Application note NANOSENSORS TM Insulated Conductive Probes for combined AFM and ElectroChemical studies (EC-Probes) Ilya V. Pobelova, Miklós Mohosa and Christoph Richterb* a Department of Chemistry and Biochemistry, University of Bern, Freiestrasse 3, 3012 Bern, Switzerland b NANOSENSORS™, Rue Jaquet-Droz 1, CH-2002 Neuchatel, Switzerland, Phone: +41 32 720 5085 fax: +41 32 720 5792, E-mail: info@nanosensors.com * To whom correspondence should be addressed. 1) Description The batch fabricated EC-Probes [1] feature a 70 nm thick platinum transmission line integrated into the support chip, cantilever and the tip of a monolithic silicon SPM probe with PointProbe®Plus geometry (Figure 1). The transmission line is hermetically sealed by an isolation layer which is only opened at the last 1 µm of the tip apex (electrode) and at the opposite side of the support chip (contact pad). The radius of the electrode is below 40 nm. 500 µm 500 µm 1.6 mm 1.6 mm 1 85 µm 85 µm tip apex (SEM-picture) tip apex (cross section) 3.4 mm 5 µm 3.4 mm SiN 15 µm < 1 µm Pt contact pad 100nm Pt SiN 200 – 250 µm 200 - 250 µm 300- –450 450µm µm 300 10-15 µm 300 µm 200- –250 250µm µm 200 Support chip thickness: 300µm 1 Figure 1: Geometry of the NANOSENSORSTM EC-Probe with integrated platinum electrode. The SEM-picture shows the Cone-shaped electrode protruding the silicon nitride isolation layer only at the very end of the tip. Table 1: Nominal geometry and corresponding mechanical properties of the EC-Probe cantilever (CONT-type) Cantilever Length Width Thickness Force Constant Resonance Frequency CONT 500µm 85µm 5µm 2 N/m 25kHz 2) Creating an electric contact to the probe To perform electrochemical measurements, the apex of an EC-Probe has to be electrically connected with measurements electronics (e.g. a (bi-)potentiostat) by a customer. We recommend the following procedure reported by Pobelov et al. [2]. Precautions: Always use tweezers made from a conductive polymer to handle probes. When handling wired cantilevers, do not pull wire to detach a cantilever from the gel box. Firmly hold a chip by tweezers when placing a probe into a desired position. Materials: copper wire insulated with polyurethane BLOCK CUL, diameter 0.15 mm; two-component conductive epoxy Circuit Works 2400. Equipment: A soldering iron, an oven allowing a temperature of 110 °C. Procedure: 1) Place an EC-Probe on a mechanically and thermally stable support. A standard black gel box used to pack NANOSENSORS cantilevers without a plastic lid may serve this purpose. 2) Cut a piece of BLOCK CUL wire, which is sufficiently long for your purposes. Typically it should be at least 5 cm long. Heat the very end of the copper wire (not more than 1 to 2 mm) with a soldering iron working at 350 to 400 °C. This procedure removes polyurethane insulation. For a better electric contact, the end of the wire can be covered with the soldering tin. 3) Thoroughly mix a very small amount of conductive epoxy (ratio 1:1). Use a disposable support chip and a clean disposable probe (e.g., a plastic pipette tip) for mixing. Pick a very small drop of conductive epoxy (1 to 2 mm in diameter) by the exposed end of the copper wire. Take the wire by tweezers and hold it horizontally. Carefully place the wire on the support so that the drop of epoxy is located above the contact pad. After this, the wire should rest firmly on the support. Avoid using too much epoxy and moving the wire; this will increase the exposed conductive area on top of the chip and make its insulation more complicated. 4) Place the support chip with cantilevers in the oven. Cure epoxy at 110 °C for one hour. This curing procedure creates an electric contact between the inner conductive layer of the EC-Probe and the insulated wire, which also have high mechanical stability. The contacting procedure can be easily extended to multiple cantilevers by repeating steps 1 to 3. The wired cantilevers can be stored in a gel box. Platinum line Doped silicon Isolation Platinum nano-electrode Figure 2: Sketch of a wired and insulated NANOSENSORSTM EC-Probe. 3) Insulating the electric contact on the probe Normally a whole probe is immersed into an electrolyte solution during electrochemical AFM measurements. To avoid electrochemical currents originating from the contact area on the chip, the latter one should be insulated from the working solution. To date, no reliable and well-tested insulation procedure was reported. The following insulation strategies may be applied. In all cases, the employed coating should not release any components into the working solution and thus contaminate it. 1) Insulating with a drop of non-conductive epoxy: In this strategy, a drop of insulating epoxy is placed on top of the conductive epoxy and exposed wire and subsequently cured. An example of suitable epoxy is the two-component DEVCON® 5 Minute® Epoxy. Do not use Araldit for this purpose. Advantages: Easy procedure. Disadvantages: A typical epoxy mixture has a rather high viscosity. It is difficult to create a thin layer of insulation. Too thick insulation might prevent cantilever from contacting the sample (see Troubleshooting 4). 2) Insulating with a thin layer: In this strategy, a thin insulating layer is applied to the contact area. Examples include coating by an electrophoretic paint [2], parylene [3] or fluorocarbon [4] films. Advantages: No problems due to the high thickness of the insulation layer. The applied insulation might also cover small defects on the chip. Disadvantages: Relatively complicated procedures. A thin insulation layer might be scratched during the handling of the cantilever and expose the contact area. 3) Insulating a mounted probe: Unlike in the case of 1) and 2), in this strategy a wired probe is first mounted into an AFM scanner, then all exposed conductive parts are insulated. Note: due to the obvious reasons, it should be possible to remove the insulating film from the scanner. Examples of suitable coatings include polystyrene [5] and Reprorubber® Thin Pour resin. Advantages: Avoids problem of insulation damaging due to the handling of the cantilever. A faulty coating can be reapplied. Disadvantages: Cannot be applied in advance, cannot be paralleled. 4) Troubleshooting Please take following hints into account to avoid any undesired measurement artefacts or probe damage! No. Problem Consequence 1 Conductive glue contacts beside the contact pad and the wire also the bare silicon of the support chip side wall and/or back side • Successful insulation is hardly possible 2 Insulating film does not fully cover the contact area • Bad insulation • High leakage current 3 Insulating film touches the cantilever • Cantilever might be broken or its mechanical properties significantly altered 4 Insulating film is too thick • Insulation layer and not the tip touches the surface during the probe approach 5) Acknowledgments Ilya V. Pobelova and Miklós Mohosa acknowledge support of the Swiss National Science Foundation (200020_144471, NFP 62, Sinergia CRSII2 126969/1), Swiss Commission for Technology and Innovation (13696.1), COST Action TD 1002 and MOLESCO (606728). 6) References [1] A Wain, A Pollard, C Richter. Anal. Chem. 86 (2014) 5143–5149 http://dx.doi.org/10.1021/ac500946v [2] IV Pobelov, M Mohos, K Yoshida, V Kolivoska, A Avdic, A Lugstein, E Bertagnolli, K Leonhardt, G Denuault, B Gollas, T Wandlowski. Nanotechnology 24 (2013) 115501 http://dx.doi.org/10.1088/0957-4484/24/11/115501 [3] A Kueng, C Kranz, A Lugstein, E Bertagnolli, B Mizaikoff. Angew. Chem. Int. Ed. 42 (2003) 3238–3240. http://dx.doi.org/10.1002/anie.200351111 [4] J Wiedemair, B Balu, JS Moon, DW Hess, B Mizaikoff, C Kranz. Anal. Chem. 80 (2008) 5260–5265. http://dx.doi.org/10.1021/ac800246q [5] JV Macpherson, PR Unwin, AC Hillier, AJ Bard. J. Am. Chem. Soc. 118 (1996), 6445–6452. http://dx.doi.org/10.1021/ja960842r Ver.080914