GENERAL EXECUTION PLAN Name of Bidder : PT. BRANTAS ABIPRAYA (Persero) Bidder will submit a General Execution Plan describing how the Bidder intends to execute and complete the Works. The General Execution Plan will be prepared in the form of a written method statement together with sketch layout drawings, covering, but not limited to, all pertinent aspect as listed below: General Overall Management and administration, such as; (1) Material Procurement (2) Quality Control and testing and monitoring of works (3) Progress Control (4) Safety control and accident prevention (5) Environmental and Social considerations (including mitigation measures) Construction Works Describe the sequence of working, Dredging, loading and transportation including embankment methods, the type and capacity of equipment to be deployed, staff and labor resources, temporary works, material to be used and the construction duration for the following:: 1) Mobilization and Preparatory Works (i) Transportation of Contractor's Equipment (ii) Contractor's Temporary Facilities (iii) Maintenance of temporary access roads. 2) Dredging Works (i) Dredging method (ii) Dredging under the Bridges (iii) Construction Plan for daily storage of solid waste bigger than 30 x 30 cm (iv) Construction plan for final disposal (v) Hauling of Dredger sediment to CDF, (vi) Garbage separation/removal/disposal 3) Embankment Works (i) Repair (ii) Improvement. Dredging and Embankment of River MATERIAL PROCUREMENT I. PURCHASING PROCESS The Person in charge of purchasing shall practice, based on the “purchasing procedures”, as follow to ensure that the products to be purchased conform to the requirements and specifications : a. The suppliers/contractors, description and specifications of the materials and/or equipments to be purchased shall be determined according to the effect to the design and the need for the construction works. b. The suppliers/contractors shall be evaluated and selected based on their competency to manufacture and/or supply of the materials and/or equipment according to the requirements. c. The procedures of selection, evaluation and re-evaluation shall be provided in the “purchasing procedures”. Re-evaluation shall be made regularly to review the list of the suppliers/contractors, etc. The records of the evaluation results and necessary measures to be taken from the evaluation if any shall be maintained. II. PURCHASING INFORMATION The Person in charge of purchasing shall make clear and prescribe the information of the products to be purchased in the purchase document. When necessary the following matters shall be included : a. Requirements on the products, procedures, processes and approval of the facilities. b. Requirements on the eligibility including the qualifications of the members. c. Requirements on the quality management system. The Person in charge of purchasing shall confirm, before informing the suppliers/contractors, that the purchasing requirements prescribed are appropriate. III. VERIFICATION OF PURCHASED PRODUCTS The Person in charge of purchasing of the purchased products shall perform, based on the incompany inspection procedures, necessary inspection or other activities to verify the purchased products to ensure that the purchased product satisfy the purchasing requirements. IV. LIST OF MATERIALS The list of materials as follow: No. Material Supplier Location 1 Sheet Pile Supplier Local Local area (Jakarta) 2 Spun Pile Supplier Local Local area (Jakarta) 3 Concrete Ready Mix Supplier Local Local area (Jakarta) Distance to the Site Procurement On Site Procurement On Site Procurement On Site Table only for Sample V. TRANSPORTATION OF THE MATERIALS/EQUIPMENTS The construction equipment/materials will be mobilized to the site by either trailer or Dump Truck. The tired wheel equipment, such as Dump Trucks, Truck Mixers, etc. will be driven by their own power. While some other small equipment like concrete vibrators, water pumps, concrete mixers, generator sets, etc. will be mobilized by Trucks and heavy equipment by Trailler via existing Public Road (Like Excavator, Pontoon, etc). The equipments, plants and materials will be mostly supplied and mobilized from the origin place through the national highway, province roads and regency roads until the stock yard material area in the project location. Dredging and Embankment of River VI. FLOW CHART OF PROCEDURE OF MATERIAL PROCUREMENT Flow chart of Procedure of Material Procurement is as follows : Start Project Planning/ Equipment/Metal Works/General Cost of Head Office, Region & Equipment Division - Goods Need Plan (RKB) - RKB Recapitulation Delayed RKB is agreed by Principals of Goods Manager No Yes Quotation - Vendor List Supplier/Subcont Offering/ BA Bidding Evaluation List of Price Comparison Offering Negotiation Agree No Yes - Supplier Appointment - Stipulating Order Transaction Agreement Good Process of Supplier/Subcontractor Corection the Process No Inspection Process OK? Yes Yes Good Acceptance Conformed to Spec (Not Defect) No Yes Warning <3x No Data BAST Warehousing Procedures No. 2-000-53-01 Procedures of Payment Implementation No. 2-000-52-02 Finished Dredging and Embankment of River Terminate Contract QUALITY CONTROL, TESTING AND MONITORING OF WORKS I. GENERAL The quality control activities shall be performed by means of checks, test and/or inspection in accordance with project specification and drawings. This plan is established to secure the requested quality, and to manage the quality of the Project. II. QUALITY CONTROL ORGANIZATION QA and QC Department will be established in the Project Office and have two (2) duties. One is the testing and another one is the inspection. QA/QC Department becomes the high independent department from other construction departments, to secure the requested quality and to keep fairness of the test and inspection results. III. TESTING QA/QC Department shall carry out various tests, with regards to the quality of the material for this construction project and the field condition before next construction process. The Laboratory Team shall carry out tests in accordance with the project specification. The guarantee that our product fulfill the quality standard according to the specification we will assign a capable quality control staff in the engineering department, sufficient laboratory equipment and tools, qualified material supplier, qualified materials, and also an exact working method to result the quality product. Before the execution of the project we will order the materials, in accordance with the requirement as designated in the technical specification. We will also submit the brochures and certificate of testing of materials from the manufacturer to the Engineer for approval. Generally, we will follow and fulfill the legal requirements, especially the ASTM standard. Each time of the materials arrival on site, we will do some related test to them. The test will refer to the standards designated in the technical specification. In addition, the quality of the product during the execution will be tested as well. The quality control staff will do those above tests, and then the result will be reported to Engineer. In the event that test could not be carried out by that equipment in our laboratory, the test will be undertaken to a testing agency in accordance with the Engineer’s approval. Dredging and Embankment of River Standards testing will be used in this project as follows : No. Description 1 2 Embankment (Density Test of the Soil) Portland Cement 3 4 5 Gradation of Fine/Coarse Aggregate Admixture Reinforcement Steel Bars (round deform bars or plain round bars) Concrete Works 6 7 8 9 10 Gabion : - Wire - Galvanizing Asphalt Pavement Gate and Accessories : 1. Casting : - Iron Casting - Steel Casting - Bronze Casting - Phosphor Bronze Casting 2. Forging 3. Mild Steel Plate, Steel Shapes and Bar - Steel Plate/Shapes for Gate - Steel Plate/Shapes for general structure - Steel bolt, nut and washer - Corrosion-resisting steel plate and bar 4. Protection, Cleaning and Painting - Surface Preparation 5. Design Load and Stress - Steel Member Miscellaneous Works - Welding - Welding Electrodes - PVC Weephole, PVC Pipe - Timberworks and stoplog - Elastic Sealant for Canal Lining - Bituminous Binder IV. Standard Test to be Used ASTM-D698 Indonesia Standard NI8, ASTM-C150 or British Standard BS 12, or JIS R 5210 AASHTO T27 ASTM-C260 or JIS A6204 JIS G 3112 or SNI 07-2052-1990 AASHTO T22 & T23 or Peraturan Beton Bertulang Indonesia (P.B.I.), 1971 N.I-2 AASHTO T65 or JIS G 3532, SWM-G3 AASHTO T65 or JIS GA5513 Article 7.03(b).6 of the Standard Specification of Bina Marga Standard Industry Indonesia (SII) JIS G 5501, FC 250 JIS G 5101, SC 450 JIS H 5111, BC 6 JIS H 5113, PBC 2 JIS G 3201, SF 440 A JIS JIS JIS JIS G 3101, SS 400 and JIS G 3106, SM 400 G 3101, SS 400 B 1180, B 1181 AND B 1256 G 4303, G 4304, G 4305, G 4306, G 4307 Svensk Standard SIS 055900 or “SSPC-SPIO” JIS G 3101, SS 400 and JIS G 3106, SM 400 AWS “Code for Arc and Gas welding in Building Construction” or JIS Z 3801 and/or AZ 3841 JIS Z 3211 or Z 3212 JIS K 6741 – 1975 PKKTs Standard (Peraturan Konstruksi Kayu Indonesia, NI-5, 1961) JIS A 5774 ASTM D 994 or ASTM D 1751 Standard INSPECTION QA/QC Department shall carry out various inspections, for material carried in, the result of material test and field inspection during the execution of this project. The inspection team shall carry out inspections in accordance with the project specification. If the QA/QC Department detects non-conformance material or procedure, the QA/QC Department can stop the work that corresponds. That non-conformance work shall be correct immediately and can not be restarted without confirmation of the QA/QC Department. Dredging and Embankment of River V. PROCEDURE OF INSPECTION AND TEST Flow chart of Procedure of Inspection and Testing is as follows : Start Product/Goods Acceptance Yes Urgent Positive Recall No Inspection and Test Project Quality Plan Providing Status Mark of Inspection and Test No Ok ? Yes Providing Status Mark of Inspection and Test Applied Procedures No. 2-000-60-03 Process “1” No Hold Point Yes Inspection and Test Positive Recall Project Quality Plan No Ok ? Providing Status Mark of Inspection and Test Yes Process “2” Final Product Project Quality Plan Inspection and Test Ok ? Applied Procedures No. 2-000-60-03 Finished In brief explanation of Inspection and Testing is as follows : Inspection and test do for all materials/goods delivery by suppliers/ subcontractors refer to technical specification as written in acceptance material of Project Quality Plan. The process of product also checked sources preparation, sequence of process, and final product that written on working process of Project Quality Plan Dredging and Embankment of River PROGRESS CONTROL Firstly, the Contractor prepares the original construction program within several time (day) after receiving the Letter of Acceptance. The program shall follow the requirements in the Specification and Contract. Once the project schedule has been determined and construction is started, the CPM Plan must be monitored and updated accordingly. Weekly and monthly schedule with schedule meetings shall be utilized to maintain the original construction schedule prepared by the CPM. The Contractor’s engineering and construction staffs shall periodically monitor and check construction progress under the following monitoring procedure. The effort to achieve the project goal will be strictly controlled with the above procedure. In case any delay causes by our fault which threat to extension of overall time schedule, we will immediately take action by supporting additional source required such as equipment and man power. So that the works still remain could be completed the time proposed. WEEKLY / MONTHLY PROGRESS Milestones Schedule On Sch & Complete? N o Weekly/Monthly Meeting Caused Yes Ahead Sch ? Countermeasure N o Yes Improvement Progress Next Activity The above stage is similar to the PDCA method: PLAN DO CHECK ACTION The effort to achieve the project goal will be strictly controlled with the above procedure. In case any delay causes by our fault which threat to extension of overall time schedule, we will immediately take action by supporting additional source required such as equipment and man power. So that the works still remain could be completed within the time proposed. Dredging and Embankment of River Procedure of Progress Control to establish the schedule, there will be 4 (four) stage : 1. PLAN STAGE 2. CONSTRUCTION STAGE 3. EVALUATION STAGE 4. FOLLOW UP - Planning a method will be applied Prepare of Construction Time Schedule Estimate resource of material, man power & equipment Control of Construction Schedule Arrangement of material, labor, equipment & plant Check progress and execute Report to management, daily, weekly and monthly Improve existing condition to precede the progress Review the construction plant and refine the plant In brief explanation of Weekly/Monthly Progress as follows: Schedule or milestones of every activities always control day to day in order not behind schedule, if can not be reached should be identified root cause and meet corrective/preventive action (could be discussed in weekly/monthly meeting). The completed progress record on weekly/monthly report. If the schedule on or ahead determined improvement be better then before Dredging and Embankment of River SAFETY CONTROL AND ACCIDENT PREVENTION Safety Management Plan Program is established to complete the Project safely. The accident prevention rules, safety programs Program shall be observed by all personnel engaged in construction work. The primary purpose of this plan is to ensure that the safety rules and regulations are efficiently implemented protecting all workers, staff and the public affected by this project against danger or possible injury both minor and fatal. Flow chart of Procedure of Health, Safety and Environment (HSE) Program is as follows : Start Establishing HSE Program Unit HSE Program Unit studies : 1. Regulations/ Legislation on HSE Program 2. Contract Requirement HSE Plan Program Environment Aspect Identification HS Aspect Identification Inspection Evaluation in accordance with the Plan No Review Prevention/ corrective Action and Control Yes Report Finished In brief explanation of Safety Control Program is as follows : Every projects have HSE Program Unit who responsible to identify hazard, determined prevention and response of accident including reporting. Periodically HSE Program Unit review safety/HSE plan Program it’s still relevant by site condition and changing construction method. Detail safety control and accident prevention refers to “Working Safety Plan”. Dredging and Embankment of River HIV/AIDS PREVENTION PROGRAM (a) Any workers who are under the Contractor's control and on the Site in connection with the Contract, including any workers who are under the control of any person or entity to whom the Contractor has sub-contracted any obligations under the Contract other than those responsibilities set out in this Sub-Clause. (b) The 1) 2) 3) 4) HIV Prevention Program means an HIV prevention program such as : Promotion of condom use Test and treatment of Sexual Transmitted Infection (STI) HIV/AIDS education through peer education Volunteer Counselling and Testing. (c) The Contractor is responsible for implementing an HIV Prevention Program among the Contractor's Employees (and the local community) for the duration of the Contractor's contract and commencing as soon as practicable after the Contractor's Employees arrive at the Site/s in conjunction with occupational health staff of the Contractor and the local health authorities involved in HIV / AIDS prevention. (d) The Contractor may sub-contract with a Service Provider in the case that he/she will riot be able to implement the Program; when sub-contracting with the Service Provider; the Contractor gives any representative of the Service Provider and the Employer all reasonable access to the Site in connection with the HIV Prevention Program. (e) The Contractor instructs the Contractor's Employees to participate in the HIV Prevention Program in the course of their employment and during their normal working hours or any period of overtime provided for in the relevant employment contracts. (f) The Contractor does nothing to dissuade the Contractor's Employees from participating in the HIV Prevention Program. Reporting of Accidents The Contractor shall report to the Engineer details of any accident within one day after its occurrence. In the case of any fatality or serious accident, the Contractor shall notify the Engineer immediately by the quickest available means. Dredging and Embankment of River ENVIRONMENTAL CONSIDERATIONS I. GENERAL Environmental protection is one of our major concerns during any construction activity, and it is PT. Brantas Abipraya (Persero)’s primary consideration in the Project, with the ultimate goal of causing no harm to the environment. PT. Brantas Abipraya (Persero) shall take all necessary measure to protect environment from the incidents caused by construction activities. PT. Brantas Abipraya (Persero) shall observe and comply with all Environmental Regulations imposed by the Government of the Republic of Indonesia, or by those having jurisdiction over the Site. II. TYPE OF IMPORTANT IMPACT TO BE MANAGED Based on the result of environmental impact assessment as describe in its document, types of important impact should be mitigated during each project stages, area is follow: Important impact during Construction Stage a. Social anxiety due to land acquisition b. Air pollution (dust) caused by construction material transportation c. Road damage caused by construction material transportation d. Disturbance on traffic due to material transportation e. Disturbance on terrestrial flora cause by land clearing and make access road to project location f. Environmental damage due to soil excavation in borrow areas g. Service-water pollution cause by operating of base camp III. ENVIRONMENTAL MANAGEMENT DURING CONSTRUCTION STAGE Important negative impact of laborers mobilization is social anxiety. a. Social Anxiety 1. Source of Impact The source of impact is laborers mobilization and Dump Truck transportation from out site area. 2. Impact Indicator The impact indicator is social complaint and conflict in community cause by not excellent with project activity. 3. Objective of Environmental Management To prevent social anxiety this can stimulate social conflict between local laborers and immigrated laborers. 4. Environment Management Effort 4.1. First priority of job opportunity should be given to the local laborers. This can be done by giving clear information to local people concerning laborers needed by the project. 4.2. To give information and guidance to immigrated laborers, concerning culture and tradition of local people, in such away they can adapt with local social condition. 5. Location and Period of Environmental Management Location : At project surrounding Period : Before and implementation of construction work b. Road Damage 1. Source of Impact The source of impact is increase of road usage due to material transportation. 2. Impact Indicator The impact indicator is social complain community cause by damage road. 3. Objective of Environmental Management Dredging and Embankment of River The objective of Environmental Management is to prevent road damage. 4. Environment Management Effort 4.1. Dump Truck payload should be limited in accordance with road capacity. 4.2. Periodic road maintenance. 5. Location and Period of Environmental Management Location : Along material transportation routes Period : During transportation work c. Disturbance on Traffic 1. Source of Impact The source of impact is increase of the traffic volume due to Dump Truck operation for construction material transportation. 2. Impact Indicator The impact indicator is traffic jam. 3. Objective of Environmental Management The Objective of Environmental Management is to prevent traffic jam and accident. 4. Environment Management Effort The Environment Management Effort is traffic control at certain place.. 5. Location and Period of Environmental Management Location : Along material transportation routes Period : During transportation work every day d. Impact of Land Clearing 1. Source of Impact The source of impact is land clearing for construction of Wharf and construction of access road. 2. Impact Indicator The impact indicator is lost of vegetation coverage. 3. Objective of Environmental Management The Objective of Environmental Management is to rehabilitate vegetation coverage and maintain local micro climate condition. 4. Environment Management Effort The Environment Management Effort is : 4.1. To maintain the remaining tree crops and bush. 4.2. To plant tree crops in bare dray land. 5. Location and Period of Environmental Management Location : Along material transportation routes Period : During transportation work every day e. Impact of Soil Excavation at Borrow Area 1. Source of Impact The source of impact is ground treatment at borrow area location. 2. Impact Indicator The impact indicator is environmental damage allows : Kep-Men LH No. Kep-43/MENLH/10/1996 3. Objective of Environmental Management The Objective of Environmental Management is to minimize environmental damage. Dredging and Embankment of River 4. Environment Management Effort The Environment Management Effort is : 4.1. Grouted soil as specifications. 4.2. Grouted material as specification (approved material). 5. Location and Period of Environmental Management Location : Canals Period : During construction stage f. Impact of Base Camp Operation The important impact probably occurs is only charge of landscape which maybe results in environmental damage. a. Surface Water Pollution 1. Source of Impact The source of impact is liquid waste effluent from base camp. 2. Impact Indicator The impact indicator is oil and detergent content. 3. Objective of Environmental Management The Objective of Environmental Management is to prevent water pollution especially oil and detergent content. 4. Environment Management Effort The Environment Management Effort is : 4.1. To minimize using soap detergent for clear and change with soap softness. 4.2. Prevent oil spill by storing oil in a special place. 4.3. Unused oil should be stored in a special container for recycle process further. 5. Location and Period of Environmental Management Location : At Base Camp Period : During construction stage b. Disturbance on Aquatic Biota 1. Source of Impact The source of impact is water pollution due to base camp operation (effluent of liquid waste containing oil and detergent). 2. Impact Indicator The impact indicator is density and diversity of plankton and benthos and deviation of fish population in the river. 3. Objective of Environmental Management The Objective of Environmental Management is to prevent disturbance on aquatic biota at Wharf and surrounding. 4. Environment Management Effort The Environment Management Effort is prevent water pollution as mentioned in point a above. 5. Location and Period of Environmental Management Location : At Base Camp Period : During construction stage Dredging and Embankment of River PUBLIC CONSULTATION AND SOCIALIZATION (SOCIAL CONSIDERATIONS) I. GENERAL The Contractor shall carry out Public Consultation and Socialization meeting with the farmers and persons who will be influenced by the Works at each village prior to the commencement of the tertiary and land development works in order to avoid conflict with farmers and persons concerned and to get their understanding for the Works. The Contractor shall also invite their participation into the tertiary and land development activities. II. MEETING The meeting shall, at least, consist of two (2) stages namely stage I Meeting and Stage II Meeting. The minimum requirement at respective meeting shall be as follows : 1. Stage I Meeting The target group shall be at village level at least one (1) month before the commencement of the Works. The Contractor shall present and explain about the overall work schedule and work method at the village level as follows : a. Survey Works : (i) staking out survey, (ii) topographic survey for land development, and (iii) route survey for Project location, and existing Road. 2. b. Work Method and Work Schedule : (i) survey works, (ii) construction of Dredged and Sheet Pile, (iii) construction of related structures, and (iv) land development works. c. Environment protection and safety program during the construction works. d. Participation of village people for the construction works. Stage II Meeting The target group shall be at tertiary canal or tertiary block level consequent to the Stage I Meeting. The meeting shall be carried out at least one (1) week before the commencement of the Works. The contents of meeting are same as that of Stage I Meeting and further details of works and schedule shall be presented and explained to the persons concerned. The overall schedule of the Public Consultation and Socialization meeting at respective village shall separately be prepared and submitted to the Engineer for approval synchronizing the Programmers prescribed in Clause 18 of the General Specifications herein together with the Program. The schedule and contents of Stage I Meeting and Stage II Meeting, including material for the meeting, shall be submitted to the Engineer for approval (or concurrence) at least two (2) weeks before the meetings unless otherwise directed by the Engineer. The results of Public Consultations and Socialization shall be reported to the Engineer within two (2) weeks after the meeting. For this Socialization, Contractor also joint with local resident as Participation for this Socialization Dredging and Embankment of River METHOD STATEMENT Project Name : Province Bidder Name : : Dredging and Embankment of Ciliwung-Gunung Sahari Drain & Waduk Melati Sub-Project DKI Jakarta PT. BRANTAS ABIPRAYA (Persero) GENERAL Generally, all construction of Dredging and Embankment of Ciliwung-Gunung Sahari Drain & Waduk Melati Sub-Project, DKI Jakarta at construction begin, during construction and finish, contractor will follow procedure / protocol which apply and have been specified in Project’s environment, ICB’s procedures and Republic of Indonesia’s rules as specially. 1. IDENTIFICATION 1.1. Location & Access Road The site is located in DKI Jakarta, Indonesia. Project Location Dredging and Embankment of River ZOOM Lokasi Pekerjaan Gunung Sahari Lokasi Pekerjaan Waduk Melati Dredging and Embankment of River PLAN BY SATELITE Notes; - Image on below isn’t as real condition of Project location in this time (condition at Tender time) - Image on below only as mark of project location will be constructed Indonesia PROVICE OF DKI JAKARTA PROJECT LOCATION Dredging and Embankment of River ZOOM WADUK MELATI Waduk Melati Saluran Cideng (Length of Dredging 1.260 m) Dredging and Embankment of River Saluran Gresik (Length of Dredging 2.004 m) ZOOM CILIWUNG GUNUNG SAHARI Sheet Pile 4.832 m Project Start Dredging 5.100m End Project 1.1.1. Existing Roads and Transportation Facilities Access to the Site can generally be achieved via the network of public roads and streets in the vicinity of Site. The Contractor will use the existing road for the works. The Contractor shall fully inform himself of the conditions of roads, traffic conditions and traffic regulations with respect to gaining access to the Site for the purposes of performing the Works and shall take all necessary actions to ensure availability of access to the Site as required. Dredging and Embankment of River 1.2. Planning of Construction / Work Plan 1. With Location Site are spread, Construction will be constructed as Frontal, mean that construction at 1 location does not connections with others, only Equipment that connections. Each Location site will use Equipment. Flow Chart START Waduk Melati Dredging Work Cideng and Gresik Drain Sahari Drain Dredging Work (By Man Power & Tools) End Project (at Up Stream) At Sheet Pile Location Earth Work Embankment Work (CCSP) Embankment Work (CCSP) Dredging Work Up Stream up to Down stream Hydro mechanical Work Other work as according to the Tender Document Other work as according to the Tender Document FINISH WORK DIRECTION Usually, Construction in the River Will Be Construction From Upstream River up to Downstream River Dredging and Embankment of River Illustration for frontal construction in Gunung Sahari Drain - All construction will be start from Up stream (Hulu) up to down stream (Hilir) - Construction for Dredging Will be constructed Form End Project (STA. 5+100) - Construction for Sheet Pile Will be constructed Form Jl. Mangga Besar (STA. 2+450) up to STA. 0+000) - Construction Will be Fontal (at same time) Dredging 1. Excavation - Work for 24 hour 2. Hauling and Handling - Work at 22.00 – 05.00 wib Embankment Work (CCSP) 1. Hauling and Handling - Work at 22.00 – 05.00 wib Dredging and Embankment of River 2. Hauling and Handling - Work at 22.00 – 05.00 wib 2. Scope Of Works 2.1. Project Description: Dredging and Embankment of Ciliwung-Gunung Sahari Drain & Waduk Melati Sub-Project, DKI Jakarta. Time for Completion is 730 days and Defects Notification Period is 180 days The main elements of the Works to be completed under this package shall consist of, but not be limited to, the following: 2.1.1. Dredging Works (i) Dredging method (ii) Dredging under the Bridges (iii) Construction Plan for daily storage of solid waste bigger than 30 x 30 cm (iv) Construction plan for final disposal (v) Hauling of Dredger sediment to CDF, (vi) Garbage separation/removal/disposal 2.1.2. Embankment Works (i) Repair (ii) Improvement. CCSP 2.1.3. Other Works: - Works Item as according to BQ and To the Drawing 3. Equipments List of Minimum Equipments required for Construction (upon request tender documents) Equipment Floating Hydraulic excavator with spuds or equivalent ³ Mobile hydraulic excavator Floating barges minimum 20 m³ Tug and Push boats Dump Truck – Cap. 11 ton Bulldozer with capacity 0.75 m³ Minimum Number of Units 3 ( Three ) 3 ( Three ) 9 ( Nine ) 3 ( Three ) As Needed 2 ( Two ) Work equipment used (type, number and capacity) is actually in accordance with Attachment of "List Of Construction Plant " which is an integral part of the Bid Documents Dredging and Embankment of River 4. TECHNICAL CONCTROL / SITE MANAGEMENT and TRAFFIC MANAGEMENT TECHNICAL CONCTROL Technical Control is a process of activities performed to ensure the results of work in accordance in the contract documents. Result and Quality will be realized in the form of Premary hand Over Certificate (PHO) Final Hand Over (FHO). In Technical Control, Before – During – After (Begining – Process construction – Finish), as according to; 4.1. Work Contract Work Contract, Bill of Quantity, Tender Drawing, Technical Specifications, payment procedures and measurements, Addendum Contract (if any). And reference the Technical Regulations Construction and procurement of construction, 4.2. Engineering Activities include and are not limited to the measurement / calculation, checking of Work Site, Approved of Shop Drawing and As built Drawing and approval of construction materials, documentation, Quality Control Plan (QCP), test, inspection and checks for Construction. Process of approval and the procurement of materials, regulations and Determined Permit as requirements. 4.3. Construction Management This Construcstion Management is Managed by Project manajement that consist of main Personal. Team of Project management will draft of Construction Stage refers to Stage Construction in the Contractr document. Next, based of Stage / Sequence Construction will be made Construction Method as Payment Item as Bill of Quantity. It was to get how to effective and effcient based on Existing site and Controlling risk during contruction until Finish 4.4. Site Management This activity is an arrangement of placement of equipment, materials and labor of accordance with the sequence of work and working methods to be applied. 4.5. Construction Stage / Sequence of Construction Sequence of Construction is a sequence of physical Construction and it’s very important and as a basis for mobilization / demobilization of personnel, equipments, materials, as according to kind, capacity and schedule when needed 4.6. Construction Method Based on the Sequence of Construction then made construction methods in detail in accordance with technical of construction and other determined specified in the contract documents. Mean of Construction Method to determine of Equipments, materials, and labor to goal of plan of target productivity and also function for quality control and control of construction schedule to get the target of commitment contracts. Construction Method each Works Item are test & Commisioning (Ok & No) and continue, that became Construction as according to the tender document (BQ, Shop Drawing & technical specification) and on time / as time schedule 4.7. Quality Control Plan Quality Control Plan is activity of making shop drawings, procurement and mobilization of materials, equipment and skilled personnel selection process. 4.8. Safety and Health of Work (K-3) Safety and Health for Labor or other wise determined should be ensured with Made of Team K3 Project 4.9. Others Determined Standard (Like; socialization, etc) Dredging and Embankment of River Flow Chart of Technical Control / Site Management START Work Contract Permit Learn of Contract Coordination with Owner & Consultant Supervision Survey & Measurement Notes : Construction of next work item Engineer & MC0 CONSTRUCTION No Ok Request No Ok Construction of next work item, etc No Ok FINISH Request of next work Item No Ok Dredging and Embankment of River No Ok Request of next work Item , etc Construction of work item Construction of work item = Cek : - Shop Drawing & BQ - Technical Specification (include Inspection & Test Quality Control - Approved Consultan Supervision & Owner FLOW CHART OF CONTRUCTION START Coordination with Owner & consultant supervision (Koordinasi dg Pihak Owner & Konsultan Penawas) Understanding of contrac rules No Understanding of contrac rules (Pemahaman Syarat Kontrak) Permit with 3d party (Perijinan dg Pihak Terkait) Check Yes Scope of Works (Scope Pekerjaan) Input from Owner & consultant supervision (Masukan dari Pihak Owner & Konsultan Penawar) Socialization Pra Construction No Check Yes Check with owner of Scope of contract Primary Hand Over (Serah terima Pekerjaan) (PHO) Maintenance (Pemeliharaan) No Check Yes Yes Construction of scope of contrac (as conctruction flow chart & BQ) Field Engineering (Pembuatan Gambar Pelaksanaan) Check Yes Shop Drawing (Gambar Pelaksanaan) Construction (Pelaksanaan Pekerjaan) No As Build Drawing Check Yes Check Yes Dredging and Embankment of River FINISH Final hand Over (Serah Terima Akhir) / (FHO) FINISH No No No Prepair TRAFFIC MANAGEMENT With Work site without disturb of Traffic Existing, the Traffic Management and Construction can be execute at same time Traffic using Rubber Cone as border between work site and traffic existing. Traffic Sign Rubber cone Fabrication of Rubber cone. Form as according to technical specification, continued placing on determined location as signs / bottle neck of the traffic. Flagman Flagman is placed on all construction that disturbing of traffic flow. The flag man instructing and manage of traffic flow that passing and around the construction. rambu-rambu lalu lintas lainnya Access Road Existing Road Others Equipments Will be Mobilized via Existing Road (Dump truck, Excavator, etc) Dredging and Embankment of River Hauling and Handling Dredging and Embankment of River 5. DETAIL CONSTRUCTION METHOD 5.1. General 1. Mobilization / Preliminary Works Description Upon the signing of the contract, the contractor for with initiate site activities by first mobilizing and demobilizing (preliminary works) of works including : 1.1. Mobilization of the contractor’s personal who are competent and experienced, consisting of office staff site personal as according to the key personnel list proposed within the bid offer documents. Dredging and Embankment of River 1.2. Procurement of site facilities / Contractor’s Temporary Facilities according to the specifications in the tender documents such as : Board of directors with dimension as according in BQ, the contractor’s office, the material warehouse, material storage, site water supply, communication apparels , the project’s name board, and other facilities required. Measure just for sample ( no reference), Real measure as determined or as field condition. Base Camp 6 7 5 8 KETERANGAN : 9 Jalan Kerja 1 8 4 3 2 1. Kantor Kontraktor 2. Mess Pekerja 3. Laborat 4. Gudang 5. Musholla 6. Kantin 7. Klinik 8. Motor pool 9. Pos Jaga 10. Tandon Air 10 Image above only lustration of ” Construction of Base Camp” in the Project. Measure and real form as Field condition and needed CONTRACTOR FACILITIES / KEET DIRECTION DIREKSI KEET Image above only lustration of ” Construction of Direction keet” in the Project. Measure and real form as Field condition and needed Dredging and Embankment of River BENGKEL KERJA/WORK SHOP GUDANG/STORAGE > Worshop and office Fabrication Gudang/Storage Image above only lustration of ” Construction of Storage and work shop” in the Project. Measure and real form as Field condition and needed BARAK PEKERJA/BASE CAMP Image above only lustration of ” Construction of Labor Living” in the Project. Measure and real form as Field condition and needed Dredging and Embankment of River This project, Base on location Project ( Waduk melati and Gunung Sahari Drain), contractor will build on 2 location ILUSTRASI; Main Contrator keet / Main base camp Field Contractor Keet / Sub Base camp Main Base camp on west sahari drain - Argument : Free way location (there is Existing Road flexible pavement) - Contractor keet can be rent for any building on there. Base Camp / Site Installation 1. Problem - Plan of Base Camp in Empty Space that already Owner is Left side / Left of existing road. 2. Solution - Contractor will rent from the owner while in the process of rent will be assistant by Owner and other determined. - If Possible, Contractor keet can be rent for any building on there. Base river) Camp Dredging and Embankment of River (west Notes; - Main Base Camp = 1Unit - Sub Base camp = 1 Unit Sub Base Camp Base Camp / Site Installation 1. Problem - Plan of Base Camp in Empty Space that already Owner is Left Waduk / West side waduk. 2. Solution - Contractor will rent from the owner while in the process of rent will be assistant by Owner and other determined. - After Approved by both of parties, contractor will constructed of base camp with accessories required - Around location of base camp will be given zinc fence as a barrier (with entrance-exit) are painted and given a logo contractors and other symbols required - If Possible, Contractor keet can be rent for any building on there. Base Camp waduk) (west Dredging and Embankment of River 1.3. Board of Project name and Fence of Base Camp Board of Project name Board of Project name made of Multiplex or Aluminum Plate and Frame of wood beams inscribed project name, project number, Project Cost, Fiscal Year and name of contractor or determined in accordance with the technical specifications. Base Camp’s Fence. Base camp Needed Fence with determined Location (near / close with public ). Fence is made by zinc waves minimum 180 to 200 cm of the soil surface with a wood frame or other specified technical specifications. Safety fence is intended to facilitate surveillance and patrolling the incoming material and facilitate the control of the environment and out of base camp. Material and Tools were needed for this work : a. Materials : Borneo Wood 5/7, Zinc waves BJLS 32, paint and anchor b. Tools Construction Method : - Cutting of Kaso wood as according to Height of Plan of fence as base of fence, forming as determined so that fence can stand up. - Installing of Fence on kaso wood already stand around base Camp - Painting the fence with contras color. 1.4. Mobilization of equipment among others : genset, theodolite and water pass, Excavator, Pontoon Service Crane, etc, as required in the tender document. 1.5. Site Survey Works Description : Initial survey to check the reference poles (Bench Mark Point) will be performed jointly with the Consultant and the Engineer immediately after the contract is signed or after the issuance of Notice to Proceed. The measurement will include: Checking of reference points (BM) by measuring the polygon and water pass in order to find the actual (x,y,z) coordinate of the BM points, which will be compared to the BM points data as seen on the drawing, from where could be seen weather it is still in good condition or not. The construction/installation of the temporary BM to facilitate staking out during performance of work. Surveying must be carried out by Surveying team using equipment as follows : - The Total Station or EDM for the measuring of polygon. - Automatic Wild Nak level complete with its static and measuring aluminum measuring rods (4m) for the water pass measurement. The result of Measurement will be reported to the Consultant and the Engineer for comments and approval. Further, the result of measurement will be applied for preparation of shop drawing, calculation MC0 volume (special for existing structure), also as reference for implementation of the physical work. MC0 include; - Pre construction - Survey - Field identifications Structure existing Dredging and Embankment of River FLOW CHART PENGECEKAN TITIK REFERENSI BM (BENCH MARK) PEMBUATAN DAN PEMASANGAN PATOK-PATOK TBM ( TEMPORARY BENCH MARK), JIKA DIPERLUKAN PENGUKURAN KONDISI EXISTING SURVEY DAN PENANDAAN LOKASI PEKERJAAN. 1.6. Traffic Management For construction, The traffic using traffic sign. Signs from wood/wooden plate At first The signs from wood/wooden plate made as according to technical specification and placing on determined location. Execution using labors and tools (hammer, saw, etc) Rubber cone Fabrication of Rubber cone. Form as according to technical specification, continued placing on determined location as signs / bottle neck of the traffic. Flagman Flagman is placed on all construction that disturbing of traffic flow. The flag man instructing and manage of traffic flow that passing and around the construction. 1.7. Water Supply Work Water and Electricity Work Water Supply by boring well or PDAM, for working and water in Base camp environment, clean water from sludge, oil and other chemicals for the purposes of sanitary workers. Waste Discharge / Dirt, with the waste stream into a Septic tank Supply of electric by temporary connecting of PLN during construction or supply electric with self by Genset with enough power during construction 1.8. Documentation and Project Administration During project needs a portrait photo documentation of construction from 0% to 100%, which is collected in an album for weekly and monthly reports or determined according to technical specifications and will be submitted to the project owner. All administration of the project; Contract work, Licensing, Shop drawings, Work Request , Work Progress in daily, weekly and monthly, correspondence, As build drawing, Archiving, documents relating to the Construction, etc carried out by the contractor with systematic, neat and accurate to implement procedures that exist on ISO’s Standard by Contractor’s ISO Standard 1.9. Environmental response and Licensing / Permit Contractor will permitting that relates directly or indirectly to the Related Parties, either Party Government and private parties / outside Government Agencies (also relevant parties around the project / socialization), It is important to ensure of "Clear of process " Construction in order to get “on time schedule / schedule of Construction. In the Permit Process, contractor will require cooperation and assistance of owner to facilitate of permitting process related. Dredging and Embankment of River 1.9.1. Construction of Work Permit In this construction, we also implement standardized procedures in accordance with the quality system owned and inform / permits each stage will perform the work, so in the future does not happen the things that are not desirable and to avoid disassembly work resulting in delays and increased costs . 1.9.2. Shop Drawing, As Built Drawing and Documentation - Each Constructions begins with making the proposed shop drawings for approval Supervisory Consultant. - Shop Drawing made by the Site Engineer (each field) and signed by the Project Manager prior to submission to Consultant Supervisor. - Approved Shop Drawing Supervision Consultant is distributed to each Project manager respective as a reference of each construction type. - The construction of each type will drawn in As Built Drawing. - Stage Documentation of Each Construction type for purposes of the project report. - Activity-making shop drawings, as built drawings, documentation of ongoing since the project started until the end of the project. 1.9.3. Construction Materials To maintain of Quality Control, the materials that will be used in this construction, should be proposed sample for approval by Consultant Supervisor All material to be used in this construction completed by manufacturer’s specification as brochure and also referring to technical specification and technical procedure. In this construction, contractor will be prepared and made the specimen as according to standard determined 1.10. Construction Method to Goal of Work construction as “On Time & Quality as according to technical specification” Early Finishing of Time Schedule (Percepatan Waktu Pelaksanaan Pekerjaan) To Early Finishing of Construction (as time schedule) and fully determined Quality as according to technical specification, The contractor will be powered (Labor, Equipment, Example: Concrete By Ready Mix, All construction will use good Condition of Equipment work Estimate on schedule & Quality. 1.11. Site Management With one package and area, the mobilization of equipment & Personil / labor will Clear (undifficult) / make less times. Equipments puts in base camp an soon as posible to mobilized into work site while the construction will begin - Traffic Management Start – During – Finish Supplying & Handling of The Material 1. CCSP, Spun Pile and Embankment Material - Supplying by good Supplier 2. Concrete - Supplying by Batching Plant Ready Mix - Supplying by Concrete Mixer Dredging and Embankment of River 1.12. Transportation of Contractor’s Equipment - Transportation for construction will be transported at midnight (about 22.00 up to 05.00 wib clock) - Transportation using existing road and some place that already have owner permitted 1.12.1. Location at Waduk Melati Problem - Some existing road already Owner - Many resident that using the existing road Solution - Contractor will permitted from the owner while in the process mobilization and process during construction. Permitted for third party will be assistant by Owner and other determined. - After Approved by both of parties, contractor will using the existing road - Any damage to existing structure & existing road or facilities that is caused by Contractor’s operational, contractor will be repaired to the pre-project condition at the contractor’s expense (even more better) 1.12.2. Location at Gunung Sahari Drain - Access to the Site can generally be achieved via the network of public roads and streets in the vicinity of Site. Existing Road, which links with other main trunk roads, passes close to the site. - A long the Gunung Sahari drain Rivers, there exist maintenance roads all along on both sides except some part of the reaches. 1.13. Maintenance of Temporary Access Facilities - The Contractor can use the existing maintenance road for the works. - The Contractor shall fully inform himself of the conditions of roads, traffic conditions and traffic regulations with respect to gaining access to the Site for the purposes of performing the Works and shall take all necessary actions to ensure availability of access to the Site as required. Dredging and Embankment of River - For Some existing road already Owner, The Contractor will permitted from the owner while in the process mobilization and process during construction. Permitted for third party will be assistant by Owner and other determined. - Existing Bridge (if Any) Notice; At Begining Project, existing bridge that need to add support using WF Profile that estimate can be strengthing of Existing Bridge. This Bridge will be used for Access Road Strength by WF Profile Bridge existing 1.14. Other a. Diversion Chanel / Management System of Drainase Generally, this project does not need Diversion Chanel. For determined location, if necessary a Diversion chanel (costruction was conected with water existing), the contractor will make a diversion chanel with dimension of drainage as volume of water existing Next, if Project is finish, the diversion chanel will be return to existing condition. b. Dewatering/unwatering For determined location, if necessary a Dewatering (costruction was conected with water existing), the contractor will make a dewatering by Sand bag, and water will pump to out site by water pump. c. Protection construction Generally, this project does not need protection Construction For determined location, if necessary a Protection Construction, Specialy excavation work that possible have slide down, contractor will make a Protection Construction by Dolken on excavation side (between excavation location and existing) Dolken will installed / pilling each ± 0.3 m Dredging and Embankment of River d. Other Mobilization - Communication equipments supplying - Make and supplying As built Drawing. - Other equipment as according to Tender Document 5.2. Detail Construction 5.2.1. Preparation and General Work Already Description on Previous Page Survey & Measurement Personal Mobilization Equipment Mobilization Etc (as List Equipment) Electrical supplying Documentation Shop Drawing & As Built Drawing Dredging and Embankment of River Water Supplying Others works as according tender document (BQ) 5.2.2. Safety Tools ( using by labors) /Peralatan K3 dipakai oleh pekerja Proyek There are several tools that are used to protect a person from accidents or hazards that may be going on in the construction process. This equipment shall be used by some one who works in a construction environment. This equipment shall be used by some one who works in a construction environment. Health and safety are two very important things. There fore, all companies shall provide all necessary equipment/personal protective equipment or personal protective equipment (PPE), as according to below: 1. Work Clothes / Dungarees The purpose of work wear is to protect the human body again the effects of an unhealthy or that could harm the body. Cause Character of the project site construction, which generally reflects the harsh conditions of work clothes should be used is also not the same as the clothing worn by employees who work in the office. The company clearly understands this problem generally provide as many as 3 pairs in each year. 2. Safety Shoes Safety shoes is foot protection. All Labors should wear shoes with thick soles to be able to freely walk without getting hurt by sharp objects or possessed by the dirt from the bottom. Face of shoe should be loud enough for foot does not hurt when falling objects from above. 3. Work Glasses Safety glasses are used to protect eyes from dust wood, stone, or metal debris floating in the breeze blow. That the dust particles are so small that some times are not visible to eye. Therefore, eyes need to be protected. Welder is Usually use this glasses for welding 4. Gloves Gloves are required for certain types of jobs. The main purpose is the use of gloves to protect hands from hard objects and sharp for its activities. One of the activities that require lifting gloves are reinforced steel, wood, etc 5. Helm Helmet is important to use as head wear, and is a must for any construction workers to use it properly according to the rules. This helmet is used to protect the head from the dangers that come from above, such as no goods, either equipment or construction material falling from above. Indeed, we often see the discipline of labors to use is still low which can certainly harm themselves. Dredging and Embankment of River 6. Ears Plug This tool is used to protect the ears from the sounds issued by a machine that has the volume quite loud and noisy. Sometimes the effect is for the long term, if every day hear the noise without earplugs. 7. Fire extinguisher Lightweight (APAR= Alat Pemadam Api Ringan) If there is a fire in the workplace, immediate action is taken to extinguish a fire light as the initial action. If not sufficient, please contact The fireman. 8. First Aid In case of accidents both light-and heavy construction workers, first aid should be done on the project. Contractors are required to provide drugs that are used for first aid. First Aid standard equipment on the project and it must be provided by contractor, perhaps mandatory. Remember preventive measures are much better and cheaper than was incident. 9. Signs and Safety Instructions Signs and Safety Instructions was performed at the beginning and during the work progress (Construction Period). Signs and instructions posted on site where the sign is and is useful as a sign / warning workers or others. 10. clothing buoy Clothing buoy Should be wear for construction Period for construction on at water Dredging and Embankment of River FLOW CHART OF CONSTRUCTION START Contract Mobilization Survey & Measurement Shop Drawing Construction Method Earth Work and Demolishing of Structure Existing (if any) No Cek Ok Waduk Melati Cideng & Gresik Drain Traffic Management Traffic Management Next Flow Chart will be described on next page Next Flow Chart will be described on next page FLOW CHART OF DREDGING WORK & FLOW CHART OF CCSP FLOW CHART OF MANUAL DREDGING WORK No Cek No Ok Gunung Sahari Drain End Project (at Up Stream) At Sheet Pile Location Traffic Management Traffic Management Next Flow Chart will be described on next page Next Flow Chart will be described on next page FLOW CHART OF DREDGING WORK FLOW CHART OF CCSP & FLOW CHART OF DREDGING WORK Cek Ok No No Cek Ok Cek Ok Next Flow Chart will be described on next page FLOW CHART OF REVETMENT No Cek Ok FINISH Dredging and Embankment of River DETAIL FLOW CHART FLOW CHART of DREDGING WORK START Determined & Measurement of work site Determined Access Road into Work Site Mobilization of Equipments & Personal Excavation of river’s sediment / waduk’s sediment by Excavator on Pontoon & Temporary Disposal Separation the Garbage No Cek Handling The material by Dump truck Ok Delivery and transport into Determined Disposal Area Handling The material by Dump truck Dumping in disposal area Delivery and transport into Determined Disposal Area Dumping in disposal area FINISH FINISH “If determined” Spreading & Grading by Buldozer No Cek Ok FINISH Dredging and Embankment of River FLOW CHART of DREDGING WORK UNDER BRIDGE START Determined & Measurement of work site Determined Access Road into Work Site Mobilization of Equipments & Personal Blow sediment by Water Jet Separation the Garbage No Cek Ok Handling The material by Dump truck Excavation by Excavator in other side of bridge Handling The material by Dump truck Delivery and transport into Determined Disposal Area Delivery and transport into Determined Disposal Area Dumping in disposal area No Cek Ok Dumping in disposal area FINISH FINISH “If determined” Spreading & Grading by Buldozer No Cek Ok FINISH Dredging and Embankment of River FLOW CHART OF CCSP Finished Earth Work No Ok START Order & Manufacture By Supplier / Sub Contractor Equipment Mobilization (Crane with Vibro Hammer) No Check Yes Delivery of Sheet Material on Trailer Transportation of Sheet Pile setting out Of location Pilling Guide Beam Installation Placed Sheet Pile on Work Site / stock area Pilling Process pemancangan Installation of Sheet Pile on Vibro Hammer (Pilling equipment) Pilling No Check Yes Finished Pilling / Piled Sheet Pile FINISH Dredging and Embankment of River Capping Beam FLOW CHART OF REVETMENT Finished of CCSP Work & Cofferdam No Chek Ok START Pile Driven Fabrication of Pile No No Chek Chek Ok Ok Back Filling Structure Excavation & Cut Top Pile Delivery No No Chek Chek Ok Ok Sand & Lean Concrete FINISH No Chek Capping Beam For sheet Pile & revetment Ok Pile Cap (Reinforcing, Form work and Concreting ) No Chek No Ok Chek FINISH Ok Boring an install Anchor on Existing Abutment No Chek Ok Structure Revetment (include hole for drain) No Chek Ok Dredging and Embankment of River FLOW CHART of REINFORCING STEEL START List Bending of Bar (BAR BENDING) Delivery bar material from supplier and transportation into site work Stock deposit of material/storage Check of material -Strength Test OK Result No Get another material Material Weighing Fabrication & Installation Cutting and Bending Installation on site Check : - Diameter Amount Location Repair No Result Ok FINISH Ready to be concreted Dredging and Embankment of River FLOW CHART of CONCRETE WORK 1. Preparation Check of Material NO Get another material Result YES Make trial mixture NO Test Make another Mixture YES Concreting at Site Dredging and Embankment of River 2. Preparation at site Preparing of structure : Check dimension, elevation Check form work of concrete Check of Bar (amount, dimension, form) Check material which embedded (if any) Preparing of equipment and material : Preparing of material (amount & quality) Preparing equipment (vibrator) Preparing tools (light, pump, tend, etc) Concreting prepare : Batching Plant, Gutter ,etc. Man power Check Of Concrete Take Cube Concrete mixing Concreting & compacting Concrete Curing Removal of form work Check Result Reject Good Repair Good Age 28 day Test Work is Accepted Dredging and Embankment of River Checking Of Cube Take concrete cube 7 day test and otherwise determined in the technical specification NO Good Result Evaluation Repair Mixture 28 day Test NO Result Work is Continued Good Work is Accepted Evaluation Take sample from structure NO Dismantle Dredging and Embankment of River Test Good Work is accepted Notes : Repair mixing (if any) Better method of working etc. DETAIL CONSTRUCTION OF WORKS ITEMS Dredging and Embankment of River CONSTRUCTION METHOD FOR DERDGING WORK - Construction; 1. Location; Construction on 2 Site , Waduk Melati, Cideng Drain, Gresik Drain and Gunung Sahari Drain Dredging Works - Dredging and Disposal - Excavated garbage Assumption: 1. Work by heavy equipment ( mechanically), Labors and Tools 2. Work location :Gunung Sahari Drain and Waduk Melati as according to the Drawing and BQ Description This work have to include all excavation in the line, grade, slope and elevation shown on the Drawing, boundary, removal, transportation, dumping and Spreading and grading in disposal area. At construction process, if Any damage to existing structure or facilities that is caused by Contractor’s operational, contractor will be repaired to the pre-project condition at the contractor’s expense All Construction will be executed as according to determined Technical specification in tender document Works Sequences : 1. Work of Preparation include : - Preparation of Shop Drawing till get approval from Engineer - Preparation of Equipments work and man power / Labors 2. Measurement Before excavation started, must be done work of Measurement to know elevation and boundary plan excavation. 3. Excavation Excavation must be done according to height line, grade, slope and elevation which is shown in Drawing. Work Equipment; 1. Excavator 2. Pontoon 3. Floating Barge 4. Dump truck 5. Tools Dredging and Embankment of River FLOW CHART of DREDGING WORK START Determined & Measurement of work site Determined Access Road into Work Site Mobilization of Equipments & Personal Excavation of river’s sediment / waduk’s sediment by Excavator on Pontoon & Temporary Disposal Separation the Garbage No Cek Handling The material by Dump truck Ok Delivery and transport into Determined Disposal Area Handling The material by Dump truck Dumping in disposal area Delivery and transport into Determined Disposal Area Dumping in disposal area FINISH FINISH “If determined” Spreading & Grading by Buldozer No Cek Ok FINISH Dredging and Embankment of River Dredging, Sheet Pile & Capping Beam FOR waduk melati - Work Location Work Direction Construction; - All Construction Will be constructed from Up Stream up to Down stream - At first, Common excavation will construction - Continue by Sheet Pile Construction Dredging Dredging and Embankment of River Sheet Pile Construction Dredging Work Direction 1. Temporary Disposal Temporary Disposal for Red Area Using Drain Existing Temporary Disposal for Yellow Area using Container Dredging and Embankment of River Dredging for Red Area Handling Excavated material into Temporary Disposal Excavated Material Traffic Handling to disposal area Handling Location Temporary Disposal Excavated Material Garbage Separation Garbage - Use separator /screen to separate large size solid waste - Use Labor, floating pontoon ship and Tool or - Use Labor and tools in temporary disposal. For some location, Work by Excavator Usually for this method for floating Garbage Dredging and Embankment of River - Movable Floating barges by Tug boart Access Road; - Problem 1. Existing Access Road already Owner by Third party. - Solution 1. Contractor will coordination to using that road from the owner. 2. Mediator by Project owner if needed 3. Any damage to existing structure & existing road or facilities that is caused by Contractor’s operational, contractor will be repaired to the pre-project condition at the contractor’s expense (even more better) 4. Handling and hauling of material excavated and garbage at mind night from 22.00 wib up to 05.00 wib Existing Road Owner by third party Routes for Dredged Material ; Jl. Kebon Kacang Jl. MH. Thamrin Jl. Merdeka Barat Jl. Majapahit Jl. Juanda Jl. Ciliwung Gunung Sahari Dredging and Embankment of River Handling and Hauling into disposal area - Excavated Material will be transported into disposal, Spreader and grading. Handling Material, Truck’s Dump must be equipped by Water Seal during transportation process, so that no debris of Excavated material on access road. - Traffic management with traffic lights that have been there (intersection lights) and will be assisted with traffic management by contractor - Contractor will request and permissions using Ancol’s land to using access road for disposal of excavated material determined to the tender document - For Garbage, Disposal as determined to the tender document or otherwise determined by Director Bantar Gebang Illustration Spreading excavated material on disposal area Dredging and Embankment of River Dredging for Yelow Area - Excavated material will be used Container - Temporary Placed Container on Left Side ( West Side) of Melati basin - Separated Garbage by man and tool on temporary Disposal (Container) - Use separator /screen to separate large size solid waste - Use Labor and tools in temporary disposal. For some location, Work by Excavator Usually for this method for floating Garbage - Container is Steel Plate and Profil L - Work is 24 hour - Movable Floating barges by tug boat 1.2 m 2.4 m 1.2 m Dredging and Embankment of River Handling - Separated Garbage by man and tool on temporary Disposal (Container) Hauling to disposal area - Work is 22.00 wib up to 05.00 wib - Access Road; Problem 1. Some of Existing Access Road already Owner by Third party. There is Border by Fence Solution 1. Contractor will coordination to using that road from the owner. 2. Mediator by Project owner if needed 3. Any damage to existing structure & existing road or facilities that is caused by Contractor’s operational, contractor will be repaired to the pre-project condition at the contractor’s expense (even more better) 4. Handling and hauling of material excavated and garbage at mind night from 22.00 wib up to 05.00 wib Dredging and Embankment of River Existing Road Owner by third party Design Container Unit that open in Side system based from Drag Line Method. Spreading excavated material on disposal area Type, capacity, Labor and Material Description : Dredging and disposal 1) Labour 3) Production / - Foreman = - Skill Labor = - Labor = 1 3 2) Material - Non Schedule Item no hour /day 4) m3 8 = 21.00 m3 /hour Equipments - Excavator Long Arm = = 168 m3 /day - Pontoon = 3 Unit - Floating Barge = 10 Unit - Steel Container = 50 Unit - Tug Boat = 3 Unit - Service Crane 15-25 ton = 3 Unit - Dump Truck 16t = 7 Unit = As according to " Construction Schedule" that one of attacments in Tender Bid Document Dredging and Embankment of River 301 3 Unit Dredging, Sheet Pile & Capping Beam FOR GUNUNG SAHARI DRAIN Sheet Pile 4.832 m Dredging 5.100m Construction Plan Stage 1 - All construction will be start from Up stream (Hulu) up to down stream (Hilir) - Construction for Dredging Will be constructed Form End Project (STA. 5+100) - Construction for Sheet Pile Will be constructed Form Jl. Mangga Besar (STA. 2+450) up to STA. 0+000) - Construction Will be Fontal (at same time) Dredging and Embankment of River EXISTING WEST SIDE Site Visit on West Side River; - At many place, Existing link Road for parking vehicle - Almost for Business Area and residents - Many Building - Difficult for hauling - Many Electric Cable - On same place, that side of river, there is Existing Building as semi permanent and permanent - High Social cost - Possible for Contractor’s Office Dredging and Embankment of River EAST SIDE Site Visit on East Side River; - Existing structure are 2 kind of them, there are 3 m and 5 m - Existing is Pedestrian road (Trotoar) and Planting - Some building as Gazebo - For Hauling can be reach from Existing Road - There are re-condition for temporary disposal after construction Routes for Dredged Material ; Jl. Pos / Dr Sutomo Jl. Ciliwung Gunung Sahari Jl. RE. Martadinata Jl. Pelabuhan Ratu 1 Jl. Raya Ancol Baru Dredging Type 1 1. Excavation & Hauling - Work at 22 – 05.wib - Movable Floating barges by winch Separation Garbage - Use separator /screen to separate large size solid waste - Use Labor, floating pontoon ship and Tool or - Use Labor and tools in temporary disposal. For some location, Work by Excavator Usually for this method for floating Garbage Type From Floating barge min 20 m³ directly into Dump Truck by Mobile Excavator - Work can be happen, if Dredged material in temporary disposal has been finished loaded, and Construction of Dredging still continue. 1. Excavation 2. Hauling and Handling Side of River Excavation Lumpur Temporary Place Dredging and Embankment of River Loading Into Disposal Area Dumping Side View Top View Side View Top View Type 2 Loading to temporary placed - Excavator on Pontoon for excavation - Excavated material disposed on temporary disposed on Temporary Disposal by Floating Barge (Oil drum and Woo) - Other Excavator loading excavated material into dump truck - Dump truck delivery of excavated material into determined disposal area Dredging and Embankment of River 1. Excavation - Work 24 Hour - Movable Floating barges and Temporary Floating Barges from Oil Drum by winch Separation Garbage - Use separator /screen to separate large size solid waste - Use Labor, floating pontoon ship and Tool or - Use Labor and tools in temporary disposal. For some location, Work by Excavator Usually for this method for floating Garbage 2. Hauling and Handling - Work at 22.00 – 05.00 wib - Garbage separation will be executed on Temporary Disposal and put on temporary garbage box by Labor and tools Dredging and Embankment of River - Temporary Floating Disposal by Oil Drum, Wood, Board wood and Plastic to cover of Wood Movable Floating barges and Temporary Floating Disposal from Oil Drum by winch 1.5 m Max 50 m 3m Type, capacity, Labor and Material Description : Dredging and disposal 1) Labour 3) Production / - Foreman = - Skill Labor = - Labor = 1 3 2) Material - Non Schedule Item no hour /day 4) m3 8 = 29.00 m3 /hour Equipments - Excavator, 0.8m3 = = 232 m3 /day - Pontoon = 2 Unit - Floating Barge = 18 Unit - Excavator, 0.8m3 = 1 Unit - Dump Truck 16t = 5 Unit - tools = 1 Ls = As according to " Construction Schedule" that one of attacments in Tender Bid Document Dredging and Embankment of River 201 2 Unit DREDGING UNDER THE BRIDGES - Construction From Up stream up to down stream - Construction in this location will be 2 Stage 1. Blow of Sediment /dredged material under Bridge Using Water Injection. Water Injection take water from river via Pipe intake and will blow on work site via Pipe Out Put 2. The material that moved will be dredged by excavator in other side 3. Movable Floating barges and Temporary Floating Disposal from Oil Drum by winch Down Stream Up Stream Work Direction Excavator take / excavation of sediment removal (have been blew by Water Injection) Direction of Moving Sediment Water Injection Dredging and Embankment of River FLOW CHART of DREDGING WORK UNDER BRIDGE START Determined & Measurement of work site Determined Access Road into Work Site Mobilization of Equipments & Personal Blow sediment by Water Jet Separation the Garbage No Cek Ok Handling The material by Dump truck Excavation by Excavator in other side of bridge Handling The material by Dump truck Delivery and transport into Determined Disposal Area Delivery and transport into Determined Disposal Area Dumping in disposal area No Cek Ok Dumping in disposal area FINISH FINISH “If determined” Spreading & Grading by Buldozer No Cek Ok FINISH Dredging and Embankment of River DREDGING ON - Gresik Drain - Cideng hulu drain Assumption - Construction by labor and Tools - Temporary Disposal by Container Equipment; @ Location - Container = - Dump Truck = - Mobile Crane = - Labor 5 2 1 = Unit Unit for Cideng drain and 1 Unit 20 Person Container 1.2 m 2.4 m 1.2 m Dredging and Embankment of River Unit for Gresik Illustration Dredged Material - Lansir & Loading Garbage separation will be executed on Temporary Disposal and put on temporary garbage box by Labor and tools Spreading excavated material on disposal area - Labor and Tools Placed Dredged material on temporary disposal (river bank) Dredging and Embankment of River To loading / bring of dredged material into temporary disposal On Location where Loading and estafet by wagon can be executed, Dredeg can be assiten by Temporary floating (made by bambo and wood) Hauling at 22.00 up to 05.00 wib Dredging and Embankment of River Dumping and spreading on CDF FLOW CHART OF MANUAL DREDGING WORK START Penentuan & Pengukuran Lokasi Pekerjaan Penentuan Akses ke lokasi Pekerjaan Mobilisasi Peralatan & Personil Pek. Pengerukan Lumpur oleh Pekerja & Alat bantu No Temporary placed Ex. Material kerukan di atas Bantara kali Cek Ok Loading oleh Pekerja + alat bantu ke gerobak (langsir) & Dari gerobak ke dalam bak dump truck Transportasi material ex. Kerukan ke lok. pembuangan / disposal area Dumping di lokasi pembuangan / disposal area FINISH Perapian di damping Area oleh Buldozer & Excavator No Cek Ok FINISH Dredging and Embankment of River “Item ini di bayar tersendiri” CONSTRUCTION PLAN FOR DAILY STORAGE OF SOLID WASTE (Bigger than 30 x 30 cm) - Use separator /screen to separate large size solid waste - Use Labor, floating pontoon ship and Tool or - Use Labor and tools in temporary disposal. For some location, Work by Excavator Usually for this method for floating Garbage - Time for Construction are 2 kind of work 1. Construction that can be done for 24 hour Waduk Melati 1.1. Using existing Drain for temporary disposal Handling Excavated material into Temporary Disposal Excavated Material 1.2. Using Container Gunung Sahari Drain 1.3. Temporary Disposal Dredging and Embankment of River 2. Construction that can be done only on 22.00 up to 05.00 local time Waduk Melati 2.1. Using existing Drain for temporary disposal Hauling and dumping into Disposal 2.2. Using Container Hauling and dumping into Disposal Gunung Sahari Drain 2.3. Temporary Disposal Hauling and dumping into Disposal 2.4. Directly from Pontoon Barge (assumption top of sediment that contain of garbage already excavated on day time and separation on temporary disposal) Hauling and dumping into Disposal Dredging and Embankment of River CONTRUCTION PLAN FOR FINAL DISPOSAL - Handling and hauling of material excavated and garbage at mind night from 22.00 wib up to 05.00 wib. - Access to the Site can generally be achieved via the network of public roads and streets in the vicinity of Site. - The Contractor will use the existing road for the works. Design Route for Hauling and Handling into CDF Routes for Dredged Material ; Jl. Kebon Kacang Jl. MH. Thamrin Jl. Merdeka Barat Jl. Majapahit Jl. Juanda Jl. Ciliwung Gunung Sahari - The Contractor shall fully inform himself of the conditions of roads, traffic conditions and traffic regulations with respect to gaining access to the Site for the purposes of performing the Works and shall take all necessary actions to ensure availability of access to the Site as required. - The dredged materials shall be properly disposed in the designated Confined Disposal Facility (CDF) at Ancol without retribution cost. - The garbage to Bantargebang, the bidder must include the retribution cost and follow the cost regulation of Bantargebang. They can find out the cost per ton or per truck by themselves to Bantargebang. - During Handling and Hauling dredged Material into Confined Disposal Facility (CDF) at Ancol Area, contractor will be prepare of Water tank truck for cleaning of existing road routes from fall dredged material during transported - For Garbage, Disposal as determined to the tender document or otherwise determined by Director Bantar Gebang - All truck / vehicles transporting the dredged material will be equipped with Global Positioning System as instructed, for monitoring purpose. All Truck will be Recording. - Daily report that mention ; Type of truck License plate number Time of truck depature from the loading location Time arrival at the deposit area in CDF Ancol Dredging and Embankment of River HAULING OF DREDGED SEDIMENT TO CDF - Handling and hauling of material excavated and garbage at mind night from 22.00 wib up to 05.00 wib. - Access to the Site can generally be achieved via the network of public roads and streets in the vicinity of Site. - The Contractor will use the existing road for the works. - The Contractor shall fully inform himself of the conditions of roads, traffic conditions and traffic regulations with respect to gaining access to the Site for the purposes of performing the Works and shall take all necessary actions to ensure availability of access to the Site as required. - Dredged Material will be transported into disposal, Spreader and grading. Handling Material, Truck’s Dump must be equipped by Water Seal during transportation process, so that no debris of Excavated material on access road. - Traffic management with traffic lights that have been there (intersection lights) and will be assisted with traffic management by contractor - Contractor will request and permissions using Ancol’s land to using access road for disposal of excavated material determined to the tender document Confined Disposal Facility (CDF) at Ancol Area - Measurement and Payment Payment for dredging and disposal (garbage excluded) will be made at the negotiated and approved Contract unit price per m3 defined in the Bill of Quantities, multiplied by the total m3 of verified and weighted volume (say 35% of the dumped volume plus 65% of the dredged volume, ratio subject to change). No payment shall become due to the Contractor for over dredging or excess dredging which exceeds the allowable over depth. - For Garbage, Disposal as determined to the tender document or otherwise determined by Director Bantar Gebang - All truck / vehicles transporting the dredged material will be equipped with Global Positioning System as instructed, for monitoring purpose. All Truck will be Recording. - Daily report that mention ; Type of truck License plate number Time of truck depature from the loading location Time arrival at the deposit area in CDF Ancol Dredging and Embankment of River GARBAGE SEPARATION / REMOVAL/DISPOSAL Separation; - Use separator /screen to separate large size solid waste - Use Labor, floating pontoon ship and Tool or - Use Labor and tools in temporary disposal. For some location, Work by Excavator Usually for this method for floating Garbage Temporary Disposal for Garbage Temporary Disposal for Dredge Material Disposal - The garbage to Bantargebang, the bidder must include the retribution cost and follow the cost regulation of Bantargebang. They can find out the cost per ton or per truck by themselves to Bantargebang. - Garbage Material will be transported into disposal (bantargebang). Handling Material, Truck’s Dump must be equipped by Water Seal during transportation process, so that no debris of Garbage on access road. Dredging and Embankment of River EMBANKMENT WORKS / CONSTRUCTION METHOD FOR CCSP On Waduk Melati On Gunung Sahari @ 14 m @ 15 m Description; - Structure Type W 450 B1000 (@ 15m and 14 m) - Work of CCSP is conecction with Revetment work Finished of CCSP will continue with Revetment Work - Construction; 1. Location; Construction on 2 Site , Waduk Melati and Gunung Sahari Waduk melati = @ 15 m Gunung Sahari = @ 14 m 2. Other Based of The drawing on Gunung Sahari Site, Work site divide to 2 side of River. West River (left side) and East River (Right side). Contractor will construction this work by some Group of Works Frontal on Waduk Melati and Gunung Sahari Dredging and Embankment of River CONSTRUCTION OF SHEET PILE (ALL LOCATION ON WADUK MELATI / MELATI BASIN) Refer to Tender Document, Work Stage / Construction Plan will be Constructed as bellowing Drawing 1. Temporary Stock Pile for Sheet Pile Temporary Stock Pile - Based the Work Location, Stock Pile Possible Placed on Side of East of Waduk Melati Start Point for Handling Material and Equipment From Upper location as describe at Image bellowed. From Starting Point, The material will be to site by Pontoon and service Crane Any damage to existing structure or facilities that is caused by Contractor’s operational, contractor will be repaired to th pre-project contition at the contractor’s expense (even more better) Handling the material at mind night from 22.00 wib up to 05.00 wib Point for Mob. & Handling Material etc Plan of Stock Pile Plan of Stock Pile Dredging and Embankment of River Delivery and handling The Material Temporary Stock Pile Dredging and Embankment of River 2. Stage Construction Pilling Temporary Stock Pile CUT TOP PILE ( with leveling as according to the drawing) LEAN CONCRETE Dredging and Embankment of River REINFORCING STEEL FORM WORK (BY MULTIPLEX AND WOOD) Concreting - Concreting by Ready mix - Compaction by Concrete Vibratory - Concreting by Truck mixer on Ponton Dredging and Embankment of River CONCRETING Concreting of West Side of Waduk melati Directly from Truck Mixer via Gutter Concreting Side of melati Dredging and Embankment of River of East Waduk FINISH - Removal Form work Installation on next location (side of existing capping beam) Detail of Capping Beam Capping Beam - Reinforcing Steel - Form Work - Dredging and Embankment of River Concreting as according to the drawing and technical specification Finish Detail Construction Of CCSP Work Assumption: 1. Work by Heavy Equipment (Machinery) 2. Location :As according to the drawing 3. Material CCSP (type as according to the drawing) Description 1. Site Work Preparation - Work site made with good level that a Crane can stand up goodly - Crane stand up above plate of form which in the form of steel plate 1,5 x 6 meter or On pontoon in position that Piling should be on water 2. Stake point of Pilling - Stake point of pilling of Concrete Corrugated Sheet Pile is executed by surveyor which is approved / agreed by Consultant Supervisor 3. Fabrication of Material sheet pile - Fabrication / manufacturing of Concrete sheet pile is formed after the drawing has been approved by Consultant supervisor. - Delivery to work site 4. Pilling - Excavation by labor to get form of pilling - Made of guide beam on pilling position using steel material WF type with elevation distance from sub grade 1 to 2 meter, before pilling is executed - Guide beam is made with strength enough that can supporting of moment when pilling is executed and stabile - Piling founded by vertical and monitored with measuring instrument ( Theodolite) and yarn in 2 direction which each other vertical - Before pilling, pile with Vibro hammer have to in position of sentries - Concrete Sheet pile is vibrated by Vibro hammer is and the Sheet pile will be pilled into ground cause of gravitation moment and weight of Sheet pile it selfand also helped by Water Jet Pump that spraying water, that mean this construction to easyly andalso helped byWaterJetPump thatspraying waterwhichis intendedtosoften of soileasierPilling proccess - Vibratory is executed as sequence. - At pilling time, between one of Steel Sheet pile and each other of side (has been pilled) if there is gap, can be near by trek beam. Dredging and Embankment of River - Pilling is executed until a Sheet pile reach deepness elevation plan as according to the drawing. Pengadaan dan Transportasi Material Sheet Pile Dredging and Embankment of River Type, capacity, Labor and Material Description : Driving of Corrugated Pre-stressed concrete pile W 450 1) Labour 3) Production / - Foreman = - Skill Labor = - Labor = 1 3 2) Material - hour /day 4) Item no m 8 = 7.00 m /hour Equipments - Crane On track 25 ton = 2 Unit = 56 m /day - Vibro Hammer = 2 Unit - Generator Set 50-70 KVA = 2 Unit - Pontoon = 2 Unit - tools = 1 Ls Concrete Corrugated Sheet Pile Schedule = As according to " Construction Schedule" that one of attacments in Tender Bid Document Dredging and Embankment of River 342 FLOW CHART OF CCSP Finished Earth Work No Ok START Order & Manufacture By Supplier / Sub Contractor Equipment Mobilization (Crane with Vibro Hammer) No Check Yes Delivery of Sheet Material on Trailer Transportation of Sheet Pile setting out Of location Pilling Guide Beam Installation Placed Sheet Pile on Work Site / stock area Pilling Process pemancangan Installation of Sheet Pile on Vibro Hammer (Pilling equipment) Pilling No Check Yes Finished Pillingi / Piled Sheet Pile FINISH Dredging and Embankment of River Capping Beam Concrete Reinforcement - Reinforcing Steel Bar Assumption : 1. Work manually Labors and tools (bar bender and bar cutter) 2. Work Location : Structure Concrete Description : 1. Reinforced steel Material become delivered from factory / supplier to work Site with quality and dimension of the reinforcing steel as according to technical specification. Otherwise determined to the drawing, used steel bar with quality as according to technical specification and the shop drawing Characteristic Characteristic Characteristic Characteristic Yield Yield Yield Yield Strength Strength Strength Strength of of of of U24 U32 U39 U48 = = = = 2.400 3.200 3.900 4.800 kg/cm² kg/cm² kg/cm² kg/cm² Soft Middle Hard Hard 2. Material put down at stock area (storage). 3. Continued assembled of reinforced steel / manufacturing, that is in the form of needed measurement of length, cutting with bar cutter and bending with bar bender and done at the time of cold temperature (as according to ACI.315 procedure or other wise determined by technical specification). 4. After that Reinforced steel is compiled / to be attached as according to drawing execution and his cross is bound by strength with bend rat wire / Tie Wire. Tie wire for fastening reinforcement is annealed steel wire conforming to AASHTO M32 – 90 or other wise determined by technical specification 5. Steel reinforcing is placed so that the minimum clear covering of concrete over the outermost edge of the main steel bar is as follows. 5.1. 3.5 cm for concrete not exposed to weather or to ground water (for example, bottom of deck slab). 5.2. 7.5 cm for all submerged concrete which cannot be made accessible, for inaccessible concrete in which failure due to rusting of reinforcement could cause loss of life or of the structure, for concrete placed directly against the ground of rock, or for concrete subjected to sewerage or other corrosive liquids. Minimum Cover over Reinforcing Steel for Exposed but Accessible Concrete Dredging and Embankment of River Size of Reinforcing Bar to be Covered (mm) 16 mm bar and smaller 19 mm & 22 mm bars 25 mm bar and large Minimum Clear Cover (cm) 3.5 5.0 6.0 Dredging and Embankment of River FLOW CHART of REINFORCING STEEL START List Bending of Bar (BAR BENDING) Delivery bar material from supplier and transportation into site work Stock deposit of material/storage Check of material -Strength Test OK Result No Get another material Material Weighing Fabrication & Installation Cutting and Bending Installation on site Check : - Diameter Amount Location Repair No Result Ok FINISH Ready to be concreted Dredging and Embankment of River - CONCRETE Assumption : 1. Work use mechanical equipment 2. Work Location : Structure Concrete Considerations for producing a good concrete work - The quality of the concrete depends a great proportion of the materials used such as cement, sand, aggregate and water - Lack of cement in the concrete mix causes less qualified and weak - Too much water leads to poor concrete quality - It is important to measure and add gravel and sand separately to create a quality solid concrete - Always use a clean gravel Eguipment: - Batching Plant + Truck Mixer - Tools Construction of Concrete Reinforcing Steel Description : Equipment ; - Batching Plant & Truck Mixer - Concrete Vibratory - Tools A. Work Preparation. A.1. The Work consist of the construction of all concrete structure A.2. The Mixture material (cement, sand, aggregate) are delivered from supplier to work location and storage. Concrete Production by Batching Plant. It’s delivered to work location in the form of concrete ready mix and delivered by Truck mixer. During delivery, mixer cylinder in truck mixer continue to rotate to mixing the mixture with rotation which is qualified so that the condition of the mixture has good quality and it’s not run dry. For storage of cement, done a special treatment. It’s storage in a weatherproof sheet that is airtight, and has araised wooded floor (about 30 cm), which is covered with polyethylene sheeting. At all times stack of cement bags to be kept covered with an envelope of polyethylene sheeting. A.3. Used Concrete quality as according to concrete quality which asked in tender document and relative to Standard as below; - AASHTO T141, T23, T126, T22 - Another Standard as asked/ as according to tender document A.4 Used Portland cement type as according to request of tender document. Type of Portland cement conforming to AASHTO M85 except type IA, IIA, IIIA and IV or other wise determined by technical specification. Unless other wise permitted by the engineer, air-entraining admixtures shall not be used or other wise determined by technical specification. Dredging and Embankment of River A.5. Water used in mixing, curing, or other designated is clean, and free from harmful matter such as oil, salt, acid, alkali, sugar, or organic materials. Water tested in accordance with, and meet the requirements of AASHTO T26, other wise determined by technical specification. A.6 Coarse Aggregate, Which used ( measure / dimension) as according to request of specification in tender document ( relative concrete standard of SNI 032-2816-1992 and AASTHO or other wise determined by technical specification) and have got approved by Directors. Aggregate is clean and free from Mud, other smooth particle, alkali and materials organic / substance able to destroy quality of concrete. Aggregate consist of clean, hard, durable particles obtained by crushing rock or boulders, or by the screening and washing (if necessary) of natural river gravel and sand. Aggregate the used also conform with the other property specification given in table in technical specification. A.7. Sand /fine aggregate the used is sand result of stone crushed or natural sand which got from river / source of nature and have got approvalof directors and have tested Clean sand, free from clay, rock, materials of organic and alkali and other materials able to destroy quality of concrete. used sand ( measure / dimension) as according to request of technical specification in tender document and have got approval of directors. B. Mixing and production B.1. The material proportional of Mix design using method of determined standard in technical specification and in accordance with the limits given in table in technical specification in tender document. B.2. Trial mix done and result of it will be made reference making of concrete at the time of work in work site and witnessed by directors. Trial mix as according to request of technical specification in tender document and get the engineer’s approval. B.3 Mix Property Requirements as according to technical specification in tender document. B.4. Mixing : B.4.1. The Concrete is mixed in a mechanically operated machine (Batching Plant) B.4.2. The mixer is equipped with adequate water storage and device for accurately measuring and controlling the volume of water used in each batch. B.4.3. The mixer is first charged with the catches aggregates and cement, and the mixer started, before any water is added. B.4.4. The time of mixing is measured from the moment water is introduced into the material dry mix. C. Placement. - As preparation, work location of concreting cleared from garbage, wood cutting, bend rat, nail and other garbage with vacuum cleaner, compressor and or water. - Form work coated internally with mould oil till covering all surface. Leakage of form work been checked and repaired. Construction joint with concreting before all have been coating with cal bond or cement water and also form work free from water pond. Dredging and Embankment of River Before concreting instruction, all permission the needed have been managed and agreed by directors / owner and work supervisor. - For the Concrete of ready mix, concreting done by mechanically, from truck mixer pass gutter. Concrete shall not be dropped freely into form work heights greater than 150 cm. So it’s not happened dissociation between the weight aggregate with concrete pasta, (segregation). - Compaction helped with adequate selected vibrator type mechanically in number. Vibrator pipe inserted into the wet concrete vertically so that it penetrate to the bottom of the freshly placed concrete and provides consolidation throughout the full depth of section and it’s not to happened air pocket. Vibrator do not hit shutter or bar except cover of concrete. FLOW CHART of CONCRETE WORK 1. Preparation Check of Material NO Get another material Result YES Make trial mixture NO Test Make another Mixture YES Concreting at Site Dredging and Embankment of River 2. Preparation at site Preparing of structure : Check dimension, elevation Check form work of concrete Check of Bar (amount, dimension, form) Check material which embedded (if any) Preparing of equipment and material : Preparing of material (amount & quality) Preparing equipment (vibrator) Preparing tools (light, pump, tend, etc) Concreting prepare : Batching Plant, Gutter ,etc. Man power Check Of Concrete Concrete mixing Take Concrete Cube Concreting & compacting Curing Removal of form work Check Result Reject Good Repair Good Age 28 day Test Work is Accepted Dredging and Embankment of River Checking Of Cube Take concrete cube 7 day test and otherwise determined in the technical specification NO Good Result Evaluation 28 day Test Repair Mixture NO Result Work is Continued Good Work is Accepted Evaluation Take sample from structure NO Dismantle Dredging and Embankment of River Test Good Work is accepted Notes : Repair mixing (if any) Better method of working etc. WADUK MELATI PUMP - Special Construction; This Waduk melati Pump, for outlet of pump should be cross of Train Rail existing - Construction Plan Contruction Method for this Point will be used JACKING SLURRY (FULL JACK) method Umumnya pemasangan pipa jacking diaplikasikan pada kondisi-kondisi lapangan seperti : - Melintang dibawah jalan raya yang padat (jalan tol, jalan kolektor, dll) - Melintang dibawah jalan rel K.A. - Saluran dibawah sungai (Syphon) - Pipa dengan installasi yang sangat dalam (lebih dari 5m) Pelaksanaan Pekerjaan Jacking Pipa 1. Pembuatan Driving / Receiving Pit / SKALA : TANPA SKALA DETAIL KONSTRUSI PENDUKUNG GALIAN DENGAN TEROWONGAN TANPA SKALA SISTIM PENURAPAN UNTUK TANAH LABIL TANPA SKALA UNTUK SEMUA PENYOKONG I TANPA SKALA Adalah pekerjaan galian tempat untuk peralatan dan mesin jacking guna mendorong pipa secara horizontal, konstruksi starting/driving pit berukuran; Perkuatan dinding pit menggunakan Material sesuai dengan gambar diatas Disamping itu di dalam driving pit juga dilengkapi dengan block beton untuk dead man, pondasi mesin, lantai kerja. 2. Pekerjaan Boring & Jacking Pekerjaan pengeboran tanah dapat dilakukan dengan mesin, akan tetapi memungkinkan juga dilakukan secara manual apabila diameter pipa cukup besar untuk akses pekerja galian dan kondisi tanah cukup stabil. Dredging and Embankment of River Urutan pelaksanaan pekerjaan jacking 2.1. Persiapan Starting Pit & Ariving Pit Starting/Driving Pit adalah titik dimana Peralatan Mesin dipasang guna mendorong pipa selama pekerjaan jacking dilakukan. Sedangkan titik tujuan dinamakan Arriving Pit/Receiving Pit, yang digunakan untuk mengangkat kembali mata bor & pilot tube. Secara berturutan dan bila dimungkinkan Arriving Pit akan menjadi Starting pit untuk pekerjaan jacking section berikutnya. Struktu Perkuatan Dinding Tanah Deadman/ Concrete Trust Wall Pondasi ARRIVING PIT STARTING PIT RECEIVING PIT Pekerjaan persiapan ini antara lain adalah : pembuatan perkuatan dinding DRIVING galian,PITpembuatan deadman untuk menahan thrusting block, pembuatan lantai pondasi untuk guide-rail 7.00 Concrete Thrust Wall Pressure plate Concrete Pipe Main Jack 1.40 Cutter Edge Dudukan/Pengarah Jacking Pipe 2.40 Thrust Ring 6.00 Dredging and Embankment of River Steel Sleeper Arah Jacking 2.2. Installasi Mesin Jacking Setelah pekerjaan Starting Pit & Arriving selesai, mesin jackin mulai dipasang, Tipe Mesin Jacking yang dipilih perlu disesuaikan dengan ukuran diameter pipa, dan kapasitasnya disesuaikan dengan gaya dorong yang diperlukan. Pada umumnya peralatan mesin jacking terdiri dari: trusting block / hydraulick jack, guide rails, steel pressure plate, power pack, steel trusting ring, jacking shield / pilot tube, conveyor belt / slurry hose, dan control panel untuk operator mesin. Control Panel Power Pack STARTING PIT Hydraulic Jack Laser Steel Thrust Ring Guide Rails Steel Pressure Plate 2.3. Pemasangan Pilot Tube / Jacking Shield Pilot Tube / Jacking Shield adalah berupa silinder baja yang dipasang pada ujung pipa jacking dimana Mata bor terpasang. Mata Bor **) Pilot Tube STARTING PIT **) untuk ekskavasi tanah dengan cara manual biasanya mata bor diganti dengan driving collar (steel collar yang didesain khusus untuk menembus tanah). ARRIVING PIT Dredging and Embankment of River 2.4. Pekerjaan pemboran dan jacking awal Setelah pilot tube dan mata bor terpasang, maka pekerjaan pemboran tanah dimulai dan setelah pilot tube masuk kedalam tanah, maka pipa pertama dipasang, kemudian pemboran dilakukan secara menerus sementara pipa didorong perlahan Pipa -1 2.5. Pekerjaan pengangkutan tanah Steel Collar Selanjutnya untuk pipa ke-2, ke-3 dan selanjutnya sampai menuju ke arriving pit. Pekerjaan pengeboran berturutan / bersamaan. ARRIVING PIT dan pekerjaan mendorong pipa dilakukan secara STARTING PIT Pembuangan tanah hasil dari pemboran dibuang melalui conveyor, untuk type mesin lainnya biasanya untuk diameter kecil, tanah hasil pengeboran dicampur dengan air sehingga berbentuk slurry dan dibuang melalui pipa pembuangan. Pembuangan tanah untuk cara manual dapat digunakan trolley. Kecepatan pemasangan pipa jacking tergantung pada diameter pipa dan kondisi tanahnya, umumnya 1 s/d 6 pipa per hari (8 jam kerja). ARRIVING PIT Dredging and Embankment of River STARTING PIT 2.6. Pekerjaan Jacking tahap akhir Setelah pipa jacking pertama sampai ke arriving pit, maka pilot tube dan mata bor di angkat, dan mesin jacking dipindahkan ke section berikutnya. ARRIVING PIT STARTING PIT Stage Construction 4 3 1 2 2 Dredging and Embankment of River 1 Construction Stage 1. Construction Pipe Out let under Rail Train 2. Temporary Cofferdam by Steel sheet Pile 3. Pump House with Accessories (Civil Work and Mechanical Work) 4. Installation of Pump Unit as according to the drawing Pompa Sumersible Sebelumnya Pekerjaan Gedung / Sipil untuk Pekerjaan Rumah Pompa telah selesai dikerjakan sesuai Gambar Kerja 1.1. Sebelum dilaksanakan pekerjaan fisik di lapangan, langkah kerja awal adalah ; 1. Pengecekanpekerjaan dilapangan, apakah terdapat perbedaan dengan dokumen kontrak atau tidak. pekerjaan dilapangan, apakah terdapat perbedaan dengan dokumen kontrak atau tidak. 2. Pembuatan Shop drawing untuk pekerjaan yang bersifat pengadaan dan pemasangan unit baru, misal untuk pekerjaan pengadaan dan pemasangan pompa (Submersible). 3. Pengajuan bahan untuk dievaluasi dan disetujui oleh pihak proyek. 4. Pengajuan rencana jadwal pelaksanaan pekerjaan. 1.2. Pengadaan material utama Mekanikal-Elektrikal meliputi ; 1. Pengadaan Pompa Subersible Kapasitas dan Tipe sesuai tender dokumen. 2. Pengadaan Panel control pompa Submersible dengan starting Softstarter. 3. Pengadaan material bantu ; Pipa buang stainless steel 304 atau ditentukan lain sesuai spesifikasi teknis dengan diameter sesuai gambar Kerja, cat, saklar, stop kontak dan lampu penerangan. 4. Pengadaan Bar screen Kasar, Bar screen Halus untuk Pompa Submersible, pengadaan melalui proses pabrikasi yang dilakukan di bengkel. 5. Pengadaan Ring, Piston, Radiator Seal dan klep untuk Diesel Engine Iveco 6. Pengadaan Bush Bearing dan Flexible coupling untuk existing screwpump, pengadaan material ini melalui proses pekerjaan machining di bengkel;. 1.3. PEMASANGAN POMPA SUBMERSIBLE Pemesan 3 (tiga) unit pompa Submersible akan membutuhkan dan selama jangka waktu ter sebut pekerjaan yang dapat dilakukan di lapangan adalah sebagai berikut ; - Pabrikasi Screen Halus inlet Pompa Submersible sesuai ukuran di lapangan dan sesuai dengan shop drawing yang disetujui proyek. Pabrikasi Maintenance pompa Submersible sesuai shopdrawing yang disetujui Konsultan. Pabrikasi Panel Control Pompa Submersible dengan star ning Soft Starter. Pemasangan Guide Rail yang terbuat dari Pipa stainles steel (jika dipersyaratkan). Pemasangan Pompa Submersible dengan bantuan Man ual Crane dan Guide rail yang sudah terpasang. Dredging and Embankment of River - Pemasangan Panel Kontrol Pompa Submersible. - Pemasangan/koneksi kabel daya dan kabel kontrol dari motor pompa submersible ke panel kontrol. - Pemasangan water level control dan penarikan kabelnya ke panelkontrol pompa. - Pompa submersible dapat diuji (testing and commissioning). 1.4. PEKERJAAN PEMELIHARAAN PERALATAN BANTU Peralatan bantu yang harus diperbaiki dan dilakukan perawatan sesuai kontak antara lain ; 1. Manual Crane 2. Pintu masuk ruang pompa 3. Bar screen kasar dan halus 4. Bar screen submersible pump. Pekerjaan pemeliharaan untuk Manual crane antara lain ; 1. Pembersihan rantai angkat (Lifting chain) 2. Pemeliharaan Gear Trolley (membersihkan dan memberi Gemuk), mengganti Ger Trolley bila diperlukan. 3. Pembersihan dan pengecatan kembali End Carriage 4. Pemberian gemuk pada Bearing End Carriage. 5. Pembersihan dan pengecatan kembali Girder 6. Pembersihan dan pengecatan kembali Runway Beam. 7. Pemeliharaan pada Lifting hoist. 8. Pembersihan dan pengecatan kembali Runway Rail. 9. Pembersihan rantai untuk Traversing. Dredging and Embankment of River SLIDE GATE Proses Urutan Pemasangan Pintu Air; 1. Guide Frame Guide frame akan dipasang dengan urutan pemasangan frame dasar,frame samping ,lintel beam dengan uraian sebagai berikut : 1.1. Seal Beam (Frame Dasar ) Sebelum pelaksanaan pemasangan pastikan kondisi , lokasi yang akan dipasang dalam kondisi kering atau bebas dari air bila kondisi Penempatan seal beam masih ada air buat kisdam sehingga untuk menampung air dan alihkan air tersebut sehingga tidak mengganggu proses pemasangan seal beam. Masukan seal beam kedalam block outnya dengan menggunakan alat angkat yang tersedia dan alat bantu lainnya jika diperlukan untuk kemudahan proses penyetelan dan penyesuaiannya sesuai dengan gambar yang disetujui Gambar hanya sebagai Ilustrasi pekerjaan Pemasangan Pintu air. Dimensi, ukuran sesuangguhnya sesuai tender dokumen Dredging and Embankment of River Setel seal beam sesuai dengan gambar kerja perhatikan : kelurusan dan kerataan seal beam . Pastikan elevasi permukaan seal beam usahakan perhatikan toleransinya. Pertahankan posisi seal beam dengan baik terhadap toleransi yang ditentukan ketika pengecoran tahap kedua dilaksanakan. 12. Frame Samping(side Frame) Masukan frame samping kedalam blok outnya dengan menggunakan alat angkat yang tersedia dan alat bantu lainnya jika diperlukan untuk kemudahan proses penyetelan dan penyesuaiannya sesuai dengan gambar yang disetujui. Gambar hanya sebagai Ilustrasi pekerjaan Pemasangan Pintu air. Dimensi, ukuran sesuangguhnya sesuai tender dokumen Setel frame dasar dengan frame samping sesuai dengan gambar kerja yang telah disetujui Setel frame samping sesuai dengan gambar kerja perhatikan terhadap clear span , kerataan ,senter line ,dan datum line yang telah ada.. Tetapkan frame dasar dengan frame samping dengan pengelasan sesuai dengan procedure pengelasan yang telah disetujui. Tetapkan frame samping dengan Angkor yang ada dengan system tack weld. Setelah selesai proses pemasangan guide frame ,akan diadakan pemeriksaan secara bersama dengan Pengawas Proyek ,dan Konsultan untuk dilanjutkan pelaksanaan pengecoran kedua (second concrete) Selama dalam proses pengecoran akan selalu diawasi oleh Kontraktor Mekanikal untuk menyakinkan tidak berubahnya suatu dimensi dari frame. Pemeriksaan ulang setelah dilakukan pengecoran yang telah dilaksanakan oleh kontractor meyakinkan tidak ada perubahan dimensi. Dredging and Embankment of River 2. Gate Leaf Rakitlah seluruh kompenen-komponen daun pintu seperti karet perapat serta kelengkapan lainnya sesuai dengan gambar kerja yang telah disetujui Sesuaikan daun pintu terhadap gate frame pada posisi yang benar sesuai dengan gambar yang disetujui dan toleransi yang ditentukan. Pasang Pintu Air pada frame yang telah tersedia. Dredging and Embankment of River CONSTRUCTION OF SHEET PILE (GUNUNG SAHARI) / Embankment works - Repair - Improvement Refer to Tender Document, Work Stage / Construction Plan will be Constructed as bellowing Drawing Sheet Pile 4.832 m Dredging 5.100m Construction Plan (Construction Sheet Pile & Dredging) Stage 1 - All construction will be start from Up stream (Hulu) up to down stream (Hilir) - Construction for Dredging Will be constructed Form End Project (STA. 5+100) - Construction for Sheet Pile Will be constructed Form Jl. Mangga Besar (STA. 2+450) up to STA. 0+000) - Construction Will be Fontal (at same time) Dredging and Embankment of River Sheet Pile & Capping Beam FOR GUNUNG SAHARI DRAIN - Work Location Work Direction Construction; - Construction Will be constructed from Up Stream up to Down stream - On Location, there are many Existing Bridge. - Construction on between 2 Existing Bridge, the Sheet Pile will be constructed for 2 side river up to finish. It’s goal for Minimal Mobilized of using Works equipments Illustration Existing Bridge Existing Bridge Dredging and Embankment of River Jl. Gunung Sahari ( East Side) Jl. Gunung Sahari ( East Side) Construction Sheet Pile (Stage 1) Existing Bridge Construction Sheet Pile (Stage 2) Existing Bridge 1. Temporary Stock Pile Temporary Stock Pile Temporary Stock Pile (if Possible) - Based the Work Location, Stock Pile Possible Placed on East Side River (Side of Jl. Gunung Sahari) Placed of Sheet Pile on Existing Trotoar and Side of river (if possible) Any damage to existing structure or facilities that is caused by Contractor’s operational, contractor will be repaired to th pre-project contition at the contractor’s expense (even more better) For Construction on West River, The material will be handling from East Side using Ponton Handling the material at mind night from 22.00 wib up to 05.00 wib Dredging and Embankment of River Dredging and Embankment of River Dredging and Embankment of River 2. Stage Construction Pilling CUT TOP PILE ( with leveling as according to the drawing) Dredging and Embankment of River FORM WORK - Assumption no Flying Capping Beam / can be temporary embankment for construction - Design CUT TOP PILE ( with leveling as according to the drawing) LEAN CONCRETE Dredging and Embankment of River REINFORCING STEEL FORM WORK (BY MULTIPLEX AND WOOD) Concreting - Concreting by Ready mix - Compaction by Concrete Vibratory - Concreting by Truck mixer on Ponton Dredging and Embankment of River Based the Work Site and Assumption Capping Beam is Flying / no land for placed Form Work, Contractor will design Form Work as Below NOTICE; - Refer to the drawing; - - Problem; Sheet pile on Both of Side The River Almost capping beams will be Constructed on location there are no land for placed Form work or only one side to placed of form work Flying Capping beam Possible need to temporary supporting for installs the form work Solution / Modification Form work will be constructed temporary supporting Form work is Knock down system Form work by Plate steel Design As bellowing; SUPPORT BY STEEL Ø 16MM as TIE ROD Capping Beam Sheet Pile Water Level Land by River Bed SUPPORT BY CANAL Remark; Fastened by L and Nut Double Canal C.200.75.20 & Wood 5/7 Steel Ø 16 or more as tie rod Dredging and Embankment of River Wood 5/7 attach to sheet pile on Tie Rod Ø 16mm Wood 5/7 for base for board 25 mm Wood board 25 mm Form form as sheet Reinforcing Steel Dredging and Embankment of River pile’s Tie Rod Ø 10mm as Fastener Hollow 40/40 as Supporting / Fastener Form Work By steel Plate & Strength with Hollow 40/40 Locker for form work - Kind of Concreting Process Directly From Truck Mixer Dredging and Embankment of River Assisted by Ponton Concreting by Ready mix Compaction by Concrete Vibratory FINISH - Removal Form work Closing hole for Tie Rod Ø 16mm by cement Grouting Installation on next location (side of existing capping beam) - Capping Beam as segmental for 10 m (as to the drawing) Between capping beam will be installed by Water stop as Expantion Joint - Dredging and Embankment of River REVETMENT ON EXISTING ABUTMENT 1. Steel Sheet Pile and Sand bag (Cofferdam) 2. Drying / Dewatering 3. Piling and Lean concrete 4. Structure Revetment Formwork and Concreting) (Anchor, Reinforcing, 5. Back Filling FINISH Dredging and Embankment of River Detail of Capping Beam Capping Beam - Reinforcing Steel - Form Work - Concreting as according to the drawing and technical specification Finish Dredging and Embankment of River Detail Construction Of CCSP Work Assumption: 1. Work by Heavy Equipment (Machinery) 2. Location :As according to the drawing 3. Material CCSP (type as according to the drawing) Description 1. Site Work Preparation - Work site made with good level that a Crane can stand up goodly - Crane stand up above plate of form which in the form of steel plate 1,5 x 6 meter or On pontoon in position that Piling should be on water 2. Stake point of Pilling - Stake point of pilling of Concrete Corrugated Sheet Pile is executed by surveyor which is approved / agreed by Consultant Supervisor 3. Fabrication of Material sheet pile - Fabrication / manufacturing of Concrete sheet pile is formed after the drawing has been approved by Consultant supervisor. - Delivery to work site 4. Pilling - Excavation by labor to get form of pilling - Made of guide beam on pilling position using steel material WF type with elevation distance from sub grade 1 to 2 meter, before pilling is executed - Guide beam is made with strength enough that can supporting of moment when pilling is executed and stabile - Piling founded by vertical and monitored with measuring instrument ( Theodolite) and yarn in 2 direction which each other vertical - Before pilling, pile with Vibro hammer have to in position of sentries - Concrete Sheet pile is vibrated by Vibro hammer is and the Sheet pile will be pilled into ground cause of gravitation moment and weight of Sheet pile it selfand also helped by Water Jet Pump that spraying water, that mean this construction to easyly andalso helped byWaterJetPump thatspraying waterwhichis intendedtosoften of soileasierPilling proccess - Vibratory is executed as sequence. - At pilling time, between one of Steel Sheet pile and each other of side (has been pilled) if there is gap, can be near by trek beam. - Pilling is executed until a Sheet pile reach deepness elevation plan as according to the drawing. Dredging and Embankment of River Pengadaan dan Transportasi Material Sheet Pile Dredging and Embankment of River Type, capacity, Labor and Material Description : Driving of Corrugated pre-stressed concrete pile W 450 1) Labour 3) Production / - Foreman = - Skill Labor = - Labor = 1 3 2) Material - hour /day 4) Item no m 8 = 7.00 m /hour Equipments - Crane On track 25 ton = 4 Unit = 56 m /day - Vibro Hammer = 4 Unit - Generator Set 50-70 KVA = 4 Unit - Pontoon = 4 Unit - tools = 1 Ls Concrete Corrugated Sheet Pile Schedule = As according to " Construction Schedule" that one of attacments in Tender Bid Document Dredging and Embankment of River 232 At determined location, Sheet pile will be strength with Anchor Location: STA. 0+000 s/d STA. 0+367.50 Description; - Finished Sheet pile, at location where sheet pilet Tie rod/anchor will be installedin pit / hole sheet pile that has been provided (pit / boring by ConcreteDrill) - Material of TieRod Steel D25 (coating withgrease) inserted into hole. - Construction Reinforcement Concrete Beam ( 0.2 x 0.2 K225) on Front of CCSP as according to the drawing - At the end of threaded TieRod, Bolt was given. Next bolt in will be installed with tied. - Other side of sheet pile, will be installed of Tie rod with as same as squence work. - Next, Both of end tie rod wll be united / connected by "Turn buckle". This turn buckle beside as conecting, as fasteners to (beside a bolt on sheet pile it self)). After Tie rod installed and tension / tightness is obtainedby Caping Beam as according to the drawing. - Continue with construction on Tie rod that cross section as according to the Drawing ( Sand Gravel, Rigid Concrete, etc) Dredging and Embankment of River 5 1 5 3 4 2 Stage; 1. Pilling of Sheet Pile 2. Pilling Back Pile . Cut top pile both of Them (Sheet Pile & Back Pile) 3. - Hole for Sheet pile dan Back Pile to insert tie rod Ø 25mm. Inserted tie road Ø 25mm. Reinforcement concrete 20x20 k 225 on Face of Sheet Pile and Pile cap on Back Pile 4. - Stressing Tie rod by "Turn buckle" Concrete Cover 0.2 m x 0.2 m K225 5. - Capping Beam Dredging and Embankment of River Pilling Works Assumption: 1. Work by Heavy Equipment (Mechanic) 2. Location :As according to the drawing Description 1. Site Work Preparation - Work site made with good level that a Crane can stand up goodly - Crane stand up above plate of form which in the form of steel plate 1,5 x 6 meter. 2. Stake point of Pilling - Stake point of pilling of Pile constructed by surveyor which is approved / agreed by Consultant Supervisor 3. Fabrication of Material Steel Pipe pile - Fabrication / manufacturing of pile material is formed after the drawing has been approved by Consultant supervisor. - Delivery to work site 4. Pilling - Piling vertical stand and monitored by measuring instrument ( Theodolite) and yarn in 2 direction which each other vertical - Pile Material should be in Centre Position before Pilling by Diesel Hammer / Pilling Machine - As cushion will be used with good wood or plywood that substitute periodically - Top Pile (Pile head) should be protected from directly impact of hammer by wood pad or plywood’s 10 cm thick - Each Pile given mark by contras color each interval 20 until 50 cm and recorded by directly. Record of Driving form start up to end in “Pile Driving Log” that signed bu Supervisor consultant - Continue Pile Driven will be constructed until reach “Pile Penetration” as determined by Consultant supervisor and refer to determined “Set” without closing of “Ram Stroke” that as Assumed critical by “Manufacturer” - Connection between Spun Pile by Electrode Las AWS E-6013 or otherwise determined as according to the technical specification - Before “Final Penetration”, was made determined Calendar on millimeter paper block that put on pile material and taking of Pile’s Final Set and should be got approval from Director / Consultant Supervisor at first - For sequence of Next Pile Driven will follow Pile driven sequence that approved by Consultant Supervisor - Pilling done until get Final set (S) as according to the specification (elevation planed) - Pilling can using Pile Follower if the last pile don’t reach elevation plan Dredging and Embankment of River Material Procurement - Material by Supplier with dimension, strength, and form as ordering by contractor (refer to technical specification) - Delivery material into work site, and placed on stock pile Pile Driven Equipments; 1. Crane with Pile Hammer 2. Tools Construction - First Pilling with first Pile, After determinate vertical and horizontal point - Connection of first pile and second pile as according to the drawing and engineer construction - Pilling done until get Final set (S) as according to the specification (elevation planed) - Pilling can using Pile Follower if the last pile don’t reach elevation plan Dredging and Embankment of River 1. Pemasangan Tiang pancang pada alat Pancang 2. Pemancangan tiang pancang 3. Penyambungan Tiang pancang 4. Tiang pancang selesai/telah Terpancang 5. Pemotongan Kepala Pile/Cut top pile 6. Pemasangan besi angkur dan stoper DETAIL CUT TOP PILE Construction Method : Pemotongan Tiang Pancang diawali dengan melakukan pemotongan elevasi top kepala tiang dengan menggunakan gerinda potong yang dimaksudkan untuk menunjukkan batas potongan agar pembobokan rapi tidak melewati batas potongan. Diatas batas potongan tersebut pembobokan tiang dilakukan secara manual (Godam, Betel dsb) hingga batas besi tulangan yang harus masuk ke poer . Kemudian besi dipotong menggunakan gergaji besi dan sisa tiang dibuang ke disposal area. Untuk tiang pancang baja, pemotongan dapat menggunakan Mesin Las. Dredging and Embankment of River Cut Top Pile Cut top pile can be constructed after loading test has been done after determinde location FLOW CHART OF PILLING DRIVEN START Delivery of Pile Material on Trailer setting out Of location Pilling Transportation of Pile Approved Placed of Pile on stock area Pilling Process Installation of Pile on Pilling equipment Cek No Yes Pile Driven Cek No Yes Connection of Spun Pile by Welding Machine Cek No Yes Finished Pile Pile Driven Cek Cut top pile FINISH Dredging and Embankment of River Yes No FLOW CHART OF CCSP Finished Earth Work No Ok START Order & Manufacture By Supplier / Sub Contractor Equipment Mobilization (Crane with Vibro Hammer) No Check Yes Delivery of Sheet Material on Trailer Transportation of Sheet Pile setting out Of location Pilling Guide Beam Installation Placed Sheet Pile on Work Site / stock area Pilling Process pemancangan Installation of Sheet Pile on Vibro Hammer (Pilling equipment) Pilling No Check Yes Finished Pillingi / Piled Sheet Pile FINISH Dredging and Embankment of River Capping Beam FLOW CHART OF REVETMENT Finished of CCSP Work & Cofferdam No Chek Ok START Pile Driven Fabrication of Pile No No Chek Chek Ok Ok Back Filling Structure Excavation & Cut Top Pile Delivery No No Chek Chek Ok Ok Sand & Lean Concrete FINISH No Chek Capping Beam For sheet Pile & revetment Ok Pile Cap (Reinforcing, Form work and Concreting ) No Chek No Chek Ok FINISH Ok Boring an install Anchor on Existing Abutment No Chek Ok Structure Revetment (include hole for drain) No Chek Ok Dredging and Embankment of River Concrete Reinforcement - Reinforcing Steel Bar Assumption : 1. Work manually Labors and tools (bar bender and bar cutter) 2. Work Location : Structure Concrete Description : 1. Reinforced steel Material become delivered from factory / supplier to work Site with quality and dimension of the reinforcing steel as according to technical specification. Otherwise determined to the drawing, used steel bar with quality as according to technical specification and the shop drawing Characteristic Characteristic Characteristic Characteristic Yield Yield Yield Yield Strength Strength Strength Strength of of of of U24 U32 U39 U48 = = = = 2.400 3.200 3.900 4.800 kg/cm² kg/cm² kg/cm² kg/cm² Soft Middle Hard Hard 2. Material put down at stock area (storage). 3. Continued assembled of reinforced steel / manufacturing, that is in the form of needed measurement of length, cutting with bar cutter and bending with bar bender and done at the time of cold temperature (as according to ACI.315 procedure or other wise determined by technical specification). 4. After that Reinforced steel is compiled / to be attached as according to drawing execution and his cross is bound by strength with bend rat wire / Tie Wire. Tie wire for fastening reinforcement is annealed steel wire conforming to AASHTO M32 – 90 or other wise determined by technical specification 5. Steel reinforcing is placed so that the minimum clear covering of concrete over the outermost edge of the main steel bar is as follows. 5.1. 3.5 cm for concrete not exposed to weather or to ground water (for example, bottom of deck slab). 5.2. 7.5 cm for all submerged concrete which cannot be made accessible, for inaccessible concrete in which failure due to rusting of reinforcement could cause loss of life or of the structure, for concrete placed directly against the ground of rock, or for concrete subjected to sewerage or other corrosive liquids. Minimum Cover over Reinforcing Steel for Exposed but Accessible Concrete Dredging and Embankment of River Size of Reinforcing Bar to be Covered (mm) 16 mm bar and smaller 19 mm & 22 mm bars 25 mm bar and large Minimum Clear Cover (cm) 3.5 5.0 6.0 Dredging and Embankment of River FLOW CHART of REINFORCING STEEL START List Bending of Bar (BAR BENDING) Delivery bar material from supplier and transportation into site work Stock deposit of material/storage Check of material -Strength Test OK Result No Get another material Material Weighing Fabrication & Installation Cutting and Bending Installation on site Check : - Diameter Amount Location Repair No Result Ok FINISH Ready to be concreted Dredging and Embankment of River - CONCRETE Assumption : 1. Work use mechanical equipment 2. Work Location : Structure Concrete Considerations for producing a good concrete work - The quality of the concrete depends a great proportion of the materials used such as cement, sand, aggregate and water - Lack of cement in the concrete mix causes less qualified and weak - Too much water leads to poor concrete quality - It is important to measure and add gravel and sand separately to create a quality solid concrete - Always use a clean gravel Eguipment: - Batching Plant + Truck Mixer - Tools Construction of Concrete Reinforcing Steel Description : Equipment ; - Batching Plant & Truck Mixer - Concrete Vibratory - Tools A. Work Preparation. A.1. The Work consist of the construction of all concrete structure A.2. The Mixture material (cement, sand, aggregate) are delivered from supplier to work location and storage. Concrete Production by Batching Plant. It’s delivered to work location in the form of concrete ready mix and delivered by Truck mixer. During delivery, mixer cylinder in truck mixer continue to rotate to mixing the mixture with rotation which is qualified so that the condition of the mixture has good quality and it’s not run dry. For storage of cement, done a special treatment. It’s storage in a weatherproof sheet that is airtight, and has araised wooded floor (about 30 cm), which is covered with polyethylene sheeting. At all times stack of cement bags to be kept covered with an envelope of polyethylene sheeting. A.3. Used Concrete quality as according to concrete quality which asked in tender document and relative to Standard as below; - AASHTO T141, T23, T126, T22 - Another Standard as asked/ as according to tender document A.4 Used Portland cement type as according to request of tender document. Type of Portland cement conforming to AASHTO M85 except type IA, IIA, IIIA and IV or other wise determined by technical specification. Unless other wise permitted by the engineer, air-entraining admixtures shall not be used or other wise determined by technical specification. Dredging and Embankment of River A.5. Water used in mixing, curing, or other designated is clean, and free from harmful matter such as oil, salt, acid, alkali, sugar, or organic materials. Water tested in accordance with, and meet the requirements of AASHTO T26, other wise determined by technical specification. A.6 Coarse Aggregate, Which used ( measure / dimension) as according to request of specification in tender document ( relative concrete standard of SNI 032-2816-1992 and AASTHO or other wise determined by technical specification) and have got approved by Directors. Aggregate is clean and free from Mud, other smooth particle, alkali and materials organic / substance able to destroy quality of concrete. Aggregate consist of clean, hard, durable particles obtained by crushing rock or boulders, or by the screening and washing (if necessary) of natural river gravel and sand. Aggregate the used also conform with the other property specification given in table in technical specification. A.7. Sand /fine aggregate the used is sand result of stone crushed or natural sand which got from river / source of nature and have got approvalof directors and have tested Clean sand, free from clay, rock, materials of organic and alkali and other materials able to destroy quality of concrete. used sand ( measure / dimension) as according to request of technical specification in tender document and have got approval of directors. B. Mixing and production B.1. The material proportional of Mix design using method of determined standard in technical specification and in accordance with the limits given in table in technical specification in tender document. B.2. Trial mix done and result of it will be made reference making of concrete at the time of work in work site and witnessed by directors. Trial mix as according to request of technical specification in tender document and get the engineer’s approval. B.3 Mix Property Requirements as according to technical specification in tender document. B.4. Mixing : B.4.1. The Concrete is mixed in a mechanically operated machine (Batching Plant) B.4.2. The mixer is equipped with adequate water storage and device for accurately measuring and controlling the volume of water used in each batch. B.4.3. The mixer is first charged with the catches aggregates and cement, and the mixer started, before any water is added. B.4.4. The time of mixing is measured from the moment water is introduced into the material dry mix. C. Placement. - As preparation, work location of concreting cleared from garbage, wood cutting, bend rat, nail and other garbage with vacuum cleaner, compressor and or water. - Form work coated internally with mould oil till covering all surface. Leakage of form work been checked and repaired. Construction joint with concreting before all have been coating with cal bond or cement water and also form work free from water pond. Dredging and Embankment of River Before concreting instruction, all permission the needed have been managed and agreed by directors / owner and work supervisor. - For the Concrete of ready mix, concreting done by mechanically, from truck mixer pass gutter. Concrete shall not be dropped freely into form work heights greater than 150 cm. So it’s not happened dissociation between the weight aggregate with concrete pasta, ( segregation). - Compaction helped with adequate selected vibrator type mechanically in number. Vibrator pipe inserted into the wet concrete vertically so that it penetrate to the bottom of the freshly placed concrete and provides consolidation throughout the full depth of section and it’s not to happened air pocket. Vibrator do not hit shutter or bar except cover of concrete. FLOW CHART of CONCRETE WORK 1. Preparation Check of Material NO Get another material Result YES Make trial mixture NO Test Make another Mixture YES Concreting at Site Dredging and Embankment of River 2. Preparation at site Preparing of structure : Check dimension, elevation Check form work of concrete Check of Bar (amount, dimension, form) Check material which embedded (if any) Preparing of equipment and material : Preparing of material (amount & quality) Preparing equipment (vibrator) Preparing tools (light, pump, tend, etc) Concreting prepare : Batching Plant, Gutter ,etc. Man power Check Of Concrete Concrete mixing Take Concrete Cube Concreting & compacting Curing Removal of form work Check Result Reject Good Repair Good Age 28 day Test Work is Accepted Dredging and Embankment of River Checking Of Cube Take concrete cube 7 day test and otherwise determined in the technical specification NO Good Result Evaluation Repair Mixture 28 day Test NO Result Work is Continued Good Work is Accepted Evaluation Take sample from structure NO Dismantle Dredging and Embankment of River Test Good Work is accepted Notes : Repair mixing (if any) Better method of working etc. OTHERS SUPPORTING OF CONSTRUCTION 1. Cooperation with the Supplier for Material Construction and Specific subcontractors The Contractor shall cooperate with Competent of Sub contractors and Supplier in their field and with approval directors / Owner. Regularly and periodically, contractor will evaluate the work and materials, where the results of the evaluation to be a reference for during Construction if the results of evaluation of sub-contractors and Suppliers are satisfactory (Refer to technical specifications), Contractor will continue to use services of sub-contractors and suppliers during Construction process, otherwise it will look for a replacement contractor and other parties who are competent in their field and with the approval of board of directors / Owner 2. Quality and quantity Control - To ensure implementation of quality control used Quality Management System Standard ISO (International Standard) which is owned by the contractor include: ▪ Make Creating Project Quality Plan. ▪ Make Construction’s Procedures. ▪ Make Work Instructions. ▪ Make Inspection and Test Plan - - 3. To ensure that any material to be used has to meet the requirements of the specification and the production process has complied with the procedures specified in the requirements specification and any outcome of any work actually meets the requirements of the specification and drawings, required a Project Quality Plan (Project Quality Plan) by Technical Specifications. To ensure the implementation of the Quality Assurance system, need a means of quality control is to perform Internal Quality Audit and External Quality Audit conducted periodically during the contract period. Technical Aspects of Safety and Security Asset In this construction, specially in technical aspects of safety, contractor will implement "Procedure of Implementation of K-3". For Operating Procedures K-3 and Labor, Contractor / Service Provider using the procedures specified work and has received Certificate Management System Occupational Health and Safety from the Department of Labor of the Republic of Indonesia and OHSAS Certificates. In terms of security of assets, contractor will work with the relevant security forces, the internal security of the use of a reliable force in the field. Insurance Program will also provided at starting time, during construction and final construction of project according technical specification / tender documents. Dredging and Embankment of River LOGO / SIMBOL – SIMBOL K3 KESELAMATAN DAN KESEHATAN KERJA KESELAMATAN KERJA 5. KESEHATAN KERJA Critical anticipation To ensure of Construction can be completed on time, time perion as determined by Time Schedule, translated again to schedule two (2) weekly, weekly to daily. Monitoring of daily Schedule will be executed every day and always in "Up Date" by Construction on work site, if delay of construction on that day, delay should be replaced the next day, for example by adding working hours or other means so that delays can be met. Dredging and Embankment of River CLOSING For the construction that not be detailed in this construction Method, will be constructed as according to; - All detail and construction sequence will reference and as according to Construction Sequence was described in “technical specification” in tender document, include the addendum document (if any), which apart of tender document - All construction, with form, dimension, type, detail as according to the drawing (shop Drawing) - All construction reference and use and will meet all standards specified in the "Technical Specifications" in the tender document including additional documents / addendum (if any) and other applicable standards in the Republic of Indonesia. - Construction will be done by experts in their field - Construction will get maximum results, precision and neat in accordance to technical specifications and the drawing. Jakarta, 16th July 2013 PT. BRANTAS ABIPRAYA (Persero) IR. HERMAN DWI HARYANTO Regional II Manager Dredging and Embankment of River LAYOUT PLAN OF TEMPORARY WORKS AND FACILITIES 1. Proposed Location and Layout of Office, stores, Contractor’s Equipments areas and Access This project, Base on location Project ( Waduk melati and Gunung Sahari Drain), contractor will build on 2 location ILUSTRASI; Main Contrator keet / Main base camp Field Contractor Keet / Sub Base camp Main Base camp on west sahari drain - Argument : Free way location (there is Existing Road flexible pavement) - Contractor keet can be rent for any building on there. Base Camp / Site Installation 1. Problem - Plan of Base Camp in Empty Space that already Owner is Left side / Left of existing road. 2. Solution - Contractor will rent from the owner while in the process of rent will be assistant by Owner and other determined. - If Possible, Contractor keet can be rent for any building on there. Base Camp (west river) Dredging and Embankment of River Notes; - Main Base Camp = 1Unit - Sub Base camp = 1 Unit Sub Base Camp Base Camp / Site Installation 1. Problem - Plan of Base Camp in Empty Space that already Owner is Left Waduk / West side waduk. 2. Solution - Contractor will rent from the owner while in the process of rent will be assistant by Owner and other determined. - After Approved by both of parties, contractor will constructed of base camp with accessories required - Around location of base camp will be given zinc fence as a barrier (with entrance-exit) are painted and given a logo contractors and other symbols required - If Possible, Contractor keet can be rent for any building on there. Base Camp (west waduk) Dredging and Embankment of River Contractor’s Temporary Facilities according to the specifications in the tender documents such as : Board of directors with dimension as according in BQ, the contractor’s office, the material warehouse, material storage, site water supply, communication apparels , the project’s name board, and other facilities required. Measure just for sample ( no reference), Real measure as determined or as field condition. Base Camp 6 7 5 8 KETERANGAN : 9 Jalan Kerja 1 8 4 3 2 1. Kantor Kontraktor 2. Mess Pekerja 3. Laborat 4. Gudang 5. Musholla 6. Kantin 7. Klinik 8. Motor pool 9. Pos Jaga 10. Tandon Air 10 Image above only lustration of ” Construction of Base Camp” in the Project. Measure and real form as Field condition and needed CONTRACTOR FACILITIES / KEET DIRECTION DIREKSI KEET Image above only lustration of ” Construction of Direction keet” in the Project. Measure and real form as Field condition and needed Dredging and Embankment of River BENGKEL KERJA/WORK SHOP GUDANG/STORAGE > Worshop and office Fabrication Gudang/Storage Image above only lustration of ” Construction of Storage and work shop” in the Project. Measure and real form as Field condition and needed BARAK PEKERJA/BASE CAMP Image above only lustration of ” Construction of Labor Living” in the Project. Measure and real form as Field condition and needed Dredging and Embankment of River Access Road for Base Camp on Waduk melati - Access to the Site can generally be achieved via the network of public roads and streets in the vicinity of Site. 2. Contractor’s Loading Areas - Loading Are for Material CCSP and Dredged material around the site Waduk Melati - Construction of Dredging Work Dredged Material Dredging and Embankment of River - Construction of Handling and hauling of Dredged Material Work at 22.00 – 05.00 wib Using existing Drain for temporary disposal Hauling and dumping into Disposal Using Container Hauling and dumping into Disposal - Construction of CCSP Work at 22.00 – 05.00 wib Dredging and Embankment of River Gunung Sahari - Construction of Dredging Work Work 24 Hour - Hauling and Handling Work at 22.00 – 05.00 wib Dredging and Embankment of River - Construction of CCSP 3. Location of Temporary access Roads and Pipeline routes is any - Access to the Site can generally be achieved via the network of public roads and streets in the vicinity of Site. - The Contractor will use the existing road for the works. - The Contractor shall fully inform himself of the conditions of roads, traffic conditions and traffic regulations with respect to gaining access to the Site for the purposes of performing the Works and shall take all necessary actions to ensure availability of access to the Site as required. 4. Traffic Diversions - In this Project, there is no Diversions, Only Traffic Management for Handling and Hauling to disposal area Dredging and Embankment of River 5. Location of all temporary Connections for electricity, water and sewage, and 6. Facility areas required for both on-site and off-site 1. Board of Project name and Fence of Base Camp Board of Project name Board of Project name made of Multiplex or Aluminum Plate and Frame of wood beams inscribed project name, project number, Project Cost, Fiscal Year and name of contractor or determined in accordance with the technical specifications. Base Camp’s Fence. Base camp Needed Fence with determined Location (near / close with public ). Fence is made by zinc waves minimum 180 to 200 cm of the soil surface with a wood frame or other specified technical specifications. Safety fence is intended to facilitate surveillance and patrolling the incoming material and facilitate the control of the environment and out of base camp. Material and Tools were needed for this work : a. Materials : Borneo Wood 5/7, Zinc waves BJLS 32, paint and anchor b. Tools Construction Method : - Cutting of Kaso wood as according to Height of Plan of fence as base of fence, forming as determined so that fence can stand up. - Installing of Fence on kaso wood already stand around base Camp - Painting the fence with contras color. 2. Water Supply Work Water and Electricity Work Water Supply by boring well or PDAM, for working and water in Base camp environment, clean water from sludge, oil and other chemicals for the purposes of sanitary workers. Waste Discharge / Dirt, with the waste stream into a Septic tank Supply of electric by temporary connecting of PLN during construction or supply electric with self by Genset with enough power during construction 3. Environmental response and Licensing / Permit Contractor will permitting that relates directly or indirectly to the Related Parties, either Party Government and private parties / outside Government Agencies (also relevant parties around the project / socialization), It is important to ensure of "Clear of process " Construction in order to get “on time schedule / schedule of Construction. In the Permit Process, contractor will require cooperation and assistance of owner to facilitate of permitting process related. Jakarta, 16th July 2013 PT. BRANTAS ABIPRAYA (Persero) IR. HERMAN DWI HARYANTO Regional II Manager Dredging and Embankment of River Dredging and Embankment of River