Area of competence Test & Validation Target-oriented processes Test & Validation ARRK|P+Z Engineering For nearly 50 years, we have providing active product development support to customers from the automotive, aerospace and special and commercial vehicle industries and machine building and plant manufacturing. You can count on innovation, dependability and sustainability for smooth development of your product, underpinned by our five areas of competence – Design, CAE & Simulation, Test & Validation, Electrics & Electronics and Project- & Quality Management. ARRK Group Back in 2005, we became a leading member of ARRK - an international group of companies with 20 member companies and 3,300 employees world-wide. After being part of the ARRK Group for ten years, P+Z Engineering is set to include the name of its parent company in its logo. Thanks to the cooperation with the ARRK companies, our service portfolio will expand beyond Design Engineering to include the fields of Prototyping, Tooling and Low Volume Production. Within the Design Engineering field ARRK|P+Z Engineering holds a fixed and leading position in this globally operating group. Area of competence Test & Validation For over two decades, we have been providing our clients with support for planning, coordinating, performing and assessing tests on individual components, entire vehicles and everything in between. We will work on your test benches with an eye to cost-efficiency and in compliance with your quality standards. When we integrate verification processes into your workflows, we focus on your goals and independently manage verification up to the final approval stage. Chassis Power steering systems testing: · Operating testing fixtures and conducting test drives · Generating and implementing specified test cases using Flexray and CANoe tools · Control device application Driver assistance systems testing: · Software testing · Testing and coordinating steering angle sensors (Dynamic Stability Control) · Constructing test vehicles, applying and testing variations · Operating a laboratory for verifying HUD systems (Head Up Display) Tools and environment Access, measurement and testing tools for automotive applications, C++, CANoe, CATIA V4/V5, DIADEM, FaSi, Flexray, gAMS, INCA/MDA, KOSTA / SES, LabView, LMS CADA-X Test & Validation T r an sm issio n · Vehicle support - Support for test vehicle and pre-production vehicle construction - Performing tests and verifying application · Geometric integration and test-drive simulation with an eye to quality and longitudinal dynamics · Test bench support · Automatic transmission application · Transmission hotline support (hardware and software) E n g in e · Performing endurance tests · Disassembling and appraising engines G e n e r at o r · Function development: - New development - Modification - Optimiz ation · Generating technical and software specifications · Verification and troubleshooting: - Test drives - Simulations, such as HIL (hardware in the loop) simulations - Offline simulation · Application T he r m al m an ag e m e n t · Developing strategies for protecting components from heat and for keeping the temperature within threshold values · Concept development for thermal protection components and ventilation ducts (design of initial test parts) · Coordinating rebuilding and retrofitting work, coordinating construction of testing fixtures · Preparing and performing tests for test benches and road trials · Applying engine control device parameters for component protection Test & Validation I n t e r io r · Module verification · Implementation, follow-up, assessment and documentation for endurance testing: Shaker and alternating climate test, sun simulation, decor and foam adhesion testing, expansion and shrinkage characteristics, component strength and rigidity, weld strength · Test evaluation: visible and mechanical flaws such as tears, cracks or deformations · Preparing and constructing test equipment, e.g., an automatic roller dynamometer, including design and construction of auxiliary equipment such as supporting frames or adapters. A c o u st ic s an d v ib r at io n s · Noise testing and analysis on interior components (squeak & rattle) · Vehicle testing and evaluation · Virtual noise analysis · Creak tester and creak analysis · Environmental simulation (mechanical and climatic) · Analyz ing and performing component life and comfort tests · Vibration measurements and visualiz ation using laser vibrometry · Airborne, structure-borne and audio-based acoustic measurements Test & Validation M at e r ial s d e v e l o p m e n t M e t al s · Materials development in collaboration with the CAE and Design departments · Sample preparation: preparation for scanning electron, stereo or light microscopy, as well as other types of metallurgical analysiss pre-grinding, embedding, grinding, polishing sample carriers (electrochemical or mechanical polishing) · Development of special carbon-fiber and fiberglass composite materials for demonstrating optimiz ed material properties in the structural areas of vehicles · Specific component development with an eye to special technical properties such as weight, thermal coefficient, elasticity P l ast ic s Elastomers, thermoplastics, foams, fiber composites · Sample preparation: e.g., injection molding, foaming, water-jet cutting · Development of experimental methodology · Sampling method: separating and breaking up damaged areas · Use of various etching methods to make the structural composition easier to visualiz e · Hardness testing · Damage analysis: metallurgical assessment of pre-production samples and damaged parts · Corrosion protection · Mechanical materials testing: tension, pressure, bending, puncture, dynamic load · X-ray, microscopy · Thermal analysis · DMA, IR, TGA · Adhesives technology · Environmental simulation · Colorimetry · Surface analysis Tools and environment LMS Testlab, Matlab/Simulink, MS Project, PAK (Mü ller BBM), PQM, Prisma, R-Plan, SAP, Speed, TAIS, Turbolab, VBa Headquarter P+Z Engineering GmbH Frankfurter Ring 160 80807 Munich Germany Phone: +49 (0) 89 / 318 57- 0 Fax: +49 (0) 89 / 318 57-111 info@puz.de www.puz.de Offices Ingolstadt, Stuttgart, Cologne, Wolfsburg, Augsburg, Hamburg, Heimsheim, Laupheim Member of ARRK