schuler techcenter - Schuler

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SCHULER TECHCENTER
Experience cutting-edge technology live
SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
SCHULER TECHCENTER
INNOVATIVE FORMING TECHNOLOGY –
EXPERIENCE LIVE.
Welcome to the future. Welcome to the Schuler
THE SCHULER TECHCENTERS
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SERVO TECHCENTERS ERFURT
(GERMANY) AND TIANJIN (CHINA)
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AUTOMATION TECHCENTERS
GEMMINGEN, HESSDORF (GERMANY)
AND CANTON, MI (USA)
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TechCenter.
For more than 175 years Schuler has been developing
groundbreaking system solutions, always with the goal of
securing long-term successes for our customers. All our
activities focus on the common goal of finding the best
possible answer to your challenges.
Take a new approach with Schuler and embark on intensive dialog with us. We have set up the latest machines
HYDROFORMING TECHCENTER
CANTON, MI (USA)
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HOT STAMPING TECHCENTER
GÖPPINGEN (GERMANY)
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COOPERATION PROJECTS
13
OVERVIEW OF SCHULER TECHCENTERS
15
and systems for you at our new TechCenters in Germany,
the USA and China – where you can try out production
optimizations in a hands-on environment for employee
qualification, short-term contract production or intensive
familiarization. As a result, we can directly tailor what we
offer to meet your individual requirements.
Come and see us in one of our TechCenters. We look
forward to your visit and many exciting experiences – in all
aspects of the world of forming technology.
Your Schuler TechCenter Team
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EXPERIENCE THE FUTURE LIVE
PRESENTATION OF CUTTING-EDGE TECHNOLOGY
AND INNOVATIVE POTENTIAL AT SCHULER.
Direct exchange with the forming experts at Schuler.
Crossbar robot 4.0 in the Automation TechCenter Gemmingen
(Germany).
In opening the Schuler TechCenters, we have
The Schuler you know: as a technology and world market
redefined how systems and technologies are
leader in forming technology. Our company is present at all
presented. Now, you can use this unique opportunity to experience cutting-edge technology
significant trade shows, congresses and technical conferences as well as at university career fairs – in Germany
and worldwide. Symposiums, workshops and technology
live. Not only can you discover new approaches
days are held regularly to provide an arena for direct and
for your production, you can also optimize your
personal dialog as well.
workflow and output rates, or access a backup
facility for ongoing production.
Now, we have taken the next step. At selected sites in
Germany, the USA and China, the new Schuler TechCenters
deliver a further decisive expansion to the possibilities for
intensive communication with individual and tailor-made
demonstrations, tests and training courses – directly on
the latest presses and automation equipment.
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SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
ServoDirect and TwinServo presses in a technology comparison
at the Servo TechCenter Erfurt (Germany).
Innovative applications for the lightweight vehicle construction
at the Hot Stamping TechCenter Göppingen (Germany).
In intensive contact with the experts from Schuler, specific
Technology events, training courses and on-site work-
questions can be clarified – even before series production
shops make Schuler TechCenters beacons of knowledge
starts – and efficiency gains worked out that are precisely
and knowledge transfer. After all, highly competent
tailored to your own production. Other main aspects
employees make a decisive contribution to a company's
include topics such as process and stroke rate optimiza-
success – and that goes for forming technology as well.
tions, die tryout, blanking and tooling tests as well as
process and module developments. This ensures that
Groundbreaking sector solutions can be seen here starting
systems from Schuler can deliver their full performance
today. Experience the technology of the world market
potential and optimum output right from the word go.
leader in forming technology live, and keep in touch with
the future!
And yet the Schuler TechCenters have even more to offer.
Depending on the system, it is possible for backup or
startup production to be carried out. This opens the
opportunity for carrying on production despite a machine
failure or in advance of commissioning a new machine.
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EXPERIENCE SERVODIRECT AND TWINSERVO TECHNOLOGY
SERVO TECHCENTER ERFURT (GERMANY).
Transfer press with TwinServo Technology in the TechCenter Erfurt
(Germany).
Exchange of experience on the automated transfer press with
ServoDirect technology.
ServoDirect and TwinServo Technology live. At the
conventional to a servo press. The blanking and tooling
ServoTech Center Erfurt, we invite you to take part in a
tests at the Servo TechCenter Erfurt make a contribution
live system comparison. Here, we operate a conventional
to optimizing your production process.
eccentric press alongside a press with ServoDirect and
another machine with innovative TwinServo Technology.
As a result, Schuler is writing the future of servo technology. With backup or startup production, we offer you the
SERVO PRESSES IN THE TECHCENTER
Model name
opportunity to bridge production in case of a machine
failure or before commissioning of your new machine.
Furthermore, we optimize your dies for maximum output
Press force [kN]
Bolster dimensions [l × w in mm]
performance, such as if you are switching from a
Stroke rate [spm]
YOUR DIRECT CONTACT TO THE SERVO TECHCENTER ERFURT (GERMANY)
Phone: +49 751 401-2606 | Fax: +49 751 401-2557 | E-mail: stc-erfurt@schulergroup.com
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TSD 1100
TST 1600
11,000
16,000
5,000 × 2,200
5,000 × 2,200
3 – 50
3 – 40
SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
TWINSERVO TECHNOLOGY CAN BE EXPERIENCED LIVE
SERVO TECHCENTER TIANJIN (CHINA).
The Schuler TechCenter in Tianjin (China).
Automated transfer press with innovative TwinServo Technology.
TwinServo press with Schuler Power Line coil feed line.
advantages of this press technology in individual, tailor-
The future of forming technology in China starts with
made product demonstrations. The machine has a press
Schuler: in the new Servo TechCenter in Tianjin, China, it
force of 16,000 kN, is fully automated using components
will be possible to experience an automated transfer
from Schuler and offers the possibility for backup
press with TwinServo Technology live. As a result,
production to Schuler customers.
customers in China will be able to appreciate what part
production with this latest servo technology can mean for
their production. TwinServo Technology stands for an
TWINSERVO PRESS IN THE TECHCENTER
Model name
improvement in the forming process, less environmental
pollution, reduced floor space requirement and high
user-friendliness. Schuler demonstrates all the
Press force [kN]
Bolster dimensions [l × w in mm]
Stroke rate [spm]
TST 1600
16,000
6,000 × 2,200
3 – 40
YOUR DIRECT CONTACT TO THE SERVO TECHCENTER TIANJIN (CHINA)
Phone: +49 7161 66-9011 | Fax: +49 7161 66-205 | E-mail: stc-tianjin@schulergroup.com
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LIVE DEMONSTRATION OF CROSSBAR ROBOT AND CROSSBAR FEEDER
AUTOMATION TECHCENTER GEMMINGEN (GERMANY).
Crossbar robot of the new generation 4.0 and Crossbar feeder.
Individual on-site consulting.
Crossbar robot 4.0 and Crossbar feeder. Experience the
See the gains in process safety and reliability directly on-site!
Crossbar robot 4.0 and the Crossbar feeder in hands-on
live demonstrations. At the TechCenter Gemmingen,
Crossbar robot 4.0:
everything is about how to link existing press lines
‚‚ More energy efficient, lighter and more dynamic
optimally to the future. Inspections and demonstrations
‚‚ Faster with modified travel drive
show you the advantages of crossbar technology point-by-
‚‚ Increased process safety and reliability
point. Technology events, training courses and workshops
‚‚ Retrofit for press lines
provide a flexible offer for knowledge transfer.
In process and module developments, new processes can
Crossbar feeder:
be tested and innovative production possibilities developed.
‚‚ Maximum part outputs and high flexibility
‚‚ Increase in line and process efficiency
YOUR DIRECT CONTACT TO THE AUTOMATION TECHCENTER GEMMINGEN (GERMANY)
Phone: +49 7267 809-141 | Fax: +49 7267 809-180 | E-mail: atc-gemmingen@schulergroup.com
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SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
FLEXIBILITY THROUGH INNOVATIVE TRANSFER SOLUTIONS
AUTOMATION TECHCENTER HESSDORF (GERMANY).
Compact alternative to combined progressive lines. Experience
the Schuler Intra Trans live in Hessdorf (Germany).
Individual consulting at the Automation TechCenter Hessdorf
(Germany).
Intra Trans tri-axis transfer. At the Automation TechCenter
one of our numerous events or technology shows. You can
Hessdorf, we demonstrate why we have created a true
also experience the Intra Trans live and in production at
alternative to combined progressive production with the
the ProTec Process and Technology Center in Lennestadt.
introduction of the Intra Trans: you can produce all
For more information about the cooperation project with
component sizes, as well as cutting your material con-
ProTec, refer to page 16.
sumption. Your production is made more efficient and
more flexible. We look forward to speaking with you about
Intra Trans transfer solution:
your customer-specific requirements.
‚‚ Maximum flexibility through slides that can be moved
individually on the transfer rails
Use this Schuler knowledge center for your production and
‚‚ Cost-effective because of low material consumption
get to know our products. We can set up a personal
‚‚ Space-saving because of compact layout
appointment, training course or workshop; or meet us at
YOUR DIRECT CONTACT TO THE AUTOMATION TECHCENTER HESSDORF (GERMANY)
Phone: +49 9135 715-264 | Fax: +49 9135 715-44264 | E-mail: atc-hessdorf@schulergroup.com
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INCREASED EFFICIENCY FOR PRESS LINES
AUTOMATION TECHCENTER CANTON, MI (USA).
Crossbar robot 3.0 for increasing the efficiency of press lines.
Experience flexible automation technology for press lines live.
Crossbar robot 3.0. Are you looking for automation
Automation TechCenter Canton also offers training
solutions that can be retrofitted to your production to make
courses and workshops. You can shape your production
it faster and more efficient? With a crossbar robot on the
possibilities to meet your needs with process and module
premises, the experts at the Automation TechCenter
developments.
Canton, MI USA, will demonstrate all the advantages of
Crossbar technology from Schuler when it comes to
Optimum for retrofits:
increasing line and process efficiency. This makes it
‚‚ Combination of robot technology and crossbar technology
possible to experience and understand progress directly!
‚‚ Transport from die to die
In addition to inspections and demonstrations, the
‚‚ Variable press spacings possible
YOUR DIRECT CONTACT TO THE AUTOMATION TECHCENTER CANTON, MI (USA)
Phone: +1 734 207-7279 | Fax: +1 734 207-7222 | E-mail atc-canton@schulergroup.com
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SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
NEW PERSPECTIVES IN LIGHTWEIGHT PRODUCTION
HYDROFORMING TECHCENTER CANTON, MI (USA).
Hydroforming press in the TechCenter at Schuler in
Canton, MI (USA).
Hydroforming is opening new perspectives in component
development. Experience it live at Schuler.
Hydroforming from the world market leader in forming
Benefit from Schuler when it comes to optimally designing
technology. Reducing weight in automotive construction
your hydroforming processes.
calls for the use of light and high-strength materials.
The Hydroforming TechCenter Canton, MI USA, offers you
Talk to us about the entire world of hydroforming:
groundbreaking technological solutions. On our hydroform-
‚‚ Feasibility analysis and simulation
ing presses, it is possible to run small batches, prototype
‚‚ Project planning, component and process configuration
production and production backups under optimum condi-
‚‚ Component adaptation and tooling design
tions. Schuler offers you system expertise for the entire
‚‚ Tooling production
process involved which is of great value for new players as
‚‚ Prototyping phase
well as established producers since reliable data and
‚‚ Zero and pilot series production
information is practically impossible to obtain otherwise.
YOUR DIRECT CONTACT TO THE HYDROFORMING TECHCENTER CANTON, MI (USA)
Phone: +1 734 207-7261 | Fax: +1 734 207-7260 | E-mail: hytc-canton@schulergroup.com
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SUCCESSFUL PRESS HARDENING WITH TECHNOLOGICAL CONSULTING FROM SCHULER
HOT STAMPING TECHCENTER GÖPPINGEN (GERMANY).
Fully automated press hardening line with innovative PCH bolster
cushion concept.
Press hardening of safety components in large-scale production.
TechCenter with automated press hardening line. At
production dies at the TechCenter under realistic condi-
the Hot Stamping TechCenter Göppingen, Schuler is
tions, so you can significantly reduce die tryout times on
bringing together all its expertise in press hardening
your premises. If you need initial prototypes or pilot series
along the entire added-value chain. As a system supplier,
parts, we can manufacture them for you in our TechCenter.
we are continuously developing machine, die and process
technology. We optimize applications in automotive series
Technological advice spanning processes:
production so as to reduce cycle times and cut costs per
‚‚ Extensive process and line expertise
component. Take advantage of this decisive lead in experi-
‚‚ Further development in line and process technology
ence when it comes to boosting efficiency and optimizing
‚‚ Die tryout and production of prototype parts
stroke rates. The short distances from our tool and die
‚‚ Training on the press hardening line
production facility enable us to try out your series
‚‚ Backup production for Schuler customers
YOUR DIRECT CONTACT TO THE HOT STAMPING TECHCENTER GÖPPINGEN (GERMANY)
Phone: +49 7254 988-220 | Fax: +49 7254 988-339 | E-mail: hstc-goeppingen@schulergroup.com
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SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
COOPERATION WITH THE AACHEN CENTER FOR INTEGRATIVE LIGHTWEIGHT PRODUCTION (AZL)
PARTNERSHIP ON A RESEARCH AND
DEVELOPMENT PLATFORM.
AZL's high level of competence in production technology
and material sciences is being merged with Schuler's
comprehensive expertise.
Use this opportunity to achieve optimization in dies and die
testing to increase productivity, maximize output rates or
make processes more effective with economic stroke
rates. Process and module development open up innovative production options for you. Get to know the Aachen
Center for Integrative Lightweight Production (AZL)
directly. Make plans to visit for a machine demonstration.
Hydraulic short-stroke press in the AZL:
‚‚ Hydraulic short-stroke press for producing fiber-reinforced plastics with 18,000 kN press force
‚‚ Bolster dimensions: 2,800 mm × 1,800 mm
Hydraulic composite press with 18,000 kN press force.
Hydraulic plastic press. The Aachen Center for Integrative
Lightweight Production (AZL) is taking a hydraulic plastic
press from Schuler into operation with a press force of
18,000 kN. It serves as a research and development
platform on which new dies, systems, components or
automation techniques can be tested up to startup under
production conditions. Schuler is the strategic partner of
the AZL. With this cooperation in the field of lightweight
production technology, Schuler is continuing to develop
press technology and production processes for modern
lightweight construction materials.
YOUR DIRECT CONTACT FOR A VISIT TO THE AZL IN AACHEN (GERMANY)
Phone: +49 7254 988-220 | Fax: +49 7254 988-33 | E-mail: azl@schulergroup.com
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PROTEC PROCESS AND TECHNOLOGY CENTER AT HERU IN LENNESTADT
OPTIMIZATION OF THE ENTIRE PRODUCTION
PROCESS.
Complete production system with servo press, coil feed
line and transfer. The ProTec Process and Technology
Center is a pioneering example of cross-segment corporation. In this way, we can support you even more effectively in
achieving an efficient, safe and reliable production process
in which all components and procedures from the press to
the dies and automation system dovetail smoothly, including
the entire line peripherals.
With its involvement in ProTec, Schuler is underscoring its
role as a system supplier that can offer not only perfectly
harmonized production lines but also solutions relating to
the entire process. Take advantage of the wide range of
possibilities that this technological cooperation opens up:
die tryout, blanking and tooling tests, start-up and alternative production, process and stroke rate optimization as well
as using the line for demonstration and training purposes.
Come and talk to us.
Servo press, coil feed line and tri-axis transfer IntraTrans
at ProTec.
In various project groups, the partner companies involved in
ProTec not only analyze production processes and develop
them further, but also work out new solutions and concepts
SERVO PRESSES IN THE TECHCENTER
Model name
that can secure a decisive competitive edge for you.
For further information and dates for upcoming events,
Press force [kN]
Bolster dimensions [l × w in mm]
Stroke rate [spm]
please visit www.protec-lennestadt.com
MSD 630
6.300
4.000 × 1.800
3 – 70
Experience the ProTec process and technology
center in a virtual tour. Simply scan the QR code
using the camera of your smartphone or tablet.
http://bit.ly/1mteCAE
YOUR DIRECT CONTACT FOR A VISIT TO PROTEC IN LENNESTADT (GERMANY)
Phone: +49 7161 66-1505 | Fax: +49 7161 66-729 | E-mail: protec@schulergroup.com
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SCHULER TECHCENTER / EXPERIENCE CUTTING-EDGE TECHNOLOGY LIVE
OVERVIEW OF SCHULER TECHCENTERS
TECHNOLOGY DIALOGUE WITH EXPERTS
DIRECTLY ON-SITE.
1. Hot Stamping TechCenter
5. AZL, Aachen Center for
Servo TechCenter Tianjin (China)
Göppingen
Integrative Lightweight Production
Schuler (Tianjin) Metal Forming
Schuler Pressen GmbH
Manfred-Weck-Haus
Technology Center Co., Ltd.
Bahnhofstrasse 41
Steinbachstrasse 19
West of Jing Si Road
73033 Göppingen
52074 Aachen
Dongli District, Tianjin Airport
Germany
Germany
Economic Area (TAEA)
Phone +49 7161 988-220
Phone +49 7254 988-220
Tianjin City
hstc-goeppingen@schulergroup.com
azl@schulergroup.com
China
2. Servo TechCenter Erfurt
6. ProTec Process and
Schuler Pressen GmbH
Technology Center, Lennestadt
Schwerborner Strasse 1
HERU Werkzeugbau GmbH & Co. KG
Automation TechCenter &
99086 Erfurt
An der Chemischen 4
Hydroforming TechCenter
Germany
57368 Lennestadt-Grevenbrück
Canton, MI (USA)
Phone +49 751 401-2606
Germany
Schuler Inc.
stc-erfurt@schulergroup.com
Phone +49 7161 66-1505
7145 Commerce Blvd.
protec@schulergroup.com
Canton, MI 48187
Phone +49 7161 66-9011
stc-tianjin@schulergroup.com
3. Automation TechCenter Gemmingen
Schuler Automation GmbH & Co. KG
Louis-Schuler-Strasse 9
USA
SCHULER TECHCENTERS
DEUTSCHLAND
IN GERMANY
Phone +1 734 207-7279
atc-canton@schulergroup.com
75050 Gemmingen
Phone +1 734 207-7261
Germany
hytc-canton@schulergroup.com
Phone +49 7267 809-141
atc-gemmingen@schulergroup.com
4. Automation TechCenter Hessdorf
Schuler Automation GmbH & Co. KG
Louis-Schuler-Strasse 1
5
6
2
91093 Hessdorf
Germany
Phone +49 9135 715-264
atc-hessdorf@schulergroup.com
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3
1
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Find out more. Simply scan the QR code using
the camera of your smartphone or tablet.
Schuler AG
Bahnhofstrasse 41
73033 Göppingen
Germany
Phone +49 7161 66-0
Fax +49 7161 66-233
info@schulergroup.com
www.schulergroup.com
280EN-022016-WSP-500-Copyright by Schuler
www.schulergroup.com/techcenter
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