BRITISH GEOLOGICAL SURVEY Mineralogy and Petrology Technical Report WGl99115 EVALUATION OF PUMICE AND SCORIA SAMPLES FROM EAST AFRICA AS LIGHTWEIGHT AGGREGATES E J Evans, S J D Inglethorpe & P D Wetton With contributions by D E Bailey, 2. Bongole, J. Kagasi & S J Mathers Date 0 1112/99 Classification Open Geographical Index East Africa, Kenya, Tanzania Subject index Pumice, scoria, lightweight aggregate Bibliographic reference E J Evans,S D J Inglethorpe, & P D Wetton, Mineralogy and Petrology Group ONERC 1999 British Geological Survey, Keyworth, Nottingham. NGI 2 5GG. UK. WGl99115 Version 1.0 0 1112/99 .................................................................................................................................... ........................................................................................................ ................................................................................. ............................................................................................................................................... 1. INTRODUCTION 1.1 Definition of pumice and scoria 1.2. Pumice and scoria as lightweight aggregates 1.3. Other industrial uses of pumice and scoria .................................................................................... 2. METHODS 2.1. Chemistry .......................................................................................................................................... 2.2.1. Major element x-ray fluorescence (XRF) analysis ..................... 2.2.2. Electron probe tnict-o-analysis (EPMA) ..................................... 2.2. Mineralogy ........................................................................................ 2.3. Petrography ........................................................................................................................................... 2.3. I . Thin section nzicroscopy ) .............................. .................................................................... 2.4. Physical properties ............................................ 3 3 3 4 5 s 6 ............. 7 2.4.4. Aggregate itnpact value (AIV).................... ................................................... ........................................... 8 2.4.5. Water absorption and density determination.. .................. 2.4.6. Percentage voids content .................. 2.4.7. Specific gravity (SG)........................................ ........................................... 3. RESULTS AND DISCUSSION 3.1. Chemistry 9 3.1.1. Major element x-raypuorescence (XRF) analysis ............. ................................. 9 3.1.2. Electron probe micro-analysis (EPMA) ................................... ....................... 9 3.2. Mineralogy 10 3.2.1. Whole rock rnineralogy ........................................ ................................... 3.3. Petrography ............................... 3.3.1. S M K 3 - airfnll pumice ........................ ....................... 10 3.3.2. S M K S - pumice ................. I I 3.3.3. SMK6 - muiella pumice ............................................................................................................... .......................................................................................................................................... ...................................................................................................................................... ............................................. ........................... ........................... .......................... 12 ..................... 3.4.2. unit weight, 3.4.3. Specific gravity ......................... 3.4.4. Aggregate impact value (AIV) .......... ..................................................................................................................................... ....................................................................................................................................... ................................................................................................................... ......................................................... .......................................................................................... ................................... ........................................... ........................................................... .............................................................................. .................................................................................................. ............................................................................................. 4. CONCLUSIONS 15 5. RECOMMENDATIONS ....................................................................................................................... 16 6. REFERENCES 16 7. ACKNOWLEDGEMENTS 18 TABLES Table 1. Sample list and descriptions as supplied by the collector 19 Table 2. Uses of pumice (after Geitgey, 1994) 20 Table 3. Whole rock chemistry for the samples and some commercial pumices 21 Table 4. Classification of the samples based on SiOz % (after Best, 1982) 22 Table 5. Electron probe micro analysis of the glass composition 23 Table 6. Summary of XRD results ............................................................................................................ 24 Table 7. Descriptive data from optical petrography .24 Table 8. Grading frequency distribution 25 Table 9. Particle-size cumulative frequency 26 Table 10. ASTM lightweight aggregate (maximum values for dry loose weight) ................................. 27 Table 11. Variation of unit weight (kg/m3) vs. grading .......................................................................... 28 Table 12. ASTM test material requirements based on maximum particle size (mm) ........................... 29 Table 13. Summary of miscellaneous physical properties ....................................................................... 30 Table 14. ASTM test methods for lightweight aggregate ........................................................................ 31 WG/99/15 Version 1.0 0 1/12/99 FIGURES Figure 1 Si02-Na20+K20rock classification scheme (Cox et al., 1979) 32 Figure 2 AFM plot of the electron probe microanalysis data for the samples analysed 33 Figure 3 AFM plot of the average data for the samples obtained on the electron probe and for some published igneous rock types 33 Figure 4 Annotated Xray diffraction (XRD) profile for pumice sample SMKS 34 Figure 5 Annotated X-ray diffraction (XRD) profile for scoria sample SMT3 34 Figure 6 Cumulative particle-size chart for the samples 35 Figure 7 Cumulative particle-size chart Envelopes for samples (black) are shown in comparison to astm particle-size specifications for lightweight aggregate (red, blue and green) 36 . . . . . . . ............................................... ........... ...................................................................................................................... .................................. .................................... ........................................................................ . ................................. PLATES Plate 1 Transmitted light photomicrograph of SMK3 showing typical glass structure and relatively undeformed vesicles (field of view 3.2 mm) 37 Plate 2. Transmitted light photomicrograph of SMK3 showing poorly connected porosity (field of view 1.6 mm) 37 Plate 3 Transmitted light photomicrograph of SMKS showing alkali feldspar (centre and right) and glass/vesicle structure (field of view 3.2 mm) 38 Plate 4 BSEM photomicrograph showing octahedral fluorite crystal infiitrated by volcanic glass at core (SMK5) 38 Plate 5 BSEM photomicrograph of sanidine grains within pumice matrix (SMKS) 39 Plate 6. BSEMphotomicrograph showing sanidine feldspar lath in alignment with pumice fabric (SMK6) 39 Plate 7 BSEM photomicrograph showing large vesicles surounded by highly deformed fine vesicles (SMK8) 40 Plate 8 Transmitted light photomicrograph of SMK8 showing altered feldspar phenocrysts (field of view is 1.62 mm) 40 Plate 9 Transmitted light photomicrograph of SMK8 showing altered and fragmented feldspar (field of view is 1.62 mm) 41 Plate 10. BSEMphotomicrograph of euhedral augite adjacent to tabular grain tentatively identified as ferroaugite (SMT1) 41 Plate 11 Transmitted light photomicrograph of SMT2 showing typical structure with near opaque glass and microphenocrysts (field of view is 10.5 mm) 42 Plate 12 BSEM photomicrograph showing very fine grained clinopyroxene crystallites within glassy 42 matrix Micro-phenocrysts present are augites (SMT2) . ............................................................................................... ................................................................................................................................................ . ............................................................................................ . ................................................................................................................................................. . ........................... ......................................................................................................................................................... . ......................................................................................................................................................... . ........................................................................................................................................... . ...................................................................................................................................... . . . ................................................................................................................................. ............................................................................. ......................................................................... n WG/99/ IS Version 1.0 0 I / 12/99 1. INTRODUCTION This report describes the mineralogy, petrography, chemistry and physical properties of pumice and scoria samples, as a means of evaluating their suitability as lightweight aggregates. The samples were collected from Kenya by Steve Mathers (BGS) and John Kagasi (Mines and Geological Department) and from Tanzania by Steve Mathers (BGS) and Zacharia Bongole (Ministry of Energy and Minerals). The work has been carried out as part of the Volcanics for Construction (VOLCON) research project funded by the UK’s Department for International Development (DFID) under the Knowledge and Research (KAR) programme. 1.1 Definition of pumice and scoria Pumice is usually white or grey and is a highly vesiculated pyroclastic material which at the moment of effusion was almost liquid. It has a froth-like appearance that results from the sudden release of dissolved vapours on solidification. Scoria is also a vesicular pyroclastic material but is composed of heavier ferruginous lavas and is usually denser and darker in colour than pumice (Lapidus, 1990). 1.2. Pumice and scoria as lightweight aggregates Because of their lightweight nature and insulation properties, both pumice and scoria are used as lightweight aggregates in concrete products, for structural concrete, plaster aggregate and loose fill aggregate. For example, in the USA 60% of the pumice consumed is used as lightweight aggregate (Melendez, 1997). The lightweight nature of pumice and scoria results in masonry blocks with specific weights of approximately 650 kg/m3 compared to 1800-2000 kg/m’ for normal bricks (Loughborough, 1991). Pumice is lighter in weight and colour than scoria which is of greater strength and darker coloration (Geitgey, 1994). According to Robbins (1984), there are three important economic considerations governing the use of lightweight aggregate. Firstly, it has been shown that structural lightweight concrete is 25% lighter than ordinary concrete without any loss in compressive strength. Secondly, thermal insulation properties are valuable and it has been shown that heat losses can be reduced by up to 50% if lightweight concrete is WG/99/15 0 1/12/99 Version 1.0 substituted. Thirdly, fire resistance is an important consideration as lightweight concrete has some 20% more resistance to fire than normal concrete. As a building aggregate, pumice is characterised by low unit weight, high transportation costs, narrow markets and a susceptibility to substitution. However, pumice also has several other advantages over non-lightweight materials. Robbins (1984) noted that pumice is: easier to handle requires a lower consumption of mortar minimises the foundation requirements and supporting columns in multi-storey buildings decreases the reinforcement requirements in suspended floors is resistant to fire, condensation, pests and mildew reduces the bulk required to meet thermal and acoustic standards. 1.3. Other industrial uses of pumice and scoria The end uses of pumice and scoria generally overlap although pumice has a wider range of applications than scoria. In the United States the largest end use of pumice by volume is as lightweight aggregate in concrete, this is followed by use in the abrasive industry (Geitgey, 1994). However, cheaper alternatives to pumice include Fullers Earth and silica flour. In fact, for nearly every end use of pumice and scoria there are generally a number of natural or synthetic alternatives that can perform equally well. Therefore, the market is highly competitive. Other industrial uses of pumice include: use as absorbents, architectural applications, use as fillers and use as filter media. Table 2 shows the uses, processing and essential properties of pumice (after Geitgey, 1994). If it is too dense to be used as lightweight aggregate, scoria can be substituted for sand and gravel aggregates. However, it must meet all the required specifications for these applications. Scoria is also frequently used in landscaping and is valued as an absorbent, particularly in gas cooking grills (Geigty, 1994). The suitability of pumice and scoria for a particular end-use is dependent on their physical properties such as density, grain-size, grain-shape, toughness and friability. The chemical Version 1.0 WG/99/ 15 0 1112/99 composition, particularly Si02 content is also important because a high Si02 content will increase hardness and increase resistance to chemical attack (Robbins, 1984). The uses of pumice are diverse but in all cases detailed chemical, mineralogical, petrographic and physical properties must be assessed. 2. METHODS 2.1. Chemistry 2.2.1. Major element X-ray fluorescence ( X R F ) analysis This was determined by X-ray fluorescence (XRF) using a Phillips PW 2400 X-ray fluorescence spectrophotometer. Approximately 5 g of sample is dried for 24 hours at 105°C. Loss on ignition (LOI) is usually calculated from the weight loss of 1 g of sample heated at 1050°C for one hour. However, due to problems of sintering and fusion the LOI of the samples was instead calculated from heating for one hour at 850°C. Fused glass beads were prepared by fusing 0.9 g of sample with 9 g of dried lithium tetraborate (Li2B407) flux at approximately 1200°C in a muffle furnace. The melt obtained was poured into a platinum casting dish. Lithium iodide was then added to all samples before fusion to act as a releasing agent. Subsequently fourteen major elements were calculated as oxides using a standard Philips calibration algorithm and theoretically generated alpha coefficient corrections. The LOI values obtained represent the loss of volatiles from the samples due to reactions such as carbonate decomposition, sulphide oxidation and the loss of moisture and structural water. 2.2.2. Electron probe micro-analysis (EPMA) Typical glass compositions were obtained using a Cambridge Instruments Microscan V electron microprobe fitted with an Oxford Instruments AN10/55S energy dispersive X-ray analyser (EDXA) system equipped with a beryllium window detector. Analysis was performed at 15 kV accelerating voltage with a specimen current of 4.5-5 nA for 60 s live-time. Elements analysed were Na, Mg, Al, Si, K, Ca, Ti, Cr, Mn, Fe with 0 calculated by stoichiometry. To ensure that the X-ray excitation volume during analysis did not contain significant volumes of impregnated resin Cl was also included as this is a WG/99/ I5 Version 1.0 01/12/99 major component of the resin used. Typical detection limits for the analytical conditions used were approximately 0.1 wt%. 2.2. Mineralogy A representative sub-sample of approximately 50 g was taken by cone and quartering from the jaw-crushed material and ground in an automatic pestle and mortar for 10 minutes. This was then wet-micronised for 10 minutes in deionised water and dried at 55°C. The dried powder was disaggregated using an agate pestle and mortar before backloading into a standard aluminium sample holder. XRD analysis was carried out using a Philips PW 1700 series diffractometer equipped with a cobalt-target tube and operating at 45kV and 40mA. Whole-rock samples were scanned from 3-50'20at 0.4S028/minute. Diffraction data were analysed using Philips X'Pert software coupled to an International Centre for Diffraction Data (ICDD) database running on a Gateway personal computer system. 2.3. PETROGRAPHY 2.3.1. Thin section microscopy Blue dye, resin-impregnated, polished thin sections were made for each of the samples (with the exception of SMT3 as this was very granular in nature). These were examined by transmitted light microscopy. Standard petrographic descriptions were compiled. 2.3.2. Back-scattered electron microscopy (BSEM) The polished thin sections were prepared for BSEM imaging (Goldstein, 1981) by coating with approximately 20 nm of carbon using an Emitech K950L Turbo Evaporator. BSEM investigations were performed using a LEO 435VP scanning electron microscope (SEM) fitted with an Oxford Instruments ISIS 300 EDXA system equipped with thin window X-ray detector allowing elements from B to U to be analysed. BSEM imaging was performed under conditions of 20 kV accelerating voltage with 500 pA probe current. Mineral identifications were based on qualitative EDXA observations. WG/99/15 Version 1.0 01/12/99 2.3.3. Petrographic image analysis (PIA) Total porosity for the samples was determined using a Kontron Elektronik KS400 image analysis system. Images were obtained under automated stage scans using a LEO 435VP SEM operating in BSEM imaging mode. Porosity estimates were determined for 16 images from each sample at a resolution of 4.02 ,um/pixel to give a total analysed area of approximately 200 mm*. 2.4. Physical properties 2.4.1. Sieve analysis This was determined in accordance with ASTM C136 using the following sieve apertures; 14, 10, 5 , 2.36, 1.18, 0.60, 0.30, 0.15 and 0.075 mm. Particle size was calculated both as a frequency distribution (i.e. mass retained between each sieve aperture) and as a cumulative distribution (i.e. mass percentage finer than each sieve aperture). 2.4.2. Unit weight (ungraded material) Unit weight was carried out in accordance with ASTM C29. It is defined as the mass of dry aggregate filling a specified container divided by the capacity of that container expressed in kg/m’. Unit weight is often called unit mass, or density, or bulk density, however the term unit weight will be used throughout. 2.4.3. Unit weight (graded material) The unit weight of individual size fractions was determined by placing a weighed portion of each fraction in a measuring cylinder of suitable size and recording the volume occupied. The unit weight was then calculated by dividing the volume by the weight of the size fraction. 2.4.4. Aggregate impact value (AIV) AIV was determined to measure the relative strength of the samples. AIV determinations were carried out using apparatus conforming to the requirements of BS 812: Part 112: 1990. WGl99115 Version 1.0 0 I/ 12/99 2.4.5. Wuter ubsorption und density determination This was carried out in accordance with BS 812 : Part 2 : 1995 Methods of determination of density Section 5.4. From this test, three measures of density were made and water absorption was determined. Firstly, particle density on an oven-dried basis was determined. This is defined as ‘the ratio of the oven-dried mass of a sample of aggregate to the volume it occupies in water including both internal sealed voids and water accessible voids.’ Secondly, particle density on a saturated and surface dry basis was determined. This is defined as ‘the ratio of the combined mass of a sample of aggregate and the mass of the water in the water accessible voids to the volume it occupies in water including both internal sealed voids and water accessible voids.’ Thirdly, apparent particle density was determined. This is defined as ‘the ratio of the oven-dried mass of a sample of aggregate to the volume it occupies in water including any internal sealed voids but excluding any water-accessible voids.’ Lastly, water absorption was determined. This is defined as ‘the increase in mass of a sample of aggregate due to the penetration of water into the water-accessible voids of the oven-dried aggregate.’ 2.4.6. Percentage voids content The percentage voids content was calculated as outlined in BS 812 : Part 2 : 1995 Methods of determination of density Section 6.3. It is defined as a measure of ‘the air filled spaces between the aggregate particles in the container.’ 2.4.7. Specific gruvity (SG) This was determined using a standard pycnometry method. A portion of ground sample was placed in a previously weighed 25 cm3 pycnometer bottle, weighed again, then thoroughly wetted with deionised water using an ultrasonic bath. After ensuring no air bubbles were trapped, deionised water was added up to the 25 cm3 mark and the pycnometer bottle weighed again. The pycnometer bottle was also weighed when filled with deionised water only. The SG was then calculated using the following equation: WG/99/ 15 Version 1.0 0 1/12/99 Where: A = weight of the pycnometer bottle B = weight of the pycnometer bottle and dry powder C = weight of the pycnometer bottle, wetted powder and deionised water D = weight of the pycnometer bottle and deionised water only 3. RESULTS AND DISCUSSION 3.1. Chemistry 3.1.1. Major element X-ray fluorescence ( X R F ) analysis Major element compositions for the samples are given in Table 3. For comparison, chemical data for commercial pumices are also listed. The major element compositions of SMK3, SMKS, SMK6, SMK8 and SMTl are broadly comparable to those of commercial pumice, although their total iron contents are markedly higher. Data for commercial scoria are limited but they usually have Si02 contents between SO and 60 % (Harben et al 1996). However, both SMT2 and SMT3 have lower Si02 values than these. A petrographic classification of the samples based on their Si02 content is shown in Table 4. In addition, the silica and total alkali contents (NaOz and K20) were used as ordinates to plot the samples on a rock discrimination chart (Figure 1) using MinPet 2.02 software. According to this chart, the samples can be classified as follows; SMK3, SMKS and SMK6 are rhyolites, SMK8 is a trachyte, SMTl is a phonolite, SMT2 is a phonolitic nephelinite and SMT3 is a basanitehephrite. 3.1.2. Electron probe micro-analysis (EPMA The average glass compositions for each sample are shown in Table S along with a commercial sample for comparison. Unfortunately, SMT3 was too vesicular to analyse so no results are given. For each sample, results of the individual analyses were plotted on a triangular AFM diagram (Figure 2) to show the variation in glass composition. For sample SMTl it is clearly evident that MgO content is variable. The other samples plot in clusters indicating a homogenous glass composition. For each sample, average WG/99/ 15 Version 1.0 0 I/ 12/99 microprobe analyses were also plotted alongside some data for igneous rocks (Figure 3). Generally, samples plot in the alkali corner of the triangle adjacent to rhyolites, phonolite and dacite. However, the glass present in these East African samples appears to be enriched in F e 0 and depleted in MgO relative to the igneous rocks plotted. 3.2. Mineralogy 3.2.I . Whole rock minemlogy XRD results are summarised in Table 6. AI1 the samples are dominated by poorly ordered volcanic glass (sideromelane) as indicated by the broad X-ray peak between 20 - 40 28. O Minor felsic minerals were identified in the pumice samples (see example for SMKS in Figure 4). In contrast, the two scoria samples are typified by the presence of mafic phases such as clinopyroxene and olivine (see example for SMT3 in Figure 6). 3.3. Petrography Petrographic descriptions, total porosity and vesicle sizes are summarised in Table 7. 3.3.1. SMK3 - Airjiull pumice Optical petrography showed this sample to contain relatively fresh glass with little evidence of devitrification and no phenocrysts present (Plate 1). Porosity within the glass is dominated by vesicles 0.1-0.5 mm in diameter with a number of larger vesicles up to 3 mm diameter also present. Vesicles show sub-spherical to ovoid forms, with limited distortion of the original bubble shape in comparison to the samples described below. Localised, poorly-developed fabrics were observed but showed no preferred macro-scale orientation within the sample. Pores are generally isolated and blue-dyed resin has failed to impregnate some of these (Plate 2). Fine-grained phenocrysts of pyroxene-type composition were observed. Total porosity by PIA was S S % for this sample. 3.3.2. SMKS - Pumice This sample contained clear and generally colourless glass with little evidence of devitrification or post-depositional alteration (Plate 3). Minor discoloration of the glass matrix was observed, commonly in areas where vesicles are densely packed with very thin WG/99/ 15 pore walls. 0 I/ 12/99 Version 1.0 Porosity is dominated by vesicles of 0.02-0.20mm in diameter with maximum vesicle size around 1.5 mm. Flattening and distortion of the vesicles is greater in SMK5 than in SMK3 with a curvilinear fabric developed. Infrequent 0.2-0.4 mm size, colourless phenocrysts of low-relief, simple twinning with first-order birefringence and inclined extinction were observed. A small number of these phenocrysts are rhombic in cross-section and possess an oblique twin plane. The fabric adjacent to the phenocrysts suggests they may have acted as nucleation centres for vesicle formation. BSEM identified these phenocrysts as octahedral fluorite (Plate 4) and sanidine crystals (Plate 5). Localised distortion of pumice fabric is evident in proximity to the phenocrysts with vesicles adjacent to the grains being enlarged with morphologies that are more complex. Porosity within the sample was 32 %, significantly lower than observed in the previous sample. 3.3.3. SMK6 - Muiella pumice The glass matrix in this sample showed little evidence of devitrification and was predominantly clear with only a minor localised brown discoloration. Pore-size is bimodal. Vesicles of 0.02-0.1 mm size predominate with sub ordinate large vesicles of 0.4-1.2 mm in diameter. Vesicles are highly elongate and exhibit a strong preferred orientation. A moderate- to well-developed flow-banded fabric is evident throughout the sample. Total porosity for the sample was 52 % by PIA. Lath-shaped phenocrysts ( ~ %1 by volume) were observed up to 1.5 mm in length. The major axes of these laths are aligned to the preferred orientation of the fabric. Vesicles adjacent to the phenocrysts are slightly deformed (Plate 6). Optically these phenocrysts are of similar relief, twinning and birefringence to those seen in the previous sample and exhibit a 5-10' extinction. SEM observations identified these crystals as alkali feldspar, most likely sanidine. Angular fragments were also observed and initially identified as feldspathic xenolith optically. SEM also identified fragmented, silicified feldspar grains in which with glass has penetrated along cleavage planes and fractures. WG/99115 Version 1.0 0 1/12/99 3.3.4. S M K 8 - Pumice lupilli The glass matrix in this sample showed a slight brown coloration with no evidence of devitrification. Total porosity by PIA was 66 % with vesicles ranging from 0.01-10 mm in size with the range 0.3-0.6 mm dominating. Distortion of vesicles was observed with moderate flattening and elongation within a well developed flow-banded fabric. The larger vesicles present were observed to be surrounded by regions of high deformation whereas finer vesicles appear to have been preferentially distorted (Plate 7). Minor phenocrysts present within this sample were typically 0.2-0.3 mm in diameter and exhibited low birefringence, rhombic section and compositional zoning (Plate 8). Textures observed optically showed evidence of alteration andor resorption with euhedral replacement of the core in some cases. Fragmented grains, up to 10 pm in size, were observed with parallel and radiating micro-laths present within their structure (Plate 9). These fragmented grains were identified by SEM as altered plagioclase feldspar, probably albite originally. Micro-laths observed along original cleavage planes and micro-fractures within the grains were identified as Mg, Fe-rich phases, possibly clay. Trace quantities of fine-grained apatite and titaniferrous magnetite were also observed. 3.3.5. SMTI - Airfall pumice Optically the glass in this sample was generally colourless with fine plagioclase crystalli tes visible at high magnification. These are well-developed and may represent a quench texture resulting from rapid cooling of the pumice after ejection. Maximum vesicle size observed was about 3-5 mm with the majority of vesicles in the range 0.1-0.3 mm. Total porosity by PIA was 66 %. The phenocryst assemblage in this sample is more varied than seen previously though still only a minor component volumetrically. Euhedral augite crystals up to 0.4 mm in length, rutile, quartz aggregates up to 0.7 mm across, equant opaques, altered feldspar fragments (as seen in the previous sample) and tabular grains up to 0.25 mm in length were identified optically. SEM identified the opaques present as predominantly sphene with minor quantities of spine1 (Fe, Ti dominated) and titaniferrous magnetite. Tabular crystals identified optically as a separate phenocryst phase are of clinopyroxene composition being rich in Fe, although grains with enhanced AI concentrations were occasionally observed corresponding more closely to WG/99/ I5 Version 1.0 0 1/12/99 amphibole composition. Plate 10 shows a shattered, euhedral clinopyroxene (possibly augite) crystal with a tabular crystal in close contact. 3.3.6. SMT2 - Welded scoriu. scoria CO~W Optically this sample is characterised by a dark coloured glass, ranging from sepia through brown to near opaque (Plate 11) with thick vesicle walls in contrast to the previous samples. SEM petrography showed extensive quench textures to be present with well-developed crystallites present within the glassy matrix (Plate 12). EDXA data obtained from the crystallites showed these to be enriched in Ca and Fe relative to the glassy matrix. Compositional data for the glassy matrix showed it to have an alkali composition (Na, K, AI, Si, 0) with only minor Ca and Fe present. Plagioclase and clinopyroxene, predominantly augite, were observed optically with trace amounts of apatite and opaques (identified as Fe, Ti spine1 by SEM-EDXA). These minerals were observed to be present both as single phenocrysts and as micro-phenocrysts within the glassy matrix. The porosity of this sample is higher than seen previously, 73 % by PIA, and is poorly connected with the blue dye failing to penetrate many of the vesicles. The vesicle size is approximately 0.05-6 mm but, in contrast to the previous samples, is skewed toward the coarser sizes. Vesicle morphologies observed were typically non-equant but rounded in contrast to the highly elongate and distorted forms seen in some of the previous samples. No fabric or preferred orientation could be determined from vesicle orientation or morphology. 3.4. Physical Properties Note that generally the quantity of sample available was insufficient for compliance with British Standard and ASTM tests. The amounts of sample available in comparison to ASTM requirements are listed in Table 12. To some extent, lack of material has affected the quality of results obtained. 3.4.I . Sieve unulysis Frequency distribution and cumulative distributions for each of the samples are shown in Tables 8 and 9 along with typical results for some commercial examples. Sieve anlysis WG/99/ I 5 Version 1.0 01/12/99 results are also shown graphically in Figures 6 and 7. It is apparent that SMKS is the finest sample while SMT2 is the coarsest sample. Inspection of Figure 7 reveals that the samples can be broadly classified as coarse lightweight aggregate. Fine aggregate could therefore be obtained from all these samples by mechanical grinding. 3.4.2. Unit weight, water ubsorption, density detemination and voids percentage All physical property results obtained are summaried in Table 13. Data for commercial materials are included for comparison. Generally on an ungraded or graded basis, the unit weights of the East African samples meet the unit weight requirement for coarse lightweight aggregate for concrete specified by the ASTM (Tables 10 and 11). However, the unit weight of the scoria sample SMT3 is greater than that specified by ASTM. Also, the unit weight of the size fraction -1.8-0.6 mm in SMTl is a anomalously high due to the presence of phenocrysts in this size fraction. Unit weight is essentially controlled by a combination of three variables: porosity, particle-size and density of the volcanic glass. For example, the scoria sample SMT2, has a far lower unit weight compared to the other scoria SMT3. This is primarily because sample SMT2 is much coarser containing over 50% in the > 14 mm size fraction compared to less than 2% > 14 mm for SMT3 (Table 8). SMK6, SMK8 and SMTl are all characterised by low unit weight and high water absorption which confirms their lightweight, porous nature. In contrast, the scoria sample SMT3 is characterised by high unit weight and low water absorption. The unit weight and water absorption of SMKS and SMT2 are intermediate. Water absorption gives an indication both of total porosity and the degree of the connectivity between pores. Samples with high water absorption are likely to have higher porosity andor high connectivity. The porosity determined by PIA method generally correlates with water absorption data. For example SMKS and SMTl both have high water absorption and high porosity. WG/99/ 15 Version 1.0 0 I/ 12/99 3.4.3. Specific gravity All the pumice samples have a SG around 2.5, which is similar to the commercial examples given (Table 13). Unsurprisingly, the scoria samples, SMT2 and SMT3 have notably higher SG values of 2.81 and 3.03, respectively. 3.4.4. Aggregate impact value (AZV) AIV results for the samples ranged between 69 and 92% (Table 13). According to the British Standard the results should be treated with caution if they exceed 30%. AIV is a procedure designed for testing hard rock aggregate for roadstone and is not a suitable test for lightweight aggregates. However, this procedure was included to obtain information on the relative strength of samples. Pumice sample SMKS exhibited the lowest AIV value (69 %). This sample was also the least vesiculated of those examined, having a porosity of 32 %. 4. CONCLUSIONS Of the five pumice samples examined, using a classification based on silica content (Best, 1982), SMK3, SMKS and SMK6 are of acid composition (>66% Si02) while SMK8 and SMTl are of intermediate composition (52-66% SiO2). In comparison, commercial pumice typically contain 70-71% Si02. The iron contents of the five pumice samples (4-5% Fe,Ol) are also more elevated than those of commercial pumice (I-2% Fe,O,). Of the two scoria samples examined, SMT2 is of basic composition (45-52% Si02) whereas SMT3 is of ultrabasic composition ( ~ 4 5 %Si02). According to the discrimination chart of Cox et al. (1979) which utilises silica content and alkali content as ordinates, SMK3, SMKS and SMK6 can be classed as rhyolites, SMK8 as a trachyte, SMTl as a phonolite, SMT2 as a phonolitic nephelenite and SMT3 as a basaniteltephrite. Vesiculated, poorly-ordered volcanic glass (sideromelane) predominates in all samples. Minor felsic phases occur as phenocrysts in the pumice samples. In contrast, the two scoria samples are typified by the presence of mafic phases including clinopyroxene and olivine. In pumice samples, vesicles are either ovoid, elongated or very flattened in shape. The maximum vesicle size in sample SMK8 is anomalously large (10 mm) while WG/99/ 15 Version 1.0 0 1112/99 the porosity of sample SMKS is markedly low (32%). In one of the scoria samples, (SMT2), vesicles are more equant and rounded than those observed in pumice samples. In comparison to the ASTM particle-size specification for lightweight aggregate for concrete, the majority of samples are classed as coarse aggregates. However, SMK 5 is appreciably finer than the other samples and corresponds more closely to the ASTM size class for a combined coarse and fine aggregate. Encouragingly, on an ungraded basis, all samples (except the scoria SMT3) exhibit unit weights within the ASTM specification for coarse lightweight aggregate for concrete (4380 kg/m’). Pumice samples SMK6, SMK8 and SMTl exhibit low unit weight and high water absorption values indicative of a lightweight, porous nature. In contrast, the scoria sample SMT3 is notable for its high unit weight and low water absorption. Of all the samples examined, the unit weight of sample SMK S most closely matches that of commercial Lipari pumice from Sicily. 5. RECOMMENDATIONS Further end-use testing is recommended, particularly for the rhyolitic pumices from Kenya (SMK3, SMKS and SMK 6). Some suggested additional tests are listed in Table 14. However, any further laboratory testwork is likely to necessitate collection of further material. The large quantities of material required for compliance for ASTM unit weight and sieveanalysis methods suggests that physical property tests for lightweight aggregate should ideally be carried out in the country of origin. This option is being pursued by development of field tests luts for unit weight and sieve analysis. The practicalities of establishing laboratory facilities in the collaborating countries for testing lightweight aggregate should also be investigated. 6. REFERENCES ASTM. 1990. Annual book of ASTM Standards Section 4 Construction. 4.02 Concrete and aggregates. ASTM. 199.5. Annual book of ASTM Standards Section 4 Construction. 4.01 Cement; Lime; Gypsum. WGl99l1.5 0 1/ I 2/99 Version 1.0 Best, M. 1982. Igneous and metamorphic petrology. BS. 1995. Testing aggregates Part 2: Methods of determination of density. BS 812- 2:1995. BS. 1995. Testing aggregates Part 112: Methods of determination of aggregate impact value (AIV). BS 812-112:1990. BS. 1998. Tests for mechanical and physical properties of aggregates Part 3: Determination of loose bulk density and voids. BS EN 1097-3:1998. Cox, K., Bell, J., & Pankhurst, R. 1979. The interpretation of igneous rocks. Geitgey, R. 1994. Pumice and volcanic cinder. In D. D. Carr (Eds.), Industrial Minerals and rocks (pp. 803-8 13). Society for Mining, Metallurgy and Exploration, Inc. Litleton, Colorado. Harben, P., & Kuzvart, M. 1996. Pumice and scoria. In P. Harben & M. Kuzvart (Eds.), Industrial Minemls, Global Geology (pp. 3 17-323). Industrial Minerals information Ltd. London. Hatch, F., Wells, A., & Wells, M. 1961. Petrology of the igneous rocks Hyndman, D. 1985. Petrology of igneous and metamorphic rocks. Inglethorpe, S., Mithchell, C., & Pearce, J. 1997. Characterisation of natural zeolite from Beli Plast, Bulgaria, and pumice from Sicily, Italy. British Geological Survey. WG/97/34C. Lapidus, D. 1990. Dictionary of Geology. Loughborough, R. 199 1. Minerals in lightweight insulation. Industrial Minerals October, 21-35. Melendez, S. A. 1997. Pumice; a rock for all seasons. Mining Voice (Washington, D.C.), 3(4), 11. Mitchell, C., & Bloodworth, A. 1989. Evaluation of pumice from Costa Rica as lightweight aggregate. Technical Report British Geological Survey. WG/89/21R. WG/99/15 Version 1.0 0 1/ 12/99 Robbins, J. 1984. Pumice- the ins and outs of a reinforced market. Zndustriul Mineruls May, 31-51. 7. ACKNOWLEDGEMENTS Th authors would like to thank the contributions made to this report by the Analytical Regional Chemistry Group (XRF and Sample Preparation Facility). WG/99/ 15 Version 1.0 0 1112/99 TABLE 1. SAMPLE LIST AND DESCRIPTIONS AS SUPPLIED BY THE COLLECTOR. COLLECTOR MPG CODE DESCRIPTION PUMICE PUMICE LAPILLI TANZANIA WELDED SCORIA, SCORIA CONE SMT3 E097 1 I TANZANIA 1 1 “GOOD’ SCORIA, FINE, STRATIFIED N.B. Throughout the report the collector codes are used as opposed to the MPG codes as requested by the collector. WG/99/15 Version 1.0 01/12/99 TABLE 2. USES OF PUMICE (AFTER GEITGEY, 1994) FORM I PROCESSING ESSENTIAL PROPERTIES decorative and structural concrete blocks cast concrete H lightweight structural members 8 ;all panels sga $a crushing, sci-eening, granular oor decking s t i i c c ~and plaster mixes 3 low density, good crushing strength, thermal insulator, acoustical insulator pozzolan in cement civil engineering lightweight fill grill cleaners scouring sticks for porcelain, tiles and swimming pools blocks sawing irregular lumps as mined broken vesicle (bubble) walls form sharp edged particles; wear continues to generate fresh cutting edges coarse granular crushing, screening as above granular drying, milling, screening, air flotation, blending broken vesicle (bubble) walls form sharp edged particles; wear continues to generate fresh cutting edges granular crushing, screening high porosity, large surface area, low chemical reactivity coarse granulai crushing, screening no information gi-anular crushing, screening low density, thermal insulator acoustical insulator, fire resistance, moisture resistancc blocks, boulder as mined sawn slabs low density, easily shaped, low maintenance crushing, drying, milling, screening blending particle shape, cost buffing wheel cleaners cosmetic skin removal stonewashing ~ r/) Y 2 3 4 ~ hand soaps scouring compounds rubber erasers polishing compounds for glass, metal, plastics dental cleaners wood finishing nonskid paints cleaning printed circuit boards tumble polishing leather finishing matches and striking surfaces potting soils 2 hydroponic media pct litter floorsweep U Y; turf aeration 4 acld washing rr catalyst cairiers , 5 loose till insulation w roofing granulcs textured coatings W ground cover 5 0 E c landscaping ' rubber, paints and plastics k hot asphalt mixes brake linings Y $3 58 E 2 I mold release compounds granular I crushing, drying, particle shape, expandability animal, vegetable and mineral oils firing, air flotatior 1 3 0 m w 9 c .-0 ii n 8 iz 4 4 u p: EE 0 U w E 5 od - 0 rn nz m 9 0 l o \ CI 3 3 \4 m 0 n z - w r Q 0 0 r? -? c? 3 c rn W x o \ - n z m CI s 09 3 3 ~ ln m x d: In 3 3 m x ln k4 0 0 p! w Lc! 0 r- m 8r- WG/99/ I5 Version 1.0 0 1112/99 % (AFTER d 0 '" r- 00 m 09 0 0 0 8 2 8 rc\1 09 hl 3 W x UI m 9 0 hl c? 2 TABLE 6. SUMMARY OF XRD RESULTS Sample Mineral phases present in approximate order of concentration SMK3 Glass, feldspar (undifferentiated), quartz,?cristobalite SMKS Glass, quartz, a1kali feldspar, plagiclase SMK6 1 Glass, feldspar (undifferentiated), quartz SMKS Glass, feldspar (undifferentiated), quartz SMTl Glass, alkali feldspar, plagioclase SMT2 Glass, clinopyroxene I Glass, olivine, clinopyroxene SMT3 TABLE 7. DESCRIPTIVE DATA FROM OPTICAL PETROGRAPHY ~~ ~ Sample ~ Porosity Average pore size Maximum pore size (%) (mm) (mm) P Pore shape Pore connectivity ~ Sub-spherical to SMK3 90 SM K5 50 - 60 SMK6 80 - 90 I I 0.02 - 1.5 0.02 - 0.1 I 1 Flattened 0.4X1.2 Elongated 70 0.05 - 6.0 NIl=no data N B A thin section was not prepared for SMT3 I I Poor Poor Y-+-Flattened 3.0 - 5.0 SMTl Poor ovoid I .5 0 . l X 0.3 - 0.6 SMKS SMT2 3 0.1 - 0.5 ND Rounded Poor . 3 0 - 3 3 CO N d a N - h E E v x+ d Q) m + W + v) ? \o c? N z 9 v, 2+ a + T ! 3 v) 4 c? 4 '4 c! r;' n z 'c! m c? c! c! c? * CO N c? * 3 3 0 3 3 m 3 3 m 3 3 3 3 2 z c? d 09 c? i b, ? a 'c! r- c? m N - m N F? v! z 9 3 m c! \? 3 N i P m 3 8 - -? 10 9 3 0 3 9 3 x 9 i P 9 2 x ? m 3 3 3 3 3 c? d 09 0 c! 0 c! c? c? c? 0 0 3 hi -? 0 _ . 9 m m 3 0 ? m 3 'c! ? 2 3 N U + 3 + v, E; W c? CI + s L x 0 0 i hi 9 m i 3 m s--. In W 3 n 0 d m 3 3 0 x 3 r-: hl F: ErL 00 m Pi hl . 4 0 Q, N - .e m P) U . I U L 8 0 d P d m vi d d d 0 r- vi 3 b e t? 1% if a m a \o a 2 d 0 d a m m 00 r- Q m d CO d vr 9 3 c .-0 L m >” 15 n z z Y d m 00 15 3 vj E: 0 Q N hl CI vi r- 00 m m L+ m m 15 Y E CA 1N 0 \o N In hl m In rm In + 0 w Q) N u p! 4 L+ CA m 4 hl .L m s vi r- 00 P d 9 3 0 0 2s 20 a z 8 lT 2 - G m ja v l 109 h l v l 1 d 'c! c\I 3 E v) 0 'c! hl m b. hl m Ld E v) m + I-- WG/99/15 Version 1.0 0 1112/99 TABLE 14. ASTM TEST METHODS FOR LIGHTWEIGHT AGGREGATE BGS ASTM PROCEDURE NUMBER C29 CAPABILITY Test method for Unit Weights and Voids In Aggregate ....................................... c39 Test Method for Compressive Strength of Cylindrical Concrete N Specimens ..................................... C40 ............................................................................................................................................................................................................. Test Method for Organic Impurities In Fine Aggregates for concrete ....................................... C114 Test Method for Chemical Analysis of Hydraulic Cement Y (L.O.1) ............................................. ....................................... C136 Y ............................................. Method for Sieve Analysis of Fine and Coarse Aggregates Y Test Method for Clay Lumps and Friable Particles in Aggregates Y ....................................... C142 ...................................... C151 ............................................................................................................................................................................................................. Test Method for Autoclave Expansion of Portland Cement Cl77 N ............................................. ...................................... Test method for Steady-State Heat-Flux Measurement and Thermal N transmission Properties by Means of a Guarded Hot Plate Apparatus ...................................... C289 ............................................................................................................................................................................................................. Test Method for Potential Reactivity of Aggregates (chemical Method) C295 Y .............................................. ...................................... Practice for Petrographic Examination of Aggregates for Concrete Y Test Method for Compressive Strength of Lightweight Insulating N ...................................... c495 Concrete ...................................... C496 ................................................................................................................................................................................................... Test Method for Splitting Tensile Strength of Cylindrical Concrete N Specimens ............................................. ...................................... C513 Test Method for Obtaining and Testing Specimens of Lightweigh1 N Insulating Concrete ............................................. ..................................... C64 1 Test Method for Staining Materials in Lightweight Concrete Aggregates C666 ..................................... C702 Y ............................................. ..................................... Test Method for Resistance of Concrete to Rapid Freezing and Thawing N ............................................................................................................................................................................................................. Practice for Reducing Field Samples of Aggregate to Testing Size Y