Laminate flooring-Lay it yourself! In today's trend of homely yet modern design is plenty of space for laminate flooring. The ease of maintenance and hygienic properties of this type of flooring are just two of the reasons that more and more people choose to go 'laminate'. It will be able to give you the feel of a wooden floor, without having to spend bags of money. And nowadays it is so easy to lay it yourself! With the development of the click-and-go laminates, you really don't need to be a professional to be able to lay your own floor. Which saves you a lot of money! In this guide we will give you a few handy pointers to laying your own laminate floor and how to care for it. What is laminate flooring? Laminate is a type of flooring that exists of different layers of material that all have different qualities. From top to bottom, in a typical laminate floor there are: a decorative surface (made of a resin-based melamine that is hard wearing), a wood-based core (which is the main component of a laminate floor), and a backing that is bonded to the underside of the core, which gives it its rigidity. Laminate flooring comes in all sorts of designs, mainly copying wood patterns and is produced in rectangular plank shape. But recently new designs have been put on the market, imitating slate and tiled flooring. Therefore these laminates have a square shape, but will still have the same main features of laminate flooring, namely durability, ease of maintenance and ease of fitting. Which flooring to choose? There are different types of laminate flooring, but both of them work with the tongue-and-groove principle and both of them are 'floating systems', which means that the floor is not attached to the under-floor, but is resting on the under-floor. First of all, there are two methods of putting the floor together: with glue and without glue. Glued flooring is put together by putting a bead of glue between the tongue and the groove. Glueless flooring is a system by which the panels are clicked together and gets more and more popular every day, as it is quicker and cleaner than the glued system. It is also possible to 'unclick' the panels and take them with you when you move. Laminate flooring comes in a lot of different qualities, thickness and water resistancy. Choose the best flooring you can afford and make sure the flooring you choose is appropriate for the room you're going to put it in. For example, you best use waterproof laminate flooring for the bathroom and the kitchen! Have a look around your local DIY stores, comparing qualities and prices to make sure you make the right choice. Tools and materials that you will need • • Laminate flooring (!). Be sure you check and double check the size of your room and buy 5% more than you think you need. You will always need more for cutting and nobody likes going back to the DIY shed for one pack of planks! Besides that, when you do return, they might not have your colour match anymore! Underlay (to make the floor sound proof and to provide insulation). Take 5% extra of this as well. • • • • • • • • • Edging trim (a laminate flooring is not fixed anywhere, edging trim is used to keep it in place along the sides and to provide a neat finish). Take some more of this as well, as you will always have to cut around funny corners you hadn't anticipated. Tape measure Mask and goggles Scissors Circular saw/Jigsaw Handsaw Spirit level Square Nails/screws etc. Tools and materials that you might need When you have a concrete sub-floor: • • • • • Chisel Hammer Levelling compound Bucket Damp-proof membrane (for when you have tiles, asphalt/concrete or vinyl as your sub-floor) When you have a wooden sub-floor: • • • • • Hammer Detector for pipes and electricity cables Plane (for protruding areas) Filler or levelling compound (for holes and hollow areas) Pipe covers to neatly finish flooring around pipes How to start First of all you have to condition the flooring to the room's temperature and humidity. Leave it in its packing and lay it horizontally (to prevent bending of the laminate) for at least 48 hours before you start to lay it. Remove all the flooring you will not need anymore (like carpets, etc.). Leave only the sub-floor. You will now have the opportunity to access any under-floor electrics and plumbing, so take it! It will save you a lot of time in the long run. Determine whether your floor is level enough to start adding the underlay or whether you have to level it out first. Important! Not taking enough time to level the floor at this stage will later surface in a number of problems, like bending and warping of the boards and a general unevenness of the floor. This will reduce the enjoyment you will have from your floor and will also shorten its life expectancy. A floor is considered level when difference in height is less than 1mm over a metre. To level a concrete sub-floor, you will use your hammer and chisel to chip away the protruding areas, and your levelling compound to fill any gaps. However, if they floor is generally not level, it is best to apply the levelling compound over the whole area, which will give a perfectly smooth finish all-over. A damp-proof membrane now has to be put in place according to the composition of the subfloor. A wooden sub-floor needs to checked on protruding nails and loose floorboards. A plane can be used for any uneven boards. Filler for smaller areas and levelling compound for larger areas can be used to even out the floor. What next? Put the under-floor down according to the instructions on the packet. As soon as you've done this, check whether the door will clear the final height of your floor by putting a laminate floorboard against the door. If the door gets stuck on the floorboard, now is the moment to remove the door and sand or plane away the excess in order to let the door open properly. Decide which way you would like to have your floor laid. It is recommended that the floor is laid at a 90o angle across the floorboards (if you have any) in order to reinforce the joints. Another solution might be to first apply a hardboard underfloor to the floorboards. This way it doesn't matter which way you lay your laminate. Use two spacers in one corner of the room in order to leave a gap between the floorboards and the wall, and lay your first board against it. Make sure it is aligned properly with the wall. Now you can start clicking the boards together until you get to the end of the first row, making sure you use spacers all along the entire wall. To cut the last board off at the correct point, place the board next to the flooring that is already in place. Make sure you allow for the spacers that need to be placed at the end of the row. If the cut-off of the last board of the previous row is longer than 300mm, you can use it to start the next row. It is important to create a staggered effect, as the boards shouldn't end at the same place. It is now easy to click and fit the biggest area of your room, and quite quickly it will look like you're creating something! The only areas you really have to take care of are around doors and pipes. Try to fit your floor as neatly as possible around your door mouldings. You might have to carefully saw into the moulding to ensure a snug fit. Use a laminate floorboard as a guide to show you how much you need to cut away. For pipes you have to measure the distance into the floorboard where the pipes will emerge (taking care to allow for a gap between the boards and the wall). Also measure the width of the pipe. Use a jigsaw to cut out the area around the pipe, starting at the edge of the board. This way you can remove the bit where the pipe will come through the board, and you can replace the bit behind the pipe (using a bit of glue to hold it in place). Use pipe covers to neatly cover around the pipe. After removing the spacers from around the floor, use edging trim around the room to neatly finish off the floor. Now you just have to give it a sweep and you're ready! Top tips • Have a good look around your local DIY sheds before you commit yourself to a particular type of flooring. Nowadays there are a lot of different • • • • • • • • • designs and colours available, and there are quite a few offers on laminate flooring, so shop around and get yourself a good deal! A shopping list is always a good idea! Measure measure measure before you go to your DIY shed. And even then buy about 5% more than you need. Especially if you've never done laminate flooring before it helps if you don't need to worry about miscutting a few boards. You don't want to go back for one extra pack just because you couldn't be bothered with it in the first place! Always buy the right flooring for the right environment. Check whether the floor will be water resistant when you want to apply it to your kitchen or bathroom. Plan any electrical or plumbing work ahead. When you remove your carpet or old floor, you have the easiest access to the wires and pipes under the floorboards, so do it before you lay your new floor! Check whether the spacers are included in the pack of floorboards you're buying. They are handy tools to keep your floor in place while you're fitting. Take your time while fitting the floor! Although you really want to finish it tonight, deep in your heart you know the floor will look a lot better when you sleep on it and look at it again with fresh eyes the following morning! If you decide to go for a glued laminate floor, please keep the drying times in mind. This mainly determines the strength of the flooring. If you decide to take the floor with you when you move (only possible with the glueless variant), be careful with unlocking the boards. The tongues snap quite easily if treated roughly. Use a special laminate floor cleaner to optimise the shine and durability of your floor. Do not use any abrasive or bleach-based products. Lay a Laminate Floor To complete this project, you'll need accurate measuring and cutting skills. Floormaster laminate floors are precision-made, making them easy to work with. Always wear a face mask and goggles when cutting laminate flooring. Ensure children and animals are out of the way. Laminate flooring can transform any room with its warmth and beauty. Simply choose from our range of LOC or Tongue and Groove laminate flooring and give your room a facelift by following these step by step instructions 2 - How Much Will I Need? How much underlay will I need? To work out the amount of underlay needed for your floor, measure the length and width of the room. Multiply the two numbers together - this figure will tell you how many square metres the underlay needs to cover. For example: if your room is 4 metres long and 3 metres wide, 4 x 3 =12 square metres. You will need to buy underlay to cover 12 square metres of flooring. Never be tempted to buy less than you really need and allow an extra 5% for cutting. How much laminate flooring will I need? Remembering the length and width of your room, use the tables below to calculate the number of packs of laminate flooring you will need. For example, if your room is 6 metres long and 5 metres wide and you have chosen to use Floormaster 900 LOC laminate flooring, you will need to buy 15 packs of flooring to cover the floor. Floormaster 900 LOC LOC laminate flooring requiring no adhesive. • • • Can be fitted anywhere except bathrooms and humid areas Resistant against cigarette burns, fading, stains, impact and scratching Available in wood effects and coloured Floormaster 1600 LOC LOC laminate flooring requiring no adhesive. • • • Water resistant, so can be fitted anywhere including bathrooms Resistant against cigarette burns, fading, stains, impact and scratching Available in wood effects and coloured Floormaster Tile LOC LOC laminate flooring requiring no adhesive. • Water resistant, so can be fitted anywhere • • including bathrooms Resistant against cigarette burns, fading, stains, impact and scratching Ceramic tile effect, available in a range of colours Extras You should not fit your laminate floor right to the edge of the room. You will need to allow a 10mm gap for it to contract and expand with the room temperature. Use fitting wedges (shaped pieces of plastic), included in the fitting kits, to create this 10mm expansion gap. When the floor has been laid, the wedges are removed and the gaps can be covered with skirting or laminate flooring edging trim for a professional looking finish. Measure round the perimeter of the room (or add the length and width measurements of your room together and multiply by two) to find the length of beading needed to cover the extension gap. 3 - Laminate Flooring Basics Laminate flooring is laid as a loose, 'floating' floor. The boards are not nailed to the floor but simply joined to each other without the need for nails or screws. This means laminate flooring can be laid on top of most surfaces, including timber or concrete, as long as it's dry, clean, and level. Choose carefully In bathrooms or other areas of high humidity, ensure you select a suitable grade of flooring. The Floormaster 1600 LOC and Floormaster Tile LOC ranges are water resistant and suitable for bathrooms where the flooring may get wet. And remember, inappropriate floor covering is always a false economy, especially where there is a lot of foot traffic or other wear and tear. Condition the laminate flooring Before you lay your laminate flooring, it must be conditioned to the room's atmosphere. If this is not done it could warp (become twisted and bent out of shape). To condition the flooring: • Make sure it's kept in its original packaging • • • Put it in the room where the floor will be laid (ideal temperature of 18oC to 20oC) Lie the pack horizontally Leave the flooring in this position for at least 48 hours 4 - Sub-Floor Preparation The floor you intend to lay the laminate flooring on top of must be dry, firm and level. A floor is considered level if the deviation in height is less than 1mm over a distance of 1 linear metre. Sheets of fibre-board can be used to level minor deviations and they have additional acoustic and thermal properties. Deviations above this must be levelled out before laying the new floor. The following sections advise how this should be done, depending on the type of sub-floor you have. Wooden sub-floor preparation • Remove any protruding nails or tacks to ensure you have a smooth surface. • If you are laying your laminate flooring on an upper floor, re-fix any loose boards using screws rather than nails as hammering might damage the ceiling plaster below. • Use a detector to identify if there is any underlying pipework or electricity cables so that you can avoid these areas when driving in nails or screws. • Smooth any high spots in the floor using a plane, and fill hollow patches with levelling compound (sometimes called screed) to make the floor level. Concrete sub-floor preparation Some concrete sub-floors have raised 'high' spots of concrete that can be chipped away with a bolster, but the easiest way to achieve a smooth surface is with levelling compound (screed). Simply mix this in a bucket with water, then pour and spread with a trowel. It will then set to a level finish. We recommend that newly laid concrete or screed be allowed to dry at a rate of 1mm per day prior to fitting laminate flooring, i.e. 50mm screed = 50 days. Damp-proof membrane A damp-proof membrane should be fitted to stop any moisture from damaging the new boards. This is in addition to a damp course which may already be present in the subfloor. The following sub-floors require a damp proof membrane of 0.2mm thick: • • • • concrete vinyl tiles asphalt quarry tiles Underlay Once you are sure the sub-floor is clean, dry and level, you will need to install underlay prior to laying your laminate flooring. There are three types of underlay available: • Floormaster Laminate Flooring Underlay - can be used with all laminate floors • Wood Fibre Underlay - has extra acoustic and thermal properties • Combilay - laminate floor underlay and damp proofing all in one Doors Check that your doors will clear the new floor. Place a board of the laminate flooring you have chosen to lay, together with any underlay you are using, on top of your sub-floor and mark off how much of the door (if any) needs to be planed away. While you have easy access to your sub-floor, carry out any plumbing tasks or electrical installations you have planned. Cutting laminate flooring You will need to cut your laminate flooring to fit the shape of your room, remembering to leave space for items such as pipework. Use a power circular saw with a carbide toothed blade and cut from the non-decorative underside of the boards to avoid chipping. Alternatively, use a hand saw and cut from the top of the boards. Ensure you cut the planks carefully - they are strong and durable but may chip during cutting if care is not taken. 5 - Laying a LOC laminate floor LOC laminate flooring simply 'locs' together, so no adhesive is required. It is quick and easy to install and can be re-laid up to six times - but remember that care should always be taken when doing this. Choose the direction Most manufacturers recommend flooring is laid lengthways, along the room, running the boards towards the window if there is one. If you're laying over floorboards, lay the laminate boards at 90o (right angles) across them to reinforce the joints (1). Laying the first row Lay the first board with the Groove or small tongue against the wall. Two spacers should be used to allow for the 10mm expansion gap between the boards and the wall (2). Check alignment and squaring. Lay the next board against the short side and fix into place. Once fixed be very careful if separating the joints as this may result in damage. The end of the row To measure the correct length of board to use at the end of a row (allowing for the 10mm gap), place the final board next to the existing flooring with the tongues facing each other. The groove end should be pushed up to the spacers against the wall (3). Cut the required length and turn the board so that the groove and tongue are together. Fitting the boards Check that the first row is positioned correctly and the spacers are in the right place. Insert the tongue of the first board at an angle to 'loc' the boards firmly together (4). Starting a new row When starting to lay a new row of flooring, make sure that the first piece you are going to lay is at least 30cm in length. Remember to stagger the joints (creating a 'brick wall' effect) when laying the boards (5) and tap them together using a tapping block - the long side first, followed by the short side. The final row When you come to lay the last row, place a loose board on top of the previously laid row, then place another board on top of this with the tongue touching the wall. Mark the board underneath so that it shows the required width (6) and cut along this line before fitting it. Pipes If you need to fit your flooring around pipes, start by measuring the diameter of the pipe then drill a hole, 20mm larger than the pipe diameter, in the laminate board. Saw a section out of the board which goes through the hole (7) so that it can be laid around the pipe and replace the sawn out section and glue in to place. Mouldings and skirtings You may need to make minor adjustments to door mouldings and skirtings to ensure your new flooring fits comfortably. Place a piece of the flooring face down on to any underlay you are using and saw the moulding above this board at the base (8). Fit the floorboard under the moulding, remembering to leave a 10mm expansion gap. Finishing When you have laid your floor, remove the fitting wedges. If you are using floor edging to hide the expansion gaps, pin or glue it to the wall or skirting board (not the floor). Use a nail punch to drive the pin heads below the surface. Cover holes made for pipes with pipe covers and glue into place. To restore your floor's shine, go over the surface with a broom or vacuum cleaner (with the brushes down). To add extra shine to your newly installed floor, use a laminate floor cleaner. Laminate flooring repair kits are available should your new floor suffer any damage. Please refer to the product instructions for advice on ongoing care and maintenance. If you require additional advice on fitting a laminate floor, please contact the Floormaster Helpdesk on 01276 410200.