Test & Validation - P+Z Engineering GmbH

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Area of competence
Test & Validation
Target-oriented processes
Test & Validation
ARRK|P+Z Engineering
For nearly 50 years, we have providing active product development support to customers from the automotive,
aerospace and special and commercial vehicle industries and machine building and plant manufacturing. You
can count on innovation, dependability and sustainability for smooth development of your product,
underpinned by our five areas of competence – Design, CAE & Simulation, Test & Validation, Electrics &
Electronics and Project- & Quality Management.
ARRK Group
Back in 2005, we became a leading member of ARRK - an international group of companies with 20 member
companies and 3,300 employees world-wide. After being part of the ARRK Group for ten years, P+Z Engineering is set to include the name of its parent company in its logo. Thanks to the cooperation with the ARRK
companies, our service portfolio will expand beyond Design Engineering to include the fields of Prototyping,
Tooling and Low Volume Production. Within the Design Engineering field ARRK|P+Z Engineering holds a
fixed and leading position in this globally operating group.
Area of competence Test & Validation
For over two decades, we have been providing our clients with support for planning, coordinating, performing
and assessing tests on individual components, entire vehicles and everything in between. We will work on your
test benches with an eye to cost-efficiency and in compliance with your quality standards. When we integrate
verification processes into your workflows, we focus on your goals and independently manage verification up
to the final approval stage.
Chassis
Power steering systems testing:
· Operating testing fixtures and conducting test
drives
· Generating and implementing specified test cases
using Flexray and CANoe tools
· Control device application
Driver assistance systems testing:
· Software testing
· Testing and coordinating steering angle sensors
(Dynamic Stability Control)
· Constructing test vehicles, applying and testing
variations
· Operating a laboratory for verifying HUD
systems (Head Up Display)
Tools and environment
Access, measurement and testing tools for automotive applications, C++, CANoe, CATIA V4/V5, DIADEM,
FaSi, Flexray, gAMS, INCA/MDA, KOSTA / SES, LabView, LMS CADA-X
Test & Validation
T r an sm issio n
· Vehicle support
- Support for test vehicle and pre-production
vehicle construction
- Performing tests and verifying application
· Geometric integration and test-drive simulation
with an eye to quality and longitudinal dynamics
· Test bench support
· Automatic transmission application
· Transmission hotline support (hardware and
software)
E n g in e
· Performing endurance tests
· Disassembling and appraising engines
G e n e r at o r
· Function development:
- New development
- Modification
- Optimiz ation
· Generating technical and software specifications
· Verification and troubleshooting:
- Test drives
- Simulations, such as HIL (hardware in the loop)
simulations
- Offline simulation
· Application
T he r m al m an ag e m e n t
· Developing strategies for protecting components
from heat and for keeping the temperature within
threshold values
· Concept development for thermal protection
components and ventilation ducts (design of
initial test parts)
· Coordinating rebuilding and retrofitting work,
coordinating construction of testing fixtures
· Preparing and performing tests for test benches
and road trials
· Applying engine control device parameters for
component protection
Test & Validation
I n t e r io r
· Module verification
· Implementation, follow-up, assessment and
documentation for endurance testing:
Shaker and alternating climate test, sun
simulation, decor and foam adhesion testing,
expansion and shrinkage characteristics,
component strength and rigidity, weld strength
· Test evaluation: visible and mechanical flaws
such as tears, cracks or deformations
· Preparing and constructing test equipment, e.g.,
an automatic roller dynamometer, including
design and construction of auxiliary equipment
such as supporting frames or adapters.
A c o u st ic s an d v ib r at io n s
· Noise testing and analysis on interior components
(squeak & rattle)
· Vehicle testing and evaluation
· Virtual noise analysis
· Creak tester and creak analysis
· Environmental simulation (mechanical and
climatic)
· Analyz ing and performing component life and
comfort tests
· Vibration measurements and visualiz ation using
laser vibrometry
· Airborne, structure-borne and audio-based
acoustic measurements
Test & Validation
M at e r ial s d e v e l o p m e n t
M e t al s
· Materials development in collaboration with the
CAE and Design departments
· Sample preparation: preparation for scanning
electron, stereo or light microscopy, as well as
other types of metallurgical analysiss
pre-grinding, embedding, grinding, polishing
sample carriers (electrochemical or mechanical
polishing)
· Development of special carbon-fiber and fiberglass composite materials for demonstrating
optimiz ed material properties in the structural
areas of vehicles
· Specific component development with an eye
to special technical properties such as weight,
thermal coefficient, elasticity
P l ast ic s
Elastomers, thermoplastics, foams, fiber composites
· Sample preparation: e.g., injection molding,
foaming, water-jet cutting
· Development of experimental methodology
· Sampling method: separating and breaking up
damaged areas
· Use of various etching methods to make the
structural composition easier to visualiz e
· Hardness testing
· Damage analysis: metallurgical assessment of
pre-production samples and damaged parts
· Corrosion protection
· Mechanical materials testing: tension, pressure,
bending, puncture, dynamic load
· X-ray, microscopy
· Thermal analysis
· DMA, IR, TGA
· Adhesives technology
· Environmental simulation
· Colorimetry
· Surface analysis
Tools and environment
LMS Testlab, Matlab/Simulink, MS Project, PAK (Mü ller BBM), PQM, Prisma, R-Plan, SAP, Speed, TAIS,
Turbolab, VBa
Headquarter
P+Z Engineering GmbH
Frankfurter Ring 160
80807 Munich
Germany
Phone: +49 (0) 89 / 318 57- 0
Fax: +49 (0) 89 / 318 57-111
info@puz.de
www.puz.de
Offices
Ingolstadt, Stuttgart, Cologne,
Wolfsburg, Augsburg, Hamburg,
Heimsheim, Laupheim
Member of ARRK
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