Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Page 1 Grading Sheet ~~~~~~~~~~~~~~ MIME 3470—Thermal Science Laboratory ~~~~~~~~~~~~~~ Experiment 18 ~~~~~~~~~~~~~~ BRAYTON CYCLE — JET ENGINE ~~~~~~~~~~~~~~ Students’ Names / Section № POINTS PRESENTATION—Applicable to Both MS Word and Mathcad Sections 5 10 5 GENERAL APPEARANCE ORGANIZATION ENGLISH / GRAMMAR ORDERED DATA, CALCULATIONS & RESULTS PLOT 5 PRESSURES, 5 TEMPERATURES, & RPMS (vs. TIME) ON ONE PLOT. FOR THE 3 STEADY-STATE OPERATING POINTS SELECTED CALCULATE COMPRESSOR ISENTROPIC EFFICIENCY CALCULATE TURBINE ISENTROPIC EFFICIENCY CALCULATE THERMODYNAMIC ACTUAL EFFICIENCY CALCULATE THERMODYNAMIC ISENTROPIC EFFICIENCY PLOT THE 4 EFFICIENCIES vs. RPMs 5 10 10 10 10 5 TECHNICAL WRITTEN CONTENT DISCUSSION HOW DOES THE ACTUAL CYCLE EFFICIENCY COMPARE WITH THE IDEAL BRAYTON CYCLE? HOW DO THE COMPRESSOR AND TUBINE EFFICIENCIES AFFECT THE CYCLE EFFICIENCY? CONCLUSIONS NO DATA REQUIRED/WE HAVE YOUR DATA FILES ALREADY TOTAL COMMENTS d GRADER— 10 10 10 0 100 SCORE TOTAL Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 MIME 3470—Thermal Science Laboratory ~~~~~~~~~~~~~~ Experiment 18 BRAYTON CYCLE – JET ENGINE ~~~~~~~~~~~~~~ LAB PARTNERS: NAME NAME NAME SECTION № EXPERIMENT TIME/DATE: NAME NAME NAME TIME, DATE ~~~~~~~~~~~~~~ OBJECTIVES of this experiment are to: 1. Understand the basic operation of a Brayton cycle 1. 2. Determine the performance (efficiencies) of an actual turbine components and the cycle. Q in Combustor (Heat Exchanger) Compressor purpose and provides acceptable quantitative results for gas turbines. The foremost assumption of this model is that air is the working fluid—treated as an ideal gas throughout the cycle. Thus, neither the mass of injected fuel nor the different chemical make up and properties of the exhaust gases are considered. The Brayton cycle (Figure 2b) used to model a steady-flow gas turbine further assumes the following idealized processes: States 1 to 2s Isentropic compression of air. States 2s to 3 Reversible, constant-pressure heat-addition to the air –no actual combustion is considered and the products of combustions (exhaust) is considered to be air. States 3 to 4s Isentropic expansion of air. States 4s to 1 As the model is a closed cycle, a process between States 4s and 1 must be considered. This is modeled as a reversible, constant-pressure heat rejection at ambient pressure. T p p2 const Wcycle 4a 1 p p1 const Heat Exchanger Q out Figure 1—Basic Brayton Cycle Model of a Generic Gas Turbine THEORY A simple gas turbine is comprised of three man-made components and one implied component when considering it as a closed cycle (see Figure 1). The implied component—the lower heat exchanger of the figure operating between States 4 and 1—will be discussed later but is added when considering the gas turbine as a closed, ideal cycle. The three man-made components are 1. Compressor–low-pressure (ambient) air of State 1 is compressed to State 2. 2. Combustor–fuel is added to the compressed air and ignited. 3. Turbine–the hot combustion gases expand through and produce work by the turbine, W turb . Part of this work is used to drive the compressor, W . The net outputted work of the entire cycle, comp W cycle , is shaft work and can be used to power machinery–i.e., generators or helicopters. Any kinetic energy of the exhaust gases at State 4 is considered lost energy in this case. However, if a gas turbine is used as a jet engine, then thrust is the desired output and just enough work is produced by the turbine to drive the compressor and produce any needed auxiliary power. Then the exhaust gases are expanded through a nozzle to create a high-velocity flow, i.e., thrust. To analyze the cycle, we need to evaluate all the states as completely as possible. The Brayton air-standard model2 is very useful for this 1 2 In European literature, this is called the Joule cycle. air-standard models: provide useful quantitative results for real-world processes such as gas turbines and spark and compression ignition engines. In these models the real processes are simulated by a closed cycle of air (treated as an ideal gas) where combustion is modeled as heat addition without actually combusting an additional mass of fuel. Thus, there are no exhaust gasses. Air-standard processes include the Otto, Diesel, dual, and Brayton cycles. The Otto cycle is a constant-volume heat addition (near top dead center) and is used to simulate spark ignition engines while the Diesel cycle is a constant-pressure heat addition to simulate compression ignition engines. Since the p-V diagrams of actual internal combustion engines are T p p3 const 3 2a Turbine Page 2 (a ) 3 2s 2a 1 4a 4s p const s (b ) s Figure 2Irreversibility Effects in Simple, Closed-Cycle Gas Turbines Irreversibilities The principal states points of a simple closed-cycle gas turbine might be shown more realistically in Figure 2a. Because of irreversibilities within the compressor and turbine, the working fluid would experience increases in specific entropy across these components. Owing to irreversibilities (friction), there also would be pressure drops as the working fluid passes through the heat exchangers (or the combustion chamber of the open-cycle gas turbine). However, because frictional pressure drops are less significant sources of irreversibility, we ignore them in subsequent discussions and for simplicity show the flow through the heat exchangers as occurring at constant pressure–see Figure 2b. Stray heat transfers from the power plant components to the surroundings represent losses, but these effects are usually of secondary importance and are also ignored in subsequent discussions. As the effect of irreversibilities in the turbine and compressor becomes more pronounced, the work developed by the turbine decreases and the work input to the compressor increases, resulting in a marked decrease in the net work of the gas turbine. Accordingly, if an appreciable amount of net work is to be developed by the gas turbine, relatively high turbine and compressor efficiencies are required. After decades of developmental effort, efficiencies of 80 to 90% can now be achieved for the turbine and compressor components. not described well by either the Otto or Diesel cycles, the dual cycle was developed and has a constant-volume heat addition immediately followed by a constant-pressure heat addition. The Brayton cycle is used to simulate gas turbines and has a constant-pressure (atmospheric) heat addition. All of these air-standard cycles include a heat rejection process to close the cycle. Further, in all of these cycles, the compression and expansion of the working fluid is considered as isentropic. The real engines these cycles simulate do not operate in a cycle; but, instead the intake air and fuel at specific locations and eject exhaust to the atmosphere. To further put airstandard cycles in perspective, before a student is introduced to the concepts of entropy and isentropic processes, he/she is usually introduced to the Carnot cycle which is the basis of studying refrigeration, heat pumps, and power plants. In the Carnot cycle, a gas is compressed and expanded adiabatically with isothermal heat addition and rejection. Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Cold Air-Standard Analysis In cold air-standard analyses of air-standard models, the specific heats of air are assumed constant (perfect gas model) throughout the entire cycle. The values of the specific heats are determined at room temperature. Such an assumption leads to closed form solutions having only a small loss of accuracy. It also enables one to study quailtatively the influence of major parameters on the performance of the actual cycle. In this lab, we will not use the cold air-standard model. A Truer Analysis of the Ideal Cycle Instead, the effect of temperature on the specific heat can be included in the analysis at a modest increase in effort. To perform the thermodynamic analysis on the cycle, we consider control volumes containing each component of the cycle shown in Figure 1. These components are addressed below. Compressor Consider the compressor of Figure 3 and the energy flows across a control volume (c.v.) around it. W comp Note that ideally there is no heat transfer from the control volume to the surroundings. Under steady-state conditions, and neglecting the kinetic and potential energy effects, the first law of thermodynamics for this control volume is then written as (1) Wcomp H 2 H 1 where H represents enthalpy flow and the power to compress the air is W comp . Note that, thermodynamically, work performed on a process is negative. However, W comp as expressed in Equation 1 is positive because H 2 is larger than H 1 . As we have the same mass flow rate both into and out of the control volume, we may write the specific form of the first law as m wcomp m h2 m h1 wcomp h2 h1 or (2) Constant pressure specific heat is a function of temperature only c p(T) = (h/T)p; thus T c p T dT a bT cT 2 dT 3 kJ (273K < T < 1800K) (4) 28.97 kg K where T – Temperature in Kelvin degrees 28.97 – Molecular weight of air a – 28.11 b – 0.1967 102 c – 0.4802 105 d – 1.966 109. Thus, enthalpy is T Tref a bT cT 2 dT 3 kJ dT (5) 28.97 kg c p T T dT T1 p R ln 2 p1 (6) where, R is the gas constant for air. We know the pressure at States 1 and 2 and the temperature at State 1. To solve for T2s, we need to determine where the function F T2 s T2 s p dT R ln 2 T p1 c p T T1 (7) is zero–i.e., we want to calculate the value of T2s for which a plot of the function crosses the abscissa. This is called finding the root of the function. Mathcad’s help option explains the root function as: Finding Roots______ _________________________ . Root(f(var1, var2, …), var1, [a,b]) Returns the value of var1 lying between a and b at which the function f is equal to zero. _ T 1 20.1 273.15 P 1 0.1 P atm Molecular Weight of Air: M 28.97 R Gas Constant for Air: 8.31434 M P 2 8.9 P atm kJ kg K Function for Specific Heat of Air: 2 5 9 a 28.11 b 0.1967 10 c 0.4802 10 d 1.966 10 a b T cp ( T ) cT 2 d T 3 M kJ kg K Compressor Isentropic Outlet Enthalpy-Refer to the tool bar for the integral function: T T 2s root T 1 cp ( T ) T P2 T 300 600 P1 d T R ln T 2s 335.012 To find the enthalpy, integrate the function use (3) where Tref is some reference temperature. To solve the integral, we need some relation for cp since specific heat is a function of temperature. For air, we will define specific heat as [2] hT T2 s 0 s 2 T2 s , p 2 s1 T1 , p1 h ( T ) dh = cp dT T ref 273.15 As a reference temperature, use Tref c p T Now, to determine h2, remember that we are assuming an ideal isentropic compression process. Thus, we can use the relation Dummy Data (Temperatures in Degrees C & Pressures In psig; Want Degrees K & psia--But DO NOT Apply Units): Define New Units: P atm 14.7 kJ 1000 J c.v. Figure 3—Compressor and Associated Control Volume hT Use this relation to determine all enthalpies. Mathcad will solve this integral—see further on. The Mathcad example below demonstrates using the integral function (as promised above) and the Mathcad library function root. Compressor Page 3 T cp ( T ) K d T T ref The units of Degrees Kelvin have been added to the function. This is because no units have previously been committed to temperature but we have given units to the function cp(T) and we want the units of enthalpy to be kJ/kg. So we supply the units for the dT term. Thus, the isentropic enthalpy of State 2s is kJ h 2s h T 2s h 2s 62.135 kg The irreversibilities present in the real process can be represented by introducing the compressor isentropic efficiency, wcomp h2 h1 s (8) comp s isen wcomp h2a h1 a where the subscripts s and isen both refer to the isentropic process and the subscript a refers to the actual process. Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Combustor Now consider the combustor and its associated control volume of Figure 4. Under steady-state conditions, neglecting kinetic and potential energy effects, and following the procedure used for the compressor, the first law for this control volume is written as (9) qin h3 h2a Q in Figure 4— Combustor and Associated Control Volume Turbine Next, consider the turbine and its control volume as shown in Figure 5. Following the example of the previous components of the jet engine: for steady-state conditions and neglecting the kinetic and potential energy effects, the first law for this control volume is wturb wcomp wcycle h3 h4a (10) The isentropic turbine efficiency is developed as was done for the compressor: (11) turb isen h4a h3 h4 s h3 Compressor W comp c.v. W cycle See Figure 1 2 kg m (16) 47.74 p 12 1.1614 3 s m 1.32348103 Figure 5—Turbine and Associated Control Volume Comments on Pressure and Temperature Measurements Thermodynamic properties such as enthalpy are usually tabulated as functions of static (thermodynamic) temperature, T, and pressure, p. Yet in this experiment, the only static pressures are p1 and p3 and the only static temperature is T1. All other measured temperatures and pressures are stagnation (or total) values, usually denoted with the subscript of “o”. Stagnation pressure is defined by 1 2 V 2 (12) po – stagnation pressure p – static pressure – fluid density V – fluid velocity. The stagnation temperature is determined from the stagnation enthalpy which is where, To ho h 12 V 2 or ho h c p T dT 12 V 2 (13) T cp – specific heat ho – stagnation enthalpy h – static enthalpy To – stagnation temperature T – static temperature. For constant cp (cold air-standard model assuming an ideal gas) this becomes where, ho h c p To T 12 V 2 kJ m2 1 2 m 1140 2V V 47.74 V (15) 2 kg s s This converts to about 108mph or 175km/hr. So, for low velocity flows such as Stations 1 and 2, we can ignore the effects of velocity and say that T To. We can also ignore the velocity of the gas at Station 3—just after the constant pressure heat addition— where gases have not yet been allowed to expand to a lower pressure and reach a higher velocity. Further, since the purpose of the turbine is to extract shaft work and not to accelerate the flow, we also ignore the velocity of the gas at Station 4. So, the only location where the gas velocity is significant enough that we must differentiate between static (thermodynamic) temperature and total temperature is at Station 5 (see Figure 6). Now, what about differentiating between static and stagnation pressure? A gas moving at less than Mach 0.3 is usually considered as incompressible—constant density. If the gas is air at room temperature (say, 300K), its density is 1.1614kg/m3. Further if the gas is at rest, its static and stagnation pressures are the same — po = p = 1.01325 105 N/m2. Using Equation 12 and giving the gas the velocity we computed above in Equation 14 of 47.74m/s the static pressure of the gas becomes N p o 1.01325 10 5 p 12 V 2 2 m 1atm po p NOW, we ask: How fast must the flow be moving before the velocity term causes noticeable differences between To and T? To answer this, we note that in the thermodynamic tables for air in the vicinity of 1000K that a 1K difference in temperature leads to about a 1.14kJ/kg change in enthalpy. Converting this to velocity using Equation 13 ho h 1.14 c.v. Combustor (Heat Exchanger) Page 4 (14) N m2 0.01306atm We see that the velocity must be large before static and total pressures are appreciably different. We conclude that for our engineering calculations, the total pressure and temperature data values may be substituted with static values for Stations 1 thru 4. The high velocity of the expanded gas will only be significant at Station 5–the nozzle outlet. The student may be a bit confused by the term expand. In an engineering application whenever a gas is expanded the desire is to do such reversibly–i.e., get as much desired effect from the working fluid. If a gas were to simply explode–a very irreversible process – little useful work could be captured from the process. Both the turbine and the nozzle of a jet engine are designed to recover as much useful work as possible from an expanding gas. In the case of the turbine, if the expansion process caused higher gas velocity, the turbine would be converting thermal energy into kinetic energy instead of its desired job of generating shaft power. So we do not want to increase the working fluid’s velocity through the turbine. On the other hand, the job of a nozzle is to convert thermal energy to thrust energy– i.e., velocity. Cycle Efficiency for a Jet Engine Thermodynamic efficiency, th, is defined as Desired Energy Output th (17) Energy That Costs Input Energy The reader will remember that gas turbines are used for two different functions. The first is where shaft power is needed to propel an aircraft or a fast boat or to drive an electric generator. In such cases, the turbine is designed to absorb as much of the energy Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 from the exhaust gases as possible. Some of this energy is used to drive the compressor and the rest is net shaft work for the cycle, W cycle . In this usage, the thermo-dynamic efficiency for the cycle is th W cycle w turb w comp h3 h4a h2a h1 (18) h3 h2a q in Q in The second use of a gas turbine is as a jet engine where the desired output is thrust3—i.e., a high gas velocity at Station 5, which is nozzle exit in Figure 6. The thermodynamic efficiency in this case is expressed as h h5a W V52a / 2 th thrust o5a (19) h3 h2a h3 h2a Qin where ho5a – actual total enthalpy at Station 5, and h5a – actual enthalpy at Station 5. Page 5 energy absorbed by the turbine is actually passed on to the compressor. This lost energy could be used in an ideal cycle to produce thrust. Thus, the ideal thermodynamic efficiency is defined as th isen h3 h5s h2 s h1 (22) h3 h2 s T 2s 2a 1 p3 3 4s 4a p4 p patm 5 5a 5s s Figure 8Irreversibility Effects When Cycle Is Used As a Jet Engine Wthrust W comp c.v. Figure 6—Turbine and Nozzle and Associated Control Volume Remember that in this experiment, we measure the total or stagnation temperature and pressure at Stations 2, 4 and 5 and static pressure and total temperature at Station 3. Further, because of the small flow velocities at Stations 2, 3, and 4, the stagnation values are essentially the same as the static values. Thus, we only have to determine h5a from the stagnation value ho5a = f(To5a). h ho5a h5a po5a p5a p atm s Figure 7—h-s (Mollier) Diagram for State 5 We will assume that the increase in pressure between States 5a and o5a is due to an isentropic compression as shown in Figure 7. Knowing po5a, p5a, and To5a, we can solve for T5a using Equation 20 and using a root solver as we did with Equation 7 s 0 To5a c p T T5a p dT R ln o5a T p 5a (20) Now, we know all the temperatures associated with the enthalpies of Equation 19 and can compute the thermodynamic efficiency. Finally, to determine the ideal Brayton cycle thermodynamic efficiency, we consider only isentropic expansions thus we need to compute T5s from T5a just as we computed T2s and T4s. Thus, 0 s5 T5s , p5a s 4 T4 s , p 4a T5 s c p T T T4 s dT p R ln atm (21) p 4a To compute the ideal Brayton cycle efficiency, we do not use Equation 19 and apply isentropic values instead of actual values of enthalpy. Ideally, the shaft work absorbed by the turbine is entirely used to drive the compressor. However, only 70 to 90 % of the actual 3 A jet engine on a real aircraft would have as desired outputted work both thrust and shaft work to run, say, an electric generator to power avionics. For either static or stagnation conditions, Equation 5 can be used to determine enthalpy. EXPERIMENTAL SETUP The laboratory setup (Figure 9) is a self-contained, turnkey, portable propulsion laboratory manufactured by Turbine Technologies Ltd. called TTL Mini-Lab. The Mini-Lab consists of a real jet engine—the same safety concerns of running any jet engine are present. Care must be taken to follow all the safety procedures precisely as outlined in the laboratory and stated by your lab instructors. The following description of the setup is provided by the manufacturer. The Model SR-30 turbojet engine is the primary system component. Operational sound and smell are hard to distinguish from any idling, small business jet. The engine’s axial turbine wheel and vane guide ring are vacuum investment castings produced from modern, high cobalt and nickel content super alloys (MAR -M-247 and Inconnel 718). The combustion chamber consists of an annular, counterflow system, including internal film cooling strips. Fuel and oil tanks, filters, oil cooler, all necessary wiring and plumbing are located in the lower part of the Mini-Lab structure. A throttle lever is located on the right side of the operator on the slanted instrument panel. The throttle enables the operator to perform smooth power changes between idle and maximum. Digital engine RPM and exhaust gas temperature (EGT) gauges, Oil, Fuel, Air start pressure gauges are also part of the standard panel. Annunciator lights indicate low oil pressure, igniter on, and airstart bus. Other panel-mounted switches control igniter, air start, and activate fuel flow. The SR-30 engine’s fuel system is very similar to large-scale engines—fuel atomization via 6 return flow high-pressure nozzles that allow operation with a wide variety of kerosene based liquid fuels (e.g., diesel, Jet A, JP-4 through 8). Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Figure 9—MiniLab Jet Engine and Experimental Setup Engine Components and Measurement Locations The engine consists of a single stage radial compressor, a counterflow annular combustor and a single stage axial turbine which directs the combustion products into a converging nozzle for further expansion. Details of the engine may be viewed from the ‘cutaway’ provided in Figure 10. Instrumentation, Data Acquisition, and Data Import to Mathcad The sensors are routed to a central access panel and interfaced with data acquisition hardware and software from National Instruments. The manufacturer provides the following description of the sensors and their location. Along with fuel flow and digital thrust readouts the data acquisition system (LabVIEW) creates the following eleven data files as functions of time: Shaft rpm (SPEED) Compressor Inlet: Static Pressure (P1) Static Temperature (T1) Compressor Outlet: Stagnation Pressure (P2) Stagnation Temperature (T2) Combustion chamber/Turbine Inlet: Static Pressure (P3) Stagnation Temperature (T3) Turbine Outlet: Stagnation Pressure (P4) Stagnation Temperature (T4) Thrust Nozzle Exit: Stagnation Pressure (P5) Stagnation Temperature (T5) TURBINE RADIAL COMPRESSOR Page 6 COMBUSTOR INLET NOZZLE OUTLET NOZZLE OIL PORT Compressor Inlet Compressor Outlet Turbine Inlet Turbine Outlet Nozzle Exit COMPRESSOR/TURBINE SHAFT FUEL INJECTOR Figure 10—Cut-Away View of Turbine Technologies’ SR-30 Engine To read LabVIEW’s data files (*.lvm) into Mathcad: 1. With Mathcad open, select from the menu INSERT / DATA /FILE INPUT. 2. The dialog box below will appear 3. Click NEXT and get the following dialog box. Change nothing 4.Click FINISH and the item below appears The File Format should be Text. The second field contains the file path name relative to the C Directory, i.e., c:\**. Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Note: when the Mathcad object is closed, the file icon remains but the path name to the file is not displayed. In the place holder type P1_data. Now if one lists P1_data (as shown below), the times will appear in Column 0 and the pressures in Column 1. Page 7 2. The SR-30 engine operates at high rotational speeds. Although there is a protective pane that separates the engine from the operator, make certain that you do not lean too close to this pane. 3. Make sure the low-oil-pressure light goes off immediately after an engine start. If it stays on or comes on at any time during the engine operation cut off the fuel flow immediately. 4. There is a vibration sensor whose indicator is to the far right of the operator’s panel. If this indicator shows any activity (increase in voltage) shut-off the engine immediately. 5. If at any time you suspect something is wrong shut off the fuel immediately and notify the lab instructor. 6. If the engine is hung (starts but does not speed up to idle speed of about 50,000 rpm) turn the air-start back on for a short while until the engine speeds up to about 30,000 rpm. Then turn off the air-start switch. MAKE SURE NEITHER YOU NOR ANY OF YOUR BELONGINGS 4. This experiment measures many temperature and pressures as well as rpms. LabVIEW is instructed to sample all of these items every so many seconds. However, when these items are measured, they are measured one at a time and the exact time of each measurement recorded. Thus, p1 will be measured at a slightly different time than T1. To separate the data in the individual columns into vectors, choose the Matrix icon, , from the Math Tool Bar. From the Matrix Pallet, , we will use the function noted as M<>. M<i >chooses the ith column of the matrix. REMEMBER: Matrix and vector indicing begins from 0 and not from 1. Thus, to partition the data file P1_Data above into pressure and time vectors, proceed as shown below. Remember: Temperature data is in degrees Celsius and must be converted to Kelvin degrees by adding 273.15K. Further, pressure data is in psig and must be converted to psia by adding 14.696psi. Compressor Inlet Time Data: Pressure Data: 0 tP1 P1_Data 1 P1 P1_Data 14.696 The length of these vectors is: length tP1 364 0 0 0 0 0 14.696 1 0.36 1 14.696 2 0.621 2 14.696 3 0.891 3 14.696 4 1.162 4 14.696 5 1.432 5 14.696 6 1.722 6 14.696 tP1 ARE PLACED IN FRONT OF THE INTAKE TO OR THE EXHAUST FROM THE ENGINE WHEN THE ENGINE IS RUNNING. PROCEDURE 1. Ask your TA to load the data acquisition program and run the preprogrammed LabVIEW VI for this lab. The screen should display readings from all sensors. Review the readouts to make sure they are working properly. 2. Make sure that the air pressure in the compressed-air-start line is at least 100 psia (not exceeding 120 psia). Ask your lab instructor to check the oil level. 3. Have your lab instructor turn on the system and start the engine. After starting the engine, you must first allow it to achieve the idle speed before making any measurements. Make sure the throttle is at its lowest point. The idle position is nearly vertical, and is close to the engine (away from the operator). 4. Slowly open the throttle. Make sure that you allow the engine time to reach steady state by monitoring the digital engine rpm indicator on the panel. The reading fluctuates somewhat so use your judgment. 5. Take data at 3 different engine speeds. You will use the data to study how cycle and component efficiencies change with speed. 6. After you are done taking data, turn off the fuel flow switch first. 7. The data will be stored in LabVIEW files (*.lvm) which can be read by Mathcad. DATA ANALYSIS & REPORT 1. First, read your data files and plot all 11 data values (5 pressures, 5 temperatures, and rpms vs. time) on one plot— similar to that shown below. P1 7 2.003 7 14.696 In the above example 8 2.303 we have used the 8 Mathcad 14.696 function length. It merely tells us how many elements are in the 9 2.594 9 14.696 vector—starting with the 0th element. 10 2.894 10 14.696 EXPERIMENTAL PROCEDURE 11 3.194 11 14.696 SAFETY NOTES 1. Make sure you are wearing ear protection. If you are not sure 12 3.495 12 14.696 how the earplugs are properly used, ask you lab instructor for a 13 3.805 stay in the laboratory 13 14.696 demonstration. NEVER without ear protection14while the engine is in operation. 4.116 14 14.696 15 4.426 15 14.696 2. From this plot, select three points in time where you consider the gas turbine to be operating at steady state. Then determine Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 the indices of the data vectors corresponding to these times. For the example plot above, the first steady-state time chosen was 95sec. In the previous column, a time vector of tP1 was established. The student needs to find (by trial and error) what index of the vector corresponds to about 95sec (or what ever time the student chooses from his or her data). 3. For the 3 steady-state operating conditions, calculate com- pressor isentropic efficiency, turbine isentropic efficiency, actual thermodynamic efficiency (based on thrust), and the ideal Brayton cycle thermodynamic efficiency based on thrust for the jet engine. For the reference temperature in computing enthalpy, use Tref = 273.15K. 4. On one graph, plot comp isen vs. rpm, turb isen vs. rpm, th vs. rpm and th isen vs. rpm for the 3 steady-state conditions. Page 8 FOR THE DISCUSSION 1. How do the compressor and turbine efficiencies affect the cycle efficiency? 2. How does the actual cycle efficiency compare with the ideal Brayton cycle efficiency? REFERENCES 1. Turbine Technologies, Ltd., Brayton Cycle–Jet Engine Experiment, http://www.turbinetechnologies.com/minilab/Technical Papers/ Univ of Toledo.pdf 2. Çengel, Yunus A., and Boles, Michael A., Thermodynamics— An Engineering Approach, 4th ed., McGraw-Hill, 2002 3. Moran, Michael J., and Shapiro, Howard N., Fundamentals of Engineering Thermodynamics, 2nd ed., John Wiley & Sons, 1992 Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Page 9 Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 ORDERED DATA, CALCULATIONS, and RESULTS Mathcad object, DOUBLE CLICK to open Data: Temperatures are in degrees Celcius and Pressures are in psig--change both to absolute values Ambient Pressure (1 atm): P atm 14.696 Celsius to Kelvin Conversion: Kelvin 273.15 Page 10 Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 DISCUSSION OF RESULTS 1. How do the compressor and turbine efficiencies affect the cycle efficiency? Answer: 2. How does the actual cycle efficiency compare with the ideal Brayton cycle efficiency? Answer: CONCLUSIONS Page 11 Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Page 11 APPENDICES APPENDIX A—GEORGE BAILEY BRAYTON George Bailey Brayton b. 3 October 1830, Compton, Rhode Island d. 17 December 1892, London, England. Brayton was the son of a cotton mill superintendent who was himself an inventor. He was fascinated with engines and began seriously experimenting with combustion in a cylinder at age thirteen. After minimal public schooling, he apprenticed in a machine shop in Providence and became a master machinist. At age 18 he invented a new type of steam boiler, and later worked for the Corliss Machine Works that produced the great Corliss steam engines. By age 24, he was already experimenting with a concept for an internal combustion engine that could run on liquid fuels; he would work on the idea for 18 years before receiving a patent on it in 1872 for the “Ready Motor” gas engine. The Patent Office identifies this, 2-cycle engine as a hot-air engine that ran quietly with kerosene. Brayton's engine was an interesting one. It used two cylinders, connected, with the pistons running in opposite phase. One was the compression cylinder, which compressed the fuel-air mixture to a somewhat higher pressure than the pressure in the power cylinder. Introducing the new principle of fuel injection, it pumped the combustible mixture into the power cylinder, where it was continuously ignited and burned during the power stroke, keeping the pressure up in the cylinder as the piston was displaced, thus accomplishing work per unit of fuel. However, much of the efficiency gained by this method was lost due to the lack of an adequate method of compressing the fuel mixture prior to ignition. The power cylinder, operating at a slightly lower pressure than the compression cylinder, was quite a bit larger. Although this engine was not very successful, it was considered the first safe and practical oil engine. These engines were commercially available gas or oil burning “hot air” designs from which the Brayton, or isobaric combustion, cycle originated. A gas turbine, if you think about it, operates much the same way. This constantpressure combustion cycle is known by engineers as the Brayton cycle, though few could draw a picture of a Brayton engine. Another source reports: George Bailey Brayton was an inventor of engines. He constructed a number of different patterns of these engines, some of which he put into small boats or launches; they were the primitive naphtha launches now in general use. Probably the most highly finished engine he ever built was sent to the Centennial at Philadelphia, afterwards it ran the shop on Potter Street, Providence, RI, and later it was sent to Sayles' Bleachery; he invented an eyelet and rivet machine, The patents of these machines were probably the most remunerative of any he ever obtained, netting him nearly fifty thousand dollars. He went to England on business in Oct., 1892, and while there died; his body was brought home in 1893. His home was Boston; his family still resides there." Birth: 1839, East Greenwich, Kent, Rhode Island Death: Bet Oct 1892 and 1893, Leeds, West Yorkshire, England Father: William H. Brayton Mother Minerva Bailey Married: Rhonda V. Dean, 23 Oct 1862 In Providence, RI Daughter: Mavelle Clifton Brayton Evolution of the Internal-Combustion Engine Brayton’s engine was displayed at the 1876 Philadelphia Centennial Exhibition. Although more impressive steam engines were displayed, Brayton’s engine pointed to the future. The Otto & Company engine, patented in 1876 was not ready in time to be displayed at Philadelphia. Otto’s engine for first time placed internal combustion on a soundly competitive footing with steam power. It was on display in Paris in 1878. Inspired by Brayton’s mammoth internal combustion engine at the Centennial Exposition, George B. Seldon (inventor and lawyer, 1846-1922) began working on a smaller lighter version, succeeding by 1878 in producing a one cylinder, 2 HP, 370 pound version which featured an enclosed crankshaft—the “Road Engine”. He filed for a patent in 1879—not just for the engine but the entire concept of an automobile. Through legal maneuvers, this was granted in 1895—poised to reap royalties from the fledgling American auto industry. George Selden, despite never actually producing a working model of an automobile, had a credible claim to have patented the automobile. The first person to experiment with an internal-combustion engine was the Dutch physicist Christian Huygens, about 1680. But no effective gasolinepowered engine was developed until 1859, when the French engineer J. J. Étienne Lenoir built a double-acting, spark-ignition engine that could be operated continuously. In 1862 Alphonse Beau de Rochas, a French scientist, patented but did not build a four-stroke engine; sixteen years later, when Nikolaus A. Otto built a successful four-stroke engine, it became known as the “Otto cycle.” The first successful two-stroke engine was completed in the same year by Sir Dougald Clerk, in a form which (simplified somewhat by Joseph Day in 1891) remains in use today. George Brayton, an American engineer, had developed a two-stroke kerosene engine in 1873, but it was too large and too slow to be commercially successful. In 1885 Gottlieb Daimler constructed what is generally recognized as the prototype of the modern gas engine: small and fast, with a vertical cylinder, it used gasoline injected through a carburetor. In 1889 Daimler introduced a four-stroke engine with mushroom-shaped valves and two cylinders arranged in a V, having a much higher power-to-weight ratio; with the exception of electric starting, which would not be introduced until 1924, most modern gasoline engines are descended from Daimler's engines. Evolution of the Turbine Engine John Barber received the first patent for a turbine engine in England in 1791. His design was for propelling a 'horseless carriage.' The turbine was designed with a chain-driven, reciprocating type of compressor. It had a compressor, a combustion chamber, and a turbine. The gas-turbine engine was first successfully tested by F. Whittle in 1937, and first applied by the Heinkel Aircraft Company in 1939. Today, gas-turbines are used by practically all aircraft except smaller ones, by many fast boats, and increasingly been used for stationary power generation, particularly when both power and heat are of interest. Brayton’s Ready Motor Exhibit Title: Brayton, Geo. B., Philadelphia, Pa., Exhibit #590b, Machinery Hall, Bldg. #2.George B. Brayton's hydro-carbon Ready Motor engine. Centennial Photographic Co. / Centennial Exhibition Digital Collection http://genweb.whipple.org/d0041/I55267.html http://libwww.library.phila.gov/CenCol/cedcimgview.taf?CEDCNo=c012140 Culp, John S., M.D., http://www.atis.net/stationary-engine/digest/v03.n502 http://imartinez.etsin.upm.es/bk3/c17/Power.htm http://www.asme.org/history/brochures/h135.pdf http://www.nationmaster.com/encyclopedia/George-B.-Selden http://personalwebs.oakland.edu/~leidel/SAE_PAPER_970068.pdf http://www.infoplease.com/ce6/sci/A0858862.html http://www.asme.org/history/biography.html#Brayton http://www.cre8tivenergy.com/brayton.html http://www.hw.ac.uk/mecWWW/research/whm/term2_2000/part2.PDF http://www.maritime.org/fleetsub/diesel/chap1.htm Last Rev.: 17 JUL 08 BRAYTON CYCLE—JET ENGINE : MIME 3470 Page 12