The FMS-200 system is the ideal answer to integral training in

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The FMS-200 system is the ideal answer to integral training in industrial
automation. It is fully modular and flexible equipment and in keeping with
industrial reality. The technologies included in its different assembly
stations, as well as the assembly process with several variants, allow the
user to develop the professional skills required by today's automated
industry.
The original
The successful experience of the FMS-200
guarantees that it is training equipment of
exceptional quality and reliability
used by companies and teaching
centers throughout the world.
FMS-200
The modular features of this flexible automation cell allow
the introduction of variations in the posts of which it is
comprised so that they adapt to the different requirements
of companies and training centers. From a simple
configuration with one station only (working fully
autonomously) to a complex configuration with eight or ten
stations, the possibilities are endless.
In addition, it enables making a staggered investment, i.e.
starting with an initial basic configuration which can be
easily completed by adding workstations.
All the components of which the FMS-200 is comprised are
used in industry, in such a way that the user can work with
real elements at all times making the learning process more
meaningful.
The system includes a whole series of feeding, handling,
verification and loading operations etc. carried out using
components from different technologies (pneumatics,
hydraulics, electrotechnics, robotics, etc.).
The breakdown simulation system TROUB-200 generates
up to 16 malfunctions to be diagnosed by the user.
The different process stations assemble a turning
mechanism which consists of the following elements:
- Base or body
- Bearing
- Shaft
- Lid
- Screws
To provide the system with greater flexibility, the various
stations adapt to a wide variety of assemblies, introducing
variations in the materials, colors and part sizes. The
combination of all these possibilities means that a total of
twenty four different assemblies can be obtained enabling
the use of production management strategies.
The control mesh is completely modular and can be rapidly
disassembled so the user can design a new mesh.
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The transport system
There are two alternative forms of transferring the final product which is assembled in the different stations: using a 4 metre
long bidirectional conveyer belt which allows attaching of up to 8 workstations or using modular conveyer belts (in this option
each of the stations includes a transfer section). This version allows the user to create a complete configuration with the 10
workstations available at that time or to add options as needed.
The process stations
Each of the workstations is comprised of a structure based on aluminum profiles where the elements to carry out the
corresponding process are located. The front part includes the control unit which consists of the control panel and the PLC
selected by the user.
The stations can be easily extracted from the cell so that work can be carried out autonomously. Wheels facilitate mobility and
the assembly of the stations in order to configure more complex compositions.
Each of the stations carries out one part of the assembly process making use of the different technologies used in automated
industry:
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3
4
5
6
7
8
9
10
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Body supply
Bearing supply
Hydraulic press
Shaft selection/ supply
Cover selection/ supply
Screws supply
Robotized screwing
Storage
Paint drying in oven
Quality control using artificial vision
FMS-200
135
FMS-200
FMS-201: Body supply
In this station, the base which acts as the support to the product assembled is fed, and moved to the pallet located in the transfer
system.
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SAI0100
SAI0114
SAI0120
SAI0124
SAI0123
SAI0122
SAI0135
SAI0163
SAI0133
SAI0149
SAI0153
SAI0122
FMS-201 Body supply with Mitsubishi PLC / RS-485
FMS-201 Body supply with Siemens PLC / PROFIBUS
FMS-201 Body supply with Allen-Bradley PLC / DEVICENET
FMS-201 Body supply with Omron PLC / DEVICENET
FMS-201 Body supply with Telemechanique PLC / MODBUS
FMS-201 Body supply without PLC
FMS-201 Body supply with modular transfer and Mitsubishi PLC / RS-485
FMS-201 Body supply with modular transfer and Siemens PLC / PROFIBUS
FMS-201 Body supply with modular transfer and Allen-Bradley PLC / DEVICENET
FMS-201 Body supply with modular transfer and Omron PLC / DEVICENET
FMS-201 Body supply with modular transfer and Telemechanique PLC / MODBUS
FMS-201 Body supply with modular transfer, without PLC
(other configurations on demand, please consult availability)
136
Multiple integrated modules
Feeding the base
The parts which act as the base for the final product
(turning mechanism) are housed in a gravity feeder.
The base is pushed by using a pneumatic cylinder.
Position verification
The rest of the components are inserted into the
housing of the base. This housing has to be positioned
upwards since the components will not enter in any
other position. In order to check the position of the
base a cylinder with an attached cylindrical part is
used. If the base is in an incorrect position, the cylinder
will not complete its stroke and the magnetic detector
will not be activated and a signal is sent to the PLC
indicating this situation.
Displacement to the transfer point.
A cylinder with a rectangular section is responsible for
moving the base to a point from which it will be
collected.
Rejection of incorrect base
If the base is in the incorrect position, a single acting
cylinder is used to push it towards an evacuation ramp.
Insertion of the base in the pallet
A handling device with two shafts moves the base from
the transfer point to the pallet. Each shaft contains a
dual rod cylinder with parallel rods, while the terminal
element is a vacuum holding platform with four
vacuum pads. A vacuum ejector is responsible for
suction.
Technologies developed in this station:
Pneumatics, electro-pneumatics, handling, vacuum, PLCs, sensors etc.
FMS-200
137
FMS-200
FMS-202: Bearing selection/ supply
In this station, the bearing is assembled in the base housing. To extend didactic options, bearings with different heights can be
assembled.
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SAI0200
SAI0214
SAI0220
SAI0224
SAI0229
SAI0222
SAI0235
SAI0263
SAI0233
SAI0264
SAI0265
SAI0270
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
FMS-202
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
Bearing
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
138
Make the most of your investment!
The FMS-202 station includes the following modules:
Feeding the bearing
A gravity feeder stores the bearings. A pusher cylinder
extracts the one in the lowest position. A presence
sensor with a microswitch verifies whether a bearing
has really been extracted and warns when the feeder
parts have run out.
Transfer to the measuring module
The bearing is moved to the next point by a handling
device based on a rack and pinion rotary actuator. The
actuator has an arm with parallel opening type gripper
in order to hold the part correctly.
Measuring the height
The bearing is placed on a platform over a location pin.
This platform is lifted using a pneumatic rodless
cylinder and the bearing makes contact with a straight
plunger which measures the height. The straight
plunger is comprised of a linear potentiometer. In the
event that the bearing does not have the desired height
(and marked in the PLC), it is pushed up to the
evacuation ramp using an ejecting cylinder.
Insertion of the bearing
A rotolinear handling device with an arm with a gripper
with two fingers moves the bearing to the housing in
the base.
Technologies developed in this station:
Pneumatics, electro-pneumatics, handling, PLCs, analogue sensors etc.
FMS-200
139
FMS-200
FMS-203: Hydraulic press
This phase of the process carries out the hydraulic pressing of the bearing inserted in the previous station. The pressing is
simulated to facilitate the subsequent disassembly of the components and their reuse. Nevertheless, all the elements comprising
the module are completely industrial.
The lower part of the station contains all of the hydraulic equipment which is required to feed
the pressing cylinder with high pressure oil.
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SAI0300
SAI0314
SAI0320
SAI0324
SAI0323
SAI0322
SAI0335
SAI0363
SAI0333
SAI0364
SAI0365
SAI0770
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
FMS-203
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
press
press
press
press
press
press
press
press
press
press
press
press
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
140
Several technologies integrated in only one station!
The FMS-203 station includes the following work modules:
Insertion/ extraction of the product in process
The handling and transfer of the product in process is
carried out using a pneumatic rotary actuator which
includes an arm with four vacuum pads. These have to
transfer the part using vacuum. The handling device
includes a mechanism based on pinion and ribbed belt
to constantly keep the part in the same position.
Feeding the press
Two double acting pneumatic cylinders transfer the
product in process from the transfer point to the
pressing and vice versa.
Pressing the bearing.
Once the part has reached the pressing point a
protection screen actuated by a pneumatic cylinder
descends to protect the user from any potential
incidents. All the safety standards are observed in the
equipment; this, in turn, enables user contact with the
safety mechanisms used in industry.
The pressing cylinder (controlled by a 4/3 way
distribution valve) proceeds to lower with adjustable
force (using a pressure restrictor valve). Once the
bearing is pressed, the screen lifts and the product in
process is transported to the original position.
Technologies developed in this station:
Hydraulics, electro-hydraulics, pneumatics, electro-pneumatics, handling, sensors.
FMS-200
141
FMS-200
FMS-204: Shaft selection/ supply
In this fourth workstation, the shaft is assembled on the product in process coming from the previous station. There are two types
of shafts depending on the material of which they are manufactured: aluminum and nylon. This increases the number of possible
finished products which are assembled, while also increasing the didactic capacities of the FMS200.
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SAI0400
SAI0414
SAI0420
SAI0424
SAI0423
SAI0422
SAI0435
SAI0473
SAI0433
SAI0464
SAI0465
SAI0470
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
FMS-204
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
142
Modules included in the station
Index plate.
The different operations undertaken in this station are
distributed around an index plate. This plate uses an
oscillating pusher cylinder and two stopper cylinders
which work alternatively, to rotate a specific number of
degrees between each of the operations which are carried
out in relation to it.
Feeding of shafts
The shafts remain stored in a gravity feeder. By using a
stepper feeding system (formed by two pneumatic
cylinders) they are extracted and left in the first position of
the revolving plate.
Measuring the shaft height.
The shaft is not symmetrical and must be positioned over
the assembly in a specific position. To ensure the correct
positioning of the shaft, the height is measured by a
pneumatic cylinder fitted with a magnetic detector.
Positioning the shaft in the correct position.
If the previous module detects that the shaft is positioned
incorrectly, a handling device has to correct it. The shaft is
held by a gripper with two fingers and lifted by a dual rod
cylinder. A 180º rotary actuator turns it and places it back
in the correct position.
Detection of the material.
The following two station modules detect the material that
the shaft is made of. An inductive detector and a
capacitive one must ascertain whether the material is
nylon or aluminum.
Removal of the incorrect shaft.
This station selects the type of shaft to be assembled on
the product in process and rejects shafts made of
undesired material. This function is carried out by a
handling device with two shafts with a vacuum pad at the
end. Each shaft is comprised of a dual rod cylinder which
carries out the shaft lifting movements and takes it to the
evacuation ramp.
Insertion of the shaft in the assembly.
During the last phase of the process, a rotolinear handling
device collects the shaft, moves it and positions it in the
assembly. The handling device has an arm with vacuum
pad which holds the shaft by suction during this process.
Integrated technologies:
Pneumatics, electro-pneumatics, handling, sensors, vacuum.
FMS-200
143
FMS-200
FMS-205: Cover selection/ supply
This station inserts a lid on the set of parts which have been assembled from the previous stations. There are 6 different types
of lids: depending on the material (aluminum or nylon), color (light or dark) and height (high or low). This variety offers the station
more didactic possibilities due to a whole series of verifying and measuring operations which are carried out.
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SAI0500
SAI0519
SAI0520
SAI0524
SAI0523
SAI0522
SAI0535
SAI0551
SAI0553
SAI0550
SAI0554
SAI0552
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
FMS-205
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
144
6 operative modules in one station!
Dividing plate
The operations carried out in this station are distributed
around a revolving plate with eight positions actuated by a
pusher cylinder and fitted with retaining cylinders.
Feeding the lid
The lids remain stored in a gravity feeder. A pusher
cylinder extracts one of these and the part is collected and
transferred to the discharge position using a rotolinear
handling device with 180º rotation and parallel opening
gripper.
Detection of the material
Three different detectors (inductive, capacitive and
photoelectric) have to detect the material and color of the
lids.
Measuring the lid height.
In this case, a linear encoder with pulse output is used to
measure the lid.
Removal of the incorrect lid
In the event that the part does not coincide in color,
material and/or height with the requirements indicated by
the controller, a handling device with two shafts collects
and ejects the part via the evacuation ramp.
Insertion in the product in process
In the event of coinciding with the marked specifications,
a pneumatic rotolinear handling device is used to collect
the part and insert it in the assembly.
Integrated technologies:
Pneumatics, electro-pneumatics, sensors, handling.
FMS-200
145
FMS-200
FMS-206: Screws supply
The sixth station is in charge of inserting four screws in the base of the work in process. Given that the feeding is carried out at
only one point, an additional mechanism has been included in the transfer to carry out the successive rotations in the pallet. This
component is comprised of a lifting cylinder and a rotary actuator.
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SAI0600
SAI0616
SAI0620
SAI0624
SAI0623
SAI0622
SAI0635
SAI0637
SAI0633
SAI0638
SAI0639
SAI0650
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
FMS-206
Screws
Screws
Screws
Screws
Screws
Screws
Screws
Screws
Screws
Screws
Screws
Screws
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
supply
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
146
A multitude of working possibilities!
Station 6 is comprised of the following modules:
Feeding of screws
The screws are housed in a gravity loader. By using
double acting cylinders located opposite each other, a
screw is extracted and positioned above the feeding
position.
Transfer
A fibre optic detector verifies the presence of the screw
which will be transferred to the collection position by a
pneumatic dual rod cylinder.
Insertion
A handling device based on two pneumatic cylinders
carries out the insertion of the screw in the work in
process. Afterwards, the rotary handling device
present in the transfer will rotate to insert the second
screw and will continue until all four bolts are inserted.
Integrated technologies:
Pneumatics, electro-pneumatics, sensors, handling.
FMS-200
147
FMS-200
FMS-207: Robotized screwing
The seventh FMS-200 station integrates robotics as technology which is widely used in automated environments.
In this case, a robot is used to screw in the four bolts supplied by the previous station. The robot has a tool attached with a
pneumatic gripper and an electric screwdriver and the station table includes two warehouses for material (with capacity for 6 lids
and 6 shafts in different materials, colors and heights).
These components allow the user to screw the four bolts in the work in process as well as to carry out operations such as the
change in material, insertion and extraction of material in the assembly and the exchange of material between warehouses.
These applications give way to an extensive range of programs for the robot's controlling unit thus extending significantly its
didactic capacities.
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SAI0700
SAI0724
SAI0717
SAI0720
SAI0723
SAI0722
SAI0733
SAI0762
SAI0760
SAI0763
SAI0764
SAI0761
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
FMS-207
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
Robotized
screwing
screwing
screwing
screwing
screwing
screwing
screwing
screwing
screwing
screwing
screwing
screwing
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC /DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
148
The integration of robotics
The control of the robot's movements is carried out
using a controlling element which can also be used to
program the movements it has to carry out. The
programming is carried out from a PC with the robot's
own software.
The station also has a programming console from
which the commands must be entered.
In order to avoid risks from uncontrolled movements
by the robot, the station is equipped with a protection
guard in its programming.
We have a wide variety of robot versions which can be
customized to our clients' needs. Consult availability.
Integrated technologies:
Robotics, pneumatics, electro-pneumatics, handling.
FMS-200
149
FMS-200
FMS-208: Storage
This phase of the assembly process consists in the storage of the finished products.
In FMS-200, the warehouse has been set up using a system based on two coordinate shafts and a third vertical shaft for the
collection of the material.
There is a version which includes an operator terminal with a color touch screen to give the station greater flexibility.
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SAI0800
SAI0813
SAI0820
SAI0824
SAI0823
SAI0822
SAI0835
SAI0863
SAI0833
SAI0849
SAI0851
SAI0850
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
FMS-208
Storage
Storage
Storage
Storage
Storage
Storage
Storage
Storage
Storage
Storage
Storage
Storage
station
station
station
station
station
station
station
station
station
station
station
station
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
150
Make the most of your investment
The FMS-208 station includes the following modules:
Vertical shaft
It contains a dual rod cylinder to which a platform is
attached with four vacuum pads to hold the part. A
digital vacuum pressure switch has been included as a
pressure sensor that displays the exact pressure and
vacuum value.
Positioning shafts
These have to transfer the vertical shaft with the
finished product up to a specific position from the 30
positions in the warehouse.
The positioning shafts are actuated by servomotors
with encoder for the precise regulation of position and
speed via the corresponding drivers.
HMI – operator terminal (optional)
This option extends the possibilities of the station
when including this new technology and allows:
- Operating the drivers in console mode
- Inserting movement parameters (positions, spe
eds, accelerations, etc.)
- Displaying warehouse positions as well as
identifying the type of product in each position
- Carrying out material dispatches according to
FIFO, LIFO parameters or selection by the user
- Operating the keypad
- Displaying alarms and resetting
Integrated technologies:
Electric actuators, pneumatics, electro-pneumatics, vacuum, sensors, HMI
FMS-200
151
FMS-200
FMS-209: Paint drying in oven
During this phase of the assembly process the paint drying phase is simulated using a polycarbonate oven. The work in process
is inserted in the oven which uses a 150 W bulb to simulate the paint drying process. Once this has finished, the product leaves
the oven to go on to the next phase of the process. The system allows the user to modify the temperature value and the transit
time of the assembly through the oven depending on the features of the product in process (colors, sizes, height of the
components, etc.).
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SAI0171
SAI0173
SAI0174
SAI0172
SAI0180
SAI0175
SAI0181
SAI0177
SAI0182
SAI0176
SAI0183
SAI0179
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
FMS-209
Paint
Paint
Paint
Paint
Paint
Paint
Paint
Paint
Paint
Paint
Paint
Paint
drying
drying
drying
drying
drying
drying
drying
drying
drying
drying
drying
drying
station
station
station
station
station
station
station
station
station
station
station
station
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
152
Integrated modules
Insertion/extraction handling device:
This consists of a rotary actuator and a rodless cylinder
that transfers the product in process up to the
charge/discharge platform on the electric shafts. The
holding system has been set up using 4 vacuum pads.
Electric shafts:
These have to insert the product in process in the
oven, move it within the oven and extract it once again
once the drying process has ended.
At the oven entrance and exit there are doors with
safety barriers to prevent the product from entering or
exiting with the door closed.
Inside the oven, the product is transported by two
electric motorized linear shafts with brushless
servomotors.
Oven:
While the product is transported along the oven, a
150W bulb increases the temperature in accordance
with the preset value. A temperature probe located
inside the oven measures its value and passes it on to
the controller.
Integrated technologies:
Control loops, pneumatics, electro-pneumatics, sensors, vacuum.
FMS-200
153
FMS-200
FMS-210: Quality control using artificial vision
The incorporation of this station in the FMS-200 family requires the integration of the quality control technology via artificial vision
which is in frequent use in automated productive processes. The product in process coming from the previous station is
transferred to the inspection position in which an artificial vision camera examines a series of variables in two of the four bolts.
This system is used as quality control based on the comparison of images taken by the camera with predefined templates.
•
•
•
•
•
•
•
•
•
•
•
•
SAI0270
SAI0272
SAI0273
SAI0274
SAI0280
SAI0275
SAI0281
SAI0282
SAI0277
SAI0283
SAI0276
SAI0279
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
FMS-210
Quality
Quality
Quality
Quality
Quality
Quality
Quality
Quality
Quality
Quality
Quality
Quality
control
control
control
control
control
control
control
control
control
control
control
control
station
station
station
station
station
station
station
station
station
station
station
station
with Mitsubishi PLC / RS-485
with Siemens PLC / PROFIBUS
with Allen-Bradley PLC / DEVICENET
with Omron PLC / DEVICENET
with Telemechanique PLC / MODBUS
without PLC
with modular transfer and Mitsubishi PLC / RS-485
with modular transfer and Siemens PLC / PROFIBUS
with modular transfer and Allen-Bradley PLC / DEVICENET
with modular transfer and Omron PLC / DEVICENET
with modular transfer and Telemechanique PLC / MODBUS
with modular transfer, without PLC
(other configurations on demand, please consult availability)
154
Modules integrated in the station
The FMS-210 station includes the following modules:
Insertion/extraction handling device:
It has to transfer the work in process to the discharge
point. This consists of a pneumatic rotary actuator
which incorporates an arm with four holding vacuum
pads. The inside of the arm has a mechanism based on
a pinion and cogged belt to keep the product in a
horizontal position.
Index table:
This module is used to generate a rotary movement of
the product. Each turn rotates the table 180º (using a
stepper motor and cogged belt system). A cylinder has
to block the table after each rotation.
Artificial vision system:
An industrial artificial vision system carries out the
inspection of the product in process in two different
positions by verifying the height of the bearing, the
color of the shaft, the height and color of the lid and the
presence of the screws.
This entire inspection process can be displayed via the
station screen. If the result of the inspection is
satisfactory, the assembly will be returned to the pallet
located in the transfer.
In the event of the inspection being rejected, the
product in process will be transferred to the evacuation
ramp by a handling device with two shafts.
Integrated technologies:
Artificial vision, pneumatics, electro-pneumatics, vacuum, motors, HMI, PLCs.
FMS-200
155
FMS-200
The transfer system
In order to adapt our offer to the various requirements of our clients, FMS-200 is presented in two different versions: with a linear
transfer system measuring four meters long or with modular transfer sections coupled to each station. The two options are
described below.
Linear transfer
This is a rectangular transfer system through which the pallets which contain the product assembled in the various cell stations
circulate.
It allows the integration of up to a maximum of eight workstations which are easily connected, thanks to the design of its
structure.
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•
•
•
•
•
SAI0900
SAI0924
SAI0909
SAI0943
SAI0923
SAI0922
Transfer module with Mitsubishi PLC / RS-485
Transfer module with Siemens PLC / PROFIBUS
Transfer module with Allen-Bradley PLC / DEVICENET
Transfer module with Omron PLC / DEVICENET
Transfer module with Telemechanique PLC / MODBUS
Transfer module without PLC
(other configurations on demand, please consult availability)
In addition, the transfer allows extension and/or modification without having to machine. This enables making a staggered
investment over a period of time, starting with a simple configuration and progressively extending stations over time.
The transfer includes the following elements:
- Control and command cabinet
- Conduit of connections
- Air treatment unit
- Emergency push button
- Retaining stoppers and pallet lifters (both located at the height of each process station)
- Pallet identification system
- Product in process transport pallets
156
Modular transfer
In this FMS-200 version, each of the stations includes an individual transfer section so that it is not necessary to acquire the
linear transfer system.
A multitude of different combinations of stations can be developed, creating different layouts with the possibility of joining
stations at 90º or 180º.
The master PLC, set up in one of the stations, controls the other network PLCs.
The retainers and pallet lifters, electrical connections, air vents and the other elements required for the operation of each
transfer are included in each of the corresponding stations.
This system also allows scalability of the product over time, enabling a greater number of stations to be joined. It is a perfect
system for cases where there are space restrictions in the laboratory.
Integrated technologies:
Motors, sensors, pneumatics, frequency variator,
control bus, field bus, PLCs
FMS-200
157
FMS-200
Linear transfer
4 stations
6 stations
8 stations
158
Modular transfer
6 stations
10 stations
FMS-200
159
FMS-200
simFMS: 3D virtual simulator
Technology at the service of training
This new tool significantly extends the potential of the FMS-200 in the laboratory.
By using simFMS, training in industrial
automation is not limited to working with the
physical system.
It is modern software for virtual simulation of
the FMS-200 cell, which is easy to handle with
an attractive interface which allows:
- 3D simulation of the operations carried out
by the cell.
- Programming the virtual PLC and onscreen observation of programming
results.
- Viewing the effects of erroneous
programming in the running of each
station.
• SAI0010
• SAI0007
• SAI0008
1 simFMS license
8 simFMS licenses
16 simFMS licenses
(other configurations on demand, please consult availability)
simFMS converts the automation classroom
into a multimedia laboratory and substantially
extends the work possibilities with the cell. One
group of students can work with the simulation
while others practice with the physical
equipment.
simFMS is presented in a small case with the
relevant licenses and user instructions. It is
available in English and Spanish.
*simFMS is supplied as an option along with
FMS-200, with the current system users being
able to acquire it to extend in the laboratory.
160
SCADA: Supervision, control and data acquisition
This is a software application increasingly used in industry via which the process can be monitored and supervised from the
computer screen:
The SCADA systems allow communication between
the various field devices (autonomous controllers,
PLCs, etc.).
The information compiled from the process can be
displayed, managed and stored from the PC via
different functional levels in the company (quality
control, production control, supervision, maintenance,
etc.).
The system allows the user to monitor and modify
specific process parameters in real time.
It has a graphic interface similar to the real system with
animations that reproduce what is occurring in the
process.
SCADA detects the alarms in the event of system
failures.
This allows the generation of data logs and the analysis
of statistical data.
The user can generate his/her own graphic interface
and define and program the SCADA functionality.
The SCADA system is fully operative. We have a wide variety of SCADA system
brands which are adapted to our product. Please consult availability.
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•
•
•
SAI0040
SAI0041
SAI0042
SAI0043
CX
CX
CX
CX
Supervisor
Supervisor
Supervisor
Supervisor
SCADA for
SCADA for
SCADA for
SCADA for
FMS-200
FMS-200
FMS-200
FMS-200
/ Siemens
/ Omron
/ Mitsubishi
/ Allen-Bradley
(other configurations on demand, please consult availability)
FMS-200
161
FMS-200
DOCUMENTATION
The FMS-200 system includes a complete set of documentation comprised of the user manual and the exercise manual.
The user manual includes the description of the equipment, all the pneumatic, mechanical, electrical and grafcet drawings
and diagrams, as well as technical data sheets of all the industrial components included in the equipment.
The exercise manual includes a collection of practical activities intended for the development of the aforementioned
professional skills.
162
Other didactic supports
In addition to the documentation included in each training system,
the users can complement their training with the following didactic
supports:
autoSIM-200: The shortest way
to automation!
Software for training in
automation technologies. More
information on page 22.
Pneumatic slides:
Set of slides organized in
chapters to be used as a
support in the laboratory. In CD
format or projector slides. More
information on page 64.
Case with pneumatic symbols.
Set of magnetic symbols for
working on the metal board.
More information on page 64.
FMS-200
163
FMS-200
Technical pages
FMS-201: Body supply
• Dimensions: 900x540x900 mm
• Air treatment unit with pressure regulator and pressure gauge
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency button and error
pilot light.
• Base feeding module
- Double acting cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Auto switches, Reed type.
- Inductive detector.
• Position verification module
- Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve.
- Auto switch, Reed type.
• Displacement module.
- Rectangular section cylinder with speed controllers and end position switch. Controlled by solenoid valve.
- Auto switch, Reed type.
• Rejection of incorrect base module
- Single acting cylinder with speed controller. Controlled by solenoid valve.
• Module for insertion on pallet
- Horizontal shaft: Dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Vertical shaft: Dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Holding plate: 4 buffer vacuum pads with vacuum ejector. Controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output vacuum pressure switch.
• Electric control panel:
- Mounted on perforated mesh 550 x 400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 14 inputs/ 10 outputs.
- Power source: 24V/2.1A.
- Control PLC: according to the client's choice.
FMS-202: Bearing selection/ supply
• Dimensions: 900x540x900 mm
• Air treatment unit with pressure regulator and pressure gauge
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch
Emergency stop button and error pilot light.
• Bearing feeding module.
- Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve.
- Auto switch, Reed type.
- Presence sensor: microswitch.
• Module for transfer to the measuring station.
- Rotary actuator: type double rack and pinion with speed controllers and 0º, 90º, and 180º position switch. Controlled by solenoid valve.
- Fixing arm: Air grippers with two parallel opening jaws controlled by solenoid valve.
- Auto switches, Reed type.
• Height measuring module.
- Single acting compact cylinder controlled by solenoid valve.
- Rodless cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Double acting cylinder with speed controllers. Controlled by solenoid valve.
- Auto switches, Reed type.
- Linear potentiometer.
• Bearing insertion module.
- Compact linear and rotary drive cylinder with speed controllers and initial and end of stroke position switch during linear movement and
0º and 180º during rotary movement. Controlled by 2 solenoid valves.
- Air grippers with two parallel opening jaws, controlled by solenoid valve.
- Auto switches, Reed type .
• Electric control panel:
- Mounted on perforated mesh 550 x 400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 15 inputs/ 13 outputs.
- Power source: 24V/2.1A.
- Control PLC: according to the client's choice.
164
FMS-200
FMS-201: Hydraulic press
• Dimensions: 900x540x900 mm
• Air treatment unit with pressure regulator and pressure gauge.
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and
error emergency light.
• Module for the insertion / extraction of the product in process
- Double rack and pinion rotary actuator with speed controllers and 0º, 90º and 180º position switches. Controlled by solenoid valve.
- Fixing arm: 4 vacuum pads with ejector to generate the vacuum controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output vacuum pressure switch.
• Press feeding module
- 2 double acting cylinders with speed controllers and initial and end of stroke position switches. Controlled by solenoid valve.
- Auto switches, Reed type.
• Bearing pressing module
- Double acting dual rod cylinder with speed controllers and end position switch. Controlled by solenoid valve.
- Double acting compact hydraulic cylinder with speed controllers and initial and end position switches, controlled by solenoid valve.
- Auto switch, Reed type.
• Electric control panel:
- Mounted on perforated mesh 550 x 400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 18 inputs/ 11 outputs.
- Power source: 24V/2.1A.
- Network filter.
- Frequency converter.
- Contactor to actuate hydraulic equipment.
- Hydraulic equipment with pressure gauge with display and pressure limiter.
- Control PLC: according to the client's choice.
FMS-204: Shaft selection/ supply.
• Dimensions: 900x540x900 mm
• Air treatment unit with pressure regulator and pressure gauge
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and
error pilot light.
• Module for dividing plate.
- Double acting compact cylinder, with speed controllers and initial position switch. Controlled by solenoid valve.
- 2 compact cylinders controlled by 5/2 way single solenoid valve.
- Auto switch, Reed type.
• Shaft feeding module
- 2 double acting cylinders controlled by solenoid valve.
• Shaft height measuring module
- Double acting cylinder with speed controllers and end position switch, controlled by solenoid valve.
- Auto switch, Reed type.
• Module to position the shaft in the correct position
- Gripper with two parallel opening jaws and double acting, controlled by solenoid valve.
- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Rotary actuator: double acting at max=180º, with speed controllers, controlled by solenoid valve.
- Auto switches, Reed type.
• Shaft material detection module
- Inductive detector.
- Capacitive detector.
• Module for removal of incorrect shaft
- Horizontal shaft: Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Vertical shaft: - Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Fixing arm: Pad with vacuum ejector controlled by solenoid valve.
- Auto switches, Reed type .
- PNP output vacuum pressure switch.
• Module for insertion of the shaft in the assembly
- Compact linear and rotary drive cylinder with speed controllers and initial and end position switches during linear movement and 0º and
180º during rotary movement. Controlled by two solenoid valves.
- Pad with vacuum generating ejector controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output vacuum pressure switch.
• Electric control panel:
- Mounted on perforated mesh 550 x 400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 20 inputs/ 16 outputs.
- Power source 24V/2.1A.
- Control PLC: according to the client's choice.
FMS-200
165
FMS-200
Technical pages
FMS-205: : Cover selection/ supply
• Dimensions: 900x540x900 mm
• Air treatment unit with pressure regulator and pressure gauge.
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and
error pilot light.
• Module for dividing plate
- Double acting compact cylinder, with speed controllers and initial position switch. Controlled by solenoid valve.
- 2 compact cylinders controlled by 5/2 way single solenoid valve.
- Auto switch, Reed type
• Lid feeding module.
- Double acting cylinder with speed controllers and end position switch. Controlled by solenoid valve.
- Auto switch, Reed type.
- Microswitch presence sensor.
• Loading station module
- Compact linear and rotary drive cylinder with speed controllers and initial and position switch during linear movement and 0º and 180º
during rotary movement. Controlled by two solenoid valves.
- Air grippers with two parallel opening jaws, controlled by solenoid valve.
- Auto Reed type switches. Material detection station module.
• Material detection module
- Inductive detector.
- Capacitive detector.
- Photoelectric detector.
• Lid measuring module
- Double stroke reading cylinder with speed controllers. Controlled by solenoid valve.
- Linear encoder built into the cylinder.
• Removal of the incorrect lid module
- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- double acting dual rod cylinder with speed controllers and initial position switch. Controlled by solenoid valve.
- 3 pads with vacuum generating ejector, controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output vacuum pressure switch.
• Lid insertion module.
- Compact linear and rotary drive cylinder with speed controllers and initial and end position switches during linear movement and 0º and
180º during rotary movement. Controlled by two solenoid valves.
- Air grippers with two parallel opening jaws, controlled by solenoid valve.
- Auto switches, Reed type.
• Electric control panel:
- Mounted on perforated mesh 550x400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 22 inputs/ 16 outputs.
- Power source: 24V/2.1A.
- Control PLC: according to the client's choice.
166
FMS-206: Screws supply
• Dimensions: 900x540x900 mm.
• Air treatment unit with pressure regulator and pressure gauge
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency button and error
pilot light.
• Bolt feeding module
- 2 double acting cylinders controlled by solenoid valve
• Transfer module
- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Auto switches, Reed type.
- Photocell.
- Fibre optic.
• Bolt insertion handling device module
- Ø25 double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Air grippers with two parallel opening jaws and open and closed position detectors. Controlled by solenoid valve.
- Auto switches, Reed type.
• Electric control panel:
- Mounted on perforated mesh 550x400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 13 inputs/ 9 outputs.
- Power source: 24V/2.1A.
- Control PLC: according to the client's choice.
FMS-207: Robotized screwing
• Dimensions: 900x540x900 mm
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and
error pilot light.
• Station elements:
- Robot with 5 shafts according to the client's choice.
- Electric screwdriver.
- Pneumatic gripper controlled by solenoid valve.
- Methacrylate fairing for the user's protection.
• Electric control panel
- Mounted on perforated mesh 550x400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 8 inputs/ 8 outputs.
- Relay to supply power to the screwdriver.
- Power source: 24V/0.6A.
- Power source: 5V/2.5A.
- Robot controller, programming console, programming software and cable according to the client's choice.
- Control PLC: according to the user's choice.
FMS-200
167
FMS-200
Technical pages
FMS-208: Storage
•
•
•
•
Dimensions: 900x650x900 mm.
Methacrylate protection screen for the user's protection.
Air treatment unit with pressure regulator and pressure gauge
Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and
error pilot light.
• Vertical shaft module
- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by 5/2 way single solenoid valve.
- Holding: 4 buffer vacuum pads with vacuum generating ejector. Controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output digital vacuum pressure switch. Positioning shaft module
• Módulo ejes posicionadores
- 2 linear actuators.
- Brushless motors for the linear actuators (50 and 100W).
- Auto switches, Reed type.
• Electric control panel:
- Mounted on perforated mesh 550 x 400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 15 inputs, 15 outputs.
- Drivers to control the motors built into the linear actuators.
- Programming console for the drivers if necessary.
- Control PLC: according to the user's choice.
FMS-209: Paint drying in oven
•
•
•
•
Dimensions: 900x540x900 mm.
Methacrylate safety enclosure.
Air treatment unit with pressure regulator and display pressure gauge.
Control panel: start, stop and reset push buttons. Error pilot light and emergency stop button.
• Insertion/extraction module.
- Double acting rodless cylinder with speed controllers and initial and end position switch. Controlled by solenoid valve.
- Rotary actuator with speed controllers and 0º and 180º position switches. Controlled by solenoid valve.
- Double acting dual rod cylinder with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Holding: 4 buffer vacuum pads with vacuum generating ejector. Controlled by 3/2 way double solenoid valve.
- PNP output vacuum pressure switch.
• Electric shaft module
- 2 linear actuators.
- 50 and 100W brushless motors.
• Oven module.
- 2 double acting dual rod cylinders with speed controllers and initial and end position switches. Controlled by solenoid valve.
- Motor.
• Electric control panel:
- Mounted on perforated mesh 550 x 400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 22 inputs/ 27 outputs.
- Power source 24V (60W).
- Drivers for linear actuators.
- Temperature controller.
- PLC: according to the user's choice.
- CPU with I/O expansion cards.
- Communications board.
168
FMS-210: Quality control using artificial vision
• Dimensions: 900x540x900 mm
• Air treatment unit with pressure regulator and display pressure gauge
• Control keypad: start, stop, reset push buttons. Continuous/single cycle selector and disconnecting switch. Emergency stop button and
error pilot light.
• Insertion/extraction of the assembly module
- Double rack and pinion rotary actuator with speed controllers and 0º, 90º and 180º position switches. Controlled by solenoid valve.
- Fixing arm: 4 vacuum pads with vacuum ejector. Controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output vacuum pressure switch.
• Revolving table module
- Double acting cylinder with initial position detector. Controlled by solenoid valve.
- Stepper motor.
- Auto switches, Reed type.
- Artificial vision system module.
- Includes the processing unit, camera, lenses, TFT monitor measuring 5.5", programming console and the necessary accessories.
• Module for the evacuation of the faulty product in process.
- Horizontal shaft: dual rod cylinder with speed controllers and initial and end position switch. Controlled by solenoid valve.
- Vertical shaft: dual rod cylinder with speed controllers and initial and end position switch. Controlled by solenoid valve.
- Fixing arm: 4 buffer vacuum pads with vacuum generating ejector. Controlled by solenoid valve.
- Auto switches, Reed type.
- PNP output vacuum pressure switch.
• Electric control panel:
- Mounted on perforated mesh 550x400 mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 32 inputs/ 22 outputs.
- Power source: 24V/2.1A.
- Power source 5V/2.5A.
- Pulse driver for stepper motor.
- Artificial vision system controller.
- Control PLC: according to the user's choice.
Transport system. Linear transfer
• Dimensions: 3900x130x970 mm.
• Operation: 2 three-phase motors 230V/1.8A 0.37Kw.
• Air treatment unit with pressure regulator and display pressure gauge with built-in pressure switch.
- 8 compact double acting cylinders controlled by solenoid valves.
- 3 compact double acting guide cylinders, with speed controllers. Controlled by solenoid valves.
- Double acting rotary actuator at max:90º, with speed controllers. Controlled by solenoid valve.
- 2 double acting rodless cylinders with speed controllers and initial and end position switches. Controlled by solenoid valves.
- Auto switches, Reed type.
- 24 inductive detectors.
- 2 capacitive detectors.
- 8 microswitches.
- 10 modules for field bus with 4 inputs and 4 outputs.
• Electric control panel:
- Mounted in cabinet 700 x 500mm. Depth 230mm.
- Terminal strip accessible with power supply connections and codified I/O.
- Built-in thermal switch.
- Station I/O: 5 inputs/ 6 outputs.
- Start, stop push buttons. 1 emergency stop button and 2 default and line pilot lights.
- Network filter.
- Frequency converter with filter.
- Operator panel for converter programming.
- 2 three-phase contactors to supply the motors.
- Control PLC: according to the user's choice.
Transport system. Modular transfer.
-
Dimensions: 1000 x 130 x 970 mm.
Motor: 1 24Vdc.
1 compact double acting cylinder controlled by solenoid valve.
3 inductive detectors.
1 microswitch.
Field bus modules: Module with 8I/8O.
FMS-200
169
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