Prepared by: HSES Group Construction Division 2012 IPLOCA Health & Safety Award Innovation in Health & Safety Awareness and Communication 1 Prepared by: HSES Group Construction Division Introduction to CCC Group CCC's origins go back to 1952 CCC Managing Office located in Athens, Greece Scope of Work: Engineering, Procurement & Construction HSE Management System certified for OHSAS 18001:2007 & ISO 14001:2009 Group Peak Manpower reached 170,000 in 2007/2008 and currently 110,000 onboard from 96 different nationalities Operating in 4 Continents, with Area Offices in more than 30 countries around the world, and over than 90 current active Projects world wide. Currently ranked 18th in ENR Top International Contractors (2011) Find more at www.ccc.gr 2 Prepared by: HSES Group Construction Division CCC ULTIMATE HSE GOAL Nobody Gets Hurt & Everybody Returns Home Safely 3 Prepared by: HSES Group Construction Division CCC HSE Golden Rules 1 HSE Training 6 Resources & Proactive Approach 2 Personal Protective Equipment (PPE) 7 Empowerment of HSE Staff 3 Stop Work 8 Driving Safety 4 Front End Loading 9 Inspections, Audits And HSE Walkthroughs 5 Method Statements, Risk Assessment, & Permit To Work 10 Communication & Management of Change 4 Prepared by: HSES Group Construction Division CCC Scope of Work & HSE Challenges Scope of Work: Works executed within 4 continents. Work is spread within the Middle East, CIS Countries, Africa, Australia and Papua New Guinea-in very remote areas. Project Management, Engineering, Procurement, Construction and Installation for: Building and Civil Engineering Works, Pipelines-Oil, Gas, and Water, Petrochemical Plants and Refineries, Marine Works and Offshore Installations HSE Challenges on Pipeline Projects: Mega size projects with long spread distances, Remote Areas (jungles, deserts) with harsh working environments (cold, hot), Multicultural and Multilanguage workforce 5 Prepared by: HSES Group Construction Division CCC HSE Management System - Overview Knowing the dynamic nature of the construction industry, CCC is in continuous research and development to improve its performance and in particular its HSE-MS in order to safe guard its most valuable resources, its employees. 6 Prepared by: HSES Group Construction Division Innovative Measures to overcome HSE Challenges CCC took the initiative to introduce pioneering solutions for HSE Awareness and Communications throughout its pipeline construction operations. Aim of the initiatives: conveying HSE messages through edutainment (education & entertainment) communicating potential hazards through innovative means that everybody onsite can accept, understand and enjoy regardless of the difference in cultures, languages, beliefs. establishing HSE culture Tools of implementation: HSE Signage’s & Billboards HSE Comics Episodes Use of pictorial methods The tools were designed in a way that is accepted by all cultures & backgrounds through the means of: simplicity, scenarios from real life, and the most important thing is that it provides the viewers or readers with a smile. Through its friendly and socially accepted interface, the added value of this initiative is crystallized through targeting the human behavior and changing the attitude of our workforce towards HSE. 7 Prepared by: HSES Group Construction Division Tools of Implementation HSE Signage’s & Billboards: The HSE Signage’s and Billboards are designed in-house and spread all over the construction site & along the pipeline. Tackles various HSE messages and concerns related to the scope of work in different languages. Examples: Pinch Points, hand injury, preventive methods, PPEs, PMC activities, etc 8 Prepared by: HSES Group Construction Division Tools of Implementation HSE Comics Episodes: HSE Comic Episodes were developed and distributed every two weeks in 8 different languages at all the camp mess halls The HSE Comics are hand drawn comics that shed light on a normal CCC construction worker who develops super HSE powers after being aware of recognizing hazards. He gains extensive HSE knowledge through HSE trainings and thus, becomes a HSE Hero called Captain No Zone (CNZ) who saves all CCC employees from unforeseen hazards. Each week, a different scenario is put to tackle various hazards and concerns of the HSE aspect of the pipeline industry. 9 CCC HSE Pictorials Prepared by: HSES Group Construction Division Pictorial Construction Method Statements / Risk Assessments • Detailed & Illustrated Steps , “Plan, Do, Check, Act” Cycle • The “Do’s” and “Don’ts” • Hazards Identification & Mitigation Measures Pictorial Tool Box Talks Illustrated drawings and pictures of today’s task. Pectoral illustration of the Tasks Hazards Identification & Mitigation Measures. HSE Awareness Zones Train project employees in the recognition of safe and unsafe safety practices. Recognize both safe and unsafe equipment. Familiarize employees with tools and equipment that they will be likely to see, and use on site during their course of work. Billboards & Signs • Large Colorful Signage's • Attractive way to deliver HSE awareness message HSE Comics (Captain No-Zone Cartoon) 10 Prepared by: HSES Group Construction Division CCC HSE Pictorials - Samples Pictorial Construction Method Statement /Risk Assessment (Pipeline Double Joint Activity) 1. . 4 11 Prepared by: HSES Group Construction Division CCC HSE Pictorials - Samples Pictorial Construction Method Statement /Risk Assessment (Pipeline Double Joint Activity)(Cont’d) 1. . 12 CCC HSE Pictorials - Samples Prepared by: HSES Group Construction Division HSE Awareness Zone (Site Safety Zone) 1. . 4 13 Prepared by: HSES Group Construction Division Results and Added Value due to increased HSE knowledge and awareness. Better reporting of near misses and hazards observations better productivity Improvement of construction progress HSE Culture Workforce held responsibility of their own safety & their fellow workers’ safety due to their increased knowledge on the importance of HSE which lead to their appreciation of HSE in the workplace. several weeks of Zero nonrecordable incidents / accidents. Significant reduction in the number of accidents and injuries Improvements in STOP work programs due to the increased knowledge of the workforce in Hazard identification and recognition. 14 Prepared by: HSES Group Construction Division Results and Added Value in particular on the families of CCC employees, where the risks of occupational injuries and death will be reduced to very low levels. Make families rest assured that their members working for CCC will return home safely Impact positively on CCC reputation. Decrease the financial burden on the society Social, environmental & financial Lower the insurance premium costs due to reduced number of injuries. Improve the reporting of incidents and near misses which enables companies to be proactive in putting control measures in timely manner. 15 Prepared by: HSES Group Construction Division Step Forward Step Forward for H & S in the pipeline industry: The initiative has served CCC as a means to break the language barriers of its multinational workforce and contributed to empower the HSE culture in a sustainable way. Sustainability supplied through this initiative was due to the innovative use of modern and advanced technologies to target the human factor i.e. behavior. The use of in-house creativity in passing the desired message in a way that takes into account the human dynamics, perception and psychology has made this initiative a success in all its benefits delivered. Cost & Time Efficient approach: Signage's’, Billboards and Comics are developed in-house with very minimal initial cost. HSE message is delivered in a time efficient manner due to its presence in all areas of the project including but not limited to: Mess halls Rest & recreation areas Along the pipeline, i.e. onsite 16 Prepared by: HSES Group Construction Division Management Commitment Leadership Belief & willing to intervene in HSE Management Commitment Management Perception & knowledge of HSE Empowerment of HSE staff 17 Prepared by: HSES Group Construction Division 18