UTV-4001
Parts List:
1
1
1
Set of Door Assemblies (Left & Right)
Set of Door Jamb Armatures (Left & Right)
Set of Door Skins (Left & Right)
1 Set of Rear Quarter Panel Skins (Left & Right)
2 Door Latches w/ Knobs
2 Striker Bolts
1 Small S Bracket
1 Hardware Kit
Supplied Hardware Kit:
2
1
(A) 8 x 50mm Flange Hex Bolt
(B) 8 x 35mm Flange Hex Bolt
2 (C) 6 x 50mm Button Head Allen Bolt
4 (D) 6 x 30mm Button Head Allen Bolt
2 (E) 6 x 20mm Button Head Allen Bolt
45 (F) 6 x 16mm Button Head Allen Bolt
4 (G) ¼ x 1” Flange Hex Bolt
2 (H) 8mm Nyloc Nut
2 (I) 8mm Flat Washers
49 (J) 6mm Nyloc Nuts
47 (K) 6mm Flat Washers
2 (L) ¼” Nyloc Nut
6 (M) ¼” Loc Washers
4 (N) ½” Alum. Spacer
Tools Required:
13mm socket and wrench
10mm socket and wrench
14mm socket
Ratchet
3/8” Drill Bit
Hand Held Drill
Drimel
Pre-Installation:

1. Remove seats for the UTV, Unbolt and remove shoulder bars and retain aluminum washers.
2. Remove front and rear quarter panels (see photo A). Next remove side nets, and receiving buckles.
3. Remove glove box. You will need to first remove the upper plastic bezel above the glove box to access the two bolts. You do this by pulling back on the plastic bezel till it comes free. Unbolt glove box, remove, and retain bolts.
Installation:
1. Using supplied template, trim black plastic on both driver and passenger side inter foot well. You need to trim just enough for the tube of the door jambs to clear.
2. (a) Mount left driver door jamb post. Remove left steering column outer bolt and retain nut (see photo B). Next remove the bolt at the bottom of the outside footwall below the side net receiving buckle. This will allow the foot well plastic to be swung away so that you can now install door jamb post tab to the outside of the steering column mount and now install supplied bolt (B) and use stock nut, then tighten.
Mount right passenger door jamb post. Remove two bolts on the outer right hand side (b) passenger grab bar and retain the hardware. Again be sure to remove the bolt at the lower portion of the outside foot well to allow it to swing clear while mounting the door jamb. Then mount the tab of the door jamb post in-between the grab bar and chassis. Then re-install the stock bolts, nuts, and then tighten.
3. a) Mount left door assembly to upper shoulder bar mount using supplied bolt (E), the stock aluminum washer spacers, and a few drops of Loctite. Then mount to the two bolt holes that are under the lower seat belt assembly (see photo C). Leave these bolts some what loose for now as you may need to adjust your door slightly to line up the latch properly.
(b) Same directions for the right side except your lower mount will be the one bolt on back side of the seat belt assembly (see photo D). Remove nut to mount door and tread nut back on snug.
4. Now install latches (left and right) on both doors using supplied bolt (G) and washer (M). Leave latch bolts loose for final adjustment. Install door knobs to both latches using supplied nut (L) and washer (M).
5. On each side, close door checking for alignment with your door latch and striker bolt on both sides. Note: double check clearance and alignment while repeatedly opening and closing the door. Make sure striker and latch align perfectly to avoid unnecessary wear on hinges and life of the door. Once you have checked for any clearance issue go back and tighten all hardware to this point.
6. Now on both side you will need to mark or scribe the lower frame rail for a hole to be drilled. Using the lower arm of the door jamb post as a guide or template to make your mark for the mounting hole (see photo B). Once you have made a solid mark on both sides remove door jamb posts and drill your holes. Then re-install the door jamb

posts as explained above and install supplied bolt (A), nut (H), and washer (I) to lower post mounts, then tighten all post mounting bolts. Now install your striker bolts on both door jamb post plates.
7. Now install the supplied rear quarter panels (sheet metal). There are three holes to be drilled and marked. Mount the rear quarter panels supplied bolts (C, D), washer (K), and nut (J). You will need to mark or scribe the lower rocker panel plastic. One on the left side and two on the right (see photo E). Once marked remove panels and drill your marked holes.
8. Once holes are drilled, mount supplied S bracket to right side, the hole located toward the front of the vehicle (see photo E). Now add rear quarter panels support using supplied bolt (C) and stock plastic support panel place behind sheet metal then tighten.
9. Now install door skins with supplied bolt (F) washer (K), and nut (J) then tighten.
10. Now reinstall glove box, front plastic quarter panel, and seats.
*If you have any questions on your purchase or any of our other items, please feel free to contact us at: (951)279-3861 or email us at orders@blingstar.com