www.FarmProgress.com July 2010 Western Farmer-Stockman 29 Technology/Machinery Polaris to open new factory in Mexico By DAN CRUMMETT OLARIS Industries says it’s realigning its manufacturing operations to include a Mexican assembly plant that will ultimately save the company about $30 million a year. The move, announced in a press release and subsequent conference call with members of the media in late May, will eventually see the cessation of operations at the company’s Osceola, Wis., facility. Operations there will be integrated into Polaris’ Roseau, Minn., and Spirit Lake, Iowa, facilities, and within 24 months to a new facility in the Monterrey/Saltillo, Mexico area, several hundred miles southwest of Laredo, Texas. Polaris CEO Scott Wine said a major savings in labor costs and the logistical advantage of having an off-road vehicle assembly close to the Southern U.S. (where a major portion of these sales occur) are driving forces behind the move, along with a desire to “penetrate the Central and South American markets” with Polaris off-road equipment sales. P Project to finish in 2 years The project begins immediately and is expected to be completed within two years, Wine said. Meanwhile, Polaris is negotiating to sell some of its support- related manufacturing to local entities in the Osceola area, but ultimately it plans to see its engine and exhaust manufacturing and assembly located in the other three plants. Wine said the company is planning to build duplication on engine assembly at the three facilities to ensure quality control and to provide flexibility to meet demands that might occur in different regions. Basically, snow equipment engine assembly will be concentrated in Roseau, Victory motorcycle engines in Spirit Lake, and off-road vehicle engines produced in all three facilities. Over the next two years, the Roseau and Spirit Lake locations will be retrofitted to take on the extra work coming from closing the Osceola plant, and the rest will be assigned to the Mexican facility. No specific models to be built in Mexico have been announced. Asked if crossing the border would cost Polaris — a firm that has traded on its “Made in USA” heritage — anything in branding, Wine explained: “We certainly considered that. As you know, we currently have our youth products being manufactured outside of the United States. And, we think as we deliver quality and performance [through the Mexican facility], we’ll be able to work through this from a brand perspective.” The company expects to record pretax transition charges to its income Join us for our R BUILDING CORP. statement in the range of $20 million to $25 million, and incur capital expenditures of up to $35 million over the next few years related to the realignment plan. Wine said savings from the move should begin occurring in 2011, and will be significant to the company’s bottom line in years thereafter. The company’s business goals call for Polaris Industries to be a $3 billion company with at least an 8% growth rate by 2014. MEXICAN MOVE: While no specific models have been announced to be produced south of the border, Polaris Industries says it’s opening a factory in Mexico and closing one in Wisconsin in a move to save $30 million per year. The realignment will take two years to complete. Open House $ale! 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