods such as maple. b. Food contact surfaces of equipment should be non-absorbent. 3. Garbage a. Garbage is wet waste. b. Keep garbage away from food prep areas. c. Put garbage in tightly closed containers. d. Keep trash cans clean. 4. Ventilation—must have enough air flow to remove grease laden air from cooking areas. 5. Lighting a. Need enough light to see dirt and stains. Different areas need various lighting requirements. i. 50 foot candles—food prep areas ii. 20 foot candles—hand wash area buffet restrooms wait stations iii. 10 foot candles—inside walk-ins dry storage Food Safety Course Content Page 29 of 38 dining rooms iv. Must use shatterproof bulbs or shields. 6. All equipment must be 6” off the floor and away from walls. Otherwise equipment must be sealed to the floor or table top; tabletop equipment should be sealed or 4” off of tabletops 7. Food Contact Surfaces must be purchased with sanitation in mind. All food contact surfaces must be: a. Safe b. Durable c. Corrosion-resistant d. Non-absorbent e. Smooth, and easy to clean f. Able to withstand repeated washings g. Resistant to pitting, chipping, scratching, and scoring 8. Back flow and drainage a. When you connect a hose to a faucet and the other end is submerged in a mop bucket you have created a cross connection. This creates a link between an unsafe and a safe water supply. This will result in the possibility of the water system being contaminated. b. Connecting a pipe between a potable water source and a water source of unknown quality is unacceptable at any time. c. Air gaps are the best way to prevent cross-connection contamination. B. Integrated Pest Management 1. 3 rules of an integrated pest management system a. Deny pests access i. Pests can, and often do, come in with deliveries. ii. Check holes and cracks, openings must be screened (screens should be at least 16 mesh to the inch) iii. Use self closing doors Food Safety Course Content Page 30 of 38 b. Deny pests food, water and nesting place. Cleaning the establishment helps destroy pests’ food supply. c. Work with PCO (pest control operator) 2. Identify Pests a. Cockroaches i. strong oily odor, feces look like grains of black pepper. Egg capsules are brown or dark red. ii. If you see roaches in the daytime you probably have a major infestation. b. Flies—transmit foodborne illnesses. c. Rodents i. Look for signs of gnawing. ii. Fresh droppings are shiny and black. Older ones are gray. iii. Mice use scraps of paper, cloth, hair to build nests. iv. Rats burrow in dirt or along foundations. 3. How to choose a PCO: a. Talk to other vendors who have PCO’s b. Are they licensed by the state? c. Are they insured? d. Can you tell their level of expertise? e. Get a written contract and warranty 4. Pesticides should be stored in their original containers and secured in a separate cabinet. 5. Garbage a. Inside garbage: i. Removed from prep areas as quickly as possible ii. Clean the inside and outside of garbage containers frequently. iii. Do NOT clean garbage containers near prep or food-storage areas. Food Safety Course Content Page 31 of 38 iv. Containers must be leak proof, waterproof, and pest proof; should be easy to clean. v. Cans must be covered when not in use. vi. Waste and recyclables stored separately from food and food-contact surfaces b. Outdoor garbage: i. Place garbage containers on a surface that is smooth, durable, and nonabsorbent, e.g., asphalt or concrete. ii. Make sure the containers have tight-fitting lids and are kept covered at all times. Keep their drain plugs in place. 6. Emergencies a. An imminent health hazard is a significant threat or danger to health that requires immediate correction or closure to prevent injury. b. Have a plan, train your employees, and practice emergency responses. c. Take these steps: i. Determine if there is a significant risk to the safety or security of your food. ii. If there is not a significant risk take corrective action resume food service iii. If the risk is significant Stop food service. Notify local regulatory authority. Decide how to correct the problem. Get approval from the local regulatory authority before continuing service. Food Safety Course Content Page 32 of 38 Chapter 10: Cleaning and Sanitizing A. Government Regulatory System for Food 1. Government control of food is on three levels, federal, state, and local. 2. The FDA writes the Food Code which is updated every 2 years. 3. Each state decides whether to adopt the FDA food code or some modified form of it. State regulations may be enforced by state or local regulatory authorities. 4. The enforcement of these laws iS carried out by county health inspectors. 5. The USDA is responsible for inspection and quality grading of meat, meat products, poultry, dairy products, eggs and egg products, and fruit and vegetables shipped across state lines. 6. The Food Code—The FDA food code outlines the federal government’s recommendations for food safety regulations for the foodservice industry. It is not an actual law. Although the FDA recommends adoption by the states, it cannot require it. B. Foodservice Inspection Process; State and local food service inspections 1. What to do when you are inspected a. Ask if this is a regular inspection or the result of a customer complaint b. Accompany the inspector and take note; ask questions. c. Be professional, do not offer food or drinks. d. Show records of inspections e. Review inspection with inspector f. Correct any little error while inspector is there. 2. Hazards requiring immediate closure a. Significant lack of refrigeration b. Back up of sewage c. Emergencies (fire, flood, etc.) d. Serious pest infestation e. Lengthy interruption of electrical or water service Food Safety Course Content Page 33 of 38 3. Procedures resulting in closure. a. Given a short amount of time to correct a serious violation; Usually 48 hours or less. Inspector will return at a scheduled time to re inspect the property. b. If the facility poses an immediate threat to the health of the public then they can ask for a voluntary closure. A immediate suspension to operate may be issued. C. Cleaning and Sanitizing 1. Cleaning vs. Sanitizing—explain to your employees that: a. Cleaning only removes soil, while sanitizing reduces microorganisms on a surface to safe levels. b. Any surface that comes in contact with food must be cleaned and then sanitized. 2. Explain to your employees that they should clean and sanitize food-contact surfaces: a. After every use. b. When they begin working with another type of food. c. When they are interrupted during a task. d. If they are using something constantly it must be sanitized every four hours. e. On a buffet, serving utensils should be stored on a clean and sanitized surface. The utensils must also be rotated every four hours. Utensils can also be stored in the food as long as the handles are above the surface. f. Some equipment (scoops) can be stored under running water kept at 135 degrees F. 3. How sanitizers work—the effectiveness of a sanitizer depends on the: a. Temperature of the water (chemical sanitizers work best between 55° and 120°). b. Amount of time the sanitizer is in contact with the item Food Safety Course Content Page 34 of 38 c. Concentration of the sanitizer itself. Concentrations higher than recommended can be unsafe, leave an odor or bad taste on objects, and corrode metals. Concentrations are measured using a kit and expressed in ppm—parts per million. d. Sanitizer strength is depleted when it is exposed to detergent and food particles, so the concentration should be checked frequently. e. Make sure employees read the label on the sanitizer and use it only as directed. They should know to change the sanitizer when it is visibly dirty or when its concentration has dropped below the required level. 4. Factors that affect cleaning a. Type of soil—hard to clean: i. Protein based: eggs ii. Fatty: margarine iii. Alkaline/acids: tea or fruit juices iv. Mineral based: scale b. Type of soils that are easy—starches dissolve in water and are easy to remove. c. Condition of soils i. Baked on ii. Dried d. Water hardness reduces the effectiveness of detergents and therefore the cleaning process. e. Hot water works quicker and easier. f. Type of surface i. Chlorine—darkens aluminum ii. Acidic—eats away at stainless steel Food Safety Course Content Page 35 of 38 Product Concentration Effective Contact Time Temperature Chlorine 50-99 ppm 75°-100° Iodine 12.5-25 ppm 68° Quats At least 200 ppm or per 75° 7 Sec 30 Sec 30 ec manufacturers recommendation 5. Types of cleansers a. Detergents—mildly alkaline cleaners used to remove fresh soil from walls, floors and prep surface. Highly alkaline detergents can remove dried soil and baked on grease. Detergents contain surfactants that reduce surface tension between soils and the surface being cleaned. b. Degreasers—are detergents that contain a grease dissolving agent which dissolves baked on grease, especially on oven doors and grill backsplashes. c. Acid Cleaners—used on mineral deposits on dishwashers and rust on copper and brass. Delimers used on dishwashers is an example of an acid cleaner. d. Abrasive Cleaners—contain a scouring agent that helps to remove stains and soil on pots and pans. Use carefully because they can scratch surfaces. 6. How to manually clean and sanitize a. How do you manually clean and sanitize tableware and equipment in a three-compartment sink? i. Types of sanitizers Chlorine—may leave odor Iodine—may stain surfaces and will work best at ph below 5. Quats.—work best when water hardness is below 500 ppm. ii. Techniques for using sanitizers Sanitizers will kill most bacteria Food Safety Course Content Page 36 of 38 Rinse surfaces well. Sanitizers work better when there is less dirt and detergent residue. Therefore when excessive detergent builds up in the rinse sink the water should be changed. Use a test kit to measure the concentration. When temperatures are between 55° and 120°F, the higher the temperature the shorter the contact time with sanitizer. iii. Properly test the concentration of the sanitizers used in your machines iv. Clean and sanitize sinks first v. Scrape, soak or pre-rinse plates first vi. 1st sink is for washing (should be 110°) vii. Rinse - 2nd sink is for rinsing to remove detergents before going into sanitizing sink. viii. Sanitize - 3rd sink is for sanitizing, if hot water sanitizing water should be 171°. If using chemical sanitizing, then follow instructions for that chemical. (usually chemical sanitizing temperatures range between 55° and 120°. If the rinse cycle water temperature is too hot then the chemical will be evaporated.) ix. Air Dry - Last step is to air dry. 7. How to use a dishwashing machine—sanitizing can be either with hot water or chemical. a. Check detergent and sanitizer dispensers to make sure they are filled. b. Check water temperature and pressure. c. Scrape all plates before washing d. Keep the machine clean inside and out. e. Don’t overload dish racks f. Wash temperature range from 150° to 165° g. Rinse temperatures range from 165°to less than 195°. When you are using a high temperature machine for sanitizing, if the water temperature gets too Food Safety Course Content Page 37 of 38 hot (above 195°) then it might vaporize before sanitizing items, or it can bake food particles onto utensils. h. Always air dry to maintain sanitary conditions 8. How to store clean items a. Clean and sanitize drawers and shelves, and the trays and carts used to transport items. b. Store glasses and cups upside down. c. Store flatware and utensils with the handles up. 9. How to store cleaning supplies a. Remind employees to always store chemicals away from food and foodprep areas. b. All cleaning supplies should be stored away from food prep areas. c. Mops should be hung upside down to allow to air dry. d. All chemicals used in the facility should have MSDS (Material Safety Data Sheets) to inform the foodhandlers about the hazards associated with the chemicals they are working with. This data sheet will inform the user of the correct protective equipment to wear when using them and the proper first aid treatment. e. Any leftover chemicals should be disposed of by following information from label’s instructions. Food Safety Course Content Page 38 of 38