Journal of Controlled Release 100 (2004) 97 – 109 www.elsevier.com/locate/jconrel Encapsulation, stabilization, and release of BSA-FITC from polyanhydride microspheres Amy S. Determana, Brian G. Trewynb, Victor S.-Y. Linb, Marit Nilsen-Hamiltonc, Balaji Narasimhana,* a Department of Chemical Engineering, Iowa State University, 2035 Sweeney Hall, Ames, IA 50011, USA b Department of Chemistry, Iowa State University, Ames, IA 50011, USA c Department of Biochemistry, Biophysics, and Molecular Biology, Iowa State University, Ames, IA 50011, USA Received 28 May 2004; accepted 11 August 2004 Available online 21 September 2004 Abstract In order to determine the efficacy of using polyanhydrides as a carrier for therapeutic proteins, the model protein bovine serum albumin labeled with fluorescein isothiocyanate (BSA-FITC) was encapsulated in microspheres of poly sebacic anhydride (poly(SA)), and random copolymers of poly(SA) and poly(1,6-bis-p-carboxyphenoxy)hexane (poly(CPH)). The microspheres were fabricated via the double emulsion (water/oil/water) technique and were characterized using scanning electron microscopy, gel permeation chromatography, confocal microscopy, and a Coulter counter. The effect of protein loading, protein distribution, and change in polymer composition was examined in an in vitro release study. The secondary structure of the encapsulated BSA-FITC was determined with Fourier transform infrared spectroscopy. The primary structure of the released protein was analyzed using sodium dodecyl sulfate polyacrylamide gel electrophoresis. Poly(SA) and 20:80 (CPH:SA) microspheres were found to conserve the primary structure of the released protein and the secondary structure of the encapsulated protein, and showed a sustained delivery for approximately 15 and 30 days, respectively. As the CPH content in the copolymer increased, the secondary structure of FITC-BSA was not conserved, as indicated by the steep decrease in the ahelix content. D 2004 Elsevier B.V. All rights reserved. Keywords: Polyanhydrides; Bovine serum albumin; Primary structure; Secondary structure; Stabilized 1. Introduction * Corresponding author. Tel.: +1 515 294 8091; fax: +1 515 294 2689. E-mail address: nbalaji@iastate.edu (B. Narasimhan). 0168-3659/$ - see front matter D 2004 Elsevier B.V. All rights reserved. doi:10.1016/j.jconrel.2004.08.006 Between 1980 and 2001, the Food and Drug Administration (FDA) approved 554 new therapeutic drugs [1]. Small molecular weight drugs made up the majority of the new therapeutics approved (504), followed by recombinant proteins (40), and mono- 98 A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 clonal antibodies (10). As recombinant DNA practices have become a routine, the number of protein products entering the market has increased. With the increasing number of therapeutic proteins being marketed in United States each year more research is being directed towards developing superior methods of delivering proteins. Unlike small molecular weight drugs, proteins are complex three-dimensional molecules, whose functionality depends on their higher-order structure [2]. Proteins are prone to chemical (e.g., deamidation, oxidation) and physical (aggregation, precipitation, and adsorption) alterations [2–5]. The mechanisms by which proteins undergo structural alterations is protein-specific; however, there are known factors that decrease the stability of proteins such as elevated temperature and moisture [3,4,6,7]. Parenteral administration remains the most common method of delivering proteins; however, it provides no stabilization of the shelf life of the protein or increase of the half-life of the protein in vivo [8]. A vehicle capable of encapsulating proteins, minimizing the mechanisms of degradation and maximizing the in vivo activity, and providing controlled release that can be delivered via parental administration is needed. The polymer that has received the most attention as a protein delivery vehicle is poly(d,l-lactide-co-glycolide) (PLGA). PLGA has been used to encapsulate and release numerous model and recombinant proteins, such as bovine serum albumin (BSA) [9–16], lysozyme [15,17,18], recombinant human growth hormone (rhGH) [19– 22], and recombinant human insulin like growth factor-1 (rhIGF-I) [23–25]. Because PLGA is a bulk-eroding polymer, in an aqueous environment the encapsulated protein is exposed to elevated moisture content. This increase in moisture can cause aggregation of the encapsulated protein [6,7]. The addition of excipients (i.e., trehalose or dextran) helps prevent covalent aggregation of the encapsulated protein [12,13,26]. Another issue with PLGA is that, as it degrades, the pH within the polymeric device drops significantly [27], which can be detrimental to the protein. This problem can be overcome by the coencapsulation of basic compounds, which have proven to help stabilize the encapsulated protein [9]. Polyanhydrides are biodegradable polymers that have also been shown to stabilize and provide sustained release of proteins [28]. Unlike PLGA, polyanhydrides are surface eroding polymers, which minimize the moisture level to which an encapsulated protein is exposed, thus reducing protein aggregation due to moisture [29–32]. Another benefit of polyanhydrides is that the pH of the degrading polymeric material does not drop as severely as for PLGA, thus providing a more suitable microclimate for encapsulated (and released) protein molecules [31]. In parenteral formulations, microspheres are the most commonly used vehicle to encapsulate proteins or small molecular weight drugs. Microspheres can be fabricated by three different procedures: hot melt, solvent removal, or spray drying [33–40]. The hot melt procedure is not advantageous when encapsulating proteins, because the elevated temperatures needed to melt the polymer can denature the protein. Solvent removal, either oil-in-oil (O/O) or water-in-oil-inwater (W/O/W) (also known as the double emulsion method), and spray drying can both be performed at room temperature. While spray drying requires the use of an atomizer, the solvent removal technique requires no special equipment; however, care must be taken when encapsulating proteins via the solvent removal technique because the presence of a water/oil interface can cause protein inactivation [41]. The polymers used in this study are poly(sebacic anhydride) (poly(SA)) and random copolymers of poly(SA) and poly(1,6-bis-p-carboxyphenoxy)hexane (poly(CPH)) (see Fig. 1). These polymers are of interest because they have vastly different degradation rates. Poly(CPH) degrades on a time scale of years, while poly(SA) degrades on a time scale of weeks [42]. Random copolymers of SA and CPH have degradation times that fall in between the degradation time of the homopolymers [43]. By varying the polymer chemistry, a suitable degradation time can be achieved to meet delivery needs. The release of p-nitroaniline (PNA), a small molecular weight model drug, from microspheres of homopolymers and copolymers of poly(CPH) and poly(SA) has previously been studied [44]. The release profile of PNA was shown to be a function of polymer erosion rate and the interaction of the drug with the polymer. It is the hypothesis of this study that the release of proteins from polyanhydrides is also a function of polymer erosion rate and the interaction of the protein with the polymer. A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 99 Fig. 1. Structure of repeating units of polymers: (a) poly(CPH); (b) poly(SA). The focus of this work is to determine the effectiveness of polyanhydride carriers such as poly(SA) and copolymers of poly(CPH) and poly(SA) for stabilization and release of bovine serum albumin labeled with fluorescein isothiocyanate (BSA-FITC). The microspheres are fabricated via the double emulsion technique and are characterized by various techniques. Sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE) is used to determine the primary structure of BSA-FITC after it is released from the eroding polyanhydride microspheres. The secondary structure of BSA-FITC encapsulated in the microspheres is assessed using Fourier transform infrared spectroscopy (FTIR). 2. Materials and methods 2.1. Materials Sebacic acid (99%), p-carboxy benzoic acid (99+%), and 1-methyl-2-pyrrolidinone anhydrous (99+%), and KBr (FTIR grade) were purchased from Aldrich (Milwaukee, WI). 1,6-dibromohexane (98+%) and poly(vinyl alcohol) (99+%) (PVA) were purchased from Acros (Fairlawn, NJ). Fluorescein isothiocyanate bovine serum albumin (BSA-FITC) was purchased from Sigma (St. Louis, MO). The BCA assay kit was purchased from Pierce Chemicals (Rockford, IL). Forty percent polyacrylamide/bis 19:1, the SDS-PAGE silver staining kit, and molecular weight standards for SDS-PAGE were purchased from BioRad (Hercules, CA). Petroleum ether (hexane, 55% n-hexane) was purchased from Fisher Scientific (Pittsburgh, PA) and dried and distilled over sodium and benzophenone (Fisher) before use. All the other chemicals were of analytical grade and were purchased from Fisher Scientific. 2.2. Polymer synthesis The prepolymers of SA and CPH were synthesized by the methods described by Shen et al. [45], and for the CPH prepolymer the method was similar to the one described by Conix [46] for 1,3-bis( pcarboxyphenoxy)propane. The polymers were synthesized by melt polycondensation as described by Kipper et al. [44]. 2.3. Polymer characterization Neat polymers were characterized by the procedures described by Kipper et al. [44]. The chemical structure of the polymers was characterized with 1H NMR. Samples were dissolved in deuterated chloroform (99.8% atom-d) and the chloroform peak was used to calibrate the chemical shift of the polymer. Polymer molecular weight was determined using gel permeation chromatography (GPC). A PL Gel column from Polymer Laboratories (Amherst, MA) and a Waters GPC system (Milford, MA) were used to separate the samples dissolved in chloroform. The elution times of the samples were compared to poly(methyl methacrylate) standards from Fluka (Milwaukee, WI). Using differential scanning calorimetry (DSC) (DSC7, Perkin Elmer, Shelton, CT), the melting point of the semicrystalline polymers was compared to that reported by Shen et al. [45]. 2.4. Microsphere fabrication A double emulsion technique was employed to encapsulate BSA-FITC in microspheres of varying polymer composition. The following polymers were used: poly(SA), 20:80 (CPH:SA), 50:50 (CPH:SA), and 80:20 (CPH:SA). The fabrication technique used was similar to the method reported by Tabata and 100 A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 Langer [28]. Briefly, BSA-FITC (5 mg) was dissolved in de-ionized water (200 Al) and was added to polymer (100 mg) dissolved in methylene chloride (2 ml). The two phases were emulsified with a homogenizer at 10,000 rpm for 30 s (Tissue-Tearek, Biospec Products, Bartlesville, OK) forming the inner emulsion. One percent PVA (4 ml) saturated with methylene chloride (80 Al) was immediately added to the inner emulsion and homogenized for 30 s at 10,000 rpm to form the double emulsion. The microspheres were then dispersed in 1% PVA (100 ml) and stirred for 2 h at 300 rpm using an overhead stirrer with a 3-in. impeller (Wiarton, Ontario). The microspheres were collected by centrifugation for 10 min at 1500g using an Eppendorf Centrifuge 5403 (Westbury, NY). After the first centrifugation, the supernatant was collected and then replaced with de-ionized water to wash the microspheres. The microspheres were washed two additional times to ensure all of the free protein and PVA had been removed. The microspheres were then suspended in 4 ml of de-ionized water, flash frozen, and dried under vacuum overnight. 2.5. Microsphere characterization The mass of microspheres recovered divided by the initial mass of polymer and protein was used to calculate the yield. To determine the size distribution, the microspheres were dispersed by sonication in CoulterR Balanced Electrolyte Solution prior to using a Beckman Model Multisizerk Three Coulter Counter (Fullerton, CA). Scanning electron microscopy (SEM) (Hitachi S-2460 N) was used to study the surface morphology of the microspheres. Confocal microscopy (Nikon Eclipse TE200 microscope and Chiu Technical 100 W mercury source) was used to analyze the BSA-FITC distribution within the microspheres. The molecular weight loss during the fabrication process was determined using GPC by comparing the molecular weight of blank microspheres to that of neat polymer. 2.6. Protein loading The amount of BSA-FITC encapsulated in the microspheres was indirectly determined using a procedure similar to the one described by Bouillot et al. [11]. During the fabrication process, the micro- spheres were collected by centrifugation, and the supernatant was collected. The BCA protein assay was utilized to determine the concentration of BSAFITC present in the supernatant, thus providing the mass of protein not encapsulated. A mass balance was performed to determine the amount of BSA-FITC that was loaded into the microspheres. The protein that was lost while washing the microspheres during the fabrication process was not accounted for when calculating the loading. Hence the loading and loading efficiency are slightly overestimated. The encapsulation efficiency of the protein was determined by dividing the mass of the loaded protein by the initial mass of protein. 2.7. In vitro protein release Microspheres (15 mg) were suspended in 1 ml of water containing 3% (w/w) sodium dodecyl sulfate (SDS). The samples were placed in an incubator at 37 8C and continuously agitated at 100 rpm. To determine the mass fraction of BSA-FITC released, the supernatant from the samples was collected at predetermined times and fresh release media was added to maintain perfect sink conditions. The concentration of protein in each sample was determined using the BCA protein assay upon removal. The amount of protein released was normalized by the amount of protein initially loaded into the microspheres. The experiments were done in triplicate. 2.8. SDS-PAGE SDS-PAGE was used to determine the primary structure of the BSA-FITC released from microspheres in vitro. Microspheres were suspended in water containing 3% (w/w) SDS under the same conditions as the microspheres used for the in vitro release study. The microspheres were allowed to degrade until the concentration of BSA reached at least 30 Ag/ml. The samples were mixed with an equal volume of a SDS (1% w/v), Tris–HCl (pH 6.8) (0.06 mM), glycerol (3 mM), bromophenol blue (0.01% w/v) solution with and without h-mercaptoethanol (0.05% v/v) for staining with silver. h-Mercaptoethanol is a reducing agent that breaks covalent disulfide bonds [47], thus by comparing the samples with and without h-mercaptoethanol, A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 Table 1 Characteristics of microsphere yields and loading efficiency of BSA-FITC Polymer Yield (%) Loading efficiency (%)a SA 20:80 50:50 80:20 68F11 56F9 67F8 57F10 54F14 68F13 48F16 54F8 a F values are standard deviation values calculated from a minimum of five batches. the formation of inter-protein disulfide bonds between BSA-FITC molecules could be determined. The samples were resolved through a 10% polyacrylamide gel with a 5% polyacrylamide stacker. Electrophoresis was performed using a BioRad Mini-Protean II electrophoresis setup at a constant voltage (120 V) as described by the manufacturer. The gels were stained with silver using a Silver Stain kit (BioRad). The molecular weight of the detected bands was compared to standards. BSA-FITC samples were also run on the gel to verify the accuracy of the standards. The silverstained gels were immediately photographed and dried overnight. 2.9. FTIR FTIR spectroscopy was performed using a Nicolet Nexus 470 (Madison, WI), equipped with a cooled MCT/A detector and an Ever-Glo source. Omnic 5.2 101 software was used to collect the data and to perform initial data analysis. Dry air was purged through the optical bench throughout data acquisition in order to reduce IR absorbance due to water. Samples were prepared by mixing microspheres (either BSA-loaded or blank) with KBr (4% w/w). In order to compare the native structure of the protein with that of the encapsulated protein, BSA-FITC samples were also mixed with KBr (4% w/w). Prior to collecting FTIR spectra, all samples were stored at 50 8C under vacuum overnight to eliminate any residual moisture. The dry powder was then placed in a 7-mm dye and a pellet was formed with a hand press (Spectra-Tech., Sheldon, CT). Each spectrum was collected by running a total of 256 scans at a resolution of 4 cm 1. The spectra of the encapsulated BSA-FITC were obtained by subtracting the spectra of the blank microspheres from the spectra of the BSA-FITC-loaded microspheres. A subtraction was considered successful if the resulting spectra had a straight baseline in the region of 1800– 2500 cm 1 [48]. Fourier self-deconvolution was then performed on the amide I region of the subtracted spectra using the Omnic 5.2 software with an enhancement factor of 1.2 and a bandwidth of 20 kHz [49]. Gaussian curves were fit to the Fourier self-deconvoluted spectra [15,49]. The same procedure was also carried out on the spectra of the native protein. The assignment of secondary structure either a-helix, h-sheet, or unordered was done using the assignment of peaks for BSA listed by Fu et al. [15]. Fig. 2. Size distribution based on volume percent of microspheres as a function of particle diameter for poly(SA) microspheres. 102 A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 Table 2 Molecular weight characteristics of polymer microspheres as determined by GPC Polymer M w/M n of neat polymer M w/M n of microspheres M n loss (%) Poly(SA) CPH:SA (20:80) CPH:SA (50:50) CPH:SA (80:20) 74,000/15,000 21,000/10,000 15,000/7000 20,000/10,000 37,000/11,000 18,000/9000 14,000/7000 20,000/10,000 25 11 0 0 The area of each peak in the amide I region was calculated and used to determine the secondary structure of the protein using procedures described elsewhere [12–15,22,48–51]. 3. Results and discussion 3.1. Microsphere characterization The yield for the microspheres was 56–67%, with the centrifugation step being the most pivotal in the overall recovery of microspheres (see Table 1). The yield was calculated from no less than five batches of microspheres of all compositions. The size distribution of all compositions of microspheres was found to be uni-modal. As an example, the size distribution of poly(SA) is shown in Fig. 2. The maximum volume percent of all the microspheres used in this study was found to occur at a particle diameter of ca. 20 Am. The anhydride bond is labile in an aqueous environment and the fabrication of the polyanhydride microspheres was done in the presence of water, therefore the amount of degradation that the polymers underwent during the fabrication process was quantified by GPC (Table 2). Poly(SA) showed the greatest M n loss, while 80:20 CPH:SA showed the least. With increasing amounts of CPH in the copolymers the number of CPH:CPH bonds increases. It is known that CPH:CPH bonds are not as labile as CPH:SA or SA:SA bonds [52,53], therefore it makes sense that M n loss decreases in copolymers with increasing amounts of CPH; these results are similar to those obtained by Kipper et al. [44]. Fig. 3 shows the Fig. 3. Scanning electron micrographs of polyanhydride microsphere surface morphologies: (a) poly(SA); (b) 20:80 (CPH:SA); (c) 50:50 (CPH:SA); (d) 80:20 (CPH:SA). A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 surface morphology of the microspheres obtained by using SEM. The surface morphology of the microspheres varies with the polymer composition; the more hydrophobic the polymer (i.e., the higher the CPH content), the smoother the surface of the microspheres. As the content of SA increases, the surface appears to get rougher and dark circles below the surface become apparent. The rough surface morphology of the SA-rich compositions is a consequence of the fast degradation of SA:SA bonds [54– 57]. The dark circles that are present in microspheres containing higher contents of SA are attributed to the inner emulsion breaking near the surface. Fig. 4 shows the distribution of BSA-FITC within the microspheres obtained by confocal microscopy. The protein is uniformly distributed in the poly(SA) microspheres. As the CPH content increases, the BSA-FTIC is distributed less evenly throughout the microspheres, as is apparent by both the protein-rich (identified by the intense color) and protein-void regions (identified by the lack of color). The uneven distribution of BSA-FITC in the more hydrophobic polymers is attributed to unfavorable protein–polymer interactions. 103 3.2. Protein loading The encapsulation efficiency of BSA-FITC was ca. 50%, which is similar to previous reports that use the W/O/W method, see Table 1 [58,59]. Due to the variation in loading from batch to batch, the protein content of each batch of microspheres was determined a priori in order to perform the normalization correctly. 3.3. In vitro protein release The in vitro release was conducted in an aqueous solution containing 3% SDS. The SDS acted as a surfactant to ensure that the (sticky) protein did not bind to the reaction vessel and the sampling equipment, or adsorb to the degrading microspheres [10]. Additionally, the presence of SDS in the media rules out complications of differential adsorption to the different polymers that would then cause different release rates. This enables us to directly relate the protein release rate to the rate of degradation of the polymers. Since SDS is a detergent that denatures the protein, the secondary structure of the released protein Fig. 4. Fluorescence micrographs of the distribution of BSA-FITC in polyanhydride microspheres: (a) poly(SA); (b) 20:80 (CPH:SA); (c) 50:50 (CPH:SA); (d) 80:20 (CPH:SA). 104 A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 could not be assessed. The addition of SDS to the release media did slightly increase the amount of BSA-FITC released (data not shown) and aided in more accurate BCA readings and resulted in protein concentrations detectable by SDS-PAGE. The release profile of BSA-FITC-loaded microspheres is a strong function of the polymer chemistry as shown in Fig. 5. The Bonferroni multiple comparison adjustment was used to determine that the pvalues for all the multiple comparisons, all of the pvalues were less than 0.001, indicating that release profiles of each polymer composition are statistically different [60]. The release of BSA-FITC from poly(SA) and 20:80 (CPH:SA) shows a small initial burst followed by a period of zero order release. The initial burst seen from the SA-rich microspheres is due to the accelerated surface degradation that occurred during the fabrication. The release of BSA-FITC from 50:50 (CPH:SA) and 80:20 (CPH:SA) did not show an initial burst. The lack of an initial burst is attributed to the fact that each microsphere had a slightly different distribution of BSA-FITC as seen with the confocal microscopy studies. It is hypothesized that the varying distribution of BSA-FITC within the microspheres counteracted any fluctuations that may have resulted from the protein-rich regions or proteinvoid spaces near the surface, as seen in Fig. 4. As the hydrophobicity of the polymer increases, the duration of release increases. After 10 and 20 days, respectively, the majority of the protein encapsulated in poly(SA) and 20:80 (CPH:SA) is released. After 50 days, only 50% of the encapsulated protein is released from 50:50 (CPH:SA) and only 10% is released from 80:20 (CPH:SA). This data suggests that by altering the copolymer composition, both the release rate of BSA-FITC as well as the shape of the release profile can be controlled. However, it is possible that some of the BSA-FITC has been released as insoluble aggregates undetected by the BCA assay. 3.4. SDS-PAGE Fig. 6 shows the SDS-PAGE results of the released BSA-FITC and native BSA-FITC under both reduc- Fig. 5. In vitro release of BSA-FITC from polyanhydride microspheres. A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 Fig. 6. (a) SDS-PAGE of BSA-FITC released from polyanhydride microspheres under non-reducing conditions. Lane 1: BSA-FITC; lane 2: molecular weight ladder; lane 3: poly(SA); lane 4: 20:80 (CPH:SA); lane 5: 50:50 (CPH:SA); lane 6: 80:20 (CPH:SA). (b) SDS-PAGE of BSA-FITC released from polyanhydride microspheres under reducing conditions. Lane 1: BSA-FITC; lane 2: molecular weight ladder; lane 3: poly(SA); lane 4: 20:80 (CPH:SA); lane 5: 50:50 (CPH:SA); lane 6: 80:20 (CPH:SA). ing and non-reducing conditions. Any protein aggregates present in the BSA-FITC would be conserved when analyzed without h-mercaptoethanol. Because BSA is known to form inter-protein multimers via 105 disulfide bonds [61], h-mercaptoethanol was used in order to break any disulfide bonds, thus providing insight on the possible formation of protein multimers. Samples with and without h-mercaptoethanol were compared. A small percentage of the commercially available BSA-FITC used for the study contained multimers, as indicated by the higher molecular weight bands seen in lane 2 of Fig. 6a. These same bands are seen in lanes 3–6 of Fig. 6a, the protein released from the polyanhydride microspheres. In the absence of h-mercaptoethanol, the released BSA showed no additional indications of inter-protein multimers as compared to the unencapsulated protein, which would have been represented by a larger percentage of higher molecular weight bands. With the addition of h-mercaptoethanol, the disulfide bonds that were present in the unencapsulated BSA were eliminated as were the higher molecular weight bands seen in the BSA released from the polyanhydride microsphere. This data is shown in Fig. 6b. The molecular weight of albumin is 66,400 Da [61] and is represented in lane 1 of Fig. 6. If the released protein is still intact, it should have a band corresponding to 66,400 Da. As shown in Fig. 6, bands corresponding to 66,400 Da are present in all the lanes. However, faint low molecular weight bands are also observed. These low molecular weight bands indicate that a small portion of the protein undergoes hydrolysis due to the experimental conditions. The pH of the release medium drops slightly as the polyanhydride microspheres degrade, especially in the absence of a buffering solution. Because protein concentrations high enough to be detected by silver staining can only be obtained by allowing the microspheres to degrade for several days, the released protein is exposed for a long time to a high temperature and mildly acidic conditions which leads to hydrolysis [62]. This observation is consistent with the data reported by Igartua et al. [16] that while BSA incubated at 37 8C for 1 day is intact, BSA incubated for several days is hydrolyzed. To verify this, the native protein was incubated with 15 mg of polymer in a 3% SDS solution. After several days, the media was sampled and run on a gel. The protein did undergo cleavage as a result of the acidic conditions and high incubating temperature (data not shown). Because the darkest bands (indicating the highest protein content) correspond to 66,400 Da for all polymer compositions, this indicates that the 106 A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 primary structure of BSA-FITC encapsulated within polyanhydride microspheres was generally conserved. 3.5. FTIR The secondary structure of BSA-FITC encapsulated within polyanhydride microspheres was determined in order to assess what effects the microsphere fabrication process and the presence of the polymer had on the storage stability of the protein. The two typical signatures of protein secondary structure are a-helices and h-sheets [63]. A protein that is lyophilized will have a higher content of h-sheets than a protein that is in aqueous solution due to intermolecular interactions [49]. Because the h-sheet content of lyophilized powder is not always indicative of the integrity of protein structure, only the ahelix content was used to determine the secondary structure of BSA-FITC [49]. Three sets of spectra were collected: blank microspheres, BSA-FITCloaded microspheres, and the native protein. The spectra of the encapsulated protein were obtained by subtracting the spectra of the blank microspheres from that of the BSA-loaded microspheres. This spectrum was then compared to the spectra of the native protein. The a-helix content of the lyophilized BSA-FITC is 45% (Fig. 7), which is comparable to the values reported previously for unlabeled BSA [12,13,15, 49,50]. To determine if the fabrication process or the presence of the polymer altered secondary structure of BSA-FITC, the spectrum of the encapsulated protein was compared to the native protein. The BSA-FITC encapsulated in poly(SA) and 20:80 CPH:SA microspheres showed little or no deviation in the a-helix content when compared to the native protein (see Fig. 7). This indicates that neither the polymer nor the microsphere fabrication process had an effect on the protein secondary structure. Thus, BSA-FITC can be stabilized in poly(SA) and 20:80 CPH:SA and released continuously for 3 weeks. However, as the CPH content in the microspheres was increased to 50% and beyond, the % a-helix content decreased steadily, to a point at which no ahelices were detected for the protein encapsulated in 80:20 (CPH:SA). This decrease in the a-helix content is attributed to the polymer hydrophobicity, and not to the microsphere fabrication process, since no Fig. 7. Histogram showing the secondary structure of native BSAFITC vs. BSA-FITC encapsulated in polyanhydride microspheres. The F values are calculated from a minimum of three spectra. change in a-helix content was observed in the poly(SA) microspheres, which were fabricated by the same process. To further verify this contention, lyophilized protein was physically mixed with each polymer (poly(SA), 20:80 (CPH:SA), 50:50 (CPH:SA), and 80:20 (CPH:SA)) and analyzed as before. The spectrum of the protein was obtained by subtracting the spectrum of the polymer from the spectrum of the polymer/protein blend. Fourier selfdeconvolution was then performed on the amide I region and Gaussian curves were fit to the spectra. The secondary structure of protein mixed with polymer was found to match the secondary structure of the encapsulated protein (data not shown). Further, to verify that this phenomenon was not an artifact of the polymer peaks interfering with the subtraction process, protein was added to a polymer pellet without physically mixing the two and analyzed as before. The subtracted spectra of the polymer from the protein/polymer spectra (when not physically mixed) showed a-helices, indicating that the polymer was not interfering with the data analysis. Hence the change in protein secondary structure due to increased polymer hydrophobicity is a result of the polymer–protein interactions. Fig. 7 also shows the h-sheet content of the encapsulated BSA-FITC in each of the polymer A.S. Determan et al. / Journal of Controlled Release 100 (2004) 97–109 microspheres. Native BSA-FITC has a h-sheet content of 23%. Once encapsulated, the h-sheet content increases, indicating that the encapsulated protein aggregates and forms pockets of protein-rich regions in the microspheres, trying to minimize exposure to the polymer. These observations are consistent with the confocal microscopy images in Fig. 4. 4. Conclusions It has been shown that polyanhydrides are capable of releasing BSA-FITC for an extended time period, and by varying the copolymer composition the release profile of the protein can be altered. Polyanhydride microspheres rich in SA fabricated by the double emulsion technique were successful in preserving the primary structure of the encapsulated BSA-FITC without the addition of excipients or lyoprotectants. The hydrophobic polyanhydride microspheres also prevented the BSA-FITC from undergoing covalent inter-protein multimers via the formation of disulfide bonds. The primary structure of the released protein was intact and underwent hydrolysis only after it was allowed to incubate at a high temperature (37 8C) in mildly acidic media for several days. Though the protein has been shown to be stable while encapsulated and capable of being released at its native molecular weight, the secondary structure of the protein could be altered upon release from the microspheres. Because BSA has no measurable biological activity and the secondary structure of the released protein could not be determined, further work needs to be done to further support the conclusion that poly(SA) and 20:80 (CPH:SA) microspheres can deliver biologically active therapeutic proteins. Though polyanhydride microspheres offer a sanctuary against the formation of covalent disulfide bonds and provide a method of prolonged delivery, not all polyanhydrides are suitable vehicles for protein stabilization. From this study, it is evident that the increased hydrophobicity of CPH provides a harsh climate for the BSA-FITC, and the secondary structure of the protein, quantified by the a-helix content, undergoes significant perturbation. The increased degradation time (few months) of the CPH-rich copolymers also limits the usefulness of such copoly- 107 mers for medical applications. The data indicates that polyanhydrides such as poly(SA) and 20:80 (CPH:SA) are well suited for protein stabilization and delivery. Acknowledgments The authors would like to acknowledge financial support from the Whitaker Foundation and from the USDA. ASD was supported by a USDA Multidisciplinary Graduate Education Training Grant (2001-52100-11506). The authors would like to thank Lee Bendickson for his assistance with the SDSPAGE experiments and Justin Recknor for his help with the statistical analysis of the release kinetics data. 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