4-YEAR DIPLOMA-IN-INGINEERING PROGRAM
CERAMIC TECHNOLOGY
SYLLABUS
(COURSE STRUCTURE-2010)
FIFTH & SIXTH
SEMESTER
CERAMIC TECHNOLOGY(76)
5th Semester
Sl.
No
Subject
code
MARKS
Name of the subject
T
P
C
Theory
Practical
Total
Cont. Final Cont. Final
assess exam. assess exam.
30 120
25
25
30 120
25
25
1
2
7651
7652
Ceramic Test and Calculation
White Wares -1
3
3
3
3
4
4
200
200
3
7653
Ceramic Quality Control -1
2
3
3
20
80
25
25
150
4
5
7654
7655
Ceramic Fabrication
Heavy clay products
3
3
3
3
4
4
30
30
120
120
25
25
25
25
200
200
6
7656
Computer Aided Design
0
6
2
-
-
50
50
100
2
0
2
20
80
-
-
100
16
21
23
(CAD)
7
5851
Book keeping and Accounting
Total
1150
CERAMIC TECHNOLOGY(76)
6th Semester
Sl.
No
Subject
code
MARKS
Name of the subject
T
P
C
Theory
Practical
Total
Cont. Final Cont. Final
assess exam. assess exam.
30 120
25
25
30 120
25
25
1
2
7661
7662
White Wares -2
Fuels, Kilns and Furnaces -1
3
3
3
3
4
4
3
7663
Ceramic Quality Control -2
3
3
4
30
120
25
25
200
4
5
7754
7664
0
2
6
3
2
3
20
80
50
25
50
25
100
150
6
7665
3
3
4
30
120
25
25
200
7
5852
Graphic Design
Ceramic Glazes & Decoration1
Instrumentation and Process
Control
Industrial Management
2
0
2
20
80
-
-
100
16
21
23
Total
200
200
1150
4-YEAR DIPLOMA-IN-INGINEERING PROGRAM
CERAMIC TECHNOLOGY(76)
SYLLABUS
(COURSE STRUCTURE-2010)
FIFTH SEMESTER
7651
CERAMIC TEST AND CALCULATION
T
3
P
3
C
4
AIMS




To give the students basic concerts of physical properties of ceramic raw
materials and body.
To understand the quality of the ceramic raw materials and body.
To develop skill to identify the quality materials and body.
To develop knowledge and skill in ceramic test and calculation.
SHORT DESCRIPTION
Moisture content and loss on ignition; Drying shrinkage and firing shrinkage; Water of
plasticity; Atterberg’s Plasticity, Density and specific gravity; Porosity; Density of a slip and
Brongniarts formula; Body calculation; Empirical and molecular Formula; Oxides and their
molecular weights; Glazes, bodies and enamels; Calculation of formula weights equivalents
and formula batch weight; The compound of raw glazes and the calculation of formula to
recipe and recipe to formula; Fritted glazes,.
1
Understand the moisture content and loss on ignition.
1.1
Define moisture content and loss on ignition.
1.2
Explain the reason to know the moisture content and loss on ignition.
1.3
Determine the moisture content and loss on ignition of clay materials.
1.4
Solve the problem on moisture content and loss on ignition.
1.5
Explain the terms physical water, chemical water, and water of crystallization
crystal amorphous and volatile materials.
2
Understand drying shrinkage and firing shrinkage.
2.1
Define shrinkage, drying shrinkage and firing shrinkage.
2.2
Determine the drying shrinkage and firing shrinkage of ceramic body and
clay materials by drying method.
2.3
Explain liner and volume shrinkage.
2.4
Describe the relation between linear and volume shrinkage.
2.5
Determine the volume shrinkage by suspended method.
2.6
Explain the necessity drying and firing shrinkage of ceramic body.
2.7
Describe the relation between moisture content (dry basis) and volume
shrinkage.
2.8
Solve the problems on drying and firing shrinkage.
3
Understand the water of plasticity and Atterberg’s Plasticity.
3.1
Define water of plasticity.
3.2
Determine the water of plasticity of plastic cake.
3.3
Describe the necessity of water of plasticity.
3.4
Explain shrinkage water and pore water.
3.5
Define plastic limit, liquid limit and Atterberg’s number.
3.6
.Determine the plastic limit and liquid of china clay.
3.7
Describe the determination of Atterberg’s plasticity of clay.
3.8
Solve the problem on shrinkage water; pour water and water of plasticity.
4
Understand the density and specific gravity.
4.1
Define density and specific gravity.
4.2
Explain bulk density, apparent density, and true density.
4.3
Determine the bulk density of a porous body by suspended method.
4.4
Solve the problem on bulk density and true density.
5
Understand the porosity.
5.1
Define porosity, apparent porosity, true porosity, apparent volume and true
volume.
5.2
Determine the apparent porosity by suspended method.
5.3
Describe the effect of porosity on fired body.
5.4
Prove that percentage of porosity = (1-Da/Dt)  100
5.5
Solve the problem on porosity.
6
Understand the density of slip and Brongniart’s formula.
6.1
Define the density of slip.
6.2
Determined the density of slip by specific gravity measuring flask.
6.3
Explain the necessity to know the density of slip.
6.4
State Brongniart’s formula.
6.5
State the standard slop peck.
6.6
Describe how to prepare “Standard slop peck”.
6.7
Solve the problem on density of slip and Brongniarts formula and “Standard
slop peck”.
7
Understand the body calculation.
7.1
Define body.
7.2
Describe body preparation by dry and wet process.
7.3
Explain the dry measurement and wet measurement.
7.4
Describe the effect of specific gravity in body calculation.
7.5
Solve the problem on body calculation.
8
Understand the empirical and molecular formula.
8.1
Define empirical and molecular formula.
8.2
Distinguish between empirical and molecular formula.
8.3
Discuss the procedure of calculating empirical formula of a compound from
its chemical composition.
8.4
Describe the calculating process of molecular formula of a compound from
its empirical formula.
8.5
Solve the problem on chemical composition, empirical formula and
molecular formula.
9
Understand the oxide, Classification of oxides and their molecular weight.
9.1
Define oxides.
9.2
Classify the oxide in view of ceramic.
9.3
Describe the different types of oxide with example.
9.4
Calculate the molecular weight of oxides.
10
Understand the glazes, bodies and enamels.
10.1
Describe the molecular formula and its calculation from the chemical analysis
with example.
10.2
Describe the empirical formula of a glaze calculation from its chemical
analysis with example.
10.3
Solve the problems on chemical analysis and empirical formula.
11
Understand the calculation of formula weight equivalent weight and formula
batch weight.
11.1
Define formula weight equivalent weight and formula batch weight.
11.2
Describe the procedure to find out the molecular weight, equivalent weight
and formula batch weight.
11.3
Solve the problems on molecular formula equivalent weight and formula
batch weight.
12
Understand the compound of raw glazes and the calculation of formula to recipe
and recipe to formula.
12.1
Define raw glaze.
12.2
Calculate the recipe from the formula of a raw glaze.
12.3
Describe the calculation procedure of a glaze recipe from its formula.
12.4
Describe the raw material substitution procedure of a glaze recipe.
12.5
Solve the problems on glaze recipe and its formula.
13
Understand the fritted glaze.
13.1
Define frit and fritted glaze.
13.2
Describe the frit rules.
13.3
Explain the reason of frit.
13.4
Calculate the fritted glaze.
13.5
Solve the problem of fritted glaze.
Ceramic test and calculation (Practical)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Show skill to determine the moisture content of plastic cake.
Show skill to determine the loss on ignition of china clay.
Show skill to determine % Grit content of a clay.
Show skill to determine the water of plasticity of clays
Show skill to determine the Atterberg’s plasticity of plasticity.
Show skill to determine the dry strength of clay.
Show skill to find the linear drying and firing shrinkage & firing color of clays.
Show skill to find the % free iron content in feldspar & Quartz powder.
Show skill to find the bulk density of fired ceramic body.
Show skill to find the porosity & water absorption of fired ceramic body.
Show skill to find density of the casting slip by specific gravity measuring bottle.
Show skill to find verification range of clays.
Show skill to determine the particle size of Andersen Pipette method.
Books:1.
2.
3.
4.
5.
Ceramic test and calculation by Andrew S. A.
Apottery Science by Dinsdale A.
Hand book of ceramic calculations by Heath A.A.
The chemistry of ceramic –by Aisao yamada.
Ceramic powder preparation a hand book-by Ganguli, Dibyendu.
WHITE WARES I
7652
T
P
C
3
3
4
AIMS

To be able to understand the white wares.

To be enable to understand the basic concepts of raw materials for white
wares.

To be able to develop skill in preparing different white wares.

To be able to acquire technical knowhow to explore and exploit the material
resources of Bangladesh to develop white ware industries.
SHORT DESCRIPTION
Basic concept of white wares; Raw materials of white ware body; White ware body
and body composition; Transparent, translucent, opaque, porous and dense bodies;
Firing range, particle size and plasticity of white ware body; Impurities and foreign
materials of whiteware body; Earthen wares; Manufacturing process of earthenware
products; Stone wares; Manufacturing process of stone ware; Bone china;
Manufacturing process of Bone china; Fritted porcelain; Manufacturing process of
fritted porcelain; Porcelain; Manufacturing process of porcelain; Vitreous products;
Traditional method of shaping; Advance method of shaping; Drying and finishing of
white ware products.
DETAIL DESCRIPTION
Theory :
1
2
Understand the basic concept of white wares.
1.1
Define white wares.
1.2
Classify the white wares on structure basis.
1.3
Classify the white wares on ASTM basis.
1.4
Explain vitrious and semi vitrious body.
1.5
Distinguish between vitreous and semi vitreous body.
1.6
Mention the causes of virtuousness and semi virtuousness.
1.7
List the name of 5 vitrious and 5 semi vitrious bodies.
1.8
Classify the vitrious and semi vitrious products.
Understand the raw materials of white ware body.
2.1
List the name of major and minor raw materials of white ware body.
3
4
2.2
Describe the properties of raw materials of white ware body.
2.3
Describe function of raw materials in the white ware body.
Understand the white ware body and body composition.
3.1
Define white ware body and body composition.
3.2
Describe the body composition of white ware.
3.3
Explain trixial white wares.
3.4
Draw a trixial diagram and place different bodies on it.
3.5
Explain the trixial diagram with example.
Understand the transparent, translucent, opaque, porous and dense
body.
4.1
Define transparent, translucent and opaque body.
4.2
Mention the causes of translucent, transparency and opacity.
4.3
Describe the effect of porosity of fired body.
4.4
List different names of porous and dense body.
4.5
Describe the measuring procedure of porosity by porosometer.
4.6
Explain bulk density, apparent density and true density.
5
Understand the firing range, particle size and plasticity of white ware
body.
6
5.1
Define firing range and maturing temperature.
5.2
Describe the firing of white ware products.
5.3
Discuss the particle size distribution and its role on ceramic body.
5.4
Explain the term plasticity.
5.5
Describe the different types of plasticity.
5.6
Explain the role of plasticity in forming products.
Understand the impurities and foreign materials of white ware body.
6.1
Define impurities of white ware body.
6.2
List the impurities of white wares body.
6.3
Explain the effect of impurities on white ware body.
6.4
Explain foreign materials present in the white ware body.
6.5
Describe the advantages and disadvantages of foreign materials used
in white ware body.
7
8
Understand the earthen ware.
7.1
Define earthen ware.
7.2
Classify the earthen ware.
7.3
Describe the different types of earthen ware bodies.
7.4
Distinguish between red and white earthen ware.
7.5
Describe characteristics of red and white earthen ware.
Understand the manufacturing process of earthen ware products.
8.1
List the forming processes of earthen ware products.
8.2
Give the composition of different types of earthenware body.
8.3
List the names of ten products used in table service.
8.4
Describe the jollying and jiggering process of manufacture of
earthenware products.
8.5
Describe the casting process of manufacture of earthenware products.
8.6
Describe the plastic pressing process to make a shape of earthenware
products.
8.7
Describe throwing and turning process to make a shape of
earthenware products.
9
Understand the stoneware’s.
10
9.1
Define stoneware.
9.2
Classify the stoneware.
9.3
Describe the raw materials of stoneware body,
9.4
Mention the properties of stoneware body.
9.5
List the functions of the stoneware body.
9.6
Mention the composition of stoneware.
9.7
Describe the characteristics of coarse and fine stoneware body.
9.8
Mention the uses of coarse and fine stoneware body.
Understand the manufacturing process of stoneware.
10.1
List different names of forming processes of stoneware products.
10.2
Describe the different forming processes of stoneware products.
10.3
Describe the defect in forming process and their remedy.
10.4
Describe drying, firing and glazing of stoneware products.
11
Understand the bone China.
11.1
Define bone China.
11.2
Describe the main materials of bone China and its quality.
11.3
Describe the characteristics of bone China.
11.4
Mention the composition of bone China body.
11.5
Calculate the batch composition on bone China body from empirical
formula.
12
13
14
Understand the manufacturing process of bone China.
12.1
List the name of forming process of bone China ware.
12.2
Describe the difficulties of bone China in firing process.
12.3
Describe the different forming process on bone china products.
12.4
Describe drying and firing procedure of bone china products.
12.5
Describe biscuit firing, glazing and glost firing of bone China products.
Understand the fritted porcelain.
13.1
Define fritted porcelain.
13.2
Describe the characteristics of fritted porcelain.
13.3
Mention the composition of fritted porcelain body.
Understand the manufacturing process of fritted porcelain.
14.1
Describe the manufacturing process of fritted porcelain.
14.2
Describe the difficulty of fritted porcelain in forming process.
14.3
Describe drying, biscuit firing, glazing and glost firing of fritted
porcelain.
15
16
Understand the porcelain.
15.1
Define porcelain.
15.2
Classify the porcelain.
15.3
Describe the soft and hard porcelain.
15.4
Describe the characteristic of hard porcelain.
15.5
Distinguish between earthen ware and porcelain.
15.6
Distinguish between stoneware and porcelain.
Understand the manufacturing process of porcelain.
16.1
List different names of forming processes of porcelain products.
16.2
Describe the different forming processes of porcelain products.
17
18
19
20
16.3
Discuss the drying process of porcelain products.
16.4
Describe the method of biscuit firing of porcelain products.
16.5
Describe the method of glazing of porcelain products.
16.6
Describe the method of post firing of porcelain products.
Understand the vitreous products.
17.1
Define verification.
17.2
Mention the dependence of degree of verification.
17.3
Describe the nitrification mechanism of porcelain body.
17.4
Calculate the body composition of porcelain product.
Understand the traditional method of shaping.
18.1
Describe the freehand shaping and throwing.
18.2
Describe the preparation of plaster of parish mould.
18.3
Describe the jollying and jiggering method of shaping.
18.4
Discuss the slip casting technique.
18.5
Explain the formation of slip.
18.6
Describe the mechanism of slip formation.
18.7
Describe the mechanism of slip / plaster system.
Understand the advance method of shaping.
19.1
Describe the method of formation of ceramic body by roller machines.
19.2
Describe the plastic pressing or “Ram” pressing.
19.3
Describe the impact forming and injection molding.
19.4
Discuss the pressure casting.
19.5
Describe the casting for electrophoresis and microware casting.
19.6
Describe the shaping in the dry (dust pressing) state.
Understand the drying and finishing of white ware products.
20.1
Describe the mechanism of drying.
20.2
Discuss the transfer of heat in drying.
20.3
Describe the process of drying.
20.4
Describe turning, cutting and trimming.
20.5
Describe the sponging, fettle, feting and towing.
20.6
Mention the defect name while drying.
20.7
Mention the finishing diffects.
21
Understand the high alumina bodies.
21.1
Define basic concept of high alumina bodies.
21.2
List the raw materials of high alumina bodies.
21.3
Mention the composition of high alumina bodies.
21.4
Describe the properties of high alumina bodies.
21.5
Explain the use of high alumina bodies.
21.6
Mention the firing temperature of high alumina bodies.
Practical :
1.
Prepare coarse earthenware products.
2.
Prepare fine earthenware products.
3.
Prepare coarse stone ware products.
4.
Prepare fine stone ware products.
5.
Prepare bone china products.
6.
Prepare fritted porcelain products.
7.
Prepare hard porcelain products.
8.
Prepare a spark plug.
9.
Prepare high alumina body.
REFERENCE BOOKS
1.
Science of White wares
–
2.
Science of White Wares- II
–
3.
Singer.
Test Book on Ceramic Engineering
–
10.
Daniel Rhodes.
Industrial Ceramic
–
9.
Komolel.
Stoneware and Porcelain
–
8.
William M. Carty.
Ceramics Vol- l, II & lll
–
7.
New Comber.
Materials and Equipment White Ware
–
6.
S. Sen.
Ceramic White Ware
–
5.
Victoria E. Kenkes and Wilian M. Corty.
Ceramic White Wares
–
4.
Victoria E. Henkes, George, Y. Onada.
Komolel
Ceramic Test and Calculation
– by Andrews A. I.
7653
CERAMIC QUALITY CONTROL – I
T
P
C
2
3
3
AIMS

To be able to understand the concept of quality control of ceramic products.

To be able to understand the modern sample preparation process.

To be able to understand the modern drying process of samples.

To be able to understand the modern concept of pressure measuring system.

To be able to understand the concept of temperature measurement and
temperature measuring instrument.

To be able to perform experiments on ceramic quality control.
SHORT DESCRIPTION
Concept of the quality control; Water of plasticity of raw materials; Shrinkage of
ceramic bodies; Porosity of ceramic ware; Density of ceramic slip and ceramic ware;
Dry strength; Sieve analysis; Viscosity of slip; PCE test; Under load test; Particle
size; Impect strength; Thermal expansion; Firing behavior and colors of ceramic
ware; Workability to control ceramic ware; Micro structure of quartz and feldspar.
DETAIL DESCRIPTION
Theory:
1
2
Understand the concept of quality control.
1.1
Define quality control.
1.2
Describe the importance of quality control.
1.3
List the different tests of ceramic bodies.
1.4
List the different test of ceramic glazes.
1.5
Describe the tolerances of ceramic products.
1.6
Describe the sampling procedure of ceramic products.
Understand the Basic Concept of Moisture Content for Body and Glaze
Preparation.
.
2.1
Advantage and Disadvantage of excessive moisture in
Body and Glaze Preparation.
2.2
2.3
2.4
2.5
3
Rules of Moisture Content in Different Stages.
Explain the terms: i) Physically combined water. ii)
Chemically combined water and pore water.
Describe the Method of Moisture Content Determination.
Describe the Necessity of Moisture Content
Determination.
Understand the Physical Test of ceramic Raw materials.
3.1
Define Physical Test.
3.2
Mention the classification of porosity. Describe Physical Test of Raw
Material in different stage.
4
3.3
Describe Physical Test of Finished Product in different stage.
3.4
Necessity of Physical Test for Quality Control of White ware.
Understand the density of ceramic slip and ceramic ware.
4.1
Explain density of ceramic slip and ceramic ware.
4.2
Mention the classification of density of ceramic slip and ceramic ware.
4.3
Describe the determination of density of ceramic slips.
4.4
Describe the determination of density of ceramic wares.
4.5
5
Explain the importance of density to control ceramic ware.
Understand the dry strength.
5.1
Define dry strength.
5.2
Describe the different methods of determining dry strength.
5.3
Describe the method of determination of dry strength by rupture test.
5.4
Describe the method of determination of dry strength by transverse
testing method.
5.5
6
Mention the importance of dry strength to control ceramic ware.
Understand the sieve analysis.
6.1
Define sieve analysis.
6.2
Describe the sizes of grain of different sieves.
6.3
Describe the separation of materials into different sizes by sieves
analysis.
6.4
7
8
Mention the importance of sieve analysis for refractory materials.
Understand the Viscosity and Thixotrophy.
7.1
Define the viscosity and thixotropy.
7.2
Describe the viscosity of slip.
7.3
Describe the thixotropy of slip.
7.4
Mention the importance of viscosity of slip.
7.5
7.6
7.7
7.8
7.9
7.10
Explain the relation of Viscosity and Thixotrophy.
Make a list of chemical for Viscosity adjustment.
Describe the method of slip viscosity determination.
Explain the factor for viscosity of Body and Glaze slip.
Describe the different types of viscosity measuring system.
Mention the importance of Viscosity for ceramic quality control.
Understand the PCE test.
8.1
Define PCE test.
8.2
Describe the preparation of sample for PCE test.
8.3
Describe the carbon electric furnace.
8.4
Describe the process of placing of sample in carbon electric furnace.
8.5
Describe the method of determination of PCE of refractory materials.
8.6
9
10
Explain the importance of PCE test to control refractoriness.
Understand the under load test.
9.1
Explain the term under load test.
9.2
Describe the preparation of sample for under load test.
9.3
Describe the placing of sample for under load test.
9.4
Describe the method of determination of under load.
9.5
Describe the importance of under load test to control refractory brick.
Understand of the particle size.
10.1
Define particle size.
10.2
Describe the different methods of determining particle size.
10.3
State stoke’s law.
10.4
Describe the method of determination of particle size by elutriation.
10.5
Describe the method of determination of particle size by Anderson
pipette method.
10.6
Describe the importance of particle size distrubution to control ceramic
ware.
11
Understand the impact strength.
11.1
Define impact strength.
11.2
Describe the instrument for Impact test.
11.3
Describe the preparation of sample for impact test.
11.4
Mention the placing of sample in the machine.
11.5
Describe the method determination of impact strength of ceramic
ware.
11.6
12
13
Describe the importance of impact strength to control ceramic ware.
Understand the thermal expansion.
12.1
Define thermal expansion.
12.2
State the classification of different thermal expansion.
12.3
Describe the preparation of sample for thermal expansion.
12.4
Describe the method of placing of sample in furnace.
12.5
Mention the method of controlling of furnace.
12.6
Describe the importance of thermal expansion to ceramic ware.
Understand the firing behavior and colors of ceramic ware.
13.1
Describe the different stage of firing.
13.2
Describe the change of ceramic ware in different stage.
13.3
Describe the change of color after firing.
13.4
Draw a graph for vitrification of white ware ceramic.
13.5
Describe the firing defect of ceramic ware.
13.6
Describe the importance of firing temperature to control of ceramic
ware.
14
15
Understand the workability to control ceramic ware.
14.1
State different steps of workability.
14.2
Describe the different workability procedure.
14.3
Describe the importance of workability to control ceramic ware.
Understand the microstructure of quartz and feldspar.
15.1
Define the microstructure of quartz and feldspar.
15.2
Draw the diagram of microstructure quartz and feldspar.
15.3
Describe the formation of microstructure.
15.4
Describe the importance of microstructure.
Practical:
1.
Determine the water of plasticity.
2.
Determine the shrinkage of clay body.
3.
Determine the porosity of ceramic body.
4.
Determine the density of slip.
5.
Determine the density of refractory brick.
6.
Determine the dry strength of ceramic body.
7.
Determine the residue percentage by the sieve.
8.
Determine the viscosity of slip.
9.
Determine the PCE.
10.
Determine the under load test.
11.
Determine the particle size by Andreasin pipette method.
12.
Determine the impact strength of ceramic ware.
13.
Determine the thermal expansion of ceramic ware.
14.
Determine the firing behavior and vitrification stage.
REFERENCE BOOKS
1.
Chemical Analysis of Ceramic Materials
–
2.
Hand Book of Ceramic Calculations
–
3.
Singer & Singer.
Text Book of Ceramic Engineering
–
8.
Conard
Industrial Ceramic
–
7.
Fraser & Harry.
Ceramic Formula’s
–
6.
Andrews A. I.
Ceramic Fautts and Their Remidies
–
5.
Heath A. A.
Ceramic Test and Calculation.
–
4.
American Ceramic Society.
Kolomel.
Ceramic Hand Books
–
Robinson Jim.
9.
Ceramic Processing
–
10.
Terpstra R. A.
Ceramic Technology and Processing
– King Alam
7654
CERAMIC FABRICATION
T
P
C
3
3
4
1
AIMS

To be able to understand basic concepts of ceramic fabrication.

To be able to understand different methods of ceramic fabrication.

To be able to understand the advantages of ceramic fabrication.

To be able to perform experiments on ceramic fabrication.

To be able to understand the advanced method of ceramic fabrication.

To be able to understand forming defects, joining defects and handing
defects.

To be able to understand the preparation of ceramic body for glazing.

To be able to prepare different ceramic wares.
2
SHORT DESCRIPTION
History of fabrication; Traditional methods of shaping in the plastic state; Throwing;
Jiggering; Jollying process; Traditional methods of shaping in the liquid state;
Casting; Drain casting; Solid casting; Pugging; De-airing; Extrusion process; Die;
Turning. Advanced method of shaping ceramic ware in the plastic state; Stiff mud
process of making ceramic ware; Formation of ceramic ware in the roller machine;
Ram pressing of ceramic ware; Impact forming and injection molding process;
Pressure casting by electrophoresis and microwave casting; Granulation and binder;
Semi-dry press process and dry press process; Forming defects; Casting joint of
ceramic ware; Finishing of ceramic fabrication.
3
DETAIL DESCRIPTION
Theory:
1
Understand history of fabrication.
1.1
Define fabrication.
1.2
Describe early stage of ceramic fabrication.
1.3
Describe modern state of ceramic fabrication.
1.4
Describe the different methods of ceramic fabrication.
2
Understand the traditional methods of shaping in the plastic state.
2.1
Explain traditional methods of shaping in the plastic state.
2.2
Describe the different traditional methods of shaping.
2.3
Explain freehand shaping.
2.4
Describe the making of ceramic ware in freehand process.
2.5
Describe the advantages and disadvantages of freehand shaping of
ceramic ware.
3
Understand the concept of throwing.
3.1
Define throwing process.
3.2
Describe the making of ceramic ware throwing process.
3.3
Explain the advantages and disadvantages of throwing process in
ceramic.
3.4
4
Describe the method of formation of ceramic body in potters wheel.
Understand the shaping in Jiggering.
4.1
Define Jiggering process.
4.2
Describe the formation and activities of freehand Jigger machine.
4.3
Describe the formation and activities of semi automatic Jigger
machine.
5
6
7
4.4
List the making wares by Jiggering process.
4.5
Explain the water content of Jigger body.
Understand the Jollying process.
5.1
Explain Jollying process.
5.2
Describe the formation and activities of freehand Jollying machine.
5.3
Describe the formation and activities of semi automatic Jollying.
5.4
List the different wares prepared by Jollying process.
5.5
Distinguish between Jiggering and Jollying process.
Understand the traditional method of shaping in the liquid state.
6.1
Describe the method of shaping in the liquid state.
6.2
Explain casting slip.
6.3
Describe the formation of slip.
6.4
Explain the mechanism of slip formation.
Understand the casting.
8
7.1
Explain casting process.
7.2
Describe the different methods of casting process.
7.3
Describe the properties of casting slip.
7.4
Explain needs of casting process in ceramic ware making.
Understand the drain casting.
8.1
Explain drain casting process.
8.2
Describe the making of ceramic ware in drain casting process.
8.3
Explain the advantages of making ceramic ware in drain casting
process.
9
8.4
Describe the characteristics of drain casting slip process.
8.5
Describe the making of wares in drain casting process.
Understand the solid casting.
9.1
Explain solid casting process.
9.2
Describe the making of ceramic ware in solid casting process.
9.3
Describe the characteristics of solid casting process.
9.4
Explain the advantages of making ceramic ware in solid casting
process.
10
11
9.5
Describe the making of wares in solid casting process.
9.6
Distinguish between drain casting and solid casting process.
Understand the pugging.
10.1
Explain the concept of pugging.
10.2
Describe the formation and activities of auger machine.
10.3
Explain factors on which auger force depend.
10.4
Describe different kinds of pug mill.
10.5
Describe the augur force law.
Understand the De-airing.
11.1
Explain de-airing.
11.2
Describe the formation and activities of de-airing & pug mill / deairing auger machine.
11.3
12
Explain the needs of ceramics body de-airing.
Understand the extrusion process.
12.1
Explain extrusion process.
12.2
Describe the making of ceramic ware in extrusion process.
12.3
Explain the advantages of extrusion process.
12.4
List the ceramic wares manufactured by extrusion process.
12.5
Explain the importance of extrusion process in ceramic fabrication.
13
14
15
Understand the die.
13.1
Explain the concept of die.
13.2
Describe the different kinds of die.
13.3
Mention the advantages and disadvantages of die.
Understand the turning.
14.1
Explain turning process.
14.2
Describe the necessity of turning process.
14.3
Explain the necessity of turning process.
14.4
List the wares manufactured by turning process.
Understand the advanced method of shaping ceramic ware in the
plastic state.
15.1
Explain the shaping of ceramic ware in the plastic state.
15.2
Mention different types of advanced method of shaping ceramic
ware in the plastic state.
15.3
Describe different types of advanced method of shaping ceramic
ware in the plastic state.
16
Understand the stiff mud process of making ceramic ware.
16.1
Describe the stiff mud process of making ceramic ware.
16.2
Explain the advantage of stiff mud process of making ceramic ware.
16.3
Draw the flow sheet of the stiff mud process of making ceramic
wares.
16.4
17
Describe the stiff mud process of making ceramic ware.
Understand the formation of ceramic ware in the roller machine.
17.1
Describe roller machine.
17.2
Describe the method of forming ceramic ware by roller machine.
17.3
Describe the method of formation of ceramic ware by roller
machine.
18
17.4
Describe the operating process of roller machine.
17.5
Explain the forming defects of ceramic ware due to roller machine.
17.6
Mention the necessity of roller machine for forming ceramic ware.
Understand the ram pressing of ceramic ware.
18.1
Explain ram pressing or plastic pressing of ceramic ware.
18.2
Describe the method of forming ceramic wares by ram pressing
process.
18.3
Describe different shape of ceramic wares by ram pressing
process.
18.4
19
List the name of ceramic wares making by ram pressing.
Understand the impact forming and injection molding process.
19.1
Describe the impact forming process of ceramic fabrication.
19.2
Describe the making of wares by impact forming process.
19.3
Mention the advantage of impact forming process.
19.4
Explain injection molding process of fabrication of ceramic ware.
19.5
Describe the disadvantages of making ceramic wares by injection
molding process.
20
Understand the granulation of binder.
20.1
Define granulation and binder.
20.2
Describe the granulation process.
20.3
Explain the necessity of granulation pressure process in dry press
body.
21
22
23
20.4
Describe different kinds of binder.
20.5
Explain the necessity of binder for forming by dry press process.
Understand the forming defects.
21.1
Explain forming defects of ceramic ware.
21.2
Describe different types of forming defects.
21.3
Explain the method of remedy of forming defects.
Understand the casting joint of ceramic ware.
22.1
Describe the method casting joint.
22.2
Describe the handle and line joining process.
22.3
Describe different types joining defects.
22.4
Explain the method of removal of joining defects.
Understand the concept of finishing of ceramic fabrication.
23.1
Explain the finishing of ceramic fabrication.
23.2
Describe different types of finishing process.
23.3
Describe finishing process of flat and hollow wares.
24
23.4
Describe the finishing defects.
23.5
Explain the necessity of finishing of fabrication for ceramic wares.
Understand the advanced methods of shaping in the liquid state.
24.1
Define the advanced methods of shaping in the liquid state.
24.2
Mention the classification of advanced methods of shaping in the
liquid state.
24.3
Explain the necessity of advanced methods of shaping in the liquid
state.
24.4
Describe the advantage and disadvantage of advance methods of
shaping in the liquid state.
25
Understand the pressure casting.
25.1
Define the pressure casting.
25.2
Describe the making process of table ware by pressuring casting.
25.3
Describe the making process of sanitary ware by pressuring
casting.
25.4
Explain the necessity of pressure casting process.
25.5
Describe the advantage and disadvantage of pressure casting
process.
26
27
28
Understand the casting by Electrophoresis.
26.1
Explain the concepts of casting by electrophoresis.
26.2
Describe the making of ceramic ware by electrophoresis process.
26.3
Describe the advantage of electrophoresis process.
26.4
Describe the disadvantage of electrophoresis process.
Understand the Micro wave casting.
27.1
Define the Micro wave casting process.
27.2
Describe the making of ceramic ware by Microwave casting.
27.3
Describe the advantage of Microwave casting.
27.4
Explain the necessity of Microwave casting process.
Understand the shaping in the dry state.
28.1
Define the shaping of the dry state.
28.2
Classify the shaping of the dry process.
28.3
Define the semidry process.
29
28.4
Describe the semidry forming press process of ceramic ware.
28.5
Mention the advantage of semidry press process.
28.6
Draw the flow sheet of semidry press process.
Understand the dust pressing process.
29.1
Define the concept of dust pressing process.
29.2
Describe the dust pressing process of forming ceramic tiles.
29.3
Mention the advantage of dust pressing process.
29.4
Draw the flow sheet of dust pressing process.
29.5
Describe the hydraulic automatic dry press process of forming
ceramic tiles.
Practical:
1.
Make a product by throwing method.
2.
Identify the potters wheel and operate the wheel for ceramic fabrication.
3.
Grind the ceramic materials for ceramic fabrication.
4.
Mix the ingredients by operating a pug mill to make ceramic product.
5.
Make hand jiggering body.
6.
Fabricate ceramic body by the use of hand jollying machine.
7.
Make casting slip for drain casting, solid casting and pressure casting.
8.
Make ceramic ware by roller machine.
9.
Shape the ceramic ware in the plastic state.
10.
Make ceramic ware by stiff mud process.
11.
Make ceramic ware by pressure casting process.
12.
Make ceramic ware by semi-dry press process.
13.
Make ceramic ware by dry-press process.
14.
Make a jug and joint its handle by casting joint.
15.
Make a tea cup and joint its handle.
16.
Make a hallow ware and qive its finishing.
REFERENCE BOOKS
1.
Ceramic Handbook (Slip Casting Ceramic handbooks)
 by Wardell, Sasha.
2.
Engineering Ceramics (Fabrication Science and Technology)
 by Thompson D. P.
3.
Ceramic Processing
 by Terpstra R. A.
4.
Ceramic Technology and Processing
 by King, Alan G.
5.
Ceramic Processing Before Firing
 by Onoda George X. Hench L.L.
6.
Ceramic Fabrication Process.
 by L. S. O Bannon.
7.
Industrial ceramic.
by Singer & SInger.
8.
Ceramic Hand Boook
by Fraser Hary
9.
Ceramic Hand Book
by Gregorg Lan.
7655
HEAVY CLAY PRODUCTS
T
3
P
3
C
4
AIMS

To be able to understand the concept of clay products.

To be able to understand the manufacturing process of clay products.

To be able to understand the common bricks.

To be able to understand the face bricks.

To be able to understand the paving bricks.

To be able to understand the sewerage pipe.

To be able to understand the roofing tile and similar products.

To be able to perform experiment as heavy clay products.
SHORT DESCRIPTION
Various aspects of heavy clay products; Manufacturing process of heavy clay
products; Common bricks; Face bricks; Paving bricks; Lugs; Terracotta; Hollo tile and
hollow brick; Sewer pipes; Wall coping; Flower pot; Conduits; Tiles; Raw materials of
tiles; Wall tiles; Floor tiles; Roof tiles; Drying and finishing of tiles; Glaze in tiles;
Firing of tiles; Decoration of tiles.
DETAIL DESCRIPTION
Theory:
1
2
Understand the various aspects of heavy clay products.
1.1
Define clay products.
1.2
Describe the classification of clay products.
1.3
Explain heavy clay products.
1.4
Explain structural products.
1.5
Distinguish between heavy clay and structural products.
1.6
List the heavy clay and structural clay products.
Understand the manufacturing process of heavy clay products.
2.1
Mention the different type of manufacturing processes for heavy clay
products.
2.2
Define soft mud, stiff mud, extrusion, semidry and dry press process.
3
4
2.3
Describe the soft mud manufacturing process of heavy clay products.
2.4
Describe the stiff mud manufacturing process of heavy clay products.
2.5
Describe the extrusion manufacturing process of heavy clay products.
2.6
Describe the pressing manufacturing process of heavy clay products.
Understand the common bricks.
3.1
Define common bricks.
3.2
List the raw materials of common bricks.
3.3
Mention the composition of common bricks.
3.4
Mention the standard worldwide common bricks size and shape.
3.5
Describe the impurities of raw materials.
3.6
Describe the properties of common bricks raw materials.
3.7
Describe the properties of common bricks.
3.8
Describe the classification of common bricks.
3.9
Describe the uses of bricks.
Understand the common bricks manufacturing process.
4.1
Basic concepts of common bricks manufacturing process.
4.2
Describe the classification of common bricks manufacturing process.
4.3
Describe the handmade manufacturing process of common bricks.
4.4
Explain the wire cutting manufacturing process of common bricks.
4.5
Describe the loading process of common bricks for firing.
5
6
7
8
9
Understand the face bricks.
5.1
Define face bricks.
5.2
Describe the raw materials of face bricks.
5.3
Mention the composition of face bricks.
5.4
Describe the manufacturing of face bricks.
5.5
Draw the flow sheet for the manufacturing of face bricks.
5.6
Describe the firing method of face bricks.
5.7
Describe the physical properties of face bricks.
5.8
Mention the uses of face bricks.
Understand the paving bricks.
6.1
Define paving bricks.
6.2
Describe the raw materials for paving bricks.
6.3
Mention the composition of paving bricks.
6.4
Describe the manufacturing process of paving bricks.
6.5
Describe the flow sheet of paving bricks.
6.6
Explain the physical properties of paving bricks.
6.7
Explain the uses of paving bricks in road construction.
Understand the lugs.
7.1
Define lugs.
7.2
Describe the manufacturing process of lugs.
7.3
Explain the importance of lugs.
7.4
Describe the size in lugs.
Understand the terracotta.
8.1
Define terracotta.
8.2
Describe the raw materials for terracotta.
8.3
Describe the manufacturing process of terracotta.
8.4
Explain the physical properties of terracotta.
8.5
Describe the flow sheet of terracotta.
8.6
Explain the uses of terracotta.
Understand the hollow tiles.
9.1
Define hollow tiles.
9.2
Describe the raw materials of hollow tiles.
9.3
Mention the composition of hollow tiles.
10
11
9.4
Describe the manufacturing process of hollow tiles.
9.5
Describe the flow sheet of hollow tiles.
9.6
Describe the drying of hollow tiles.
9.7
Describe the firing of hollow tiles.
9.8
Explain the properties of hollow tiles.
9.9
Explain the uses of hollow tiles.
Understand the hollow bricks.
10.1
Define hollow bricks.
10.2
Describe the raw materials of hollow bricks.
10.3
Mention the composition of hollow bricks.
10.4
Describe the manufacturing process of hollow bricks.
10.5
Describe the flow sheet of hollow bricks.
10.6
Describe the drying of hollow bricks.
10.7
Describe the firing of hollow bricks.
10.8
Explain the properties of hollow bricks.
10.9
Explain the uses of hollow bricks.
Understand the sewer pipes.
11.1
Define sewer pipe.
11.2
Describe the raw materials of sewer pipe.
11.3
Mention the composition of sewer pipe.
11.4
Describe the manufacturing process of sewer pipe with flow sheet.
11.5
Describe the drying of sewer pipe.
11.6
Describe the firing of sewer pipe.
11.7
Describe the salt glazing process of sewer pipe.
11.8
Explain the uses of sewer pipe.
11.9
Explain the size and weight of sewer pipe.
11.10 Describe the physical properties of sewer pipe.
12
Understand the wall coping.
12.1
Define wall coping.
12.2
List the raw materials for wall coping.
12.3
Describe the manufacturing process of wall coping.
12.4
Explain the flow sheet of manufacturing wall coping.
12.5
Describe the physical properties of wall coping.
13
14
15
12.6
Mention the uses of wall coping.
12.7
Describe the properties of raw materials of wall coping.
Understand the flower pot.
13.1
Define flower pot.
13.2
List the raw materials for flower pot.
13.3
Describe the manufacturing process of flower pot.
13.4
Describe the flow sheet of manufacturing flower pot.
13.5
Mention the uses of flower pot.
Understand the conduits.
14.1
Define conduits.
14.2
List the raw materials of conduit.
14.3
Describe the manufacturing process of conduits.
14.4
Explain the process of conduits.
14.5
Mention uses of conduits.
Understand the drying of heavy clay products.
15.1
Define drying of heavy clay products.
15.2
Mention the drying temperature of different types of heavy clay
products.
15.3
Describe the drying process of common brick, face brick and paving
brick etc.
15.4
List the name of drying defects of common brick, face brick and
paving brick.
15.5
16
Describe the causes of drying defects and their remedies.
Understand the firing of heavy clay products.
16.1
Define firing of heavy clay products.
16.2
Explain the stages of firing of heavy clay products.
16.3
Describe the firing process of common brick, face brick and paving
brick etc.
16.4
Discuss the precaution of firing for heavy clay products.
16.5
Define shorting and grading.
16.6
Describe the process of shorting and grading.
16.7
Discuss the necessity of shorting and grading.
17
18
19
20
21
Understand the concepts of tiles.
17.1
Define tiles.
17.2
Classify the tiles.
17.3
Describe the general properties of tiles.
17.4
Make a list of raw materials of tiles.
17.5
Describe the properties of raw materials of tiles.
17.6
Describe the physical and chemical test of raw materials of tiles.
Understand the preparation of raw materials of tiles.
18.1
Mention the section of raw materials.
18.2
Describe the method of crushing of raw materials.
18.3
Describe the screening of raw materials.
18.4
Describe the method of grinding of raw materials.
18.5
Describe the grain size of prepared mixtures.
Understand the wall tiles.
19.1
Define wall tiles.
19.2
Make a list of raw materials of wall tiles.
19.3
Describe the properties of wall tiles.
19.4
Explain the formula of wall tiles.
19.5
Describe the pressing process of making wall tiles.
Understand the floor tiles.
20.1
Define floor tiles.
20.2
Make a list of raw materials.
20.3
Describe the properties of floor tiles.
20.4
Explain the formula of floor tiles.
20.5
Describe the pressing process of making floor tiles.
Understand the roof tiles.
21.1
Define roof tiles.
21.2
Make a list of raw materials of roof tiles.
21.3
Describe the properties of roof tiles.
21.4
Explain the formula of roof tiles.
21.5
Describe the pressing process of making roof tiles.
22
23
Understand the drying and finishing of tiles.
22.1
Define drying and finishing of tiles.
22.2
Describe different drying process.
22.3
Explain the necessity of control of temperature in drying process.
22.4
Identify different aspects of finishing of tiles.
22.5
Describe the method of finishing the tiles.
Understand the preparation and application of glaze in tiles.
23.1
Make a list of fritted raw materials.
23.2
Describe the frit formula for preparation of glaze.
23.3
Describe the grinding of glaze materials.
23.4
Describe the method of determination of density of viscosity of glaze
slip.
23.5
Describe the method of application the glaze in different tiles.
23.6
Describe the method of application of glaze by dipping.
23.7
Describe the method of application of glaze by spring process &
dipping.
24
25
Understand the firing of tiles.
24.1
Define firing of tiles.
24.2
Describe the method of controlling of damper.
24.3
Describe the method of firing of tiles.
Understand the decoration of tiles.
25.1
Define decoration of tiles.
25.2
Describe the decoration process by screen printing.
25.3
Describe the method of decoration by stamping.
Practical:
1
2
(a)
Prepare clay for brick making.
(b)
Prepare common bricks by soft mud process (hand molding).
(c)
Prepare common brick by stiff mud process.
(d)
Make common brick by semi dry process.
(a)
Make face brick by dry process.
(b)
Make face brick by stiff mud process.
3
Make paving brick by dry process.
4
Make sewer pipe by extrusion process.
5
Determine the absorption of supplied sample (common brick, face brick,
paving brick, conduits.)
6
Make wall copping by extrusion process.
7
Determine the load bearing capacity of brick.
8
Make terracota.
9
Make common / face brick.
10
Fire the common brick.
11
Determine the porosity of common brick, face brick and paving brick.
12
Determine the load bearing capacity by common brick.
13
Crush the raw materials of tiles by using a crusher.
14
Grind the clay materials of tiles by using a grinder.
15
Make wall tiles from the raw materials.
16
Make floor tiles from the raw materials.
17
Make face tiles from the raw materials.
18
Make refractory tiles from the raw materials.
19
Make in glazed wall tiles from the raw materials.
20
Finish the tiles and apply glazes in tiles.
4
REFERENCE BOOKS
1.
Ceramic
by Macnamara.
2.
Industrial Ceramic
by Singer & Singer.
3.
Refractoriness Hand Book
by Taka miya & Hosokawa.
4.
Refractory Materials
by Shear.
5.
Stoneware and Porcelain
by Daniel Rhodes.
6.
Ceramic Hand Book
by Robison, Jim.
7.
Ceramic Hand Book
by Fraser, Harry.
8.
Ceramic Hand Book.
by Gregory, Lan.
9.
Advanced Ceramic Materials
by Hamid Mustaghaaci.
10.
Fundamentals of Ceramic Engineering
by Vonceuzine.
7656
5
6


7
COMPUTER AIDED DESIGN (CAD)
T
0
P
6
C
2
AIMS
To assist to acquire the skills needed for drawing & designing by CAD package.
To provide the skill needed for PCB design and schematic drawing by typical
package.
SHORT DESCRIPTION
Setting up drawing environments and aids; Drawing geometric figures, rectangles,
squares, polygons; Editing and modifying the object; Working with dimensions and
layers; Working with text; Creating & editing PCB layout; Printing & plotting PCB
layout; Creating schematic circuit diagrams.
8
DETAIL DESCRIPTION
DRAWING WITH LINES, ARCS AND CIRCLES
1
Perform the task to familiar with software, which support, PCB design
and simulation.
1.1
Make a list of general-purpose drawing and design software.
1.2
Make a list of Circuit diagram and PCB design software.
1.3
Make a list of software, which support PCB design and simulation.
1.4
Install a general-purpose drawing and design software (Auto CAD)
and dedicated PCB design & simulation software.
2
Set up the drawing environment and drawing aids.
2.1 Start a CAD Package and identify the different areas of CAD screen.
2.2
Use the menu bar, command prompt area, toolbox, units and
drawing
aids.
2.3
Set up the drawing area and paper size.
2.4
Use the drawing aids.
2.5
Save the drawing environment.
2.6
Identify different menus and dialog boxes of CAD packages.
2.7
Exit from the CAD.
3
Construct the geometrical shape or objects.
3.1
Use the commands to draw lines, rectangles using polar and
rectangular coordinates.
3.2
Create the pline and spline using single and 3D POLY commands.
3.3
Draw the circle, arc, donut and ellipse.
3.4
Connect two lines, arcs, circles with fitted arc.
3.5
Draw the simple construction lines.
3.6
Use the command for freehand sketches.
EDITING AND MODIFYING THE DRAWING
4
Edit and modify the objects.
11.1 Select and erase the objects using different technique.
11.2 Duplicate the objects using copy/grips, offset, mirror and array
command.
11.3 Rearrange the objects using move and rotate commands.
11.4 Resize the objects using stretch, scale, extend, trim and lengthn
commands.
11.5 Break the objects.
11.6 Explore the objects.
11.7 Chamfer and fillet the objects.
DIMENSIONING, LAYERS AND HATCH PATTERN
1
5
Dimension the drawing.
5.1
Use the commands to set up the dimension variables and scale.
5.2
Create the linear, angular, diameter, radius and ordinate dimensions.
5.3
Dimension the multiple objects.
5.4
Edit the dimensions.
5.5
Create the leads and annotations.
6
Organize the drawing information on layers.
6.1 Identify the layer control options.
6.2 Create and name the layers.
6.3 Make the layer current and control layer visibility.
6.4 Freeze, lock and unlock the layers.
6.5 Set the layer color & line type.
7
Work with the text.
7.1
Create the line text.
11.1 Create the paragraph text.
11.2 Edit & change the text.
11.3 Check the spelling.
11.4 Insert the text from the outside of CAD.
11.5 Work with the text style.
CREATING PCB LAYOUT
8
Create a simple PCB layout.
8.1
Select the schematic diagram comprising of resistors,
capacitors, transistors, op-amps, logic gates, etc.
8.2
8.3
Run any professional PCB layout packages.
Load the layout drawing (symbols, pads, lines, components, etc.) from
the components library.
8.4 Configure the system for units and co-ordinates.
8.5 Use commands to display the grids.
8.6 Zoom and unzoom the drawing area.
8.7 Setup the cursors and grids form component library.
8.8 Connect the pads with tracks to make the schematic circuit diagram.
8.9
Save & exit the layout.
EDITING PCB LAYOUT AND SIMULATE THE CIRCUIT.
9
Edit the PCB layout.
11.1 Load or open the PCB layout.
11.2 Delete & insert the nodes, track and layout entities.
11.3 Change the size and shape of pad, track and symbols.
11.4 Duplicate and rearrange the layout entities (use copy, move & rotate
commands).
11.5 Change the width of the tracks.
11.6 Set up & use layouts and colors.
11.7 Include the text in the layout.
11.8 Simulate the circuit using the appropriate circuit simulation software.
PRINTING AND PLOTTING PCB LAYOUT
10
rint and plot the Single in a tracing paper PCB layout.
11.1 Select the output format.
11.2 Set up the printing options.
11.3 Set up the area of plot size.
11.4 Compensate for printer or plotter in accuracy.
11.5 Set up the environment for symbol creation.
11.6
Create the symbols that will be frequently used in PCB layout
schematic
diagram.
11.7 Save the symbols in the symbol library.
CREATING SCHEMATIC CIRCUIT DIAGRAMS
11
Design a circuit for single layer PCB component design on top layer of
PCB and print the circuit/layout in a film (transparent sheet). Create the
schematic circuit diagram.
11.1 Select schematic symbols.
11.2 Set up the environment for creating schematic diagram.
11.3 Create the schematic circuit diagram by connecting components pins
with lines.
11.4 Edit the schematic diagram.
11.5 Translate the schematic to layout.
11.6 Place and route the components.
11.7 Check the connectors and decide for the placement of components.
11.8 Optimize the components (shortest point-to-point route).
12
Design & print of PCB for double layer Circuit board.
5851
BOOK KEEPING & ACCOUNTING
T
2
P
0
C
2
AIMS
• To be able to understand the principles and practices of book keeping and
accounting.
• To be able to understand the procedures of general accounting, financial
accounting and their applications.
SHORT DESCRIPTION
Concept of book keeping and accounting; Transactions; Entry systems; Accounts;
Journal; Ledger; Cash book; Trial balance; Final accounts; Cost account & financial
accounting; Depreciation; Public works accounts.
DETAIL DESCRIPTION
1 Understand the concept of book keeping and accounting.
1.1 Define book keeping and accountancy.
1.2 State the objectives of book keeping.
1.3 State the advantages of book keeping.
1.4 Differentiate between book keeping and accounting.
1.5 State the necessity and scope of book keeping and accounting.
2 Understand the transactions.
2.1 Define transactions and business transaction.
2.2 Explain the importance of transactions.
2.3 Describe the characteristic features of transactions.
2.4 Discuss the classification of transaction.
2.5 Identify the transaction from given statements stating reasons.
3 Understand the entry system.
3.1 State the aspects of transactions.
3.2 Define single entry system.
3.3 State the objectives of single entry system.
3.4 Discuss the disadvantages of single entry system.
3.5 Define double entry system.
3.6 Discuss the principles of double entry system.
3.7 Justify whether double entry system is an improvement over the single
entry system.
3.8 Distinguish between single entry and double entry system of book
keeping.
4 Understand the classification of accounts.
4.1 Define accounts.
4.2 State the objectives of accounts.
4.3 Illustrate different type of accounts with example.
4.4 Define “Golden rules of Book keeping”.
4.5 State the rules for “Debit” and “Credit” in each class of accounts.
4.6 Determine Debtor (Dr) and Creditor (Cr.) from given transactions
applying golden rules.
4.7 Define accounting cycle.
4.8 State the different steps of accounting cycle.
5 Understand the Journal.
5.1 Define Journal.
5.2 State the object of Journal.
5.3 State the functions of Journal.
5.4 Mention the various names of Journal.
5.5 Interpret the form of Journal.
5.6 Journalize from given transactions.
6 Understand the ledger.
6.1 Define ledger.
6.2 Interpret the form of ledger.
6.3 State the functions of ledger.
6.4 Distinguish between Journal and Ledger.
6.5 Prepare ledger from given transactions.
6.6 Explain why ledger is called the king of all books of accounts.
7 Understand the cash book.
7.1 Define cash book (single, double and triple column).
7.2 Explain cash book as both Journal and Ledger.
7.3 Prepare double column cash book from given transactions showing
balances.
7.4 Prepare triple column cash book from given transaction and find out the
balances.
7.5 Define petty cash book.
7.6 Prepare analytical and imprest system of cash book.
7.7 Define discount.
7.8 Explain the different types of discount.
8 Understand the trial balance.
8.1 Define trial balance.
8.2 State the object of a trial balance.
8.3 Discuss the methods of preparation of a trial balance.
8.4 Explain the limitations of a trial balance.
8.5 Prepare trial balance from given balance.
9 Understand the final accounts.
9.1 State the components of final account.
9.2 Distinguish between trial balance and balance sheet.
9.3 Identify the revenue expenditure and capital expenditure.
9.4 Select the items to be posted in the trading account, profit & loss
account and the balance sheet.
9.5 State the adjustment to be made from the given information below or
above the trial balance.
9.6 Prepare trading account, profit & loss account and balance sheet from
the given trial balance & other information.
10 Understand the cost and financial accounting.
10.1 Define financial accounting.
10.2 State the objectives of financial accounting.
10.3 Define cost accounting.
10.4 Discuss the relationship between financial Accounting and cost
accounting.
10.5 State the elements of direct cost and indirect cost.
10.6 Prepare cost sheet showing prime cost, factory cost, cost of production,
total cost and selling price.
10.7 Discuss the capital budgeting
10.8 Discuss the discounted cash flow method
10.9 Explain the following terms:
a. Fixed cost b. Variable cost c. Factory cost d. Overhead cost e. Process
cost
f. Direct cost g. Operating cost h. Standard cost
11 Understand the depreciation
11.1 Define depreciation.
11.2 State the objects of depreciation.
11.3 Discuss the necessity for charging depreciation.
11.4 Describe the different methods of determining depreciation.
11.5 Explain the relative merits and demerits of different method of
depreciation.
12 Understand the public works accounts.
12.1 State the important aspects of public works accounts.
12.2 Describe the main features of public works accounts.
12.3 Explain “Revenue and Grant”.
12.4 Define Value Added Tex (VAT)
12.5 State the merits and demerits of VAT.
12.6 Define Bill and Voucher.
4-YEAR DIPLOMA-IN-INGINEERING
PROGRAM
CERAMIC TECHNOLOGY(76)
SYLLABUS
(COURSE STRUCTURE-2010)
SIXTH SEMESTER
Subject code : 7661
WHITE WARES – II
T
P
C
3
3
4
AIMS



To be able to understand the pottery technology.
To be able to understand the properties of white wares.
To be able to prepare stoneware, porcelain, sanitary ware, tile and allied
products.
9
SHORT DESCRIPTION
Vitreous sanitary wares; Manufacturing process of tiles; Electrical porcelain and its
manufacturing process; Refractory porcelain and its manufacturing process;
Manufacturing process of spark plug; Steatite body and its manufacturing process;
Cordierite & rutile body and their manufacturing process; Titanate body and its
manufacturing process; Zircon body and itss manufacturing process; Lava bodies
and its manufacturing process; Stone ware and their manufacturing process;
Chemical porcelain and its manufacturing process; Laboratory ware; Engineering
ware and their manufacturing process; Ceramic cutting tools and their manufacturing
process; Ceramic crucibles and their manufacturing process; Saggar and kiln
furniture; Biscuit firing and its controlling system; Glost firing and its controlling
system; Decoration firing and its controlling system; Oxidation and reduction firing
and their controlling system.
10
DETAIL DESCRIPTION
Theory:
1
Understand the vitreous sanitary wares.
1.1
Define sanitary ware.
1.2
List 10 (ten) sanitary ware products.
1.3
Describe the raw materials and their quality for sanitary wares.
1.4
Mention the composition of sanitary ware.
1.5
Discuss the production method of sanitary ware.
1.6
Describe the drying, glazing and firing of sanitary wares.
1.7
Describe the characteristics of sanitary ware.
1.8
Describe the properties of sanitary ware.
2
Understand the tiles.
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3
Understand the Wall tile.
3.1
3.2
3.3
3.4
3.5
3.6
4
Define Wall tile.
Mention the Raw materials of wall tile.
Describe the properties of wall tile.
Describe the forming process of wall tile.
Mention of composition of wall tile.
Describe the use of wall tile.
Understand the Floor tile tile.
4.1
4.2
4.3
4.4
4.5
5
Define tiles.
Classify tiles on the basis of uses and water absorption.
Describe the uses of tile.
Describe the raw materials of tiles and their quality.
Mention the composition of tiles.
Describe the tile forming Method of tile.
Describe the properties of tiles.
Define floor tile.
Mention of composition of floor tile.
Describe the forming process of floor tile.
Describe the properties of floor tile.
Describe the use of floor tile.
Understand the chemical porcelain.
5.1
5.2
5.3
5.4
5.5
5.6
Define chemical porcelain.
Mention of composition of chemical porcelain.
Mention the forming Method of chemical porcelain.
Describe the properties of chemical porcelain.
Explain the use of chemical porcelain.
Mention the biscuit and glaze firing temperature of chemical porcelain.
6
Understand the chemical stoneware body.
6.1
Define chemical stoneware.
6.2
Mention the composition of chemical stoneware.
6.3
Mention the forming method of chemical stoneware.
6.4
Describe the properties of chemical stoneware.
6.5
Mention the biscuit and glaze firing temperature of chemical
stoneware.
7
Understand the continental porcelain.
7.1
Define the continental porcelain.
7.2
Describe the composition of continental porcelain.
7.3
Describe the Biscuit & Glost firing temperature of continental
porcelain.
7.4
Explain the properties of continental porcelain.
7.5
Explain the uses of continental porcelain.
8
Understand the electrical porcelain and its manufacturing process.
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9
Understand the refractory porcelain and its manufacturing process.
9.1
9.2
9.3
9.4
9.5
9.6
10
Define steatite body.
Describe the properties of steatite body.
Describe the forming process of steatite body.
Describe the drying and firing of steatite body.
Explain the composition of steatite body.
Mention the uses of steatite body.
Understand the cordierite body and their manufacturing processes.
12.1
12.2
12.3
12.4
12.5
12.6
12.7
13
Define spark plug.
Describe the properties of spark plug.
Describe the forming process of spark plug.
Describe the drying and firing of spark plug.
Understand the steatite body and its manufacturing process.
11.1
11.2
11.3
11.4
11.5
11.6
12
Define refractory porcelain.
Describe the characteristic of refractory porcelain.
Discuss the forming process of refractory porcelain products.
Describe the firing process of refractory porcelain.
Define the composition of a refractory porcelain.
List the 6 (six) refractory porcelain products.
Understand the manufacturing process of spark plug.
10.1
10.2
10.3
10.4
11
Define electrical porcelain.
Classify the electrical porcelain insulator.
Distinguish between low voltage and high voltage porcelain.
Mention the composition of low and high voltage porcelain.
Describe the characteristics of low voltage and high voltage porcelain.
Describe the forming process of electrical porcelain.
Describe drying, glazing and firing of electrical porcelain.
List the names of ten low voltage and high voltage porcelain and their
uses.
Describe the high frequency insulator.
Define cordierite
Explain the cordierite cooking wore.
Describe the properties of cordierite and ruttite body.
Mention the composition of cordierite and rutite body.
Describe the forming process of cordierite and rutite body.
Describe the firing of cordierite body and rutite body.
Describe the uses of cordierite and rutite body.
Understand the titanate body and its manufacturing.
13.1
13.2
13.3
13.4
13.5
14
Understand the zircon body and its manufacturing process.
14.1
14.2
14.3
14.4
14.5
14.6
15
Define lava bodies.
Describe the forming process of lava bodies.
Describe the properties of Lava body.
Describe the uses of lava body.
Understand the laboratory ware.
16.1
16.2
16.3
16.4
17
Define zircon body.
Describe the properties of zircon body.
Explain the composition of zircon body.
Describe the forming process of zircon porcelain.
Describe the firing of zircon porcelain.
Describe the uses of zircon body.
Understand the Lava bodies and its manufacturing process.
15.1
15.2
15.3
15.4
16
Define titanite bodies.
Describe the properties of titanate body.
Describe the forming process and firing of titanate body.
Explain the composition of titanate body.
Describe the uses of titanate body.
List the names of 10 products of laboratory ware.
Describe the forming, drying and firing of chemical stone ware.
Describe the characteristics of laboratory ware.
Explain the uses of laboratory body.
Understand the engineering ware and their manufacturing processes.
17.1
17.2
17.3
17.4
17.5
Define engineering ware.
List the names pf 10 products of Engineering ware.
Describe the characteristics of engineering ware.
Describe the uses of engineering ware.
Discuss shaping and firing of engineering ware.
18
Understand the ceramic cutting tools and their manufacturing
processes.
18.1 Define ceramic cutting tools.
18.2 Describe the characteristic of ceramic cutting tools.
18.3 Describe the uses of cutting tools.
18.4 Describe the shaping, firing and finishing of ceramic cutting tools.
19
Understand the ceramic crucibles and their manufacturing processes.
19.1
19.2
19.3
20
Describe the characteristics of ceramic crucible.
Describe the shaping, drying and firing of ceramic crucible.
Describe the uses of different types of ceramic crucible.
Understand the saggar and kiln furniture.
20.1
List the names of 10 kiln furniture.
20.2
20.3
20.4
20.5
21
Understand the biscuit firing and its controlling system.
21.1
21.2
21.3
21.4
22
22.3
22.4
Define glost firing.
Describe the glost firing controlling system in a down draft kiln and a
tunnel kiln.
Describe the physical and chemical changes in glost firing.
Describe the planning of the ware in kiln.
Understand the decoration firing and its controlling system.
23.1
23.2
23.3
23.4
23.5
24
Define biscuit firing.
Describe the necessity of biscuit firing.
Describe the controlling system of biscuit firing in down draft kiln and
tunnel kiln.
Discuss the firing range of different types of body.
Understand the glost firing and its controlling system.
22.1
22.2
23
Describe the characteristic of sagger and kiln furniture.
Describe the shaping, drying and firing of kiln furniture.
Describe the advantages of sagger.
Explain the composition of sagger and kiln furniture.
Define decoration firing.
Describe the decoration firing.
Describe the advantages of under glaze decoration.
Describe the first firing in glaze decoration.
Describe the traditional methods of under glaze and on glaze
decoration.
Understand the oxidation & reduction firing and their controlling
system.
24.1
24.2
24.3
24.4
24.5
Define oxidation and reduction firing.
Describe the controlling system of oxidation firing of shuttle kiln and
tunnel kiln.
Mention the theory of reduction firing.
Describe how to control of reduction of firing in shuttle kiln and tunnel
kiln.
Describe the advantages and disadvantages of reduction firing.
Practical:
1.
Prepare sanitary body.
2.
Making the costing process sanitary ware.
3.
Prepare the wall tile body.
4.
Prepare the floor tile body.
5.
Making the pressing process floor tile.
6.
Prepare the chemical stoneware body & ware.
7.
Prepare the chemical porcelain & ware.
8.
Prepare the hart porcelain body & ware.
9.
Prepare the steatite body & ware.
10.
Prepare the condierite body & ware.
REFERENCE BOOKS
1.
Ceramic White Wares
 by New Comber
2.
Industrial Ceramics
 by Singer & Singer
3.
Refractory Materials
 by A. B. S canll
4.
Ceramic Hand Books
 by Robinson, Jim.
5.
Ceramic Hand Books
 by Fraser, Harry.
6.
Ceramic Technology and Processing
 by King Alan Cr.
7.
Ceramic Hand Books
 by Gregory
8.
Ceramic Materials and Components for Enzines
 by Yan.
9.
Advance Ceramic Tools for Machining
 by Shoxing Shenge & Lewit.
10.
Science of White WaresI
 by Victoria E. Henkes, George, Y Orade
11.
Science of White WaresII
 by Victoria E. Henkes and Wilion M Corty
12.
Ceramic White Wares
 by S. Sen
Subject
7662
Code
: FUELS KILNS AND FURNACES
–I
T
3
P
3
C
4
11
AIMS

To be able to understand the concept of fuels and combustion.

To be able to understand the coal

To be able to understand the combustion of coal.

To be able to understand heat transfer.

To be able to understand driers, kilns and furnaces.

To be able to make acquaint with the operation of driers, kilns and
furnaces.

To be able to make driers, kilns and furnaces.

To be able to operate and service dryers, kilns and furnaces.
SHORT DESCRIPTION
Fuels and its classification; Solid fuels; Properties coal, Basic concept of heat
transfer; Heat transfer by conduction; Heat exchangers; Heat transfer by
radiation; Thermal insulation; Fundamentals of drying; Drying system; Type of
kiln; Periodic kiln and updraft kiln; Horizontal up draft kiln and horizontal
downdraft kiln; Semi continuous and Shuttle kiln; Continuous kiln; Electric kiln;
Characteristics of refractory materials of electric kiln; Loading and furniture of
kiln; Phenomenon in the firing process and operation; Basic theory of firing;
Defects in the firing process; Structure on kiln; Atmospheric condition of kiln.
12
DETAIL DESCRIPTION
Theory:
Understand the fuels and its classification.
Explain the term fuels.
Classify the fuels.
Describe the different types of fuels,
Discuss the coal formation theories- in Situ and Drift
Mention the classification of coal according to Rank.
Describe the different types of coal.
Understand the storage, handling and preparation of coal.
Define coking and non coking of coal.
Define pulvarizings.
Discuss the importance of storage of coal.
Describe pulverizing method of coal.
Describe the advantages & disadvantages of pulverized coal.
Describe the storage of coal.
Describe the coal resources.
Understand the properties of coal.
Define the following terms.
I)calorific value
ii) lower calorific value ii) higher calorific
value.
3.2
Describe the physical properties of coal.
3.3
Describe ultimate analysis & proximate analysis of coal.
3.4
Describe the methamedical relation between ultimate &
proximate analysis.
3.5
State the Dulong’s formula.
3.6
Determine the calorific value of coal with Bomb calorimeter.
Discuss the effect of sulphur and ash in coal.
Solve the problem on H.C.V. & L.C.V. of coal from its proximate
analysis.
Understand the combustion calculation of coal
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
percent Co2
Define combustion.
Start the combustion equations.
Compute the weight of oxygen required per pound of coal.
Compute the weight of air required for perfect combustion.
Compute the weight of products of combustion.
Convert the flue gas weight to volume.
Compute the Co2 content of the flue gas.
Compute the air required with the stated excess flow.
Compute the weight of the products of combustion.
Compute the volume of the combustion products and the
Understand the basic concept of heat transfer.
Mention the different modes heat transfer.
Explain the terms, heat transfer co-efficient, overall heat transfer coefficient and log mean temperature difference.
Explain Fourier’s low.
Understand the heat transfer by conduction.
Describe the conduction of heat through a plane wall.
Mention thermal resistances in series.
Describe conduction through thick wall tube.
Describe conduction through a sphere.
Explain the term thermal diffusivity.
Describe heat transfer film co-efficient for convection.
Understand the heat exchangers.
Define heat exchangers.
Describe double pipe heat exchangers.
Describe multiple pass heat exchangers.
Describe finned tube heat exchangers.
Understand the heat transfer by radiation.
Define absorptivity and reflectivity of a body.
Explain a black body.
Mention kirchhoff’s low.
Explain heat transfer by radiation.
Understand the thermal insulation.
Make a list of thermal insulating material.
Describe the characteristics of thermal insulating materials.
Describe thermal insulation system.
Explain economic thickness of lagging.
Understand the fundamentals of drying.
Explain drying.
Describe the different types of drying system.
Explain drying by evaporation.
Explain the term humidity, percentage humidity, dew point, dry bulb
temperature and web bulb temperature.
Describe the drying mechanism.
Explain pore water, shrinkage water and hygroscepic water.
Understand the drying system.
Mention the different drying system.
Explain critical drying temperature.
Describe the mixture flow in the interior of a clay body.
Describe the defects due to drying.
Understand the type of kiln.
Explain kiln and furnace.
Classify the kiln on different factor.
Describe the brief history of kiln.
Describe the innovation of kiln from old age to today.
Understand the periodic kiln and up-draft kiln.
Describe periodic kiln.
List the different type of periodic kiln.
Describe the structure of up-draft kiln.
Describe the firing system of up-draft kiln.
Describe the advantages and disadvantages of up-draft kiln.
Explain up-draft kiln.
Understand the horizontal up-draft and horizontal down-draft kiln.
Describe horizontal kiln.
Describe the structure of horizontal up-draft kiln.
Explain horizontal down-draft kiln.
Describe the structure and firing system of down-draft kiln.
Describe the advantages and disadvantages of down-draft kiln.
Understand the semi-continuous and shuttle kiln.
Describe semi-continuous kiln.
List the different types of semi-continuous kiln.
Describe the structure of shuttle kiln.
Describe the operation procedure of shuttle kiln.
Describe the gas flow system of shuttle kiln.
Understand the continuous kiln.
Mention continuous kiln.
Classify the continuos kiln.
List different types of continuous kiln.
Describe the structure of tunnel kiln.
Describe the gas flow of tunnel kiln.
Describe the firing system of tunnel kiln.
Describe the fuel and air supply system in the tunnel kiln.
Understand the electric kiln.
Describe the characteristics of electric kiln.
Describe the theory of resistance heating.
Classify the resistance heating.
Describe the indirect and direct resistance kiln.
Describe the advantages and disadvantages of electric kiln.
Solve the problem of electrical capacity of electric kiln.
Understand characteristics of refractory materials of electric kiln.
Describe the heating element of electric kiln.
Describe the refractory materials of electric kiln.
Describe the method of temperature control of electric kiln.
Explain the precaution to be taken to operate the electric kiln.
Understand the loading and kiln furniture of kiln.
Define kiln furniture.
Explain the necessity of using kiln furniture.
Describe the method of loading kiln furniture for biscuit, glost and over
glaze decoration.
Describe materials of kiln furniture and their characteristics of quality.
Describe the characteristics of sager for glost firing.
Describe the advantages of using sager for glost firing.
Explain the silicon carbide pillar and their characteristics.
Describe the loading work in the periodic kiln and tunnel kiln.
Understand the phenomenon in the firing process and operation.
Describe the pure heating stage of firing.
Define sintering.
Explain the sintering process.
Describe the cooling stage.
Describe the firing operation of periodic kiln.
Describe the firing operation of tunnel kiln.
Understand the basic theory of firing.
Define radiation of heat.
Explain the theory of radiation.
Describe the flow of heat in down draft kiln without baffle wall.
Describe the flow of heat in down draft kiln with baffle wall.
Describe biscuit glost and decoration firing.
Describe the method of gas firing of shuttle kiln.
Understand the defects in the firing process.
Describe the defects due to firing temperature.
Describe the defects due to firing speed.
Explain the defects due to firing atmosphere.
Describe the defects due to loading work.
Describe the defects due to rough handling.
Understand the structure of kiln.
Describe the difference between tunnel kiln and shuttle kiln in view of
the between equipment and materials used for the kiln.
List the materials and equipment required for shuttle kiln and tunnel
kiln.
Describe the changes in equipment and materials due to
modernization.
Describe the difference in kiln materials according to kiln type.
Mention the equipment used in kiln.
Describe the materials used in kiln.
Explain the standards of economical selection of equipment and
materials.
Understand the atmospheric condition in kiln.
Define oxidation and reduction.
Describe the atmospheric condition in kiln.
Describe the theoretical air volume of a kiln.
Explain the importance of atmospheric condition in kiln for firing
porcelain.
Describe the method of reducing atmosphere in the kiln.
Practical:
1
Proximate analysis of coal.
2
Perform job of drawing of a updraft kiln.
2.1
Draw the layout plan of a updraft kiln.
2.2
Draw the elevation of a updraft kiln.
2.3
Draw the horizontal section, vertical section and elevation of fire
box for updraft kiln.
3
Perform the job of drawing a round down draft kiln.
3.1
Draw the layout plan of a round down draft kiln.
3.2
Draw the elevation of a round down draft kiln.
3.3
Draw the horizontal selection, vertical section and elevation of
fire box for down draft kiln.
3.4
Draw the horizontal section, vertical section and elevation of
chimney for round shape down draft kiln.
4
Perform the job of drawing of a rectangular down draft kiln.
4.1
Draw the layout plan of rectangular down draft kiln.
4.2
Draw the elevation of a rectangular down kiln.
4.3
Draw the horizontal, vertical section and elevation of a chummy
for rectangular.
5
Perform the job of detail drawing of gas burner and piping for fuel
supply of a rectangular down draft kiln.
5.1
Draw the elevation of gas supply device piping for round down
draft kiln.
5.2
Draw the elevation of gas supply device piping for a rectangular
down draft kiln.
6
Perform the job of preparing plan elevation and section of a
shuttle kiln.
6.1
Draw the layout plan a 4m3 capacity gas fired shuttle kiln.
6.2
Draw the cross section and long sectional elevation of above
kiln.
7
Perform the job of preparing detailed drawing of door for 4m3
shuttle kiln.
7.1
Draw the elevation of door.
7.2
Draw the vertical section of door.
8
Perform the job of preparing detailed drawing of 4m3 shuttle kiln
car.
8.1
Draw the elevation of kiln car.
8.2
Draw the cross section and long section elevation of above kiln
car back laying on it.
9
Perform the job of showing detailed drawing of a chimney for 4m 3
shuttle kiln.
9.1
Draw the elevation of chimney.
9.2
Draw the cross section and long sectional elevation of above
chimney brick laying.
REFERENCE BOOKS
1.
2.
3.
4.
5.
Firing Ceramics
– G. Bickley Remmey JR.
Ceramic hard Books Kiln building Ceramics hand Books
– by Gregory Ian.
Safe Operation of Ceramic Kiln
– American Ceramic Society
Fuels and Furnaces
– Shear
Ceramic Hand Books
– Fraser Harry.
6.
Ceramic hand Books (Kiln building)
1.
Fuels, Combustion and Furnaces
 Griswold.
2.
Natural Gas and Natural Gasoline
 Huntington.
Petroleum Refinery Engineering
 Nelson.
Chemical Engineering Hand book
 Perry.
Coal, Coke and Coal Chemical
- Wilson and Wells.
Modern Ceramic Engineering
– Richerson.
3.
4.
5.
7.
Subject code: 7663
CERAMIC QUALITY CONTROL – II
T
P
C
3
3
4
AIMS

To be able to understand the modern concept of quality control of ceramic.

To be able to understand the concept qualitative analysis.

To be able to understand the quality control of ceramic raw materials.

To be able to understand the quality control of ceramic body preparation.

To be able to understand the quality control of ceramic white ware.

To be able to understand the quality control of bisque and glost firing.

To be able to understand the loss and quality control schemes.

To be able to understand the volumetric analysis.

To be able to operate the basic concept of quantitative chemical analysis.

To be able to understand the analysis of ceramic raw materials.

To be able to understand the electrochemical methods of analysis.

To be able to understand the pH measurement.
13
SHORT DESCRIPTION
Modern concept of quality control of ceramic; Qualitative analysis; Quality control of
ceramic raw materials; Quality control of ceramic body preparation; Quality control of
ceramic white ware; Quality control of bisque and glost firing; Loss and quality control
schemes; Volumetric analysis ; Quantitative chemical analysis; Analysis of ceramic
raw materials; Electrochemical methods of analysis and pH measurement.
DETAILED DESCRIPTION
Theory:
1
Understand the quality control of ceramic raw materials.
1.1
Explain the preparation of raw materials.
1.2
Define the terms: Washing, Shorting, Crushing, Milling, Screening,
Magneting Filtration, spray drying.
1.3
Explain the quality control factor in different stage of raw materials.
1.4
Describe the sampling system of raw materials.
2
Understand the quality control of ceramic body preparation.
2.1
Define quality check point of body preparation system by the ball
milling system.
2.2
Describe the following terms according to body preparation :Density, Viscosity, Residue, Milling time, Slip pressure.
3
2.3
Define the relation of residue percentage and milling time.
2.4
Describe ceramic filter cake body preparation system.
2.5
Describe the quality control of auger roll production.
Understand the quality control of ceramic white ware.
3.1
Describe the classification of whiteware fabrication process.
3.2
Describe the quality control of jiggering and jollying process.
3.3
Describe the quality control of different casting process.
3.4
Describe the quality control of ISO static pressing production process.
3.5
Describe the quality control of RAM pressing production process.
3.6
Indicate the quality control of finishing and drying system of green
ware.
4
Understand the quality control of bisque and glost firing.
4.1
Describe the quality control of bisque firing.
4.2
Define the terms: Porosity of bisque, Hardness of bisque, Cracked,
Warped, Bad edges, Poor face surfaces and Specked.
4.3
Describe the quality control of glost firing.
4.4
Define the terms: Oxidation firing, Reduction firing, Vitrification,
Thermal shock resistance, Edge chipping and impact resistance,
Crazing resistance, Hardness of glaze (Scratch resistance).
5
Understand the loss and quality control schemes.
5.1
Define the terms: Body loss, Bisque loss and Glost loss.
5.2
Describe action limit for quality control.
5.3
Describe Warning limit for quality control.
5.4
Describe acceptance schemes.
5.5
Describe the following terms and remedy:
Iron spot, Edge crack, Bend, Saggar touch, Pin hole.
6
Understand the basic concept of quantitative chemical analysis.
6.1
Define qualitative analysis and quantitative analysis.
6.2
Define the terms: Normal solution, equivalent weight of acid,
equivalent weight of base, titration, neutralization, end point,
indicators, and buffer solution.
6.3
Describe the method of preparation of N/10 Na2CO3, N/10H2SO4, N/10
HCl, N/10KMnO4 solution.
6.4
7
8
Describe the method of standardization of a solution by titration.
Understand volumetric analysis.
7.1
Define volumetric analysis.
7.2
Required ingredients for volumetric process.
7.3
List the apparatus used for volumetric analysis
7.4
Explain titration techniques used for volumetric analysis
7.5
Explain uses of volumetric analysis
Understand the analysis of clay.
8.1
Describe the method of preparation of fusion mixture.
8.2
Describe the function of fusion mixture.
8.3
Describe the method of determination of silica present in clay.
8.4
Describe the method of determination of aluminum oxides present in
clay.
8.5
Explain the method of determination of iron oxides present in clay.
8.6
Explain the method of determination of calcium oxide present in clay.
8.7
Describe the method of determination of magnesium oxide present in
clay.
8.8
Describe the method of determination of sodium oxides present in
clay.
8.9
Describe the method of determination of potassium oxides present in
clay.
9
Understand the electrochemical methods of analysis.
9.1
Define electrode, reference electrode and inert electrode.
9.2
Describe the following electrode:
i)
Silver/silver chloride electrode
ii)
Calonel electrode
iii)
Hydrogen gas electrode
iv)
Glan electrode.
9.3
Describe the working principle of potentromenter.
9.4
Describe the uses of potentiometer.
10
Understand the pH measurement.
10.1
Define pH value of a solution.
10.2
Describe buffer solution.
10.3
Describe the method of determination of pH value of a sample of
slurry of clay by a pH meter.
10.4
Explain indicators with their pH range.
Practical:
1.
(a) Prepare fusion mixture.
(b) Prepare sample of material by dissolving it in fusion mixture.
2.
Determine the physical test of ceramic raw materials.
3.
Determine the firing test of ceramic raw materials.
4.
Determine the physical test of ceramic wire.
5.
Determine the chemical analysis of clay materials.
6.
Determine the chemical analysis of stone materials.
7.
Determine the physical test of plaster of paris.
REFERENCE BOOKS
1.
Instrument Methods of Analysis
by Willard, Merritt, Dean & Settlu
2.
Introduction to Instrumental Methods of Analysis
by Ewing
3.
Advanced Experimental Chemistry Vol-I, Vol-II, Voll-III
by BS Ball and A N Sharma
Subject Code : 7754
GRAPHICS DESIGN
T P C
0 6 2
AIMS

To be able to understand the concept of Graphics Design.

To be able to understand How to develop a creative design and concept.

To be able to understand Free Hand Drawing by Computer.

To be able to understand the Color Concept & Lay out

To be able to understand the Line & Half-Tone

To be able to perform the Adobe Illustrator (CS2) application Software.

To be able to perform the Adobe Photoshop (CS2) application Software.

To be able to perform the QuarkXpress & Indesign application Software.
14
15
SHORT DESCRIPTION
Basic concept of Graphic Design; Free Hand Drawing by Computer; Color Concept &
Lay out, Input Output Device need for Graphic Computer System; Pixel, Dot, Line &
Half-Tone; Tools, Pull down menu & Palate; Typography; Image manipulation;
Advantage and Disadvantage between QuarkXpress and Indesign; Document
Formatting; Color Separation and Film out put for Screen print; Print for Color
Separation by Laser printer & Image Setter.
DETAILED DESCRIPTION:
Introduction,
Basic Design.
General Concept on Graphic Design.
Creative though on Design Concept.
How to develop a creative design and concept.
Step of a Design.
1
aids.
Set up the Adobe Illustrator drawing environment and drawing
3.7
Start Adobe Illustrator (CS2) application Software Package and
identify the different areas of Adobe Illustrator screen.
3.8
Use the menu bar, tools bar, units and drawing tools.
3.9
Set up the drawing area and paper size.
3.10
Use the drawing aids.
3.11
Save the drawing environment.
3.12
Identify different menus and dialog boxes of Adobe Illustrator
application Software packages.
3.13
8
9
Exit from the Adobe Illustrator.
Construct the geometrical shape or objects.
3.1
Use the commands to draw lines.
3.2
Draw the circle, Squire, arc and ellipse.
3.3
Use the command for freehand sketches.
3.4
Use the Different Elements of Drawing materials
3.5
Use the Dimension and Perspective ( at list 4 example)
a) Color Concept & Lay out
3.1
Use different Color and its Characteristic.
3.2
Work with RGB (Red, Green, and Blue) colour & YMCK colour.
3.3
Work with Pigment and YMCK.
b) Lay out
i) Idea generation
ii) Lay out and its steps.
iii) Concept development on a idea for better design depend on
a) Product price,
b) Target group,
c) User level
4.
Input Output Device need for Graphic Computer System.
5
6
4.1
Work with Scanner.
4.2
Work with Digital Camera.
4.3
Work with Printer.
4.4
Work with Image setter.
Pixel, Dot, Line.
5.1
Identify of Pixel, Dot & Line.
5.2
Identify PPI, DPI, and LPI.
5.3
Work & set deferent Resolution.
Line & Half-Tone
6.1
Identify of Line & Half-Tone.
6.2
Use Line & Half-Tone in Glass/Ceramic Printing and Design.
16
7
Tool, Pull down menu, Palate.
7.1
Introducing of operation tool.
7.2
Introducing pull down menu.
7.3
Introducing different palate like vignette, gradient, gradient mash,
color, swatches, type setting, type of font, document layout, Path
finder, Alignment, measurement etc.
7.4
8
9
Introducing different type of Filter and its use.
Document Formatting &Essential Feature.
8.1
Page makeup with Tab & Indent.
8.2
Page makeup with Data Chart, Graphic and Image/picture.
8.3
Path Making and its use.
8.4
Cut Out and its use.
8.5
Layer and its use.
8.6
File saves for Color Separation.
Typography.
9.1
Use different types of type/font faces both Bangla & English.
9.2
Use Free hand type/font sketch for Creative type/font effect with
Vignette, Drop Shade, Emboss and other effect
10
Set up the Adobe Illustrator drawing environment and
drawing aids.
10.1
Start Adobe Photoshop (CS2) application Software Package and
identify the different areas of Adobe Photoshop screen.
10.2
Use the menu bar, tools bar, units and drawing tools.
10.3
Set up the drawing area and paper size.
10.4
Use the drawing aids.
10.5
Save the drawing environment.
10.6
Identify different menus and dialog boxes of Adobe Photoshop
application Software packages.
10.7
11
12
Exit from the Adobe Photoshop.
Image manipulation
11.1
Demonstrate skill in Scan an Image with Photoshop.
11.2
Demonstrate skill in Color Correction of an Image.
11.3
Demonstrate skill in work with due tone effect.
11.4
Demonstrate skill in work with Channel and its use.
11.5
Identify the different between Layer and Channel.
11.6
Work with Filter Effect.
11.7
Demonstrate skill in Different type of Filter and its use.
Set up the QuarkXpress & Indesign drawing environment and
drawing aids.
12.1
Start QuarkXpress & Indesign application Software Package and
identify the different areas of QuarkXpress & Indesign screen.
12.2
Use the menu bar, tools bar, units and drawing tools.
12.3
Set up the drawing area and paper size.
12.4
Use the drawing aids.
12.5
Save the drawing environment.
12.6
Identify different menus and dialog boxes of QuarkXpress & Indesign
application Software packages.
13
12.7
Exit from the QuarkXpress & Indesign.
12.8
Identify different between QuarkXpress & Indesign.
Color Separation and Printing.
13.1
Demonstrate skill in Color Separation and Film out put for Screen
print.
13.2
Demonstrate skill in Flat ready for Color Separation.
13.3
Work with Line Screen setting for Color Separation.
13.4
Show skill in Printing for Color Separation by Laser printer.
13.5
Show skill in Printing by Color Printer.
13.6
Show skill in Printing for Color Separation by Image Setter.
14
Make a Line & Half tone composition Glass/Ceramic printing
design of a Tea set.
15
Make a Line & Half tone composition Glass/Ceramic printing
design of a dinner set.
16
Make a Gift item Glass/Ceramic printing Design for children.
Subject Code : 7664
CERAMIC GLAZES AND DECORATION – I
T P C
2 3
3
AIMS




To be able to understand basic concepts of enamels.
To be able to understand the basic concepts of friting process.
To be able to understand the basic concepts of ceramic glazes and
color.
To be able to perform experiment of the preparation of glaze.
2
SHORT DESCRIPTION
Enamels; Raw materials for enamels; Frit; Manufacturing process of enamels;
Base metal; Enamels coating; Applying process of enamels; Enamels firing;
Decoration of enamels; Raw materials of glazes; Glazes; Glaze calculation;.
Types of glazes; Manufacturing process of glazes; Glaze firing; Decoration of
glazes.
3
DETAIL DESCRIPTION
Theory:
1
Understand the enamels.
1.1
1.2
1.3
1.4
Describe the history of enamels.
Define enamels.
Classify the enamels.
Describe the physical and chemical characteristics of different
types of enamels.
2
Understand the raw materials of enamels.
3
2.1
Make a list of enamels raw materials with chemical formula.
2.2
Classify the raw materials of enamels.
2.3
Describe the properties of enamel raw materials.
2.4
Describe the uses of enamel raw materials.
Understand the frit.
3.1
3.2
3.3
3.4
Define frit.
Describe the raw materials of frit.
Describe the fruiting rules.
Describe the fritting process.
3.5
4
Understand the manufacturing process of enamels.
4.1
4.2
4.3
5
Describe the mixing of enamels by the use of mixture.
Describe the screening process of enamels slip by the use of
different types of screen.
Describe proportion of water in the enamels slip.
Understand the base metal.
5.1
5.2
5.3
5.4
5.5
6
Describe the advantages and disadvantages of fritting.
Define base metal.
Describe base metal preparation.
Describe the method of shaping the base metal plate.
Describe the method of trimming the base metal.
Describe the method of cleaning the base metal by using acid
and alkali.
Understand the enamel coating.
6.1
6.2
6.3
6.4
6.5
Define enamel coating.
Classify the enamel coating.
Define the ground coat and cover coat.
Describe the counter enameling.
Describe the composition of ground coat and cover coat enamel.
7
Understand the process of enamel application.
7.1
7.2
7.3
7.4
7.5
7.6
8
Understand the enamels firing.
8.1
8.2
8.3
9
Classify the enamel applying process.
Describe the dipping process of enamels.
Describe the spraying process of enamels.
Describe the pouring process of enamels.
Describe the brushing process of enamels.
Describe the advantages and disadvantages of wet and dry
spraying.
Describe the different process of enamel firing.
Describe the different types of tools for enamels firing.
Describe the setting method of enamels production into the
furnace.
Understand the enamel decoration.
9.1
9.2
9.3
9.4
9.5
9.6
9.7
Define decoration.
Describe the classification of decoration.
Describe the spatula method of decoration.
Describe the dusting method of decoration.
Describe the deep bowls methods of decoration.
Describe the working method of decoration.
Describe the decoration firing of enamels.
10
Understand the glaze raw materials.
11
10.1 Mention the raw materials of glaze.
10.2 Describe the classification of glaze raw materials.
10.3 Describe the refractories of materials of glaze.
10.4 Describe the fluxing materials of glaze.
10.5 Describe the opaque fire materials of glaze.
10.6 Describe the coloring materials glaze.
10.7 Describe the floating materials of glaze.
10.8 Describe the properties of glaze raw materials.
Understand the glazes.
11.1
11.2
11.3
11.4
12
Define glaze.
Describe the antiquity of glaze.
Describe the purpose of glaze.
Distinguish between enamels and glaze.
Understand the glaze calculation.
12.1
12.2
12.3
12.4
13
Define molecular formula or sagger formula.
Describe the calculating process of molecular formula from
batch composition.
Describe the calculating process of batch composition from
molecular formula.
Discuss and solve the problems of chemical composition of
glaze.
Understand the different types of glaze.
13.1
13.2
13.3
13.4
13.5
13.6
13.7
Describe the classification of glaze.
Describe soft glaze.
Describe hard glaze.
Describe medium glaze.
Describe the opaque glaze.
Describe the transparent glaze.
Describe the translucent glaze.
14
Understand the Lead Glaze.
15
14.1 Define lead glaze.
14.2 Describe the sources of raw materials for lead glaze.
14.3 Describe the composition of lead glaze.
14.4 Describe the preparation of lead glaze.
14.5 Describe the application of lead glaze.
14.6 Describe the properties of lead glaze.
14.7 Describe the advantages and disadvantages of lead glaze.
Understand the porcelain glaze.
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
16
Describe the porcelain glaze.
Describe the classification of porcelain glaze.
Describe ooaque glaze, transparent glaze and translucent glaze.
Describe the composition of different types of porcelain glaze.
Describe the preparation of different type of porcelain glaze.
Describe the application of different types of porcelain glaze.
Describe the properties of different types of porcelain glaze.
Describe the uses of different type of porcelain glaze.
Understand the stoneware glaze.
16.1
16.2
16.3
16.4
16.5
Explain stoneware glaze.
Describe the composition of stoneware glaze.
Describe the preparation of stoneware glaze.
Describe the application of stoneware glaze.
Describe the properties of stoneware glaze.
16.6
16.7
17
Describe the advantage and disadvantages of stoneware glaze.
Describe the uses of stoneware glaze.
Understand the salt glaze.
17.1
17.2
17.3
17.4
17.5
17.6
Explain salt glaze.
Describe the composition of salt glaze.
Describe the method of application of salt glaze.
Describe the properties of salt glaze.
Describe the uses of salt glaze.
Describe the advantages and disadvantages of salt glaze.
18
Understand the manufacturing process of glaze.
18.1
18.2
18.3
18.4
18.5
18.6
19
Understand the glaze firing.
19.1
19.2
19.3
19.4
19.5
20
Define the decoration of glaze.
Classify the decoration on their position.
Describe under glaze colors and decoration.
Describe the method of application of different types of
decoration.
Understand the glaze defects.
21.1
21.2
21.3
21.4
21.5
21.6
21.7
22
Describe the ideal firing condition for glaze firing.
Explain the controlling system of oxidation and reduction in
glaze firing.
Describe the firing temperature in glaze firing.
Describe the uneven temperature in glaze firing.
Describe compared between gas and electric firing
Understand the decoration of glazes.
20.1
20.2
20.3
20.4
21
Describe the glaze mixing by the use of ball.
Describe the screening of glaze by the use of different type of
screen.
Describe the iron separation of glaze by the use of magnetic
separator.
Describe the properties of water of glaze.
Describe the density of glaze.
Describe the viscosity of glaze.
Define the glaze defects.
List the glaze defects.
Describe the causes of crazing, crawling and shivering and their
remedies.
Describe the causes of petting in glaze and its remedies.
Define blistering and blabbing.
Describe the causes and remedies of blistering and blabbing.
Describe the under firing and over firing.
Understand the Engobes.
22.1
22.2
22.3
22.4
Define the engobes.
Describe the characteristics of engobes .
Mention the groups of engobes materials.
Describe the groups of engobes materials.
22.5
22.6
22.7
22.8
Define vitrerous engobes.
Describe the vitrerous engobes.
Mention the composition of engobes.
Describe the techniques of applying engobes.
4
Practical:
1.
Identify the raw materials of enamels.
2.
Make the base metal shaping and prepare the base metal for enamels.
3.
Apply the ground coat and cover coat over the base metal for enamels.
4.
Make fire for the enamels.
5.
Decorate the enamels.
6.
Prepare the frit.
7.
Identify the raw materials for glaze.
8.
Prepare glaze and apply it on earthenware (Low temperature).
9.
Prepare red lead glaze.
10.
Prepare white lead glaze.
11.
Prepare fritted glaze.
12.
Prepare porcelain transparent glaze and apply it.
13.
Prepare porcelain opaque glaze and apply it.
14.
Prepare porcelain translucent glaze and apply it.
15.
Prepare stoneware glaze and apply it.
16.
Prepare solt glaze and apply it.
REFERENCE BOOKS
1.
Ceramic Glazes
–
2.
Ceramic Color
–
3.
Heath Ah.
A Text Book of Ceramic Engineering
–
5.
Show Know Maela
Handbook of Ceramic Calculation
–
4.
Parmelee C M.
Komolel.
Clay and Glazes for the Potter
– Daniel Rhodes.
6.
Ceramic Glazes
– Felekia.
7.
Understanding Potter Glazes
– David Green.
8.
Enamels
– Andrews A. E.
9.
Industrial Ceramics
– by Singer.
Subject Code : 7665
17

INSTRUMENTATION AND PROCESS CONTROL
T
P
C
3 3
4
AIMS
To be able to understand the basic concepts of industrial instrumentation and process
control.

To be able to understand the basic concepts of transducers.

To be able to understand the basic concepts of temperature measurement and temperature
measuring devices.

To be able to understand the basic concepts of pressure measurement and pressure
measuring devices.

To be able to understand the basic concepts of level measurement and level measuring
devices.

To be able to understand the basic concepts of flow measurement and flow measuring
devices.

To be able to understand the basic concepts of humidity measurement and humidity
measuring devices.

To be able to understand the basic concepts of signal conditioning.

To be able to calibrate, operate and maintain different instruments & transducers.
18
SHORT DESCRIPTION
Measurement systems; Transducers; Temperature measurement and temperature measuring
devices; Thermistors, thermoconples and bimetalic thermometer; Gas thermometer, vapor
pressure thermometer, liquid expansion thermometer and integrated circuit temperature
transducers; Optical devices; Pressure measurement; Pressure elements, capsules, bellows, ctype Bourdon tube pressure gauge and other pressure measuring devices; Level measurement
and level measuring devices; Flow measurement and flow measuring devices; Humidity
measurement and humidity measuring devices; Signal conditioning systems; Controller
principles; Display devices and recorders.
19
DETAIL DESCRIPTION
Theory :
1
Understand the concepts of measurement systems.
1.1
1.2
1.3
1.4
Define instrument.
Explain measurement systems.
Describe the basic block diagram of a generalized measurements system.
Explain the following elements of a generalized measurement systems:
(i)
Primary sensing elements.
(ii)
Variable conversion elements.
(iii)
Data processing elements.
1.5
Explain the following terms with examples:
(i)
Transducer.
(ii)
Signal conditioning.
(iii)
Display.
Describe the spring elements with diagrams which are used for sensing force
1.6
(F) or torque (T) in engineering instrumentation.
1.7
1.8
2
Describe the following pressure sensitive primary devices with neat
diagrams:
(i)
Bourdon tubes.
(ii)
Bellows.
(iii)
Diaphragms.
(iv)
Capsules.
Describe the flow sensing elements with diagrams.
Understand the transducers.
2.1
Make a list of transducers with their uses.
2.2
Describe the classification of transducers with examples.
2.3
Differentiate between the following terms.
(i)
Transducer and sensor.
(ii)
Active and passive transducer.
(iii)
Primary and secondary transducer.
(iv)
Analog and digital transducer.
(v)
2.4
2.5
Output and inverse transducer.
Describe the following characteristics of transducers.
(i)
Input characteristics
(ii)
Transfer characteristics
(iii)
Transducer response
(iv)
Output characteristics
Describe the different criteria for selection of transducers for particular
application.
2.6
Explain the following terms:
Accuracy, Sensitivity, Reproducibility or repeatability, Drift, Error, Dead zone,
Resolution, Percentage error, Zero error, Tolerance, Stability, Consistancy, Full
Scale Deflection (f.s.d), Secular changer, Calibration, Hysteresis, Step input,
Range, Response time, Capacity, Precision, Linearity, Primary and secondary
standard.
3
Understand the temperature measurement and the temperature measuring
device.
3.1
Describe the scales of temperature measurement.
3.2
Mention the relative temperature scales.
3.3
Explain the relation between temperature and thermal energy.
3.4
Explain the relation of temperature to metal resistance.
3.5
Make a list of temperature measuring instruments.
3.6
Explain the term thermal transducer.
3.7
Explain the principle of Resistance-Temperature Detectors (RTD) and its
construction & operation.
4
Understand the thermistors, thermocouples and bimetallic thermometers.
4.1
Explain the principle, constructional detail and operation of thermistors.
4.2
Explain the principle, construction and operation of thermo-couples.
4.3
Make a list of six couples of materials of wire used in making thermo-couples
with range of temperature in each case.
4.4
Discuss the advantages and disadvantage of thermo couples.
4.5
Explain the principle, construction and working principle of a bimetallic
thermometer.
5
Understand the gas thermometer, vapor pressure thermometer, liquid expansion
thermometer and integrated circuit temperature transducers.
5.1
Explain the working principle of gas thermometer.
5.2
Explain the working principle of vapor-pressure thermometer
5.3
Explain the working principle of liquid expansions thermometer
5.4
Explain the integrated circuit temperature transducer and it’s application in
the temperature measurement.
6
Understand the optical devices for temperature measurement.
6.1
Mention the electromagnetic radiation (EMR) in terms of frequency wavelengths, speed of propagation
and spectrum.
6.2
Explain the energy of electro-magnetic radiation in terms of power, intensity and the effects of divergence.
6.3
Describe photo-conductive, photo-voltaic and photo-emissive type photo detectors (Non-mathematical
description only).
7
6.4
Describe the principle and construction of a radiation pyrometer.
6.5
Describe the principle and construction of optical pyrometer.
6.6
Distinguish between incandescent atomic and laser light sources by the characteristics of their light.
Understand the basic concepts of pressure measurement and pressure
measuring device.
7.1
Mention the relations of atmospheric pressure, gauge pressure and absolute pressure by equations.
7.2
Make a list of different pressure measuring instruments.
7.3
Describe the principle of U-tube manometer in measuring differential
pressure.
7.4
Describe the principle of inclined tube manometer in measuring differential
pressure.
7.5
Describe the principle of measurements of pressure by direct reading welltype manometer.
8
7.6
Mention four commonly used manometric liquids.
7.7
Mention the important characteristics of manometric liquids.
Understand pressure elements, capsules, bellows, C-type Bourdon tube pressure
gage and other pressure measuring devices.
8.1
Make a list of six elastic deformation pressure elements.
8.2
Explain the functions of elastic deformation pressure elements.
8.3
Describe the function of pressure capsules in measuring pressure.
8.4
Describe the function of bellows as a pressure measuring device.
8.5
Describe the constructional detail of C-type Bourdon tube pressure gauge and
its operation.
Explain the working principle of diaphragms as pressure measuring devices.
8.6
8.7
8.8
9
Explain the working principle of following electronic devices for the
measurement of pressure (non-mathematical description only):
(a)
Potentionmetric device.
(b)
Linear variable differential transformer (LVDT).
(c)
Inductive devices.
Describe the following pressure measuring devices:
(a)
Pirani gauge.
(b)
lionization gauge.
Understand the basic concepts of level measurement and level measuring
devices.
9.1
Mention the importance of measurement of level in the industries.
9.2
Make a list of level measuring devices.
9.3
Describe the measurement of level by sight glass.
9.4
Describe the measurement of level by float with cable pulley and weight.
9.5
Describe the method of measurement of level by doughnut shaped float with
magnet.
10
9.6
Describe the method of measurement of level by air trap.
9.7
Describe the method of measurement of level by bubbler pipe.
9.8
Describe the method of measurement of level by ultrasonic method.
Understand the flow measurement and flow measuring device.
10.1
Make a list of flow measuring devices.
10.2
Describe the measurement of flow of fluids and solids.
10.3
Explain the method of measurement of flow-rate of a fluid by orifice plate.
10.4
Describe the method of measurement of flow-rate of a fluid by using
venturimeter.
10.5
Describe the method of measurement of flow rate of a fluid by using
rotameter.
11
10.6
Describe the method of measurement of flow rate by turbine meter.
10.7
Explain how pitot-tube can be used for measurement of flow of liquid.
Understand the humidity measurement and humidity measuring devices.
11.1
Explain the terms absolute humidity and relative humidity.
11.2
Explain humidity chart.
11.3
Make a list of humidity measuring devices.
11.4
Describe with neat sketch the construction and working principle of a
hydrometer.
11.5
Discuss the working principle of a sling psychrometer with diagram.
11.6
Describe the method of measurement of dew point by a continuous dew point
recorder.
11.7
12
Describe the method of measurement of moisture by using moisture balance.
Understand the concept of signal conditioning system.
12.1
Define conditioning, analog signal conditioning and digital signal.
12.2
Mention the drawing of a block diagram of a d.c. signal conditioning system and explain the function of
each block.
12.3
12.4
12.5
12.6
12.7
12.8
13
Draw the block diagram of an AC signal conditioning system and explain the function of each block
Explain current signal transmission (non-mathematical description only).
Explain pneumatic signal transmission (non-mathematical description only).
Describe the programmable controllers (non-mathematical description only).
Describe the principle of mechanical amplifiers.
Explain the working principle of an operational amplifier (OPAMP) (non-mathematical description only).
Understand controller principles.
13.1
Define the terms : Process load, Process lag, Controller modes.
14
13.2
Describe the essential elements of analog controllers.
13.3
Describe the working principle of pneumatic controllers.
13.4
Explain the digital electronic method of process control.
Understand the concepts of display devices and recorders.
14.1
Describe the light emitting diodes (LED)
14.2
Describe the light crystal diodes (LCD).
14.3
Describe the digital volt meters (DVMS).
14.4
Describe the galvanometer type recorders.
14.5
Describe the potentiometric type recorders.
14.6
Describe the X-Y recorders.
14.7
Describe the magnetic tape recorders.
Practical :
1 (a) Measure the temperature of a furnace/oven by a thermo-couple.
(b)
Measure the temperature of a fluid by using a liquid expansion thermometer.
(c)
Measure the temperature of an oven by using a platinum resistance thermometer.
(d)
Measure the temperature of a furnace by using a radiation pyrometer.
2 (a) Measure the temperature of steam/hot water by using a bimetallic thermometer.
(b) Determine the temperature co-efficient of a thermistor.
(c) Measure the temperature of red-hot metal by using an optical pyrometer.
3 (a) Determine the temperature of an oven by a pressure spring thermometer.
(b) Practice the temperature control by using a temperature control apparatus.
(c) Practice the temperature control loop using a temperature regulation control unit.
4 (a) Measure the pressure of a flowing fluid in a pipe by using an open U- tube manometer.
(b) Practice the pressure control and flow control by using a pressure / flow control apparatus.
(c) Study the regulation loap necessary to control the pressure in a tank.
5 (a) Measure the pressure of a compressible fluid in vessel by a C-type Bourdon tube pressure gauge.
(b) Draw the neat sketch of a Bourdon tube pressure gauge.
6 (a) Measure the pressure of a flowing fluid in a pipe by using an inclined manometer.
(b) Practice the process control system e.g study of positive and negative feed back dynamic response, stability, gain
linear and non linear behavior etc. using a “Demonstration control Apparatus”.
(c) Measure the strain or torgue by a strain gauge.
7 (a) Measure the absolute humidity and relative humidity of air by using a sling psychrometer.
(b) Operate the photoelectric transducer for the measurement of intensity of light.
8 (a) Measure the level of a vessel using a suitable level measuring instrument available in the laboratory.
(b)
Control the level of a vessel/container using a level control apparatus.
(c) Study the liquid level control regulation loop using a level regulation control unit.
(d) Operate a liquid level and pressure control Test stand.
9 (a) Measure the flow rate of a flowing liquid by using an orifice meter.
(b) Operate and study a process trainer unit.
10 (a)
Measure the flow rate of a liquid flowing in a pipe using a venturi meter.
(b) Operate and study an Electro–Hydraulic servo in process control system.
11 (a)
Determine the flowrate by using a rotameter.
12 (a)
Determine the pH value of a solution using a suitable instrument.
(d)
13
Control the pH control mechanism using a pH control system unit.
Record the temperature of an oven in a circular recorder.
REFERENCE BOOKS
1
Electrical and Electronics measurement and instrumentation
 A. K. Sawhney.
2
Engineering Instrumentation Technology  D. C. Ramsay;
3
Process control Instrumentation Technology  C. D. Jahnson;
4
Industrial Instrumentation  D. P Eckman;
5
Principles of Industrial Process Control  D. P. Eckman;
6
Instrumentation  F. M Kirk and K. N. R Rimboi;
7
Electrical Measurement and Measuring Instruments  J. B Gupta;
8
Electrical Transducers for Industrial Measurement  P. H. Mansfield;
9
Industrial Instrumentation Fundamentals Austin  E. Fribance;
10
Chemical Instrumentation and Process Control  A. Suryanarayan;
5852
INDUSTRIAL MANAGEMENT
T P C
2 0 2
AIMS
• To be able to develop the working condition in the field of industrial or other
organization.
• To be able to understand develop the labor management relation in the
industrial sector.
• To be able to develop the management techniques in the process of decision
making.
• To be able to manage the problems created by trade union.
• To be able to understand the network , PERT, CPM & MBO
• To be able to perform the marketing.
• To be able to maintain inventory.
SHORT DESCRIPTION
Basic concepts of management; Principles of management; Scientific management;
Organization; Span of supervision; Motivation; Personnel management and human
relation; Staffing and manpower planning ; Training of staff; Industrial dispute;
Concept of leadership; Concepts and techniques of decision making; Concept of
trade union; Inventory control; Economic lot size ; Break even analysis; Labour and
industrial law; PERT , CMP ; Network ; Marketing; Production management;
1 Understand the basic concepts & principles of management.
1.1 Define management and industrial management.
1.2 State the objectives of modern management.
1.3 Describe the scope and functions of management.
1.4 State the principles of management.
1.6 State the activity level of industrial management from top personnel to
workmen.
1.7 Describe the relation among administration, organization &
management.
1.8 Define Production Management and functions of Production Management.
1.9 Explain the social responsibilities of management.
2 Understand the concept of scientific management.
2.1 Define scientific management.
2.2 Discuss the basic principles of scientific management.
2.3 Explain the different aspects of scientific management.
2.4 Discuss the advantages and disadvantages of scientific management.
2.5 Describe the difference between scientific management and traditional
management.
2.6 Describe the following four periods of management thought:
(i) pre-scientific management.
(ii) scientific management.
(iii) human relations
(iv) refinement extension and synthesis of management theories and
practices.
3 Understand the concepts of organization and organization structure.
3.1 Define management organization.
3.2 State the elements of management organization.
3.3 Discuss the types of organization structure
3.4 Describe different forms of organization structure.
3.5 Distinguish between line organization and line & staff organization.
3.6 Distinguish between line organization and functional organization.
3.7 Describe the feature advantages and disadvantages of different
organization structure.
3.8 Define organizational chart.
3.9 Describe the different types of organizational chart.
4 Understand the basic concept of span of supervision.
4.1 Define span of supervision and optimum span of supervision.
4.2 Discuss the considering factors of optimum span of supervision.
4.3 Discuss advantages and disadvantages of optimum span of supervision.
4.4 Define delegation of authority.
4.5 Explain the principles of delegation of authority.
4.6 Explain the terms: authority, responsibility and duties.
5 Understand the concept of motivation.
5.1 Define motivation.
5.2 Discuss the importance of motivation.
5.3 Describe financial and non-financial factors of motivation.
5.4 State the motivation process or cycle.
5.5 Discuss the motivation theory of Maslows and Harzbergs.
5.6 Differentiate between theory-X and theory-Y.
5.7 Discuss the relation between motivation and morale.
6 Understand the concept of leadership.
6.1 Define leadership.
6.2 Discuss the importance and necessity of leadership.
6.3 Discuss the functions of leadership.
6.4 Identify the types of leadership.
6.5 Describe the qualities of a leader.
6.6 Distinguish between autocratic leader and democratic leader.
7 Understand the basic concepts and techniques of decision making.
7.1 Define decision making.
7.2 Discuss the importance and necessity of decision making.
7.3 Discuss different types of decision making .
7.4 Describe the steps in decision making.
8 Understand the concept of personnel management and human relation.
8.1 Define personnel management.
8.2 Discuss the importance of personnel management.
8.3 Discuss the functions of personnel management.
8.4 Define staffing.
8.6 Define recruitment and selection of employees.
8.7 Describe various sources of recruitment of employees.
8.8 Describe the various methods of selection of employees.
8.9 Discuss the advantages and disadvantages of internal sources of
recruitment.
8.10 Discuss the disadvantages of external sources of recruitment.
8.11 Define training and orientation of employee.
8.12 Discuss the importance and necessity of training.
8.13 Discuss the various methods of training of workmen, technicians and
executive personnel.
9. Understand the concept of inventory control
9.1 Define inventory.& inventory control.
9.2 Describe the function of inventory control.
9.3 Discuss the necessity and importance of inventory control.
9.4 Mention the advantages and disadvantages of inventory control.
9.5 Explain the following terms :
- Bin card or Bin tag.
- Purchase requisition.
- Store requisition.
- Material transfer note.
- First in first out (FIFO).
- Last in first out(LIFO).
- PERT
- CPM
- NETWORK
- MBO
10 Understand the concept of economic lot size & break even analysis
10.1 Define economic lot size.
10.2 Discuss the effects of over supply and under supply.
10.3 Describe the method of determination of economic lot size.
10.4 Explain the terms :
- Safety stock
- Determination of safety stock
- Lead time
10.5 Define break even point and break even chart.
10.6 Explain the terms :
- Break even analysis.
- Fixed cost.
- Variable cost.
10.7 Discuss the importance of break even analysis.
10.8 Describe the method of preparing break even chart.
10.9 Describe different methods of break even analysis.
10.10 Draw break even chart in different method.
10.11 Mention the advantages and disadvantages of break even analysis.
11 Understand the concept of Marketing and inventory control
11.1 Define marketing.
11.2 Discuss the function of marketing.
11.3 State the objectives of marketing.
11.4 Explain the terms :
- Brand
- Producer
- Consumer
- Customer
- Copyright
- Trade mark
11.5 Discuss product life-cycle and marketing strategies in different stages of a
product life-cycle
11.6 Define purchasing
11.7 Describe the five “R” of purchasing principles
12 Understand the concept of trade union and industrial law
12.1 Define trade union.
12.2 Mention the objectives of trade union.
12.3 Discuss the function of trade union.
12.4 Describe different types of trade union.
12.5 Mention the names of major trade union in Bangladesh.
12.6 Define labour and industrial law.
12.7 Discuss the importance of labour and industrial law.
12.8 Explain the terms :
- Factory Act. (1965)
- Minimum Wage Act (1957).
- Industrial Disputes Act.
- Work Men Compensation Act.
- Trade Union Act.