This master should be used only for specific Port of Portland projects. Check with the Port Project Manager or Project Engineer to determine applicability of this section.
Usage notes highlight a few specific editing choices, however the entire section should be evaluated and edited to fit specific project needs.
Carpet manufacturers are not exempt until the first PDX terminal carpet project is complete. For following PDX terminal carpet projects, the carpet will be sole-sourced from the manufacturer used on the first PDX terminal carpet project. For projects using the exempted carpet manufacturer, review all references and preferred characteristics.
SECTION 096816 – AXMINSTER WOVEN CARPET FOR PDX TERMINAL
PART 1 - GENERAL
1.1
DESCRIPTION
A.
This section describes the following:
1.
Axminster woven carpet.
2.
Subfloor repair, patching, and preparation.
3.
Restoration of existing carpet.
4.
Finish Schedule.
1.2
RELATED WORK SPECIFIED ELSEWHERE
A.
Section 024119, Selective Interior Demolition
B.
Section 035416, Cement-Based Underlayment
C.
Section 072613, Moisture Mitigation System
1.3
REFERENCES
A.
AATCC: American Association of Textile Chemists and Colorists
1.
AATCC TM016: Colorfastness to Light
2.
AATCC TM020 : Fiber Analysis: Qualitative
3.
AATCC TM024: Resistance of Textiles to Insects
4.
AATCC TM134: Electrostatic Propensity of Carpets
5.
AATCC TM165: Colorfastness to Crocking: Textile Floor Coverings
6.
AATCC TM171: Carpets: Cleaning of; Hot Water Extraction Method
B.
ASTM: American Society for Testing and Materials
1.
ASTM D629: Standard Test Methods for Quantitative Analysis of Textiles
2.
ASTM D1335: Standard Test Method for Tuft Bind of Pile Yarn Floor Coverings
3.
ASTM D2646: Standard Test Methods for Backing Fabric Characteristics of Pile Yarn
Floor Coverings
4.
ASTM D5116: Standard Guide for Small-Scale Environmental Chamber Determinations of Organic Emissions From Indoor Materials/Products
5.
ASTM D5417: Standard Practice for Operation of the Vettermann Drum Tester
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6.
ASTM E648: Standard Test Method for Critical Radiant Flux of Floor-Covering Systems
Using a Radiant Heat Energy Source
7.
ASTM E1155: Standard Test Method for Determining FF Floor Flatness and FL Floor
Levelness Numbers
8.
ASTM E1745:Standard Specification for Plastic Water Vapor Retarders Used in Contact with Soil or Granular Fill under Concrete Slabs
9.
ASTM F710: Standard Practice for Preparing Concrete Floors to Receive Resilient
Flooring
10.
ASTM F1869: Standard Test Method for Measuring Moisture Vapor Emission Rate of
Concrete Subfloor Using Anhydrous Calcium Chloride
11.
ASTM F2170: Standard Test Method for Determining Relative Humidity in Concrete
Floor Slabs Using in Situ Probes
C.
CRI: Carpet and Rug Institute
1.
CRI Carpet Installation Standard
D.
HUD UM-44d: Department of Housing and Urban Development Use of Materials Bulletin No.
44d
E.
40 CFR 59: National Volatile Organic Compound Emission Standard for Consumer and
Commercial Products
1.4
SUBMITTALS
A.
Product Data: For the following, include installation recommendations for each type of substrate:
1.
Carpet: Include manufacturer’s written data on physical characteristics, durability, and fade resistance.
2.
Patching Compounds and Primer: For each condition, include manufacturer’s written data and instructions.
3.
Moisture Vapor Retarder: For each condition, include manufacturer’s written data and instructions.
4.
Installation Accessories: Including but not limited to edge transition strips and adhesives.
Provide written manufacturer’s data and instructions.
B.
Shop Drawings for Carpet Installation and Restoration: Show the following for each area to receive carpet:
1.
Name of the project, owner, and installation company. On new construction, the names and contact information of the general contractor and architect are required.
2.
Building address.
3.
Date of drawing.
4.
Drawing scale.
5.
Floor and room name(s) and number(s) in building.
6.
Compass direction on each sheet.
7.
Drawing for each area to be carpeted (color coding is preferable).
8.
Columns, doorways, walls or partitions, built-in cabinets, and all other locations where cutouts are required in carpet.
9.
Existing flooring materials to be removed.
10.
Existing flooring materials to remain.
11.
Type of subfloor.
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12.
Type of installation.
13.
Required floor preparation, materials and quantities.
14.
Quantities of carpet needed for each area, including roll length requirements, pattern repeat, manufacturer installation sequencing and cut list.
15.
Carpet type, color, and dye lot.
16.
Exact notations where dye lot changes occur.
17.
Excess material in each area and how it is to be used.
18.
Seam locations, types, and methods.
19.
Pattern type, repeat size, location, direction, and starting point.
20.
Pile direction.
21.
Manufacturer’s name, style name and number and color information and backing system for all carpets used.
22.
Type, style, color, and location of insets and borders.
23.
Type, style, color, and location of edge, transition, and other accessory strips.
24.
Large scale drawings showing treatment of step areas or other detail work.
25.
Location and type of expansion joints and edge transitions.
26.
Type of wall base in each area.
27.
Transition details to other flooring materials.
C.
Submit samples for each of the following products and for each color and texture required.
Label each sample with manufacturer’s name, material description, color, pattern, and designation indicated on drawings and in schedules.
1.
Carpet: One full pattern repeat or one 12-inch-square sample, whichever is larger.
Coordinate item a. with Port Engineer. Delete if carpet is to be provided by Contractor a.
For carpet restoration projects, obtain samples as directed by the Port.
2.
Exposed Edge, Transition, and other Accessory Stripping: 12-inch-long samples.
3.
Carpet Seam: 12-inch sample.
4.
Mitered Carpet Border Seam: 12-inch-square sample. Show carpet pattern alignment.
Coordinate LEED requirements with Port Engineer. Delete if not applicable.
D.
LEED Submittals:
1.
Credit MR 2: Comply with Section 017419, Construction Waste Recycling.
2.
Credit MR 4: Product data and certification letter indicating percentages by weight of post-consumer and pre-consumer recycled content for products having recycled content.
Include statement indicating costs for each product having recycled content.
3.
Credit IEQ 4.1: Product data for adhesives and sealants used inside the weatherproofing system indicating VOC content of each product used.
4.
Credit IEQ 4.2: Product data for paints and coatings used inside the weatherproofing system indicating VOC content of each product used.
5.
Credit IEQ 4.3: Product data for carpet systems used inside the weatherproofing system indicating VOC content of each product used. a.
For carpet, documentation indicating compliance with testing and product requirements of Carpet and Rug Institute’s "Green Label Plus" program. b.
For installation adhesive, including printed statement of VOC content.
E.
Product Schedule for Carpet: Use same designation codes as in Part 3 of this section.
F.
Manufacturer’s written installation instructions.
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G.
Qualification data for installer. Submit the following:
1.
Approval in writing by the carpet manufacturer.
2.
Certification documents of the Master II certification level from the International
Certified Floorcovering Installers Association or demonstrate compliance with its certification program requirements.
3.
List of at least three successful installations within the past ten years of patterned
Axminster carpet in the main traffic area at an airport or other public transportation facility having the same security requirements and serving passengers on a 24 hours per day for 365 days per year basis. a.
For each facility on the list, provide telephone and email information for one person who is able to guide a tour for the Port and who is knowledgeable about the carpet installation. b.
The Port will visit the installations listed by the installer and reserves the right to accept or reject the installer based on its evaluation and judgment of the quality of the installations.
H.
Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency.
1.
Written verification signed by the persons responsible for inspection and including the date of inspection of substrate conditions as specified in Part 3 of this section.
I.
Maintenance Data: Include the following for each type of carpet to be included in maintenance manuals.
1.
Methods for maintaining carpet including cleaning and stain-removal products and procedures and manufacturer’s recommended maintenance schedule.
2.
Precautions for cleaning materials and methods that could be detrimental to carpet.
J.
Warranties: Special warranties specified in this section.
1.5
QUALITY ASSURANCE
A.
Comply with CRI Carpet Installation Standard.
B.
Installer Qualifications.
1.
In order to assure the quality of the installation, the installer shall meet the qualifications listed in this section.
Delete paragraph below if none of the products listed in Part 2 are required to have a critical radiant flux classification. Revise if authorities having jurisdiction require other fire tests.
C.
Fire-Test-Response Characteristics: Provide products with the critical radiant flux classification indicated in Part 2, as determined by testing identical products per ASTM E648 by an independent testing and inspecting agency acceptable to authorities having jurisdiction.
Delete paragraph and subparagraph below if not required. If retaining, indicate location, size, and other details of mockups on drawings or by inserts. This is currently written for one mockup.
D.
Mockup: Before installing carpet, build mockup in location as indicated in project drawings to verify selections made under sample submittals and to demonstrate installation, aesthetic effects and set quality standards for materials and execution.
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1.
Approved mockup may, at the discretion of the Port, become part of the completed work if undisturbed at time of substantial completion.
E.
Pre-installation Meeting: Conduct the meeting at project site. Review methods and procedures related to carpet installation including, but not limited to, the following:
1.
Review delivery, storage, and handling procedures.
2.
Review ambient conditions and ventilation procedures.
3.
Review subfloor repair, patching and preparation procedures.
4.
Review carpet or other flooring protection and restoration for areas affected by the installation.
1.6
DELIVERY, STORAGE, AND HANDLING
A.
Comply with CRI Carpet Installation Standard, Section 5, "Storage and Handling."
1.7
SEQUENCING
A.
Sequence carpet installation with other work in order to minimize possibility of damaging and soiling the carpet during the remainder of construction.
1.8
PROJECT CONDITIONS
A.
Comply with CRI Carpet Installation Standard, Sections 1 through 13.
B.
Environmental Limitations: Do not install carpet until wet work in spaces is complete, dry, and ambient temperature and humidity conditions are maintained at the levels indicated for project when occupied for its intended use for at least 48 hours before installation begins.
1.
Moisture Vapor Emission Rate (MVER) Testing: In accordance with ASTM F1869.
2.
Relative Humidity (RH) Testing: In accordance with ASTM F2170.
C.
Do not install carpet over concrete slabs until slabs have cured, are sufficiently dry to bond with adhesive, and have pH range recommended by carpet manufacturer. Test for alkalinity in accordance with ASTM F710.
D.
Where demountable partitions or other items are indicated for installation on top of carpet, install carpet before installing these items.
1.9
WARRANTY
A.
Special Warranty for Carpet: Manufacturer’s standard form in which manufacturer agrees to repair or replace components of carpet installation which fail in materials or workmanship within specified warranty period.
1.
Failures include, but are not limited to, more than 10 percent loss of face fiber, edge raveling, snags, runs and excess static discharge.
2.
Warranty Period: Manufacturer’s warranty period or 10 years from date of substantial completion, whichever is greater.
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PE: Coordinate the amount of extra material required and the material delivery location with Port Maintenance. Edit 1.10 accordingly.
1.10
EXTRA MATERIALS
A.
Furnish production overrun for each carpet as standard with the carpet manufacturer in amounts necessary to ensure complete installation without extra seams. Before installation begins, provide extra materials, described below, that match products installed and are packaged with protective covering for storage and identified with labels describing contents including dye lot and roll sequence data.
1.
Carpet: Full-width rolls equal to 10 percent of amount installed, but not less than 10 square yards, for each type indicated.
2.
Deliver to location as directed by the Port.
B.
Return any scraps after installation is complete that are packaged with protective covering for storage. Clearly identify as scraps with labels describing contents.
1.
Minimum Scrap Size: One yard by full roll width.
2.
Include dye lot, roll sequence data, and any other information in the manufacturer’s standard format on the label.
PART 2 - PRODUCTS
2.1
CARPET
A.
Axminster weave.
B.
Fiber Content: 100 percent nylon 6,6.
C.
Construction:
1.
Weave: Spool “gripper” Axminster.
2.
Pitch: Seven per inch.
3.
Rows: 10 per inch.
4.
Loom Cut: 27/32 inches.
5.
Pile Height: 0.250 inches, finished.
6.
Face Weight as Woven: 34.9 ounces per square yard minimum.
7.
Face Weight as Finished: 32.3 ounces per square yard minimum.
8.
Total Finished Weight: 61.1 ounces per square yard minimum.
9.
Face Fiber: 100 percent type 6,6 advanced generation nylon with permanent static control.
10.
Stain Resistant Treatment: Mill applied “Scotchgard™ Carpet Protector” by 3M, or prebid approved equal.
11.
Width 12 feet minimum.
12.
Selvedge Edge: Manufacture with two rows beyond completed pattern repeat, to allow for trimming.
D.
Pile Characteristic: Cut pile.
E.
Yarn Twist Per Inch: 4.2 TPI one-ply, 4.8 TPI two-ply.
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F.
Yarn Count: 2/52’s Dewsbury (R 600/2 Tex).
G.
Average Pile Yarn Density: 5,000 ounces per cubic yard, minimum.
H.
Backing, as follows:
1.
Chain Warp: Polyester
2.
Stuffer Warp: Polyester
3.
Shot or Fill Weft: Polypropylene
4.
Backcoating: Fray Resistant Latex Compound
I.
Performance Characteristics and Testing Standards: Testing shall be conducted by a laboratory in accordance with the standard test methods referenced in this specification.
1.
Fiber Analysis: AATCC Test Method 20 Fiber Analysis, qualitative.
2.
Backing Material Identification: ASTM D629.
3.
Average Pile Yarn Density: HUD/FHA UM-44d.
4.
Tuft Bind: Cut pile, 3.0 pounds; loop pile, 8.0 pounds per ASTM D1335.
5.
Critical Radiant Flux Classification: Not less than 0.45 watts per square centimeter.
6.
Flammability, Flooring Radiant Panel: ASTM E648.
7.
Dry Breaking Strength: Not less than 100 lbf (445 N) per ASTM D2646.
8.
Resistance to Insects: AATCC 24.
9.
Colorfastness to Crocking: Not less than 4, wet and dry, per AATCC 165.
10.
Colorfastness to Light: Not less than 5 after 60 AFU (AATCC fading units) per
AATCC 16, Option E.
11.
Appearance Retention: Vetterman Drum Test ASTM D5417 for 22,000 cycles.
A minimum rating of 4.5 using CRI TM-101 Reference Scale. Testing without underpad or brushing.
12.
Electrostatic Propensity: Less than 3.5 kV per AATCC 134. a.
Static control must be durable. If static control is achieved by means other than static conducting fibers to dissipate static charges, electrostatic propensity testing must be preceded by cleaning in accordance with AATCC Method 171, once with the specified detergent followed by two rinses with plain water.
13.
Indoor Air Quality: Maximum allowable 0.5 mg/m2hr TVOC emission, ASTM D5116,
Part 1. Meet requirements of CRI “Green Label Plus” program.
2.2
AXMINSTER WOVEN CARPET PATTERNS AND MANUFACTURERS
A.
Crossing Paths I Pattern:
1.
Brintons USE Commercial: a.
Design Number 00003/H7822CR. b.
Yarn Colors: 24-3034, 24-4065, 26-3276, 23-2825, 3583, 21-3221, 27-4091, 24-
4191
2.
Crossley Axminster: a.
Design Number GT-3885-Q10-G1. b.
Yarn Colors: SD1921, SD2341, SD2340, SD2325, F17, G28, SD2326, I37
3.
Tai Ping Carpets. a.
Design Number EX 06136-3. b.
Yarn Colors: 23D, 14A, 25I, C598, 19E, B316, 18L, 20L
B.
Crossing Paths Border Pattern:
1.
Brintons USE Commercial:
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a.
Design Number 00003/H7820. b.
Yarn Colors: 23-2825, 3583, 26-3276, 24-4191, 21-3221
2.
Crossley Axminster: a.
Design Number GT-3884-Q10-G1. b.
Yarn Colors: SD2326, SD2325, F17, I37, SD2341, G28, SD2340
3.
Tai Ping Carpets. a.
Design Number EX 06137-5. b.
Yarn Colors: 23D, 14A, 18L, 20L
C.
Crossing Paths II Pattern:
1.
Brintons USE Commercial: a.
Design Number 00003/H7819CR. b.
Yarn Colors: 24-3034, 24-4065, 26-3276, 23-2825, 3583, 21-3221, 27-4091, 24-
4191
2.
Crossley Axminster: a.
Design Number GT-3886-Q10-G1. b.
Yarn Colors: SD1921, SD2341, SD2340, F17, SD2326, SD2325, I37, G28
3.
Tai Ping Carpets. a.
Design Number EX 06135-3. b.
Yarn Colors: 23D, 14A, 25I, C598, 19E, B316, 18L, 20L
2.3
INSTALLATION ACCESSORIES
A.
Trowelable Leveling and Patching Compounds: Polymer-fortified patching compounds and primer provided or recommended by carpet manufacturer. Refer to ASTM E1155-08.
B.
Moisture Vapor Retarder: Minimum thickness of 0.010 inch and a permanency of 0.1 as described in ASTM E1745.
C.
Adhesives: Water-resistant, mildew-resistant, and a nonstaining type to suit products and subfloor conditions indicated, complying with flammability requirements for installed carpet and as recommended or provided by carpet manufacturer.
Retain subparagraph below if low-emitting materials are required for the Port, LEED-NC, or LEED-CI Credit EQ 4.3.
Verify that the Code of Federal Regulations (CFR) and EPA method references are current for VOC limit requirements at time of project.
1.
VOC Limits: Provide adhesives with VOC content not more than 50 g/L when calculated according to 40 CFR 59, Subpart D (EPA method 24).
D.
Seam Adhesive: Hot-melt adhesive tape or similar product recommended by CRI and carpet manufacturer for sealing and taping seams and butting cut edges at backing to form secure seams and to prevent pile loss at seams.
E.
Metal Edge Strips: Extruded aluminum with mill finish of width shown in drawings and to match adjacent existing conditions, of height required to protect exposed edge of carpet, and of maximum lengths to minimize running joints.
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PART 3 - EXECUTION
3.1
EXAMINATION
A.
Examine substrates, areas, and conditions with installer present for compliance with requirements for maximum moisture content, alkalinity range, installation tolerances, and other conditions affecting carpet performance. Examine carpet for type, color, pattern, and potential defects.
B.
Concrete Subfloors: Verify that concrete slabs comply with ASTM F710 and the following:
1.
Slab substrates are dry and free of curing compounds, sealers, hardeners, and other materials that may interfere with adhesive bond. Determine adhesion and dryness characteristics by performing bond and moisture tests according to the requirements of this specification section and as recommended by the carpet manufacturer.
2.
Subfloors shall be free of cracks, ridges, depressions, scale, and foreign deposits.
3.
On-grade or below grade subfloors shall be prepared with a moisture vapor barrier and comply with ASTM E1745.
C.
Notify the Port in writing that substrate and site conditions either meet requirements as specified in this section and stated in the referenced specifications or require corrections.
1.
If corrections are necessary, inspect the corrected conditions and notify the Port of any additional corrections required to achieve a satisfactory substrate for installation of the carpet.
D.
Proceed with installation only after unsatisfactory conditions have been corrected, and corrected conditions have been accepted by the Port.
3.2
PREPARATION
A.
Comply with CRI Carpet Installation Standard and with carpet manufacturer’s written installation instructions for preparing substrates.
B.
Use trowelable leveling and patching compounds, according to manufacturer’s written instructions, to fill cracks, holes, depressions, and protrusions in substrates. Fill or level cracks, holes and depressions 1/8 inch wide or wider, and protrusions more than 1/4 inch, unless manufacturer has more stringent requirements.
C.
Use moisture vapor retarder at on-grade and below grade concrete subfloors and where required by manufacturer’s written instructions.
D.
Remove coatings, including curing compounds, and other substances that are incompatible with adhesives and that contain soap, wax, oil, or silicone, without using solvents. Use mechanical methods recommended in writing by carpet manufacturer.
E.
Broom and vacuum clean substrates immediately before installing carpet.
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3.3
INSTALLATION
A.
Comply with CRI Carpet Installation Standard and carpet manufacturer’s written installation instructions for all carpet installations.
B.
Comply with CRI Carpet Installation Standard, carpet manufacturer’s written recommendations and approved shop drawings for seam locations and direction of carpet. Maintain uniformity of carpet direction and lay of pile. At doorways, center seams under the door in closed position and level adjoining border edges.
C.
Relaxing and Conditioning Carpet: Comply with CRI Carpet Installation Standard, Section 10,
“Relaxing and Conditioning Carpet” and manufacturer’s written instructions.
1.
Carpet and installation accessories shall be conditioned in the installation area for a minimum period of 48 hours.
2.
Protect carpet from soil, dust, moisture, and other contaminants during the conditioning time period.
D.
Pattern Matching: Comply with the requirements of CRI Carpet Installation Standard, Section 6
“Planning,” Section 19, “Patterned Carpet Installations,” manufacturer’s written instructions, and approved shop drawings.
1.
Exercise care to ensure pattern matching in adjacent spaces and in spaces with adjoining views of the carpet. Ensure pattern alignment along walls and borders.
2.
Report any discrepancies in pattern matching and alignment to the Port prior to installation and proceed with installation only after direction is approved by the Port.
E.
Do not bridge building expansion joints with carpet.
F.
Cut and fit carpet to butt tightly to vertical surfaces, permanent fixtures, and built-in furniture including cabinets, pipes, outlets, edgings, thresholds, and nosings. Bind or seal all cut edges according to carpet manufacturer’s instructions.
G.
Extend carpet into toe spaces, door reveals, closets, open-bottomed obstructions, removable flanges, alcoves, and similar openings.
H.
Maintain reference markers, holes, and openings that are in place or marked for future cutting by repeating on finish flooring as marked on subfloor. Use nonpermanent, nonstaining marking device.
3.4
CLEANING AND PROTECTING
A.
Perform the following operations immediately after installing carpet:
1.
Remove excess adhesive, seam sealer, and other surface blemishes using cleaner recommended by carpet manufacturer.
2.
Remove excess carpet pile yarns by cutting the yarn ends which protrude above the surface of carpet pile.
3.
Vacuum carpet using commercial machine with face-beater element.
B.
Provide protection for installed carpet. Protect carpet against damage from construction operations and placement of equipment and fixtures during the construction period. Comply
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with requirements of CRI Carpet Installation Standard, Section 20, “Protecting Indoor
Installations,” and manufacturer’s written instructions.
1.
Allow installation to cure for 48 hours minimum before allowing traffic other than installation personnel.
2.
Protect carpet from construction traffic by using sheets of hardboard or plywood.
3.
Remove protection after Port approval.
4.
Restrict exposure of carpet installation to water from cleaning or other sources for a minimum of 30 days after installation is complete.
3.5
FINISH SCHEDULE
A.
Product codes are listed in the Port Terminal Design Standards, Material Inventory.
T1772
T1772
T1773
T1748
T1030
T1030
T1040
T1040
T2068
T2064
T2602
T2030
T2030
T2010
T2020
T2016
T2016
Edit table for all carpet installation areas. Include wall and ceiling finishes if affected.
Room No. Room Name Carpet Code and Pattern Base Code Remarks
South Tunnel TS-C-1a, Crossing Paths I TS-SS-1
South Tunnel TS-C-1b, Crossing Paths Border TS-SS-1
Baggage Claim TS-C-1a, Crossing Paths I TS-SS-1
Baggage Claim TS-C-1b, Crossing Paths Border TS-SS-1
Vestibule
Vestibule
Waiting
Waiting
B.C. Lobby
TS-C-1b, Crossing Paths Border
TS-C-1b, Crossing Paths Border
TS-C-1a, Crossing Paths I
TS-C-1b, Crossing Paths Border
TS-C-1a, Crossing Paths I
TS-SS-1
S-SS-1
TS-SS-1
TS-SS-1
TS-SS-1
B.C. Lobby
Vestibule
Elevator
TS-C-1b, Crossing Paths Border TS-SS-1
TS-C-1c, Crossing Paths II TS-SS-1
TS-C-1c, Crossing Paths II TS-SS-1
Vestibule
Ticket Lobby
TS-C-1c, Crossing Paths II
TS-C-1a, Crossing Paths I
TS-SS-1
TS-SS-1
Ticket Lobby TS-C-1b, Crossing Paths Border S-SS-1
Ticket Counter TS-C-1c, Crossing Paths II S-SS-1
Ticket Counter TS-C-1c, Crossing Paths II S-SS-1
Ticket Counter TS-C-1c, Crossing Paths II S-SS-1
Ticket Counter TS-C-1b, Crossing Paths Border TS-SS-1
See drawings
See drawings
See drawings
See drawings
Exterior Location
Elevator Cab
See drawings
See drawings
See drawings
See drawings
See drawings
See drawings
See drawings
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