Materials Science Forum 770 Advances in Materials Manufacturing Science and Technology XV Selected, peer reviewed papers from the 15th International Manufacturing Conference in China (15th IMCC), October 16-18, 2013, Nanjing, China von Rupeng Zhu, Ning He, Yucan Fu, Changyong Yang 1. Auflage Advances in Materials Manufacturing Science and Technology XV – Zhu / He / Fu / et al. schnell und portofrei erhältlich bei beck-shop.de DIE FACHBUCHHANDLUNG Thematische Gliederung: Werkstoffkunde, Mechanische Technologie – Werkstoffkunde, Mechanische Technologie Trans Tech Publications 2014 Verlag C.H. Beck im Internet: www.beck.de ISBN 978 3 03785 868 4 Table of Contents Preface, Organizers and Sponsors I. Advanced Manufacturing Technology and Equipment Experimental Study on Wear and Fracture of Ball-End Milling Cutter in High Speed Machining Stainless Steel 0Cr13Ni4Mo D. Chen, G.Y. Tan, G.J. Liu and G.H. Li Experimental Study on the Influence of Cutting Parameters on Thread Precision of External Thread Turning K. Li, L. Jiang and M. Chen Experimental Study on Low Alloy TRIP Steel Grinding Ball S.H. Ma FE Analysis of Stress Concentrations in Composite Plates with Multiple Holes for Zigzag Multi-Fastened Joints C.Y. Gao, J.Z. Xiao and Y.L. Ke Femtosecond Laser Micromachining of SiC Ceramic Structures X.C. Gai, Z.W. Dong, Q.L. Zhao and H.B. Liu Finite Analysis of Cutting Temperature with Internal Lubricating Tool W.G. Huo, Q.S. Tian, J. Shao and H.J. Qi Finite Element Simulation of Electromagnetic Properties of Ferrite Material W.Z. Peng, S.M. Wan, B. Lin, L.P. Sun and M.N. Yang Grinding Force and Specific Energy in Plunge Grinding of 20CrMnTi with Monolayer Brazed CBN Wheel S.S. Gu, C.Y. Yang, Y.C. Fu, W.F. Ding and D.S. Huang High-Speed Turning of Titanium Matrix Composites with PCD and Carbide Tools Y.F. Ge, J.H. Xu and Y.C. Fu Interfacial Microstructure of Ultra-High Frequency Induction Brazed CBN Grains Using Ag-Based Alloy Q.L. Li, J.H. Xu, H.H. Su and X. Tong Test and Simulation of Indentation and Scratch on ZnS G. Yao, B. Guo and C.H. Wu The Analysis on Dynamic Characteristics and the Structural Optimization of HRG Polishing Machine Tool M.J. Chen, L. Yu, H.N. Liu and W.Q. Chen Study on the Automatic Test Device of Airflow Performance in Refrigerator Transportation Vehicle J.M. Wang, L.J. Li, X.X. Zhao, C.Z. Huang and Z.L. Jiang Study on the Cutting Forces and Surface Integrity in High Speed Milling of AluminumLithium Alloy B. Rong, D.S. Wang, Y.F. Yang, H.J. Xu and N. He Study on the Milling Technologies of Super-Slender Rod W. Ren, W. Yu and M.S. Zhou Study on Tool Life and Tool Wear Mechanisms in Dry Cutting Pure Iron J.X. Kong, L. Li, D.M. Xu and N. He The Dynamic Analysis of High-Speed Energy Storage Flywheel Rotor System X.H. Zhang, G.X. Li and L. Nie The Measuring Method of Uniaxial Force Induced Error on CNC Machine Tool H.L. Liu, B.Y. Chen, X.L. Li and G.Y. Tan The Multi-Objective Optimization on Milling Parameters of Ultra-High Strength Steel 30Cr3SiNiMoVA J.B. Song, C.Y. Wang, P.L. Liu, L. Zhan and M. Chen Experimental Study on Heat Transfer Effect of Heat Pipe Grinding Wheel J.J. Chen, Y.C. Fu, Q.S. He, C. Chen and W. Zhang 3 7 13 17 21 25 29 34 39 45 50 54 59 64 69 74 78 84 89 95 Experimental Study on Precision Milling of High Volume Fraction SiCP/Al Composites with PCD End Mills Q. Wu, L. Li, R. Bian, Z.Y. Shi and N. He Investigation of Cutting Force in High Feed Milling of Ti6Al4V J. Xu, B. Rong, H.Z. Zhang, D.S. Wang and L. Li Geometry Optimization of D-Type Micro End-Mill with FEM Analysis X.H. Zheng, C.Y. Wang, X.B. Wang, Z.W. Xu and M. Chen Study on Application of Lubrication Technology in Turning Pure Iron D.M. Xu, H. Chen and J.X. Kong Thermal Design and Analysis of an Internally Cooled Smart Cutting Tool and its Implementation Perspectives S.R. Shu, H. Ding, S.J. Chen and K. Cheng Tool Life of Coated Tools in Face Milling of GH4169 at Various Cutting Speeds X.Y. Wang, C.Z. Huang, B. Zou, Q.G. Zhang, H.L. Liu, H.T. Zhu and J. Wang Tribological Properties of CVD Diamond Films against Zirconia Ceramic H.W. Wang, X.L. Lei, L. Wang, B. Shen and F.H. Sun Turning of Cast Inconel 718 with Coated Carbide and Whisker Reinforced Ceramic Tools L.J. He, J.H. Xu, H.H. Su and Y. Chen A New Method of Variable Forming Point Grinding Revolving Parts with Convex Function Generatrix S.L. Wang, B. Lin, Y. Wang and X.Y. Cao Abrasive-Assisted Electroforming of Nickel on Translational Cathode Z.W. Zhu, D. Wang and J.H. Ren Advanced Nano-Finishing Process of SrTiO3 Substrate by Cluster MR-Effect Plate Z.W. Bai, Q.S. Yan and J.B. Lu Analysis of Wind Load Effect on Ship Loader in Shipping Process M.L. Zhou, B. Lin, X. Zhang, X.F. Zhang and P.F. Liu Analysis on Residual Stresses of the Casing Part in Aeroengine Based on Hole-Drilling Method D.Y. Cao, Y.F. Yang, Z.W. Liu, J. Yu and L. Li Development of Multidimensional Loading Material Testing Machine J.Z. Guo, R. Fan, D. Wang, W.Y. Chen and Y.S. Sun Energy Characteristics Analysis of Engineering Ceramics during the Process of Edge Chipping Based on AE X.J. Tang, B.G. Zhang, X.L. Tian, Z.Y. Zhou and H. Ge Experimental Reasearch on Grinding Surface Waviness of Engineering Ceramics Y.F. Diao, Y.G. Wang, B. Lin and L.J. Li Experimental Study in High Efficiency Milling of Hydrogenated Ti6Al4V Alloy S.B. Yang, J.H. Xu, Y.C. Fu and G.H. Zhu Ringing Effect and Reversed Current Analysis of RC-Pulse Generator in Electrical Discharge Machining M. Zhang, Q.H. Zhang, D.Z. Kong and X. Bai Safety and Stability Analysis of the Ship Loader during Shipping P.F. Liu, B. Lin, X.F. Zhang, X. Zhang and M.L. Zhou Simulation of the Effect of Sintering Temperature on Microstructure Evolution in Nanocomposite Ceramic Tool Materials H.M. Cheng, C.Z. Huang and X.Y. Wang Some Observations in Grinding Surface Quality of FRCMC X.Y. Cao, B. Lin, Y. Wang and S.L. Wang Study on Acoustic Emission Characteristics of Fiber Reinforced Ceramic Matrix Composites M.N. Yang, X.F. Song, B. Lin, Y. Yang and W.Z. Peng Study on Grinding Force Model in Ultrasonic Vibration Assisted Grinding for Ductile Materials Y. Wang, B. Lin, S.L. Wang and X.Y. Cao Analyzing on the Stability of Hebei Hongfeng Wind Farm Integration W.X. Cai, K.W. Zou and H.B. Qi 100 106 110 116 120 126 130 136 141 145 150 155 159 164 170 175 179 183 189 194 198 202 207 213 b Advances in Materials Manufacturing Science and Technology XV Numerical Simulation of Milling Process: A Total Procedure M. Wan, Y.C. Ma, W.H. Zhang and Y. Yang Numerical Simulation on Stress Distribution and Failure of Composites Holes with Cold Expansion Y.Q. Cheng, H.H. Su, Y.C. Fu and E.D. Ge The Wear of Al2O3-Based Ceramic Cutting Tool in High-Speed Face Milling of AISI H13 Steel Y.H. Zhou, J. Zhao and X.B. Cui Research on Critical Cut Depth of Glass BK7 in Diamond Cutting P. Jia Research on Machinability of SF6 in Diamond Cutting with Cutting Fluid P. Jia Research on Micromechanical Drilling of Micro-Hole Array in PVC Mask W.K. Fu, N. He, L. Li, M. Zhao and R. Bian Research on the Influence of Different Surface Machining States on the Inclination of the Porous Gas Bearing Z.C. Jin, B. Lin, X.F. Zhang, J.H. Li and S. Qiu Research on the Modeling and Experimenting of Burr Formation Process in Double-Edged Micro-Plat End Milling Operation N. Chen, M.J. Chen, H.B. Ni, N. He and Z.Q. Liu Optimization of the Two-DOF Passive Damper for the Machining Vibration Control Based on the SDM Y.Q. Yang and W. Dai Numerical Simulation on the Jet Characteristics of Abrasive Jet R.J. Wang, C.Y. Wang, L.J. Zheng and Y.X. Song Effect of Grinding Speed on Energy Partition for Grinding of Inconel 718 with Vitrified CBN Wheels B. Ping, Y.C. Fu, Z.W. Zhang and Z.C. Zhao Micro-Displacement, Stain and Stress Measurement Based on Electronic Speckle Pattern Interferometry Y. Wan, P. Zhao, S.F. Cui, Y.F. Yang and L. Li Research on Cutting Force Characteristics of Laser and Ultrasonic Assisted Cutting of Sintered Tungsten Carbide with FEA Method F. Jiao, F.B. Li and P. Duan Experimental Study of Tool Wear in Milling Multidirectional CFRP Laminates S.C. Han, Y. Chen, J.H. Xu and J.W. Zhou Simulation and Experiment Researches on Acoustic Field of Spherical Shell Focused Ultrasonic Transducer Z. Yin, H. Li, Z.Y. Cao and Y.C. Fu Friction and Wear Morphology between Hydrogenated Titanium Alloy and Cemented Carbide W.H. Wei, J.H. Xu and Y.C. Fu Research on Maintenance Strategy of Large-Scale Grab Ship Unloader Based on Reliability G.J. Liu, B.X. Han, G.Y. Tan, G.H. Li and Y.T. Sun 217 221 226 230 234 239 244 248 253 257 263 267 272 276 281 285 289 II. Material Forming Science and Technology FEM Simulation of the Cold Drawing Process for Copper Strip with Diamond-Coated Shaped Die Z.C. Lin, F.H. Sun, Z.M. Zhang, H.S. Shen and S.S. Guo The Dynamic Characteristics of Concrete Sawing Based on Wavelet Multi-Scale Analysis S.S. Hu, Y.N. Hu, B.D. Chen, Y. Wang and X.D. Lai Effects of Nano-Al2O3 on the Mechanical Property and Microstructure of Nano-Micro Composite Self-Lubricating Ceramic Tool Material M.D. Yi, C.H. Xu, Z.Q. Chen and G.Y. Wu Study on the Efficiency-Reinforcement Design for Elastomeric Hydraulic Reciprocating Sealing Based on QFD/TRIZ F.Y. Zhang, T. Li and H.C. Zhang 297 303 308 312 Materials Science Forum Vol. 770 Multiple-Section Process Information Description Method for 3D Instruction Publishing D.P. Zhao, X.T. Tian, J.H. Geng and J.J. Tang Collaborative Refinement Method for Process Innovation Knowledge Network B. Guo, Z.B. Hou, J.H. Geng and G.F. Wang Constitutive Relationship and Parameters Optimization of 6181 H18 Aluminum Alloy Hot Forming Process with Synchronous Cooling N. Wang, G.L. Chen and M.H. Chen Research on Deformation Behavior of 2024 H18 Aluminum Alloy at Elevated Temperature G.L. Chen, N. Wang and M.H. Chen The Quantitative Relationships between Microstructure and Damage Tolerance of TC21 Titanium Alloy J. Cheng, M.H. Chen and Z.S. Zhu c 316 320 324 329 335 III. Digital Manufacturing System and Management A Macroprogram-Based Study of Hyperboloid of Two Sheets CNC Milling G.Y. Wang and B.B. Li Design of PV/Wind Hybrid Generation Control System Based on PLC B.B. Li, L.J. Zhao, C.Z. Liu and H.B. Ni Exceeded Slender Micro-Shaft Machined by Micro-EDM Process K.Z. Zhang, B. Zhu, Y.K. Wang and Z.L. Wang Extraction of Cutter-Workpiece Engagement for Multi-Axis Milling Y. Yang, M. Wan, W.H. Zhang and Y.C. Ma Geometrical Modeling Method of Process Driven by Typical Process Model Y.P. Xin, X.T. Tian, L.J. Huang and J.H. Geng Study on Diagnosis of Engineering Mechanical Fault Based on Internet of Things Z.B. Yang and K.F. Liu Study on the Machined Surface Geometry Generated by Multi-Axis Ball End Milling Process X.X. Chen, J. Zhao, Y.W. Dong, S. Liu and J.B. Zhao 343 348 352 357 361 366 370 IV. Modern Design Theory and Methodology A Study on Tribological Behavior of Engineering Ceramics - Representative Metals P.X. Wang, X.L. Tian, B.G. Zhang and L. Wang Structure Optimization Design and Application of a Strain Based Dynamometer Z. Huang, W. Zhao, N. He and L. Li An Improved Mathematical Model of Resin Concrete and the Study of its Thermal Stability S. Qiu, Y.G. Wang, B. Lin, K. Zhao and Z.C. Jin Application and Prospect of the Non-Newtonian Fluid in Industrial Field Y. Peng, B.H. Lv, J.L. Yuan, H.B. Ji, L. Sun and C.C. Dong Finite Element Analysis for Strength Checking of Driven Wheels of "Ferris Wheel" Amusement Machine B.B. Li, C.Z. Liu and J.R. Wu The Strength Check for the Cockpit of "Ferris Wheel" Amusement Machine with ANSYS K.W. Zou, B.B. Li, Z.B. Hu and C.Z. Liu Development of Oxygen-Rich Supply System Applied in Biomedical Titanium Alloy Cutting R. Zhang, Y. Wan, X. Ai, G. Wang and B. Men Structure Design and Research of Heat Pipe Cooled Hot Forging Die W. Cheng and P. Liang 379 385 391 396 402 406 410 414 V. MEMS and Ultra-Precision Machining The Design and Fabrication of Dimples Pattern on the Surface of UHMWPE B. Zhang and X.L. Wang 421 d Advances in Materials Manufacturing Science and Technology XV The Segmentation of Ferrography Images: A Brief Survey J.Q. Wang and X.L. Wang Experimental Research on the Relationship between Surface Polishing and Fracture Strength for Ground Ceramics X.L. Tian, J.Q. Wang, B.G. Zhang and P.X. Wang 427 433