BOSSIER CITY RR NE WWTP
EXPANSION & REHABILITATION
BOSSIER CITY PROJECT 10-DQ-06, 10-BI-04 & 10-DQ-07
SUBMITTAL FOR
Belt Press Feed Pumps
D-11889-001-B
12/6/12
Submittal Number
Date
Tim Stewart
Max Foote Construction
Certification Statement: By this submittal, I hereby represent that I have
determined and verified all field measurements, field construction criteria,
materials, dimensions, catalog numbers and similar data and I have reviewed and
approved this submittal and checked and coordinated each item with other
applicable approved shop drawings and all contract requirements.
Progressive Cavity Pump Submittal
Supply of seepex, Inc. pumps & accessories: consisting of engineering drawings, descriptive
literature, operating data and related information.
To:
Fluid Process & Pumps
405 Commerce Pt.
Harahan, LA 70123
Phone#: 504-733-1330, Fax#: 504-736-9348
Attn: Glen Smith, gs@fluidprocess.com
c/o:
Max Foote Construction
3512 Barksdale Blvd.
Bossier City, LA 71112
PO#: 12-04977
seepex Job#: 2114186
For Partial Fulfillment of:
Specifications Section: Progressing Cavity Pumps
Equipment No:
Commission#:
Denomination:
Pump Type:
Sludge Pump
BN 100-6L
832612-832613
Sludge Pump
BN 52-6L
832614-832615
Tag#:
PO# 260-11823
Red River Belt Press Feed Pumps
PO# 260-11823
North East Belt Press Feed Pumps
By:
seepex, Inc.
511 Speedway Dr.
Enon, OH 45323
Phone#: 937-864-7150, Fax#: 937-864-7157
November 2012
RESUBMITTAL
Fluid Process & Pumps-Max Foote Construction
PO#: 12-04977
Table of Contents-Submittal
seepex Job#: 2114186
Tabs Sections
Page #'s
1
2
3
4
5
General Data
seepex Response Letter dated 11/21/2012
4
Manchac Consulting Group Comments Letter dated 11/12/2012
5-7
Long Term Preservation Guidelines
8-10
Terms and Conditions
11
Warranty Card
12
Paint Specifications
13-24
Nameplate
25
Duktil Coating
26
Mechanical Seal Arrangement
27-34
Sectional Drawing
35
Parts Listing
36-37
Pump Technical Data:
BN 100-6L Data Sheet CN: 832612-613
39-41
Dimensional Drawing
42
Characteristic Curve
43
NPSH Curve
44-45
Performance Data
46
Mechanical Seal Drawing
47
Nord Gear Reducer
48-57
Baldor Motor
58-69
Pump Technical Data:
BN 52-6L Data Sheet CN: 832614-615
71-73
Dimensional Drawing
74
Characteristic Curve
75
NPSH Curve
76-77
Performance Data
78
Mechanical Seal Drawing
79
Nord Gear Reducer
80-89
Baldor Motor
90-101
Pump Accessories
Princo Dry Running Protection
103-106
Over Pressure Protection
107-120
General Brochures
122-127
Product group N
Page 2 of 127
Tab 1
General Data
Page 3 of 127
seepex
Inc.
511 Speedway Drive
Enon, OH 45323
Phone (937) 864-7150
Fax (937) 864-7157
sales@seepex.net
www.seepex.com
Inc.
November 21, 2012
Manchac Consulting Group, Inc.
2137-A Quail Run Drive, Suite A
Baton Rouge, LA 70808
Subject:
Response Letter
RR WWTP Expansion & Rehabilitation and NE WWTP Upgrade & Rehabilitation
Submittal No. D-11889-001-A Belt Press Feed Pump
Progressing Cavity Pumps
Seepex Job# 2114186
Please find the following comments for submittal, per specification #11889 Progressive Cavity Pumps:
1. Documentation will be provided as follow:
a. Motors are inverter duty rated for 10:1 speed range.
b. Motors are premium efficient.
c. Motors meet 50°C temperature ratings.
d. Shaft grounding ring will be provided.
2. Data sheet on grounding ring has been added to the submittal.
3. Bearings have an L10 life of more than 100,000 hours.
a. CECP3774T has an L10 of 120,000 hours.
b. CECP3770T has an L10 greater than 200,000 hours.
4. Flange size of the Princo L3515 will be an ANSI 6” for the Red River Feed Pumps and for the
North East Feed Pumps. Both presence/absence detectors will have an AISI 316 stainless steel
construction.
5. The isolator rings for both pumps have an epoxy coated carbon steel center section with Buna
elastomer, Derlin Acetal end plates as shown on the data sheet.
6. The pressure gauge is an Ashcroft 1279 silicon filled 4.5” gauge.
7. The BN 100-6L pump meets specification section 11889 1.06 B.2.i.
8. System TDH for the BN 100-6L is confirmed to be 15ft; system TDH for the BN 52-6L is confirmed
to be 10ft.
9. The BN 52-6L pump meets specification section 11889 1.06 B.3.i.
10. The drawing of the BN 52-6L pump has been updated to reflect the current flange connections.
Regards,
Hector Santiago
Environmental Applications Engineer
Cc: Todd Cranford (seepex)
SUBMITTAL TRANSMITTAL LETTER
November 12, 2012
Manchac Consulting Group, Inc
2137-A Quail Run Drive, Suite A
Baton Rouge, LA 70808
Phone (225) 448 3972
Fax (225) 454 6065
To: Max Foote Construction
225 Antibes St. West – Suite 3
Mandeville, La. 70448
Attention:
Re:
Job Number:
Tim Stewart, JD Brown
Submittal Review
10-DQ-06, 10-BI-04 & 10-DQ-07
We are sending you
Attached
Under Separate Cover
Shop Drawings
Prints
Plans
Copy of Letter
Change Order
Samples
Total Quantity
Reproducible
Specification
Quantity
Review Date
1
November 12, 2012
Other:
Submittal/O&M
Description
D-11889-001-A Belt Press Feed Pump
These are transmitted as checked below
For Approval
Approved as Submitted
For Your Use
Not Approved
Resubmit # copies for
approval
Submit # copies for
distribution
Return # corrected prints
As Requested
Returned for Corrections
For Review and Comment
Revise and Resubmit/Work May Not Proceed
For Bids Due
Prints Returned after Loan
Code 5 - Not Approved
Copy to:
Record Document File
Engineer’s File
Signature
1
Page 5 of 127
SUBMITTAL REVIEW COMMENTS
November 12, 2012
Manchac Consulting Group, Inc.
2137-A Quail Run Drive, Suite A
Baton Rouge, LA 70808
Phone (225) 448-3972
Fax (225) 454-6065
Owner: City of Bossier City, Louisiana
Project: RR WWTP Expansion & Rehabilitation and NE WWTP Upgrade & Rehabilitation Project
Submittal No. & Description: D-11889-001-A Belt Press Feed Pump
Attention: Mr. Tim Stewart/Max Foote Construction
Reviewed By: Manchac Consulting Group, Inc.
Code 5: NOT APPROVED
1. Provide documentation that following motor requirements as specified in 11889 and 16150
have been met:
a. Motors are inverter duty rated and rated for a 10:1 speed range
b. Motors are premium efficient
c. Motors are rated for a 50°C ambient temperature.
d. Motors are provided with shaft grounding rings.
2.
Provide data sheet on shaft grounding ring being installed in the motor.
3.
Provide information verifying that bearings have a minimum L10 bearing life of 100,000 hours.
4.
Indicate the materials of construction and size of sensor flange for the presence/absence
detector.
5.
Indicate the materials of construction being provided for the discharge pressure sensor ring
carbon steel and nitrile are specified.
6.
The pressure gauge is specified to be liquid filled. Provide as specified.
7.
Confirm system BN 100-6L meets specification section 11889 1.06 B.2.i.
8.
Confirm TDH for both systems; BN 100-6L and BN 52-6L.
9.
Confirm system BN 52-6L meets specification section 11889 1.06 B.3.i
10.
Update Drawing from BN 52-6L to reflect actual flange connection sizes.
Page 6 of 127
BOSSIER CITY RR NE WWTP
EXPANSION & REHABILITATION
BOSSIER CITY PROJECT 10-DQ-06, 10-BI-04 & 10-DQ-07
SUBMITTAL FOR
Belt Press Feed Pumps
D-11889-001-A
10/23/12
Submittal Number
Date
Tim Stewart
Max Foote Construction
Certification Statement: By this submittal, I hereby represent that I have
determined and verified all field measurements, field construction criteria,
materials, dimensions, catalog numbers and similar data and I have reviewed and
approved this submittal and checked and coordinated each item with other
applicable approved shop drawings and all contract requirements.
SHOP DRAWING REVIEW
,t.
Manchac
O
Code 1. "APPROVED" No notations or comments on the submittal. Contractor may release the
a
Code 2 - "APPROVED AS NOTED" Confirmation of the notations and comments IS NOT
equipment and/or material for manufacture.
required by the Contractor. Contractor may release the equipment or material for manufacture;
however, all notations and comments must be incorporated into the final product.
O
Code 3 - "APPROVED AS NOTED/CONFIRM" Confirmaton of the notations and comments IS
required by the Contractor.
p Code 4 - "APPROVED AS NOTED/RESUBMIT" Resubmittal to addre.ss all comments, omissions
nd non-conforming items that were noted.
ki/
Code 5 - "NOT APPROVED" Contractor must resubmit the entire package revised to bring the
submittal into conformance.
O
Code 6 - "COMMENTS ATTACHED"
o
Code 7 - "RECEIPT ACKNOWLEDGED" Not subject to the Engineer's review and approval; and,
is being filed for informational purposes only.
Note: See Contract Documents For Further Instructions Regarding Shop Drawing Codes.
Date:
/1
/24 2- Signature:
.AC)/9
Page 7 of 127
Long term preservation of
seepex Progressive cavity pumps
Dokument / document
TI.114.01e
Ausgabe / issue
E / 19.11.08
Blatt / sheet
1 (3)
1
Scope
Size
025-12 ... 130-6L
130-12 ... 500-6L
2
Description
2.1
Measures for preservation 1
2.1.1
Period of Storing
Preservation acc. to.
> 3 months ≤ 9 months
Measures for preservation 1
> 9 months
Measures for preservation 2
> 3 months ≤ 9 months
Measures for preservation 1
> 9 months
Measures for preservation 2
Storing of the pump
•
in dry and closed rooms
• free from vibration
Particular adjacent influences have to be advised by the customer and have to be
checked and released by seepex before storage.
2.1.2
Protection of the drive shaft (only for ranges N, NS)
Moisten exposed surfaces of the drive shaft with corrosion inhibitor/spray wax.
2.1.3
Protection of the stator
change the position of the once per month:
•
Remove fan cover on the electric motor.
• Rotate the fan shaft 1/4 turn.
Fan shaft and fan must not be damaged! If necessary remove the fan and protect the shaft
against damage during this procedure.
2.1.4
Gear
Note instruction of the manufacturer.
•
Follow advice on the gear.
•
Reduce quantity of lubricant to the quantity stipulated for the operation
before commissioning!
•
Reinstall vent screw during commissioning.
Belt Variable Speed Drive:
Store the belt separate (relevant standard ISO 2230):
•
dry
•
constant tempered at 10-15°C (max. 25°C)
•
protected against light / stored in darkness (e.g. in a closed case or packed accordingly)
Page 8 of 127
Long term preservation of
seepex Progressive cavity pumps
Dokument / document
TI.114.01e
Ausgabe / issue
E / 19.11.08
Blatt / sheet
2 (3)
2.1.5
Motor
By the turn of the fan shaft (see point 2.1.2) a protection of the bearing in the motor is
obtained at the same time.
2.1.6
Recommissioning
NOTICE
Before starting work read the operating instruction.
•
2.2
Pay attention to a correct re-assembly of parts dismantled before.
Measures for preservation 2
In case of the correct storage and under consideration of the preservation measures, a
storage of the pump is possible for max. 2 years.
NOTICE
In case of a longer storage period, the dimensions and shore hardness can change.
The function of the pump can be impaired.
Bevor recommissioning Elastomere parts (stator, joint seal, gaskets, ...) have to be
checked for crack formation and change of the surface.
2.2.1
Storing of the pump/pump parts
•
in dry and closed rooms
•
free from vibration
Particular adjacent influences have to b e advised by the customer and have to be checked
and released by seepex before storage.
2.2.2
Protection of the drive shaft (only for ranges N, NS)
Moisten exposed surfaces of the drive shaft with corrosion inhibitor/spray wax.
2.2.3
Storing of the stator
Store the stator separate (relevant standard ISO 2230):
•
dry
•
constant tempered at 10-15°C (max. 25°C)
•
protected against light / stored in darkness (e.g. in a closed case or packed accordingly)
Page 9 of 127
Long term preservation of
seepex Progressive cavity pumps
Dokument / document
TI.114.01e
Ausgabe / issue
E / 19.11.08
2.2.4
Blatt / sheet
3 (3)
Gear
Note instruction of the manufacturer.
•
Follow advice on the gear.
•
Reduce quantity of lubricant to the quantity stipulated for the operation
before commissioning!
•
Reinstall vent screw during commissioning.
Belt Variable Speed Drive:
Store the belt separate (relevant standard ISO 2230):
2.2.5
•
dry
•
constant tempered at 10-15°C (max. 25°C)
•
protected against light / stored in darkness (e.g. in a closed case or packed accordingly)
Motor
Turn the fan shaft once a month to protect the bearing:
•
Remove fan cover on the electric motor.
•
Rotate the fan shaft 1/4 turn.
Fan shaft and fan must not be damaged! If necessary remove the fan and protect the shaft
against damage during this procedure.
2.2.6
Recommissioning
NOTICE
Before starting work read the operating instruction.
•
3
Pay attention to a correct re-assembly of parts dismantled before.
Advices and annotations
Guarantee-/Warranty claims cannot be derived from this document.
4
Alteration service
This document is subject to the alteration service of the engineering department (TE) and ist
relevant valid issue is released by the quality assurance (QA). All alteration requests are
handled and checked by engineering.
Page 10 of 127
TERMS & CONDITIONS OF SALES AND/OR REPAIR
seepex, Inc.
511 Speedway Drive
Enon, OH 45323
Phone (937) 864-7150
Fax (937) 864-7157
www.seepex.com
sales@seepex.net
The following terms and conditions shall apply to an order for all or any part the articles covered by this quotation unless specifically excepted therein:
Prices
Any prices quoted shall only be valid for orders
placed within 30 days from the date of issue of the
quotation. Prices are F.O.B. our plant in U.S. or
Canadian dollars. We reserve the right to correct
typographical or clerical errors.
Terms
All orders are subject to approval by our Credit
Department. Unless otherwise stated, if payment
for the invoice due is not made within thirty (30)
days after shipment, administration fees of
eighteen percent (18%) per year (equivalent to a
nominal monthly interest rate of 1½%) will be
applied on overdue accounts. The terms and
conditions herein set forth are based upon tariffs,
taxes, foreign exchange rates, delivery, and other
conditions in effect on the date of this contract. In
the event changed conditions, legislations,
regulations, or other matters shall become
applicable to any quotation, contract, or delivery
hereunder, any increased exchange, duties,
taxes, ocean freight, or other charges resulting
from such action shall be for the customer's
account and seepex, Inc. may charge such
increased duties, taxes, or charges to the
customer.
Unless the order includes the appropriate
exemption certificates and/or licenses, duties, and
taxes levied by Federal, State, or other
governments are required to be charged
automatically at the rate imposed at time of
importation/shipment. Any change in law,
regulations, or Government Department practice
which causes a variation of any kind in the
applicable charges from the amounts allowed for
the quotation, shall result in an equivalent change
in the price quoted.
Until payment is made in full, seepex, Inc. shall
retain the right, without notice, to repossess
and/or retain the items, and/or dispose of them,
for its benefit and hold the customer responsible
for any loss. Customer agrees to enter into any
agreements, contracts, or notices required to
confirm such rights.
Security
In order to secure any obligations due to seepex,
Inc. from the customer (whether or not under this
contract) the customer grants and confirms in
seepex, Inc. a security interest in:
a)
the merchandise covered by this contract,
and
b)
in all property and funds of the customer
now or hereafter in seepex, Inc.
possession, whether or not arising out of
this contract, and in all additions,
accessions, and proceeds of such
merchandise and/or property. The
customer hereby authorizes seepex, Inc. to
sign alone any financing statement or
statements and to do all and any other
things which may be necessary to perfect
such security interest.
f:\seepex\terms.doc
Cancellation
After acceptance, orders may be canceled only
with our approval and payment in accordance with
contract by the customer for work performed
and/or material expenses incurred by us to date of
cancellation. We reserve the right to cancel the
order if the customer's financial condition, in our
sole judgment, places the payment in jeopardy.
Return
No credit will be allowed for returns unless our
authorization in writing for such returns has been
obtained beforehand. A copy of this authorization
is to be returned with the item as the packing slip.
Shipment
a)
b)
c)
d)
Handling Charge: Customer shall be
responsible for making all
arrangements for shipment of the order with
a suitable carrier. In the event
that customer requests that seepex make
arrangements for shipment, then
customer agrees to pay to seepex, in
addition to the applicable shipping
charges, a handling charge in the amount of
10% of the shipping charges with a
minimum $5.00 to a maximum charge of
$150.00, with special services requiring
additional charges.
New Articles: Where shipping instructions
indicate no exact routing, our best
judgement will be used in determining
routing but we shall not be liable for any
charges beyond F.O.B. point. If changes
are made at customer's request in a) F.O.B.
point, b) in our normal routing from either
the manufacturers' or our own plants and in
these changes involve extra costs, such
costs shall be for the customer's account,
unless otherwise noted on the seepex price
quotation.
Repair Work: Defined as work and services
performed by seepex, Inc. All orders shall
be delivered to and picked up from our plant
unless otherwise specified. All costs of
delivery shall be for the customer's account
unless otherwise agreed to in writing prior to
shipment.
All Orders: On collect freight shipments,
cartage charges from plant to carrier are for
customer's account. Title to articles passes
to customer upon delivery to carrier acting
as customer's agent subject to any right of
retention by us. All claims for shortage in,
and damages in, shipment or otherwise
must be reported to carrier immediately
upon receipt with copy or report to ourselves
within five (5) days.
Guarantee
a)
b)
New Articles: We guarantee articles of our
manufacture against defects in material
and/or workmanship for a period of three (3)
years from date of acceptance, providing
that the articles have been installed,
maintained, and operated in accordance
with our recommendations and instructions.
Repair Work: Defined herein as work and
services performed by seepex, Inc. We
Page 11 of 127
c)
guarantee all work and services performed by
us against defect arising from workmanship
and/or materials provided by us for a period
of ninety (90) calendar days from the date of
shipment to customer.
All Orders: Claims shall be submitted
promptly in writing to seepex, Inc.
Replacement and/or repair under guarantee
shall be made F.O.B. our plant. Our liability
under these guarantees is limited to the
replacement and/or repair only of defective
material or workmanship and in no event shall
seepex, Inc. be liable for any loss or damage
of whatever kind of nature out of defects in
material and/or workmanship, or resulting
from delay, or loss of use of articles, or any
installation into which the article may be
installed, or arising out, of the contract of the
work or service or from negligence.
seepex, Inc. shall not be liable for any loss
or damage resulting from delay and/or late
delivery due to causes beyond our
reasonable control. In no event shall
seepex, Inc. be liable for any claim
exceeding the amount of this order. Our
guarantee on products of other than our
own manufacture is limited to the
guarantee extended to us by the original
manufacturer. On any claims for repairs
and/or replacement under such guarantee,
all costs incurred by us which are not
underwritten by the original manufacturers
shall be for the claimant's account. Except
as stated above no representations,
conditions, or warranties are made with
respect to products, work, or services,
express or implied verbal or otherwise,
including warranties of merchantability and
fitness. Our guarantee and warranty shall
not apply to materials or workmanship
which have been subject to misuse,
neglect, or accident.
seepex, Inc. shall be held free and
harmless from any dispute or claim
anywhere arising relating to infringement
of patent, design, trademark, or copyright
of items, sold or repaired under this
contract.
Property rights and risks
The customer's property at all times shall remain at
the risk of the customer while being worked on by
our personnel or on our premises and shall not be
responsible for any loss or damage to the
customer's property resulting from any cause
whatsoever.
Title to and rights in relation to item sold under this
contract/quotations shall remain with seepex, Inc.
until such items are paid for, subject to risk on
products sold passing to the customer upon
acceptance by a carrier or other, which shall
constitute good delivery.
7.95
Warranty Card
Complete and return to validate warranty
Please complete this card and return it to seepex Inc. By using this card, the valid warranty period will commence at the pump
“start-up” date. If this card is not completed the warranty coverage period will commence on the date the pump is shipped from
the seepex factory. This card must be completed and mailed no later than one year from the date of shipment.
User Entity: _______________________
Mailing Address: ________________________
________________________
________________________
Contact Person: _______________________
Phone Number: ________________________
Fax Number: ________________________
Pump Model # _____________________
Pump Commission #: _____________________
Pumped Product: _____________________
Diff. Pressure: _________ Flow Rate: ________
Temperature: _________ Visosity: _________
Solids Size: _________ Solids %: _________
Was the pump delivered as scheduled? __ Yes __ No
Did the pump perform as expected? __ Yes __ No
Was the appearance of the pump acceptable? __ Yes __ No
Did you receive: - Data Sheets? __ Yes __ No
Did the pump suffer any freight damage? __ Yes __ No
-O&M Manuals? __ Yes __ No
Did you local seepex distributor contact you to arrange a start-up? __ Yes __ No
Other Comments: ______________________________________________________________________________________
______________________________________________________________________________________
Name of person completing card (please print): _______________________________________________________________
Date: ________________ Signature: _____________________________________
Page 12 of 127
4.53
Industrial
&
Marine
Coatings
MACROPOXY® 646
FAST CURE EPOXY
PART A
PART B
B58-600
B58V600
PRODUCT INFORMATION
PRODUCT DESCRIPTION
SERIES
HARDENER
Revised 9/06
RECOMMENDED USES
MACROPOXY 646 FAST CURE EPOXY is a high solids, high
build, fast drying, polyamide epoxy designed to protect steel
and concrete in industrial exposures. Ideal for maintenance
painting and fabrication shop applications. The high solids
content ensures adequate protection of sharp edges, corners,
and welds. This product can be applied directly to marginally
prepared steel surfaces.
• Low VOC
• Chemical resistant
• Low odor
• Abrasion resistant
•
•
•
•
•
•
Marine applications
Fabrication shops
• Refineries
Pulp and paper mills
• Chemical plants
Power plants
• Tank exteriors
Offshore platforms
• Water treatment plants
Mill White and Black are acceptable for immersion use for
salt water and fresh water, not acceptable for potable water
• Suitable for use in USDA inspected facilities
Conforms to AWWA D102-03 OCS #5
PRODUCT CHARACTERISTICS
PERFORMANCE CHARACTERISTICS
Finish:
Semi-Gloss
Color:
Mill White, Black and a wide range
of colors available through tinting
Volume Solids:
Mill White
Weight Solids:
Mill White
VOC (EPA Method 24):
72% ± 2%, mixed
85% ± 2%, mixed
Unreduced:
mixed
Reduced 10%:
Mix Ratio:
1:1 by volume
<250 g/L; 2.08 lb/gal
<300 g/L; 2.50 lb/gal
Recommended Spreading Rate per coat:
Wet mils:
7.0 - 13.5
Dry mils:
5.0 - 10.0*
Coverage:
116 - 232 sq ft/gal approximate
NOTE: Brush or roll application may require multiple coats to achieve
maximum film thickness and uniformity of appearance.
* See Recommended Systems
Drying Schedule @ 7.0 mils wet and 50% RH:
@ 40°F
@ 77°F
To touch:
4-5 hours
2 hours
To handle:
48 hours
8 hours
To recoat:
minimum: 48 hours
8 hours
maximum: 1 year
1 year
Cure for
service:
10 days
7 days
immersion: 14 days
7 days
@ 100°F
1½ hours
4½ hours
4½ hours
1 year
4 days
4 days
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity and film thickness dependent.
Pot Life:
10 hours
4 hours
2 hours
Sweat-in-time:
30 minutes
30 minutes
15 minutes
Shelf Life:
36 months, unopened
Store indoors at 40°F to 100°F.
Flash Point:
60°F, TCC, mixed
Reducer/Clean Up:
In California:
Reducer, R7K15
Reducer R7K111 or Oxsol 100
Epoxy
4.53
System Tested: (unless otherwise indicated)
Substrate:
Steel
Surface Preparation:
SSPC-SP10
1 ct.
Macropoxy 646 Fast Cure @ 6.0 mils dft
Abrasion Resistance:
Method:
ASTM D4060, CS17 wheel, 1000 cycles, 1 kg load
Result:
84 mg loss
Accelerated Weathering - QUV, Zinc Clad II Plus Primer:
Method:
ASTM D4587, QUV-A, 12,000 hours
Results:
passes
Adhesion:
Method:
ASTM D4541
Result:
1,037 psi
Corrosion Weathering, Zinc Clad II Plus Primer:
Method:
ASTM D5894, 36 cycles, 12,000 hours
Result:
Rating 10 per ASTM D714 for blistering
Rating 9 per ASTM D610 for rusting
Direct Impact Resistance:
Method:
ASTM D2794
Result:
30 in. lb.
Dry Heat Resistance:
Method:
ASTM D2485
Result:
250°F
Exterior Durability:
Method:
1 year at 45° South
Result:
Excellent, chalks
Flexibility:
Method:
ASTM D522, 180° bend, 3/4" mandrel
Result:
Passes
Humidity Resistance
Method:
ASTM D4585, 6000 hrs
Result:
No blistering, cracking, or rusting
Immersion:
Method:
1 year fresh and salt water
Result:
Passes, no rusting, blistering, or loss of adhesion
Irradiation-Effects on Coatings used in Nuclear Power Plants
Method:
ANSI 5.12 / ASTM D4082-89
Result:
Passes
Pencil Hardness:
Method:
ASTM D3363
Result:
3H
Water Vapor Permeance:
Method:
ASTM D1653, Method B
Result:
1.16 grains/ day
Salt Fog Resistance, Zinc Clad II Plus Primer::
Method:
ASTM B117, 6,500 hours
Result:
Rating 10 per ASTM D610 for rusting
Rating 9 per ASTM D1654 for corrosion
Slip Coefficient, Mill White:
Method:
AISC Specification for Structural Joints Using ASTM
A325 or ASTM A490 Bolts
Result:
Class A, 0.36
Epoxy coatings may darken or discolor following application and curing.
Page 13 of 127
continued on back
Industrial
&
Marine
Coatings
4.53
MACROPOXY® 646
FAST CURE EPOXY
PART A
PART B
B58-600
B58V600
SERIES
HARDENER
PRODUCT INFORMATION
RECOMMENDED SYSTEMS
SURFACE PREPARATION
Immersion and atmospheric:
Steel:
2 cts.
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Concrete/Masonry, smooth:
2 cts.
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Concrete Block:
1 ct.
Kem Cati-Coat HS Epoxy Filler/Sealer
@ 10.0 - 20.0 mils dft, as needed to fill voids and provide
a continuous substrate.
2 cts.
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Atmospheric:
*Steel:
(Shop applied system, new construction, AWWA D102-03, can also
be used at 3 mils minimum dft when used as an intermediate coat
as part of a multi-coat system)
1 ct.
Macropoxy 646 Fast Cure Epoxy
@ 3.0 - 6.0 mils dft
1-2 cts. of recommended topcoat
Surface must be clean, dry, and in sound condition. Remove all oil,
dust, grease, dirt, loose rust, and other foreign material to ensure
good adhesion.
Refer to product Application Bulletin for detailed surface preparation
information.
Minimum recommended surface preparation:
Iron & Steel
Atmospheric:
SSPC-SP2/3
Immersion:
SSPC-SP10/NACE 2, 2-3 mil profile
Aluminum:
SSPC-SP1
Galvanizing:
SSPC-SP1
Concrete & Masonry
Atmospheric:
SSPC-SP13/NACE 6, or ICRI 03732, CSP
1-3
Immersion:
SSPC-SP13/NACE 6-4.3.1 or 4.3.2, or
ICRI 03732, CSP 1-3
TINTING
Tint Part Awith 844 Colorants at 150% strength. Five minutes minimum
mixing on a mechanical shaker is required for complete mixing of
color.
Steel:
1 ct.
2 cts.
Recoatable Epoxy Primer @ 4.0 - 6.0 mils dft
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Tinting is not recommended for immersion service.
*Steel:
1 ct.
1-2 cts.
or
or
Macropoxy 646 @ 4.0 - 6.0 mils dft
Acrolon 218 Polyurethane @ 3.0 - 6.0 mils dft/ct
Hi-Solids Polyurethane @ 3.0 - 5.0 mils dft/ct
SherThane 2K Urethane @ 2.0 - 4.0 mils dft/ct
Temperature:
Steel:
2 cts.
1-2 cts.
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Tile-Clad HS Epoxy @ 2.5 - 4.0 mils dft/ct
Refer to product Application Bulletin for detailed application information.
Steel:
1 ct.
1 ct.
1-2 cts.
Zinc Clad II Plus @ 3.0 - 6.0 mils dft
Macropoxy 646 @ 5.0 - 10.0 mils dft
Acrolon 218 Polyurethane @ 3.0 - 6.0 mils dft/ct
Steel:
1 ct.
or
1 ct.
1-2 cts.
Zinc Clad III HS @ 3.0 - 5.0 mils dft
Zinc Clad IV @ 3.0 - 5.0 mils dft
Macropoxy 646 @ 5.0 - 10.0 mils dft
Acrolon 218 Polyurethane @ 3.0 - 6.0 mils dft/ct
APPLICATION CONDITIONS
Relative humidity:
40°F minimum, 140°F maximum
(air, surface, and material)
At least 5°F above dew point
85% maximum
ORDERING INFORMATION
Packaging:
Part A:
Part B:
Weight per gallon:
1 and 5 gallon containers
1 and 5 gallon containers
12.7 ± 0.2 lb
mixed, may vary by color
SAFETY PRECAUTIONS
Aluminum:
2 cts.
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
Refer to the MSDS sheet before use.
Galvanizing:
2 cts.
Macropoxy 646 @ 5.0 - 10.0 mils dft/ct
The systems listed above are representative of the product's use.
Other systems may be appropriate.
Published technical data and instructions are subject to change without notice. Contact your Sherwin-Williams representative for additional technical data and instructions.
DISCLAIMER
WARRANTY
The information and recommendations set forth in this Product Data Sheet are
based upon tests conducted by or on behalf of The Sherwin-Williams Company.
Such information and recommendations set forth herein are subject to change
and pertain to the product offered at the time of publication. Consult your
Sherwin-Williams representative to obtain the most recent Product Data Information and Application Bulletin.
The Sherwin-Williams Company warrants our products to be free of manufacturing defects in accord with applicable Sherwin-Williams quality control procedures.
Liability for products proven defective, if any, is limited to replacement of the
defective product or the refund of the purchase price paid for the defective
product as determined by Sherwin-Williams. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY SHERWIN-WILLIAMS, EXPRESSED OR
IMPLIED, STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Page 14 of 127
Industrial
&
Marine
Coatings
4.53A
MACROPOXY® 646
FAST CURE EPOXY
PART A
PART B
B58-600
B58V600
SERIES
HARDENER
APPLICATION BULLETIN
SURFACE PREPARATION
APPLICATION CONDITIONS
Surface must be clean, dry, and in sound condition. Remove all oil,
dust, grease, dirt, loose rust, and other foreign material to ensure
adequate adhesion.
Iron & Steel, Atmospheric Service:
Minimum surface preparation is Hand Tool Clean per SSPC-SP2. Remove all oil and grease from surface by Solvent Cleaning per SSPCSP1. For better performance, use Commercial Blast Cleaning per SSPCSP6/NACE 3, blast clean all surfaces using a sharp, angular abrasive
for optimum surface profile (2 mils). Prime any bare steel within 8
hours or before flash rusting occurs.
Iron & Steel, Immersion Service:
Remove all oil and grease from surface by Solvent Cleaning per SSPCSP1. Minimum surface preparation is Near White Metal Blast Cleaning
per SSPC-SP10/NACE 2. Blast clean all surfaces using a sharp, angular abrasive for optimum surface profile (2-3 mils). Remove all weld
spatter and round all sharp edges by grinding. Prime any bare steel
the same day as it is cleaned.
Aluminum
Remove all oil, grease, dirt, oxide and other foreign material by Solvent
Cleaning per SSPC-SP1.
Galvanized Steel
Allow to weather a minimum of six months prior to coating. Solvent
Clean per SSPC-SP1 (recommended solvent is VM&P Naphtha). When
weathering is not possible, or the surface has been treated with
chromates or silicates, first Solvent Clean per SSPC-SP1 and apply a
test patch. Allow paint to dry at least one week before testing adhesion. If adhesion is poor, brush blasting per SSPC-SP7 is necessary to
remove these treatments. Rusty galvanizing requires a minimum of
Hand Tool Cleaning per SSPC-SP2, prime the area the same day as
cleaned.
Concrete and Masonry, Atmospheric Service:
For surface preparation, refer to NACE 6/SSPC-SP13, or ICRI 03732,
CSP 1-3. Surfaces should be thoroughly clean and dry. Concrete and
mortar must be cured at least 28 days @ 75°F. Remove all loose
mortar and foreign material. Surface must be free of laitance, concrete dust, dirt, form release agents, moisture curing membranes,
loose cement and hardeners. Fill bug holes, air pockets and other
voids with a cement patching compound. Weathered masonry and
soft or porous cement board must be brush blasted or power tool
cleaned to remove loosely adhering contamination and to get to a
hard, firm surface. Laitance must be removed by etching with a 10%
muriatic acid solution and thoroughly neutralized with water.
Concrete and Masonry, Immersion Service:
For surface preparation, refer to SSPC-SP13/NACE 6, Section 4.3.1
or 4.3.2, or ICRI 03732, CSP 1-3.
Previously Painted Surfaces
If in sound condition, clean the surface of all foreign material. Smooth,
hard or glossy coatings and surfaces should be dulled by abrading
the surface. Apply a test area, allowing paint to dry one week before
testing adhesion. If adhesion is poor, or if this product attacks the
previous finish, removal of the previous coating may be necessary. If
paint is peeling or badly weathered, clean surface to sound substrate
and treat as a new surface as above.
Epoxy
4.53A
Revised 9/06
Temperature:
40°F minimum, 140°F maximum
(air, surface, and material)
At least 5°F above dew point
Relative humidity:
85% maximum
APPLICATION EQUIPMENT
The following is a guide. Changes in pressures and tip sizes
may be needed for proper spray characteristics. Always purge
spray equipment before use with listed reducer. Any reduction
must be compliant with existing VOC regulations and compatible with the existing environmental and application conditions.
Reducer/Clean Up ........... Reducer R7K15
In California .................. Reducer R7K111
Airless Spray
Pump ............................
Pressure ......................
Hose ............................
Tip ................................
Filter .............................
Reduction .....................
30:1
2800 - 3000 psi
1/4" ID
.017" - .023"
60 mesh
As needed up to 10% by volume
Conventional Spray
Gun ............................... DeVilbiss MBC-510
Fluid Tip ....................... E
Air Nozzle ...................... 704
Atomization Pressure .. 60-65 psi
Fluid Pressure ............. 10-20 psi
Reduction ..................... As needed up to 10% by volume
Requires oil and moisture separators
Brush
Brush ............................ Nylon/Polyester or Natural Bristle
Reduction ..................... Not recommended
Roller
Cover ............................ 3/8" woven with phenolic core
Reduction ..................... Not recommended
If specific application equipment is listed above, equivalent
equipment may be substituted.
Page 15 of 127
continued on back
4.53A
Industrial
&
Marine
Coatings
MACROPOXY® 646
FAST CURE EPOXY
PART A
PART B
B58-600
B58V600
SERIES
HARDENER
APPLICATION BULLETIN
APPLICATION PROCEDURES
PERFORMANCE TIPS
Surface preparation must be completed as indicated.
Stripe coat all crevices, welds, and sharp angles to prevent
early failure in these areas.
Mix contents of each component thoroughly with power agitation. Make certain no pigment remains on the bottom of the
can. Then combine one part by volume of Part A with one part
by volume of Part B. Thoroughly agitate the mixture with power
agitation. Allow the material to sweat-in as indicated prior to
application. Re-stir before using.
If reducer solvent is used, add only after both components
have been thoroughly mixed, after sweat-in.
Apply paint to the recommended film thickness and spreading
rate as indicated below:
Recommended Spreading Rate per coat:
Wet mils:
7.0 - 13.5
Dry mils:
5.0 - 10.0*
Coverage:
116 - 232 sq ft/gal approximate
NOTE: Brush or roll application may require multiple coats to achieve
maximum film thickness and uniformity of appearance.
* See Recommended Systems
Drying Schedule @ 7.0 mils wet and 50% RH:
@ 40°F
@ 77°F
@ 100°F
To touch:
4-5 hours
2 hours
1½ hours
To handle:
48 hours
8 hours
4½ hours
To recoat:
minimum: 48 hours
8 hours
4½ hours
maximum: 1 year
1 year
1 year
Cure for
service:
10 days
7 days
4 days
immersion: 14 days
7 days
4 days
If maximum recoat time is exceeded, abrade surface before recoating.
Drying time is temperature, humidity and film thickness dependent.
Pot Life:
10 hours
4 hours
2 hours
Sweat-in-time:
30 minutes
30 minutes
15 minutes
When using spray application, use a 50% overlap with each
pass of the gun to avoid holidays, bare areas, and pinholes. If
necessary, cross spray at a right angle
Spreading rates are calculated on volume solids and do not
include an application loss factor due to surface profile, roughness or porosity of the surface, skill and technique of the applicator, method of application, various surface irregularities,
material lost during mixing, spillage, overthinning, climatic conditions, and excessive film build.
Excessive reduction of material can affect film build, appearance, and adhesion.
Do not mix previously catalyzed material with new.
Do not apply the material beyond recommended pot life.
In order to avoid blockage of spray equipment, clean equipment before use or before periods of extended downtime with
Reducer R7K15. In California use Reducer R7K111.
Tinting is not recommended for immersion service.
Use only Mil White and Black for immersion service.
Quik-Kick Epoxy Accelerator is acceptable for use. See data
page 4.99 for details.
Refer to Product Information sheet for additional performance
characteristics and properties.
Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance.
CLEAN UP INSTRUCTIONS
SAFETY PRECAUTIONS
Clean spills and spatters immediately with Reducer R7K15.
Clean tools immediately after use with Reducer R7K15. In
California use Reducer R7K111. Follow manufacturer's safety
recommendations when using any solvent.
Refer to the MSDS sheet before use.
Published technical data and instructions are subject to change
without notice. Contact your Sherwin-Williams representative
for additional technical data and instructions.
Page 16 of 127
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Page 28 of 127
Mechanical seal for plain shafts,
spring rotating
single seal
unbalanced
independent of direction of rotation
elastomer bellows
Mechanical seals of the MG series are amongst
the most commonly used. The bellows is not
subjected to any torsional stress and its
ingenious design incorporates several functions,
as seal face carrier, secondary sealing element
and drive collar. The seal face is driven through
the spring and “L”-rings. There are not bonded
joints and all the face materials are
interchangeable without having to modify any
dimensions. Highly recommended for duties with
media containing solids e.g. in waste water and
sewage applications.
MG1
Home > Products & Services > Products > Product Index > Detail information <
Is this the right seal for your medium ?
Applied technology
Eccentric screw pump
Flume water pump, mash pumps
Juice circulating pumps
Non-clogging pumps
Paper finishing
Sewage block pump
Standard centrifugal pump
Submersible aerator
Submersible agitators
Submersible pumps
Swimming pool
Thick juice pumps
Inquiry
Send your inquiry to Burgmann
CASS Computer Aided Seal Selection
Go
Go
Operating limits
d1 = 10 ... 100 mm
0.4"" ... 4""
p1 = 12 (16) bar
170 (230) PSI
t = -20 ... 120 (140) °C
-4°F ... 250 (284) °F
vg = 10 m/s
33 ft/s
Stationary seats
G4 G50 G6 G60 G606 G9
Materials
Stationary seats
Seal
G4,G6
G9
G50 G60 G606
faces
Q1 S V Q1 S V V
Q1
B
A
Q1
U3
Table of materials
Variants
MG12
MG13
MG1S20
RMG12
Drawing
55
Go
Choose a diameter:
Page 29 of 127
Burgmann
Buka 16 solid
Buka 16 shrunk-in
Buka 15 solid
Buka 15 shrunk-in
Buka 17 solid
U2
U22
U3
U37
U7
Buka 22 shrunk-in
Buka 20 solid
Buka 20 shrunk-in
Buka 30 solid
Buka 30 shrunk-in
Buka 32 solid
Buka 24 solid
Buka 221
Q12
Q2
Q22
Q3
Q32
Q6
Q4
Q19
Preferred materials
* EN 12756, Dec 2000
Buka 22 solid
Q1
Q = Silicon carbides
Buka 1 brazed
U1
U = Tungsten carbides
EN 12756 *
Material code:
Material:
Carbides
Material group:
Face Materials (Item 1/2)
Materials for Mechanical Seals:
Home > Infopool > Technical Information > Table of Materials <
SiC, DLC coated
C-SiC, carbon surface silicated
SiC-C, SiC sintered pressureless
with carbon
SiC-C-Si, carbon silicon
impregnated
SiC-C-Si, carbon silicon
impregnated
SiC-Si, reaction bonded
SiC-Si, reaction bonded
SiC, sintered pressureless
SiC, silicon carbide, sintered
pressureless
Tungsten carbide, binder-free
Tungsten carbide, NiCrMo-binder
Tungsten carbide, NiCrMo-binder
Tungsten carbide, Ni-binder
Tungsten carbide, Ni-binder
Tungsten carbide, Co-binder
Description
Page 30 of 127
Q1
Buko 1
B
Example: Burgmann M7N/d1 Q1 B V G G
acc. to Burgmann Buka 22
acc. to
EN 12756
Seal face Stationary
face
Material code
2
1
Item:
Material code:
V
V
Stationary
seals
3
1.4571
G
Spring
4
1.4.571
G
Other parts
5
Page 31 of 127
E
K
N
P
S
V
X4
X5
K
N
P
S
V
X
X
Tetraflourethylene propylene rubber
(FEPM²), e.g. Aflas®, Flouraz®
Hydrogenated Nitrite-rubber (HNBR²)
Fluorcarbon rubber (FKM **), e.g. Viton ®
Silicone rubber (VMQ **), e.g. Silopren®
Nitrile-butadiene-rubber (NBR **) e.g.
Perbunan®
Chloroprene rubber (CR **), e.g. Neopren®
Perfluorocarbon rubber (FFKM **), e.g.
Kalrez®, Chemraz®, Simriz®
Ethylene propylene rubber (EPDM **), e.g.
Nordel®
Butyl rubber (IIR **)
Description
Preferred materials
* EN 12756, Dec 2000
** Shortway acc. to DIN ISO 1629, Nov. 2004
B
E
Burgmann
B
EN 12756 *
Material code:
Material:
Elastomers, not wrapped
Material group:
Secondary Seal Components (Item 3)
Materials for Mechanical Seals:
Home > Infopool > Technical Information > Table of Materials <
Page 32 of 127
Q1
Buko 1
B
Example: Burgmann M7N/d1 Q1 B V G G
acc. to Burgmann Buka 22
acc. to
EN 12756
Seal face Stationary
face
Material code
2
1
Item:
Material code:
V
V
Stationary
seals
3
1.4571
G
Spring
4
1.4.571
G
Other parts
5
Page 33 of 127
Hast. C4
Preferred materials
* EN 12756, Dec 2000
1.4571
M
Burgmann
G
EN 12756 *
Material code:
Material:
Spring Materials
Material group:
Hastelloy® C-4 (2.4610) Nickel-base alloy
CrNiMo-steel
Description
Spring- and Construction Mat. (Item 4/5)
Materials for Mechanical Seals:
Home > Infopool > Technical Information > Table of Materials <
Page 34 of 127
Q1
Buko 1
B
Example: Burgmann M7N/d1 Q1 B V G G
acc. to Burgmann Buka 22
acc. to
EN 12756
Seal face Stationary
face
Material code
2
1
Item:
Material code:
V
V
Stationary
seals
3
1.4571
G
Spring
4
1.4.571
G
Other parts
5
Page 35 of 127
Stückliste
Parts List
Liste des pièces
4
4
1
1
1
1
2
2
4
2
2
2
2
1
1
Pos.
200
202
203
210
211
212
213
307
309
310
400
401
402
403
404
405
406
407
500
501
DE
Baureihe BN
Schnittzeichnung Nr.
062-004_1
Benennung
Stck. / Pos.
Laterne
Halbrundkerbnägel
Typenschild
6kt-Schraube
6kt-Schraube
Federring
6kt-Mutter
Steckwelle
Steckwellenbolzen
Spritzring
Kuppelstange
Gelenkhülse
Kuppelstangenbolzen
Führungsbuchse
Kuppelstangenbuchse
Manschette
Halteband
Halteband
Sauggehäuse
Sauggehäusedichtung
EN
Range BN
sectional drawing no.
062-004_1
denomination
Qty. / Item
lantern
round head grooved pins
type plate
hexagon bolt
hexagon bolt
spring washer
hexagon nut
plug-in shaft
plug-in shaft pin
splash ring
coupling rod
retaining sleeve
coupling rod pin
guide bushing
coupling rod bushing
universal joint sleeve
holding band
holding band
suction casing
casing gasket
3
3
4
4
502
503
506
507
Verschlussschraube
Dichtring
6kt-Schraube
Fächerscheibe
screwed plug
sealing ring
hexagon bolt
fan type lock washer
509
510
511
512
516
517
600
601
602
603
604
606
607
700
705
706
6kt-Mutter
Reinigungsdeckel
Dichtung
6kt-Schraube
Verschlussschraube
Dichtring
Rotor
Stator
Spannschraube
Spannschraube
6kt-Mutter
Scheibe
Stützbock
Druckstutzen
Verschlussschraube
Dichtring
hexagon nut
cleanout
gasket
hexagon bolt
screwed plug
sealing ring
rotor
stator
tie bolt
tie bolt
hexagon nut
washer
trestle
pressure branch
screwed plug
sealing ring
Stck.
1
2
1
4
4
2
2
8
2
2
1
1
2
2
8
8
1
1
1
1
°)
°)
°)
°)
°)
Ausgabe
issue
B / 08.11.02
Dokument
document
SL.062.004def
Page 36 of 127
FR
Série BN
plan no.
062-004_1
désignation
Qté. / Poste
lanterne
rivet
palque signalitique
vis
vis
rondelle frein
écrou
arbre à broche
cheville pour arbre à broche
bague de projection
barre d' accouplement
douille d' articulation
axe d' articulation
douille de guidage
chemise d' axe
manchette
collier de serrage
collier de serrage
carter d' aspiration
étanchéité du carter d'
aspiration
bouchon de vidange
joint d' étanchéité
vis
rondelle à dents chevauchantes
extérieures
écrou
couvercle de nettoyage
étanchéité
vis
bouchon de vidange
joint d' étanchéité
rotor
stator
tirant
tirant
écrou
rondelle
pied
bride de refoulement
bouchon de vidange
joint d' étanchéité
Blatt
sheet
1 (2)
Stückliste
Parts List
Liste des pièces
DE
Baureihe BN
Schnittzeichnung Nr.
062-004_1
Benennung
Stck.
Pos. Stck. / Pos.
098 seepex Gelenkfett
Typ und Füllmenge:
Betriebs- und
Wartungsanleitung entnehmen
Verschleißteile und Dichtungen:
Betriebs- und
Wartungsanleitung entnehmen
Werkzeuge:
Betriebs- und
Wartungsanleitung entnehmen
Wellenabdichtung
siehe Schnittzeichnung
Gleitringdichtung
versetzt gezeichnet
°)
Option
Ausgabe
issue
B / 08.11.02
EN
Range BN
sectional drawing no.
062-004_1
denomination
Qty. / Item
seepex joint grease
type and filling quantity:
see Operating and Maintenance
Instruction
Wear parts and sealings:
see Operating and Maintenance
Instruction
Tools:
see Operating and Maintenance
Instruction
shaft sealing
see sectional drawing
mechanical seal
drawn displaced
option
Dokument
document
SL.062.004def
Page 37 of 127
Blatt
sheet
FR
Série BN
plan no.
062-004_1
désignation
Qté. / Poste
seepex graisse d' articulations
sommaire pour type et quantité:
voir Instructions de service et
d'entretien
pièces d'usure et étanchéités:
voir Instructions de service et
d'entretien
Outils:
voir Instructions de service et
d'entretien
dispositif d' etanchéité
voir vue éclatée
garniture mécanique
plan separé
option
2 (2)
Tab 2
Pump Technical Data:
Red River
SPB-P-210
SPB-P-220
Page 38 of 127
BN 100-6L
seepex
Inc.
511 Speedway Drive
Enon, OH 45323
Phone (937) 864-7150
Fax (937) 864-7157
sales@seepex.net
www.seepex.com
Inc.
Data Sheet
832612-832613
date
7/24/2012
commission no.
Fluid Process & Pumps - Harahan, LA
2114186
offer/item
PO# 12-04977
seepex
customer
seepex job no.
project
2 of
conveying product
denomination
rate of solids
size of solids
specific gravity
composition
remarks
performance data
conveying capacity
pump speed
press in press. branch
press in suct. branch
differential pressure
required drive power
remarks
technical pump data
range
size
pressure stage
component
lantern
suction casing
suction connection
pressure branch
pressure connection
joint
joint grease
joint seal
coupling rod
rotor
stator
seal casing
seal
plug-in shaft
special designs
Page 1
832612-832613
5383/0151 item 1
seepex progressive cavity pump
type BN 100-6L/A1-C1-L8-F0-GA-X
X=0804, 11F0, 163,
U/495/SC
sludge
<2% d.s.
no advice
ass. 1.05
no advice
nom.
viscosity
pH-value
temperature
ass. <500 cPs
ass. 5-9
32-113 F
min
175
128
6.8
max
250
184
6.8
USGPM
rpm
psi
assume flooded
6.8
psi
operating torque
6.05
Hp
starting torque
Data according to performance curve
kind of install.
direction of rot.
pos. of branch
BN
100
6L
material
GG25 grey cast iron
GG25 grey cast iron
114
406
lb.ft
lb.ft
horizontal
counterclockwise
1
design/op
tion
standard
standard
DN 6" ANSI B16.5 150lb.
GG25 grey cast iron
standard
30322
NBR
1.4021/AISI 420
1.0503 C45
NBR
1.4408/AISI 316
1.4021/AISI 420
Engineering: Joey Cherry/DC/HS
Revised: Added notes to - GS 11/26/12
DN 6" ANSI B16.5 150lb.
standard
high temperature grease
standard
standard
with duktile coating
standard
single acting mechanical seal
Burgman MG1-G60-080-Q1Q1-VGG
drilled Φ40 x 70
Page 1 of 3
Rev: 1
Page 39 of 127
Data Sheet
general operating data
832612-832613
Page 2
kind of operation
site of installation
remarks
continuous operation 8hr day
suitable for indoor installation
type
make
model
mounting position
flange dia
output shaft
special
GearBox
Nord
SK32F-210TC
M1(B5)
250 mm
716/0350-001B4
manufacturer
model
nominal power
mounting position
starting
special
Baldor
CECP3774T
3x230/460 VAC
voltage
10 Hp
60 Hz
rated frequency
F1 (C-face, w/feet)
TEFC
enclosure
direct on VFD
F
thermal class
Severe duty, 215TC, Inverter Rated, Grounding Ring (M39B), 50oC temp. rise
standard
drawing no.
special/accessories
B-ST-LS US design
steel
material
painted
801-200/0520-C-703A3
surface
Extended for motor support, drain pan w/drain connection
execution
color
remarks
standard
RAL 5013 (blue)
surface prep carbon steel only to SSPC SP10
surface prep all to SSPC SP1
exterior ferrous metal:
primer coat - SW Macropoxy 646 - > 1.3 mil dft
2 top coats - SW Macropoxy 646 - > 1.3 mil dft
interior ferrous metal:
primer coat – SW Kem Kromik (2.11)-(alkyd) - > 1.5 dft
undercoat – SW Quick Dry Enamel (CC-B10)-(alkyd) - > 1.2 mil dft
finish coat – SW Classic 99 semi-gloss Alkud enamel A-40 - > 1.4 mil dft
stainless steel components are not to be painted
drive
ratio
i=9.8
output speed
motor speed
frequency
nom/
179/
1760/
60/
min 128126443-
max
184
1805
62
rpm
rpm
Hz
electric motor
baseplate
paint
packing
packing type
marking
documentation
skid
2114186
123959
dimensional drawing no.
062-004_1
sectional drawing no.
262-0GB/0350-0-084_4
shaft sealing sect. view
remarks
additional accessories / special designs / remarks
TAG:
Note:
operating manual
1 copy English
PO# 260-11823
Red River Belt Press Feed Pumps
Engineering: Joey Cherry/DC/HS
Page 40 of 127
Page 2 of 3
Rev: 1
Data Sheet
832612-832613
Dry Running Protection
manufacturer
type
Princo
Presence/Absence Detector
OverPressure Protection
Isolation Ring
Page 3
series
flange size
voltage
L3515
6” ANSI B16.5 150lbs
120 VAC
manufacturer
center material
end plate material
fill fluid
Onyx
Carbon Steel
Acetal
silicone
series
center flange size
sleeve material
connection
PSW
6” ANSI B16.5 150lbs
Buna
Dual ½” NPT connections
manufacturer
diameter
Ashcroft
4.5”
series
range
1279
0-100 psi
manufacturer
switch type
enclosure
Ashcroft
SPDT
NEMA 4x
model
range
set pressure
B4 24 B
0-100 psi
20 psi
gauge
pressure switch
Engineering: Joey Cherry/DC/HS
Page 41 of 127
Page 3 of 3
Rev: 1
R
Page 42 of 127
Page 43 of 127
NPSH Calculation
Dokument / document
TI.122.01us
Ausgabe / issue
M / 15.04.10
Blatt / sheet
1 (2)
type
0005-24
0015-24
003-12
003-24
006-12
006-24
01-48
012-12
012-24
025-6L
025-12T
05-6LT
025-12
025-24
05-12
05-24
1-6L
1-12
1-12V
1-24
1-24V
2-6L
2-12
2-12V
2-24
2-24V
5-6L
5-6LS
5-12
5-12V
5-24
5-24V
5-48
8-12T
10-6L
10-6LS
10-12
10-12V
10-24
10-24V
10-48
14-12
15-6LT
15-12T
17-6L
17-6LS
17-12
17-12V
17-24
17-24V
17-48
26-6L
26-12
30-6LT
30-12T
35-6L
35-6LS
35-12
35-12V
35-18
35-24
35-24V
35-48
40-6LT
constant c
3,1076
1,7972
1,4381
1,4229
0,9558
0,9558
0,5743
0,6144
0,6144
0,4828
0,6271
0,6837
0,3792
0,3768
0,2379
0,2306
0,2379
0,1547
0,1547
0,1541
0,1541
0,1547
0,0971
0,0971
0,0974
0,0974
0,0965
0,0885
0,0599
0,0599
0,0603
0,0603
0,0603
0,091
0,0597
0,0527
0,0379
0,0379
0,0380
0,0380
0,0380
0,0307
0,1055
0,0675
0,0379
0,0362
0,0256
0,0256
0,0257
0,0257
0,0257
0,0307
0,0192
0,0644
0,0452
0,0253
0,0247
0,0155
0,0155
0,0156
0,0156
0,0156
0,0156
0,0524
M
M
M
M
type
52-6L
52-6LS
52-12
55-6LT
55-12T
55-24
70-6L
70-6LS
70-12
70-12V
70-18
70-24
70-48
75-6LT
100-6L
100-6LS
100-18
110-6LT
110-12T
130-6L
130-6LS
130-12
130-12V
130-18
200-6L / 202-6L
200-12T
240-12
300-6L
300-12T
BIG sizes
type
240-6C
240-9C
240-12C
240-12L
240-18L
240-24C
240-24D
300-3TR
300-9TR
300-12TR
300-12TU
300-18TU
300-24TV
300-27TH
400-3TN
400-6TN
400-6TR
400-12TR
400-18TU
500-3LA
500-6LA
constant c
0,0194
M
0,0177
0,0127
0,0432
0,0278
0,0157
0,0154
M
0,0156
0,0100
0,0100
0,0100
0,0100
0,0100
0,0344
0,0126
0,0100
0,0277
0,0179
0,0099
0,0099
0,0066
0,0066
0,0067
0,0079
0,0109
0,0045
0,0057
0,0082
constant c
0,0045
0,0045
0,0045
0,0045
0,0045
0,0044
0,0045
0,0082
0,0082
0,0082
0,0082
0,0082
0,0082
0,0082
0,0061
0,0061
0,0061
0,0061
0,0061
0,0045
0,0045
Page 44 of 127
BN 100-6L
.0126 X 250 = 3.15
M
Derivation of the NPSH value:
Faktor = Q × c
Q capacity US GPM
c constant
Take NPSH value depending on the
calculated factor from NPSH curve (refer
to sheet 2) and add a 1,5ft safety margin.
NPSH = f (Faktor) + 1,5ft
NPSH = f (Faktor) sheet 2
NPSH Calculation
Dokument / document
TI.122.01us
Ausgabe / issue
M / 15.04.10
NPSHr [ Feet ]
Blatt / sheet
2 (2)
35,0
34,0
33,0
32,0
31,0
30,0
29,0
28,0
27,0
26,0
25,0
24,0
23,0
22,0
21,0
20,0
19,0
18,0
17,0
16,0
15,0
14,0
13,0
12,0
11,0
10,0
9 ,0
8 ,0
7 ,0
6 ,0
5 ,0
4 ,0
3 ,0
2 ,0
1 ,0
0 ,0
0 ,0
1,0
2 ,0
3,0
4 ,0
5,0
6 ,0
US Factor
Page 45 of 127
7,0
8 ,0
9,0
10,0
Page 46 of 127
Page 47 of 127
HELICAL IN-LINE
PERFORMANCE SPECIFICATIONS
Configuration: concentric
Integral motor HP (min./ max.):0.16 / 200
Integral motor kW (min./ max.):0.12 / 160
Typical efficiency:98.5%
# of gear reductions:1 to 6
MOUNTING STYLES
Footed housing style:standard
B5 flange outside diameter range [in]:4.72 to 21.65
B5 flange outside diameter range [mm]:120 to 550
B14 flange outside diameter range [in]:3.54 to 7.87
B14 flange outside diameter range [mm]:90 to 200
OPTIONS
Custom adapter flange
Flange pilot removed
Unit Size
SK 02
SK 03
SK 11
SK 12
SK 13
SK 21
SK 22
SK 23
SK 31
SK 32
SK 33
SK 41
SK 42
SK 43
Torque Max.
Ratio Range
Shaft Diameter
[lb-in]
[Nm]
Min.Max.
[in]
[mm]
876
974
513
1,628
1,717
681
3,310
3,009
1,637
6,284
5,947
2,567
11,009
11,497
99
110
58
184
194
77
374
340
185
710
672
290
1,244
1,299
2.95 - 73.06
65.50 - 313.11
1.35 -9.11
2.96 - 72.63
68.40 - 420.83
1.46 - 10.20
2.79 - 86.30
64.80 - 516.65
1.33 - 10.20
2.96 - 81.27
88.18 - 740.37
1.41 - 14.80
3.02 - 105.08
40.98 - 1071.82
0.750
0.750
1.000
1.000
1.000
1.250
1.250
1.250
1.625
1.625
1.625
1.375
1.875
1.875
20
20
20
25
25
25
30
30
30
40
40
35
45
45
RATIO AND SPEED
Minimum standard ratio:1.24:1
Maximum standard ratio:13304.45:1
Minimum output speed from 1750 rpm motor:0.13 rpm
Maximum output speed from 1750 rpm motor:1411 rpm
Unit Size
SK 51
SK 52
SK 53
SK 62
SK 63
SK 72
SK 73
SK 82
SK 83
SK 92
SK 93
SK 102
SK 103
DS1010/2007
Page 48 of 127
Torque Max.
Ratio Range
Shaft Diameter
[lb-in]
[Nm]
Min.Max.
[in]
[mm]
4,354
17,912
19,753
27,612
32,745
41,666
50,003
64,127
81,243
93,359
123,900
153,698
204,966
492
2,024
2,232
3,120
3,700
4,708
5,560
7,246
9,180
10,775
14,000
17,367
23,160
1.24 - 13.27
2.78 - 86.92
58.94 - 728.20
2.97 - 48.73
17.37 - 372.21
2.76 - 43.71
18.00 - 205.61
2.89 - 48.82
21.04 - 216.61
3.51 - 35.47
19.12 - 187.89
4.28 - 38.81
21.19 - 207.47
1.625
2.250
2.250
2.500
2.500
3.000
3.000
3.500
3.500
4.250
4.250
5.250
5.250
40
55
55
65
65
75
75
90
90
110
110
130
130
www.nord.com
HELICAL IN-LINE
SHAFT DATA
LUBRICANT AND SEALING COMPONENTS
Input and output shaft material:ASI 1045 or 4140
Input and output shaft key dimensions [in]:according to ANSI B17
Input and output shaft key dimensions [mm]:according to DIN 747
Output shaft drill and tap:standard
OPTIONS
Custom shaft diameters
Custom spline
Cross drilled holes
304 stainless steel
MOTOR MOUNTING
Integral motor:1/6 to 250 HP
C-face adapter frame size range:56C to 360TC
IEC adapter (B5) frame size range:IEC 63 to IEC 315
Sugar scoop motor availability:56 to 365T
Top mount platform motor availability:56 to 405T
OPTIONS
Custom motor adapter
Custom coupling diameter
GEARING
Quality rating on gears:up to AGMA Class 13
Minimum hardness of steel gears:58 Rockwell C
Hard finishing of gear teeth:grinding or skive hob
Drop forged gear blanks:standard
Momentary overload capacity:275%
Hunting tooth ratios:standard
Factory filled lubricant type:ISO 220 mineral oil
Typical breather vent style:AUTOVENT
Output seal design:QUADRILIP™ Seal System
Output shaft oil seals:I double lip and 1 single lip
oil seal lip material:nitrile rubber
Oil seal to housing gasket:nitrile rubber
OPTIONS
Custom synthetic lubricating oil
Custom temperature lubricating oil
Fluid grease lubricant
Food grade lubricating oil
Long term storage preparation
Magnetic drain plug
Bullseye sight glass
Custom drain plug
Fluorinated rubber oil seal material
Custom oil seals
ENVIRONMENTAL PROTECTION
Exterior primer coverage:all metal exterior surfaces
Paint type:Water Based Resin
Paint additive:316 stainless steel flakes
USDA incidental contact exposure:H1
OPTIONS
NSD+ protection • custom paint
High pressure washdown IP66 oil seals:custom order
Shaft seal covers:custom order
MECHANICAL VARIABLE SPEED COMPATIBILITY
HOUSING
HP range with TITAN™ belt box:0.33 to 150
Speed range with TITAN™ belt box:8.9 to 1308
HP range with NORDISC®traction drive:0.25 to 7.5
Speed range with NORDISC®traction drive:0.5 to 1621
Typical housing material:Class 35 gray iron
Machining method:single setup
Main housing design:UNICASE™ one piece
Seal carrier:direct to main housing
Housing torsional stiffness:exceptional
Housing wall section:thick
Casting sealing method:dip seal
BEARINGS
Bearing quality:ABEC-1
Standard output bearing:ball or spherical
Heavy-duty output bearing:heavy-duty spherical
INTERNAL PARTS ASSEMBLY
100200016/0407
Assembly method:heavy press fit
Reversing duty:standard
Typical backlash range [arc minutes]:10 to 17
Page 49 of 127
Engineering Information
Standard Reducer Features
S TA N DA R D R E D U C E R
F E AT U R E S
> AUTOVENT
Labyrinth
> QUADRILIP™ shaft
seal system – con-
breather seals
dirt and mois-
Sealing
Ring
O-Ring
ture out while
sisting of 2 spring
compression lips,
1 trash guard lip
allowing the gear
case to breathe during startup
and cool down.
and 1 collector
> Standard paint has 316 stainless steel flakes with a flexible
and tough resin binder. USDA
incidental contact H1 approval
grease pack – keeps
provides excellent moisture and
contaminants out and
corrosion resistance.
lubricant inside the gear case.
> Primer paint covers all exterior
surfaces of the housing, providing excellent base corrosion
protection.
> Shaft material is wearresistant, high carbon steel that
provides stable non-grooving
> Housing interior seal coating
surface for oil seal contact.
locks in casting sand, fills in
processing blemishes eliminating
leak paths, and protects against
moisture damage to inside of
> Outside diameter of oil
gear case.
seals is nitrile rubber. Direct
connection of seal to housing
eliminates bolt-on covers and
centers the seal, eliminating
the potential for leakage.
> UNICASE™ one-piece housing
is torsionally stiff, machined in one
pass, has extreme accuracy, and
eliminates the split case leakage
path.
G1119
8
Page 50 of 127
www.nord.com
Helical Speed Reducers
Double reduction, for assembly with NEMA C-face motors
Mounting dimensions (flange)
Type
SK 02 F - 56 C
- 140 TC
SK 12 F - 56 C
- 140 TC
- 180 TC
SK 22 F - 56 C
- 140 TC
- 180 TC
SK 32 F - 56 C
- 140 TC
- 180 TC
- 210 TC
SK 42 F - 56 C
- 140 TC
- 180 TC
- 210 TC
- 250 TC
SK 52 F - 56 C
- 140 TC
- 180 TC
- 210 TC
- 250 TC
- 280 TC
NEMA
56 C
140 TC
180 TC
210 TC
250 TC
280 TC
Outline dimensions
AJ
BB
BF
AD
AD1
AH1
C
CC
AK
5.12
4.331
5.12
BD
0.14
6.30
0.14
GA
0.35
0.39
0.35
5.12
5.12
1.50
5.12
5.32
2.13
0.39
0.43
7.87
7.28
2.75
7.87
0.16
0.47
0.55
7.87
8.27
3.25
7.087
9.84
0.63
8.46
0.16
0.55
9.84
8.47
3.50
7.087
9.84
0.63
10.43
0.16
0.55
9.84
10.24
4.00
9.055
11.81
0.79
11.59
11.59
12.73
12.73
13.88
14.40
14.40
16.40
16.47
16.47
18.47
18.47
18.08
18.08
21.68
21.68
21.68
20.11
20.11
23.71
23.71
23.71
24.35
4.50
4.50
4.50
4.50
5.65
4.60
4.60
6.60
4.60
4.60
6.60
6.60
4.30
4.30
7.90
7.90
7.90
4.30
4.30
7.90
7.90
7.90
8.54
4.331
6.50
6.30
0.14
5.118
8.46
AJ1
5.88
5.88
7.25
7.25
7.25
9.00
AK1
4.500
4.500
8.500
8.500
8.500
10.500
BB1
0.16
0.16
0.23
0.23
0.23
0.23
BD1
6.54
6.54
9.17
9.17
9.17
13.78
BF1
0.43
0.43
0.59
0.59
0.59
0.59
O2
O3
QA
SA
6.77
—
7.09
6.77
7.44
—
8.23
7.44
8.70
8.86
—
9.80
8.86
9.45
10.04 11.50 11.87
10.04
10.63
10.63
11.81 12.87 13.78
11.81
11.81
11.81
11.81
13.27 15.16 15.81
13.27
13.27
13.27
13.27
13.27
U1
0.625
0.875
1.125
1.375
1.625
1.875
UY1
0.71
0.96
1.24
1.52
1.80
2.10
3.50
4.17
4.92
6.10
6.89
8.35
Y1
0.188
0.188
0.250
0.312
0.375
0.500
Shaft dimensions
U
UY
V
Key
SK 02 F
0.750
0.83
1.50
3/16 x 3/16 x 1-1/4
SK 12 F
1.000
1.11
2.13
1/4 x 1/4 x 1-5/8
SK 22 F
1.250
1.36
2.75
1/4 x 1/4 x 2-1/4
SK 32 F
1.625
1.79
3.25
3/8 x 3/8 x 2-3/4
SK 42 F
1.875
2.09
3.50
1/2 x 1/2 x 2-3/4
SK 52 F
2.250
2.47
4.00
1/2 x 1/2 x 3-1/4
Additional flange
sizes available
AJ
AK
BB
BD
BF
GA
SK 02 F
SK 12 F
SK 22 F
SK 32 F
SK 42 F
SK 52 F
3.94 / 4.53
3.150 / 3.740
0.12 / 0.12
4.72 / 5.51
0.28 / 0.35
0.39 / 0.39
3.94 / 4.53
3.150 / 3.740
0.12 / 0.12
4.72 / 5.51
0.28 / 0.35
0.39 / 0.39
5.12
4.331
0.14
6.30
0.35
0.39
6.50
5.118
0.14
7.87
0.43
0.47
6.50
5.118
0.14
7.87
0.43
0.55
8.46
7.087
0.16
9.84
0.55
0.63
Technical design may be subject to change. DXF files available upon request.
www.nord.com
B95a
Page 51 of 127
SK 31E , SK 32
NEMA-C + W
Ratings & Combinations
Gear
Ratio
Output
Speed
Output
Torque*
Maximum input power
Solid input shafts type “W“
itot
n2
T2 max
Input Speed
1750 rpm
SK 31E
SK 32
NEMA C-Face*
Available Combinations
W + NEMA
Model
Type
1750 rpm 1150 rpm 875 rpm 580 rpm
[rpm]
[Ib-in]
[hp]
[hp]
[hp]
[hp]
56C
140TC 180TC 210TC 250TC 280TC 320TC 360TC
1.39
1.76
2.08
2.58
3.31
3.67
4.83
8.20
10.20
1259
994
841
678
529
477
362
213
172
1266
1328
1460
1637
929
974
867
929
797
10.00
10.00
10.00
10.00
7.80
7.37
4.98
3.14
2.17
6.60
6.60
6.60
6.60
5.15
4.86
3.29
2.07
1.43
5.00
5.00
5.00
5.00
3.90
3.68
2.49
1.57
1.09
3.30
3.30
3.30
3.30
2.57
2.43
1.64
1.04
0.72
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2.96
3.75
4.43
5.28
5.50
5.70
6.74
7.05
7.90
8.36
9.80
11.71
14.55
15.03
16.25
16.66
18.67
20.70
23.12
26.57
27.24
30.43
31.16
33.05
37.23
38.76
46.25
46.31
57.53
64.26
72.76
81.27
591
467
395
331
318
307
260
248
222
209
179
149
120
116
108
105
94
85
76
66
64
58
56
53
47
45
38
38
30
27
24
22
3859
4062
4098
5655
3965
5345
5345
2106
5797
5283
5726
6284
5947
4496
5655
4691
5584
5823
5576
3859
5328
5655
4531
3363
5213
3947
5947
4717
5425
5664
4956
4558
10.00
10.00
10.00
10.00
10.00
10.00
10.00
8.29
10.00
10.00
10.00
10.00
10.00
8.27
9.69
7.81
8.33
7.85
6.72
4.04
5.41
5.20
4.03
2.83
3.89
2.82
3.59
2.84
2.58
2.43
1.89
1.59
6.60
6.60
6.60
6.60
6.60
6.60
6.60
5.47
6.60
6.60
6.60
6.60
6.60
5.46
6.40
5.16
5.50
5.18
4.44
2.67
3.57
3.43
2.66
1.87
2.57
1.86
2.37
1.88
1.70
1.60
1.25
1.05
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.14
5.00
5.00
5.00
5.00
5.00
4.14
4.85
3.91
4.16
3.93
3.36
2.02
2.71
2.60
2.01
1.41
1.94
1.41
1.79
1.42
1.29
1.21
0.94
0.80
3.30
3.30
3.30
3.30
3.30
3.30
3.30
2.74
3.30
3.30
3.30
3.30
3.30
2.73
3.20
2.58
2.75
2.59
2.22
1.33
1.79
1.72
1.33
0.93
1.28
0.93
1.18
0.94
0.85
0.80
0.62
0.53
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X*
X*
X
X
X
X
X
X
X*
X*
X
X
X
X
X*
X*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X*
X
X
X*
X
X
X
X
X
X
X
X*
X
X
X
X
X
X*
X*
X*
X*
X*
X*
X*
X*
* Caution - The motor power may exceed the gear unit’s mechanical torque capacity
 The mechanical power limit of the solid input shaft type “W” may limit the reducer rating.
All ratings are mechanical. See page 14 for thermal considerations.
lb
W
56C
140TC
180TC
210TC
SK 31E
60
55
64
73
73
SK 32
88
84
93
101
101
www.nord.com
G1000 – Subject to Change Without Notice
Page 52 of 127
B135
PARTS LIST
I
II
RECOMMENDED SPARE PARTS
Bearings – all
Gaskets – all
Shims – all
Seals – all
Seal Plugs – all
IMPORTANT!
When ordering parts, it is necessary to have the NORD SERIAL NUMBER from the unit
the parts are for. The serial number will dictate the correct parts for that particular unit.
The gearbox nameplate will have the serial number on it.
BIM 1012/2005/03
7
Page 53 of 127
1
2
3
5
5a
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
31
32
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
68
69
70
71
74
Output shaft
Key
Shaft seal
Output shaft bearing, normal
Output shaft bearing, reinforced
Output shaft bearing
Seal
Vent screw
Shim
Driven gear
Key
Circlip
Driving pinion
Gear case
Pinion shaft bearing
Driven pinion
Key
Driving gear
Seal
Plug
Gear case cover
Pinion shaft bearing
Shim
Hexagon bolt
Washer
Spiral pin
Seal
Shim
Seal
Spiral pin
Spiral pin
Intermediate shaft, gearcut
Hexagon bolt
Washer
Seal
Seal
Plug
Intermediate shaft, plain
Grooved ball bearing
Grooved ball bearing
Key
Shim
Driving gear
Driving pinion
Gear case 3rd.-red.
Gear case cover
Hexagon bolt
Washer
Seal
900
901
902
904
905
906
907
908
909
910
911
914
916
918
924
925
929
932
938
939
940
941
942
943
947
948
949
950
Rotor with shaft, plain
Rotor with shaft, gearcut
End shield A
Shaft seal
Bearing A
Bearing shim
Terminal box frame
Terminal box cover
Terminal box frame gasket
Terminal box cover gasket
Terminal board
cable entry gland
Stator case
Key
Collar bolt
Hexagonal nut
Bearing B
End shield B
Second motor shaft end
Fan
Fan cover
Key
Circlip
Key
Circlip
Circlip
Oval flat-head bolt
Oval flat-head bolt
www.nord.com
INTRODUCTION
Lubrication
Lubrication Types
Proper gearbox lubrication is essential in order to reduce friction, heat, and component wear. Lubricants reduce heat
and wear by inserting a protective “fluid boundary” between mating parts and preventing direct metal to metal contact. Lubricants also help prevent corrosion and oxidation, minimize foam, improve heat transfer, optimize reducer
efficiency, absorb shock loads and reduce noise.
Mounting position not only determines the proper fill-level but may also have some effect on final reducer assembly.
If considering any mounting positions that are not shown as catalog-standard options, it is critical that the customer
consult with NORD prior to ordering. Unless otherwise specified, NORD supplies most all gear units (*) factory-filled
with the standard lubrication type and the appropriate amount of lubricating oil.
* Gear units SK10282, SK10382, SK11282, SK11382, SK12382, and SK9096.1 are supplied without oil.
Standard Oil Lubricants
Gear Unit Type
Ambient Temperature
Oil Type
ISO Viscosity
Manufacturer Brand / Type
Helical-Inline,
Parallel-Shaft, &
Helical-Bevel
-4 to 104 °F (-20 to 40 °C)
MIN-EP
VG 220
Shell / Omala 220 
-40 to 140 °F (-40 to 60 °C)
PAO
VG 220
Mobil SHC 630 
23 to 104 °F (-5 to 40 °C)
FG
VG 220
Shell / FM 220 
Helical-Worm
-22 to 122 °F (-30 to 50 °C)
PAO
VG 680
Mobil SHC 636 
Gear Unit Type
Ambient Temperature
Oil Type
ISO Viscosity
Helical-Inline,
Parallel-Shaft, &
Helical-Bevel
-31 to 176 °F (-35 to 80 °C)
PAO
VG 460
Mobil SHC 634
-40 to 77 °F (-40 to 25 °C)
PAO
VG 150
Mobil SHC 629
-40 to 140 °F (-40 to 60 °C)
FG-PAO
VG 220
Shell / Cassida GL 220
Helical-Worm
-40 to 122 °F (-40 to 50 °C)
FG-PAO
VG 460
Shell / Cassida GL 460
Ambient Temperature
NLGI Grade
Manufacturer Brand / Type
Standard (Li-Complex)
-22 to 140 °F (-30 to 60 °C)
NLGI 2
Shell Albida EP LC2 
High Temp (Polyurea)
-13 to 176 °F (-25 to 80 °C)
NLGI 2
Mobil Polyrex EP 2 
Food-Grade (Al-Complex)
-13 to 104 °F (-25 to 40 °C)
NLGI 2
Mobil Grease FM 222 
Optional Oil Lubricants
Manufacturer Brand / Type
Standard Bearing Grease Lubricants
Grease Type / Thickener
 Stocked Lubricant
Oil Formulation Codes
Important Notes
MIN-EP
Mineral Oil with EP Additive
PAO
Synthetic Polyalphaolefin Oil
PG
Synthetic Polyglycol Oil
FG
Food-Grade Oil
FG-PAO
Food-Grade, Synthetic Polyalphaolefin Oil
• In worm gears avoid using (EP) gear oils that contain
sulfur-phosphorous chemistries, as these additives can
react adversely with bronze worm gears and accelerate wear.
• Food grade lubricants must be in compliance with FDA 212
CFR 178.3570 and qualify as a NSF-H1 lubricant. Please
consult with lubrication manufacture for more information.
• When making a lubrication change, check with the
lubrication supplier to assure compatibility and to obtain
recommended cleaning or flushing procedures.
• Do not mix different oils with different additive packages
or different base oil formulation types. Polyglycol (PG) oils
are not miscible with other oil types and should never be
mixed with mineral oil, or Polyalphaolefin (PAO) oil.
• Please Consult NORD if considering cold-temperature oils
below an ISO Viscosity VG100 or lower.
A42
G1000 – Subject to Change Without Notice
Page 54 of 127
www.nord.com
INTRODUCTION
In-line Foot Mount
Positions & Oil Fill Quantities
M2
M6
M1
M5
M4
M3
Mounting
Position
SK02
SK03
SK11E
SK12
SK13
SK21E
SK22
SK23
SK31E
SK32
SK33N
SK41E
SK42
SK43
SK51E
SK52
SK53
SK62
SK63
SK72
SK73
SK82
SK83
SK92
SK93
SK102
SK103
A44
M1
Quarts
0.16
0.32
0.26
0.26
0.63
0.63
0.53
1.37
1.16
0.95
1.69
1.80
1.37
3.17
2.33
2.64
4.76
6.87
13.7
10.6
21.7
14.8
31.7
26.4
56.0
38.1
78.2
M2
Liters
0.15
0.30
0.25
0.25
0.60
0.60
0.50
1.30
1.10
0.90
1.60
1.70
1.30
3.00
2.20
2.50
4.50
6.50
13.0
10.0
20.5
14.0
30.0
25.0
53.0
36.0
74.0
Quarts
0.63
1.06
0.53
0.79
1.32
1.27
1.90
2.54
2.85
2.64
3.07
2.75
4.76
5.92
4.65
7.40
9.20
15.9
15.3
24.3
21.1
37.0
32.8
77.1
74.0
83.5
75.1
M3
Liters
0.60
1.00
0.50
0.75
1.25
1.20
1.80
2.40
2.70
2.50
2.90
2.60
4.50
5.60
4.40
7.00
8.70
15.0
14.5
23.0
20.0
35.0
31.0
73.0
70.0
79.0
71.0
Quarts
0.74
0.85
0.58
0.90
1.16
1.27
2.11
2.43
2.33
3.17
3.38
3.49
4.76
5.50
4.97
7.19
8.14
13.7
15.3
19.0
23.8
28.5
35.9
49.7
62.4
69.8
78.2
M4
Liters
0.70
0.80
0.55
0.85
1.10
1.20
2.00
2.30
2.20
3.00
3.20
3.30
4.50
5.20
4.70
6.80
7.70
13.0
14.5
18.0
22.5
27.0
34.0
47.0
59.0
66.0
74.0
Quarts
0.63
0.95
0.42
0.79
1.27
1.06
1.90
2.48
2.43
3.07
3.91
2.64
4.55
6.98
4.23
7.19
9.20
16.9
16.9
27.5
28.5
46.5
39.1
80.3
76.1
107.8
102.5
G1000 – Subject to Change Without Notice
Page 55 of 127
M5
Liters
0.60
0.90
0.40
0.75
1.20
1.00
1.80
2.35
2.30
2.90
3.70
2.50
4.30
6.60
4.00
6.80
8.70
16.0
16.0
26.0
27.0
44.0
37.0
76.0
72.0
102
97.0
Quarts
0.42
0.63
0.37
0.53
0.74
1.06
1.43
1.69
1.80
2.11
2.43
2.75
3.38
3.81
3.59
5.39
6.34
15.9
13.7
24.3
21.1
33.8
34.9
55.0
51.8
75.1
70.8
M6
Liters
0.40
0.60
0.35
0.50
0.70
1.00
1.35
1.60
1.70
2.00
2.30
2.60
3.20
3.60
3.40
5.10
6.00
15.0
13.0
23.0
20.0
32.0
33.0
52.0
49.0
71.0
67.0
Quarts
0.42
0.63
0.37
0.53
0.74
1.06
1.43
1.69
1.80
2.11
2.43
2.75
3.38
3.81
3.59
5.39
6.34
15.9
13.7
24.3
21.1
33.8
34.9
55.0
51.8
75.1
70.8
Liters
0.40
0.60
0.35
0.50
0.70
1.00
1.35
1.60
1.70
2.00
2.30
2.60
3.20
3.60
3.40
5.10
6.00
15.0
13.0
23.0
20.0
32.0
33.0
52.0
49.0
71.0
67.0
www.nord.com
Oil Plugs
M1
B3/B5
M1
B3/B5
M6
B7/B5III
M2
V6/V3
M6
B7/B5III
M2
V6/V3
SK 02
SK 12
SK 22
SK 32
SK 42
SK 52
SK 11E
SK 21E
SK 31E
SK 41E
SK 51E
M5
B6/B5II
M4
V5/V1
M5
B6/B5II
M4
V5/V1
M3
B8/B5I
M3
B8/B5I
M1
B3/B5
*
M1
B3/B5
M6
B7/B5III
M2
V6/V3
M2
V6/V3
M6
B7/B5III
SK 62
SK 72
SK 82
SK 92
SK 102
SK 63*
SK 73*
SK 83*
SK 93*
SK 103*
SERVICE
SK 03
SK 13
SK 23
SK 33N
SK 43
SK 53
M5
B6/B5II
M4
V5/V1
*
M5
B6/B5II
M4
V5/V1
M3
B8/B5I
M3
B8/B5I
= Vent
H750
= Oil Level
G1000 – Subject to Change Without Notice
Page 56 of 127
= Oil Drain
www.nord.com
lb
Approximate Weights [lb]
Type
W
56C
140TC
180TC
210TC
250TC
280TC
320TC
360TC
SK 02
SK 03
26
35
44
–
44
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 11
SK 12
SK 13
SK 12/02
35
48
46
49
35
48
49
57
–
49
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 21
SK 22
SK 23
SK 22/02
49
64
68
77
46
73
86
93
46
73
86
93
59
77
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 31
SK 32
SK 33 N
SK 32/12
59
88
95
106
62
90
103
115
62
90
103
115
66
95
132
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 41
SK 42
SK 43
SK 42/12
101
143
154
143
91
138
152
148
88
132
152
148
92
143
156
170
130
174
159
201
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 51
SK 52
SK 53
SK 52/12
121
207
227
207
105
169
185
179
105
169
185
179
117
174
189
234
147
205
–
–
150
207
–
–
199
285
–
–
–
–
–
–
–
–
–
–
SK 62
SK 63
SK 63/22
SK 63/23
377
328
348
353
–
–
354
330
392
332
392
405
567
288
329
335
317
299
333
567
295
329
335
–
–
–
–
–
–
–
–
–
–
–
–
SK 72
SK 73
SK 73/22
SK 73/32
529
551
527
551
477
453
515
491
–
–
515
491
–
–
721
743
–
–
721
743
–
–
SK 82
SK 83
SK 83/32
SK 83/42
880
787
787
842
741
706
741
706
962
979
962
979
–
–
–
–
–
–
–
SK 92
SK 93
SK 93/42
SK 93/52
1268
1182
1237
1301
1215
1239
1294
1308
1215
1239
1350
1374
–
–
1350
1374
–
–
SK 102
SK 103
SK 103/52
1821
1775
1784
1702
1722
1860
1837
1857
1837
1857
–
–
452
553
452
553
–
–
–
–
723
837
723
837
–
–
–
–
1226
1226
–
–
–
–
–
–
1773
1773
–
–
–
440
416
456
558
571
666
631
728
848
702
669
741
879
–
–
–
1184
1272
1276
1184
1272
1306
906
–
–
–
1667
1819
1667
1819
1722
1840
–
1308
Above weights are approximate. Depending upon ratio, oil quantity and optional equipment, reducer weights may be different than shown.
Exact weights can be obtained after the unit is fully asembled.
www.nord.com
G1000 – Subject to Change Without Notice
Page 57 of 127
A77
INTRODUCTION
Helical In-line
Weights - Reducer
Page 58 of 127
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Page 66 of 127
Farm Duty
Motors
Inverter/Vector Motors & Controls
AC Motor Adjustable Speed Range Capabilities
Definite Purpose
Motors
Unit Handling Motors
Brake Motors
Inverter Drive, Vector Drive, V*S Master and RPMAC Motors
Inverter Drive, Vector Drive, V*S Master and RPMAC Motors exceed all requirements of NEMA MG-1 Parts 30 and 31 for AC induction motors
powered from adjustable speed inverter control. Satisfactory motor performance depends on proper drive setup.
Super-E® Motors
Super-E motors are Inverter-Ready and meet NEMA MG 1 Part 31.4.4.2. Super-E motors are suitable for use with inverter
ter
drives. Motor inverter setup is unique to each specific application. Proper setup and wiring procedures must be closely
followed.
Application Considerations
It is necessary that motor-drive applications are commissioned by persons familiar with the operation and setup of
adjustable speed drives, applicable electrical codes and any other regulations.
Each drive must be tuned to the motor for the specific application. System operating parameters must be checked, including voltage at motor power leads, to insure that
motor/drive setup has been successfully completed.
Applications that are not properly setup can lead to substandard performance and failure of system components. In some installations, shaft grounding and isolated
bearings may prevent bearing fluting and are available as an option or through Mod Express.
Reference the chart below for constant torque and variable torque capabilities for each product family. Torque performance depends upon proper drive setup.
Motors 48 body style and smaller are suitable for maximum 230V inverter operation.
Efficiency Savings
Significant energy savings can be achieved when applying Inverter Ready motors such as the Baldor Super-E to centrifugal load applications (fan and centrifugal pump)
and running at reduced speed taking advantage of the affinity laws where motor load and corresponding energy consumption is reduced by the cube of the speed.
200 & 575 Volt
Motors
Family
Enclosure
EM
TEFC
EM
ODP
ECP/XEX and
ECP8/841XL (3)
TEFC
IEC Frame
Motors
EWDM
ESS/SSE
TENV,TEFC
TEFC
TENV
M (TEFC)
M (ODP)
50 Hertz
Motors
CP/XT
Inverter/Vector
Motors & Controls
IDCSWDM
IDCSWDM
IDM
IDNM
ZDM
ZDNM
IDXM
(2 families)
IDWNM
ZDWNM
TENV
TEFC
TEBC
TENV
TEBC
TENV
TEXP
IDNVSM
IDVSM
ZDNVSM
ZDVSM
ZDVSCP
TENV
TEFC
TENV
TEFC
TEFC-XT
IDRPMN
IDRPMN
ZDNRPM
ZDRPM
ZDPM
TENV
TEFC, TEBC, DPG-FV
TENV
TEFC, TEBC
TEBC
WDM
DC Motors
and Controls
Soft Start & Dynamic
Brakes
176
(1)
(2)
(3)
(4)
TENV
TENV
Frame Size
Constant Torque
Variable Torque
Super E Motors 230, 460 and 575 Volts (2)
56-210 (1)
20:1
20:1
250-320
10:1
20:1
360-400
4:1
20:1
444-449
2:1
20:1
56-210 (1)
10:1
20:1
250-320
5:1
20:1
360 - 449
2:1
20:1
140
20:1
20:1
180-210
10:1
20:1
250-400
4:1
20:1
444-449
2:1
20:1
56-256 (1)
20:1
20:1
56-250
2:1
10:1
56-140
4:1
10:1
Standard-E Motors 230/460 and 575V (2) (4)
56-326T frames (1)
4:1
20:1
360T - 449T
2:1
20:1
56-326T frames (1)
4:1
20:1
360T - 449T
2:1
20:1
145T frames
4:1
20:1
180T-445T frames
2:1
20:1
447T-449T frames
2:1
20:1
4:1
20:1
56-215T frames (1)
Inverter Duty and Vector Duty Motors 230, 460 and 575 Volts
56-140
5:1
10:1
56-215
3:1
10:1
143-5009
1000:1
1000:1
143-256
1000:1
1000:1
143-5009
1000:1
1000:1
143-256
1000:1
1000:1
182-405
2:1
10:1
56-405
10:1
10:1
143-254
1000:1
1000:1
143-254
1000:1
1000:1
V*S Master Motors 230 & 460 Volts
56-256
1000:1
1000:1
182-449
1000:1
1000:1
56-256
1000:1
1000:1
182-449
1000:1
1000:1
143-326
1000:1
1000:1
RPMAC Motors 230 & 460
FL180-FL210
1000:1
1000:1
FL180-FL440
1000:1
1000:1
FL180-FL210
1000:1
1000:1
FL180-L400
1000:1
1000:1
FL180 - FL440
1000:1
1000:1
Comments
General Purpose Premium Efficient
General Purpose Premium Efficient
Severe Duty Premium Efficient
Washdown Duty Premium Efficient
Stainless Steel Washdown Duty
General Purpose motors
Severe Duty Washdown Duty
Inverter Duty, Paint Free
Inverter Duty, Paint Free
Inverter Duty, Blower Cooled
Inverter Duty, Totally Enclosed Non-Ventilated
Vector Duty, Blower Cooled
Vector Duty, Non-Ventilated
Inverter Duty, Explosion Proof
Inverter Duty, Washdown, Non-Ventilated
Vector Duty, Washdown, Non-Ventilated
Inverter Duty, TENV, V*S Master
Inverter Duty, TEFC, V*S Master
Vector Duty, TENV, V*S Master
Vector Duty, TEFC, V*S Master
Vector Duty, TEFC-XT, V*S Master
Inverter Duty, TENV, RPMAC
Inverter Duty, TEFC, TEBC, DPG-FV, RPMAC
Vector Duty, TENV, RPMAC
Vector Duty, TEFC & TEBC, RPMAC
Vector Duty, TEBC, PM, RPMAC
Baldor type 35M frames and larger
For greater speed range capabilities, please select an Inverter Duty®, Vector Duty®, V*S Master or RPM AC type motor, or contact your local Baldor Sales Office for a custom motor design.
Stock IEEE-841 motors include Division 2 labeling as standard. These motors will require a nameplate change through Mod Express to add inverter duty markings to the motors.
Standard-E EPAct efficient motors are suitable for use in adjustable speed applications per NEMA MG 1 Part 30.
Page 67 of 127
Protect Your Motor from Electrical Bearing Damage
SOLUTION:
PROBLEM:
VFD Induced Shaft Voltages Damage Bearings
AEGIS™ SGR - Electrical Bearing Damage Protection
Variable frequency drives
(VFD) on AC and DC motors
induce harmful electrical
voltages on the motor
shaft. Once these voltages
exceed the resistance of
the bearing lubricant, they
discharge
through
the
motor’s bearings causing
fusion craters, severe pitting, fluting damage, excessive
bearing noise and eventually bearing failure.
The new AEGISTM SGR
Bearing
Protection
Ring
prevents electrical bearing
damage by safely channeling
harmful shaft voltages away
from the bearings to ground.
Using proprietary Electron
Transport
TechnologyTM,
the conductive micro fibers
inside the AEGISTM SGR provide the path of least resistance
and dramatically extend motor life.
ng
ountig
M
y
in
pox O tapp
E
e
v
,N
Features and Benefits
cti illing
u
d
Con O dr
N
• Protects both motor bearings and the bearings in
attached equipment
• Channels harmful currents to ground
• Maintenance free bearing protection for life-will
last for the service life of the motor
• Effective in grease, oil, dirt or dust-conductive
micro fibers “sweep” away contaminants from
the shaft surface
• Improves system reliability and production with
zero maintenance and lifetime bearing protection
www.est-aegis.com
Authorized Distributor or Installer:
Manufacturer:
31 Winterbrook Road
Mechanic Falls, ME 04256
www.est-aegis.com
AEGIS Sell Sheet 105-4 2nd option.indd 1
To request a catalog:
sales@est-aegis.com
Page 68 of 127
9/10/2010 10:01:41 AM
SGR
BEARING PROTECTION RING
AEGISTM SGR Options
Motors up to 100 HP (75 kW)
Conductive Epoxy Mounting
Shaft diameters: 0.311” to 6.02”
Solid and Split Ring / Conductive Epoxy Included
Quick and easy installation to metal motor frame
Standard Mounting Brackets
Shaft diameters: 0.311” to 6.02”
Ships with mounting brackets, screws and washers
Quick and easy installation to most surfaces
 Recommend Colloidal Silver Shaft Coating PN CS015
Motors 100 HP to 1000 HP (75 kW to 750 kW)
Split Ring
Shaft diameter: 0.311” to 6.02”
4 to 6 mounting brackets, screws and washers
Installs without decoupling motor
Bolt Through Mounting
Shaft diameters: 0.311” to 6.02”
M3 x 14 socket head cap screws and lock washers
2 mounting holes up to shaft size 3.895”
4 mounting holes for larger sizes
Press Fit Mounting
•Motor frame must be well
grounded
•Non-Drive End: Bearing
journal should be insulated
or Insulated/Ceramic
Bearing installed to disrupt
circulating currents
•Install AEGIS™ SGR on
opposite end of insulation
and Insulated/Ceramic
Bearing (usually DE)
 Recommend Colloidal Silver Shaft Coating PN CS015
Critical Applications: Insulate both ends and add AEGIS™
SGR on one end
Shaft diameters: 0.311” to 6.02”
Clean dry 0.004” press fit
Custom sizes available
•Motor frame must be well
grounded
NEMA-IEC Motor SGR Kits
Solid and Split Ring Design
•Drive and Non-Drive end: Bearing journals should
be insulated or Insulated/
Ceramic Bearing installed to
disrupt circulating currents
Clears any slinger, shaft shoulder or protrusion
without decoupling equipment
Adjustable slots adapt to most end bells
Custom kits available for other shaft diameters
For shaft diameter greater than 6.02” please call for quote
Selecting the Right Size SGR
for your Motor
•
Measure shaft diameter at a point 0.125”
(3mm) from motor end bell.
•
To select the correct SGR part number, refer
to the SGR size chart.
•
Note: If you have a slinger or a shaft
shoulder that is less than 0.375” (9.5mm),
you will need the NEMA kit.
•
See catalog or website for more information
Bearing
Protection
Ring
Motor
End
Bell
Nema
“U”
dimension
EST-ITW Copyright © 2010 Form 105-4
•Install AEGIS™ SGR on drive
or non-drive end to provide
path of least resistance
for shaft voltages and
to channel VFD induced
currents to ground.
 Coat shaft with Colloidal Silver Shaft Coating PN CS015
Shaft Shoulder
Diameter
Shaft Shoulder
AEGIS Sell Sheet 105-4 2nd option.indd 2
Install one AEGIS™ SGR
Bearing Protection Ring on
either the drive end or the
non-drive end of the motor. The simplest installation is to
slide the AEGIS™ SGR over
the drive end and fasten it
to the motor end bell with
the easy to install mounting
hardware included with each
AEGIS™ SGR
Page 69 of 127
 Colloidal Silver Shaft Coating: PN CS015
NEW TECHNOLOGY
Improving the conductivity of the
steel shaft surface enhances the
shaft voltage discharge capability in
AEGIS™ shaft grounding applications.
Maintaining a highly conductive shaft
surface is especially important in critical
applications or in applications where the
conductive shaft surface of steel could
become compromised.
 Recommended for all AEGIS™ SGR
installations.
Patented Technology
9/10/2010 9:56:01 AM
Tab 3
Pump Technical Data:
Northeast
SPB-P-210
SPB-P-220
Page 70 of 127
BN 52-6L
seepex
Inc.
511 Speedway Drive
Enon, OH 45323
Phone (937) 864-7150
Fax (937) 864-7157
sales@seepex.net
www.seepex.com
Inc.
Data Sheet
832614-832615
date
7/25/2012
commission no.
Fluid Process & Pumps - Harahan, LA
2114186
offer/item
PO# 12-04977
seepex
customer
seepex job no.
project
2 of
conveying product
denomination
rate of solids
size of solids
specific gravity
composition
remarks
performance data
conveying capacity
pump speed
press in press. branch
press in suct. branch
differential pressure
required drive power
remarks
technical pump data
range
size
pressure stage
component
lantern
suction casing
suction connection
pressure branch
pressure connection
joint
joint grease
joint seal
coupling rod
rotor
stator
seal casing
seal
plug-in shaft
special designs
Page 1
832614-832615
5383/0151 item 2
seepex progressive cavity pump
type BN 52-6L/A1-C1-L8-F0-GA-X
X=0804, 11F0, 163,
U/495/SC
Sludge
< 2%
no advice
ass. 1.05
no advice
nom.
viscosity
pH-value
temperature
ass. <500 cPs
ass. 5-9
32-113 F
min
75
108
4.6
max
150
216
4.6
USGPM
rpm
psi
assume flooded
4.6
psi
operating torque
4.53
Hp
starting torque
Data according to performance curve
kind of install.
direction of rot.
pos. of branch
BN
52
6L
material
GG25 grey cast iron
GG25 grey cast iron
82
259
lb.ft
lb.ft
horizontal
counterclockwise
1
design/op
tion
standard
standard
DN 5” ANSI B16.5 150lb.
St. 37-2 (1.0037)
standard
30322
NBR
1.4021/AISI 420
1.0503 C45
NBR
1.4408/AISI 316
1.4021/AISI 420
DN 6” ANSI B16.5 150lb.
standard
high temperature grease
standard
standard
with duktile coating
standard
single acting mechanical seal
Burgman MG1-G60-070-Q1Q1-VGG
drilled Φ40 x 75
Engineering: Joey Cherry/DC/HS
Page 1 of 3
Revised: Added notes to motor and changed flange size on overpressure protection- GS 11/26/12 Rev: 1
Page 71 of 127
Data Sheet
general operating data
832614-832615
Page 2
kind of operation
site of installation
remarks
continuous operation 8hr day
suitable for indoor installation
type
make
model
mounting position
flange dia
output shaft
special
GearBox
Nord
SK32F-210TC
M1(B5)
250 mm
716/0170-002B4
manufacturer
model
nominal power
mounting position
starting
special
Baldor
CECP3770T
3x230/460 VAC
voltage
7.5 Hp
60 Hz
rated frequency
F1 (C-face, footed)
TEFC
enclosure
direct on VFD
F
thermal class
Severe Duty, 213TC, Inverter Rated, Grounding Ring (M39B), 50oC temp. rise
standard
drawing no.
special/accessories
B-ST-LS US design
steel
material
painted
801-200/0520-A-710A2
surface
Extended for motor support, drain pan w/drain connection
execution
color
remarks
standard
RAL 5013 (blue)
surface prep carbon steel only to SSPC SP10
surface prep all to SSPC SP1
exterior ferrous metal:
primer coat - SW Macropoxy 646 - > 1.3 mil dft
2 top coats - SW Macropoxy 646 - > 1.3 mil dft
interior ferrous metal:
primer coat – SW Kem Kromik (2.11)-(alkyd) - > 1.5 dft
undercoat – SW Quick Dry Enamel (CC-B10)-(alkyd) - > 1.2 mil dft
finish coat – SW Classic 99 semi-gloss Alkud enamel A-40 - > 1.4 mil dft
stainless steel components are not to be painted
drive
ratio
i=8.36
output speed
motor speed
frequency
nom/
211/
1765/
60/
min 10890731-
max
216
1811
62
rpm
rpm
Hz
electric motor
baseplate
paint
packing
packing type
marking
documentation
skid
2114186
125509
dimensional drawing no.
062-004_1
sectional drawing no.
262-0GB/0170-0-084_3
shaft sealing sect. view
remarks
additional accessories / special designs / remarks
operating manual
1 copy English
Tag: PO# 260-11823
NOTE: North East Belt Press Feed Pumps.
Engineering: Joey Cherry/DC/HS
Page 72 of 127
Page 2 of 3
Rev: 1
Data Sheet
832614-832615
Dry Running Protection
manufacturer
type
Princo
Presence/Absence Detector
OverPressure Protection
Isolation Ring
Page 3
series
flange size
voltage
L3515
6” ANSI B16.5 150lbs
120 VAC
manufacturer
center material
end plate material
fill fluid
Onyx
Carbon Steel
Acetal
silicone
series
center flange size
sleeve material
connection
PSW
6” ANSI B16.5 150lbs
Buna
Dual ½” NPT connections
manufacturer
diameter
Ashcroft
4.5”
series
range
1279
0-100 psi
manufacturer
switch type
enclosure
Ashcroft
SPDT
NEMA 4x
model
range
set pressure
B4 24 B
0-100 psi
20 psi
gauge
pressure switch
QTY 1. 5" x 6" Concentric Reducer, DN 5” ANSI B16.5 150lb.
For Pump Suction Flange
Engineering: Joey Cherry/DC/HS
Page 73 of 127
Page 3 of 3
Rev: 1
Page 74 of 127
Page 75 of 127
NPSH Calculation
Dokument / document
TI.122.01us
Ausgabe / issue
M / 15.04.10
Blatt / sheet
1 (2)
type
0005-24
0015-24
003-12
003-24
006-12
006-24
01-48
012-12
012-24
025-6L
025-12T
05-6LT
025-12
025-24
05-12
05-24
1-6L
1-12
1-12V
1-24
1-24V
2-6L
2-12
2-12V
2-24
2-24V
5-6L
5-6LS
5-12
5-12V
5-24
5-24V
5-48
8-12T
10-6L
10-6LS
10-12
10-12V
10-24
10-24V
10-48
14-12
15-6LT
15-12T
17-6L
17-6LS
17-12
17-12V
17-24
17-24V
17-48
26-6L
26-12
30-6LT
30-12T
35-6L
35-6LS
35-12
35-12V
35-18
35-24
35-24V
35-48
40-6LT
constant c
3,1076
1,7972
1,4381
1,4229
0,9558
0,9558
0,5743
0,6144
0,6144
0,4828
0,6271
0,6837
0,3792
0,3768
0,2379
0,2306
0,2379
0,1547
0,1547
0,1541
0,1541
0,1547
0,0971
0,0971
0,0974
0,0974
0,0965
0,0885
0,0599
0,0599
0,0603
0,0603
0,0603
0,091
0,0597
0,0527
0,0379
0,0379
0,0380
0,0380
0,0380
0,0307
0,1055
0,0675
0,0379
0,0362
0,0256
0,0256
0,0257
0,0257
0,0257
0,0307
0,0192
0,0644
0,0452
0,0253
0,0247
0,0155
0,0155
0,0156
0,0156
0,0156
0,0156
0,0524
M
M
M
M
type
52-6L
52-6LS
52-12
55-6LT
55-12T
55-24
70-6L
70-6LS
70-12
70-12V
70-18
70-24
70-48
75-6LT
100-6L
100-6LS
100-18
110-6LT
110-12T
130-6L
130-6LS
130-12
130-12V
130-18
200-6L / 202-6L
200-12T
240-12
300-6L
300-12T
BIG sizes
type
240-6C
240-9C
240-12C
240-12L
240-18L
240-24C
240-24D
300-3TR
300-9TR
300-12TR
300-12TU
300-18TU
300-24TV
300-27TH
400-3TN
400-6TN
400-6TR
400-12TR
400-18TU
500-3LA
500-6LA
constant c
0,0194
M
0,0177
0,0127
0,0432
0,0278
0,0157
0,0154
M
0,0156
0,0100
0,0100
0,0100
0,0100
0,0100
0,0344
0,0126
0,0100
0,0277
0,0179
0,0099
0,0099
0,0066
0,0066
0,0067
0,0079
0,0109
0,0045
0,0057
0,0082
constant c
0,0045
0,0045
0,0045
0,0045
0,0045
0,0044
0,0045
0,0082
0,0082
0,0082
0,0082
0,0082
0,0082
0,0082
0,0061
0,0061
0,0061
0,0061
0,0061
0,0045
0,0045
Page 76 of 127
BN 52-6L
.0194 X 150 = 2.91
M
Derivation of the NPSH value:
Faktor = Q × c
Q capacity US GPM
c constant
Take NPSH value depending on the
calculated factor from NPSH curve (refer
to sheet 2) and add a 1,5ft safety margin.
NPSH = f (Faktor) + 1,5ft
NPSH = f (Faktor) sheet 2
NPSH Calculation
Dokument / document
TI.122.01us
Ausgabe / issue
M / 15.04.10
NPSHr [ Feet ]
Blatt / sheet
2 (2)
35,0
34,0
33,0
32,0
31,0
30,0
29,0
28,0
27,0
26,0
25,0
24,0
23,0
22,0
21,0
20,0
19,0
18,0
17,0
16,0
15,0
14,0
13,0
12,0
11,0
10,0
9 ,0
8 ,0
7 ,0
6 ,0
5 ,0
4 ,0
3 ,0
2 ,0
1 ,0
0 ,0
0 ,0
1,0
2 ,0
3,0
4 ,0
5,0
6 ,0
US Factor
Page 77 of 127
7,0
8 ,0
9,0
10,0
Page 78 of 127
Page 79 of 127
HELICAL IN-LINE
PERFORMANCE SPECIFICATIONS
Configuration: concentric
Integral motor HP (min./ max.):0.16 / 200
Integral motor kW (min./ max.):0.12 / 160
Typical efficiency:98.5%
# of gear reductions:1 to 6
MOUNTING STYLES
Footed housing style:standard
B5 flange outside diameter range [in]:4.72 to 21.65
B5 flange outside diameter range [mm]:120 to 550
B14 flange outside diameter range [in]:3.54 to 7.87
B14 flange outside diameter range [mm]:90 to 200
OPTIONS
Custom adapter flange
Flange pilot removed
Unit Size
SK 02
SK 03
SK 11
SK 12
SK 13
SK 21
SK 22
SK 23
SK 31
SK 32
SK 33
SK 41
SK 42
SK 43
Torque Max.
Ratio Range
Shaft Diameter
[lb-in]
[Nm]
Min.Max.
[in]
[mm]
876
974
513
1,628
1,717
681
3,310
3,009
1,637
6,284
5,947
2,567
11,009
11,497
99
110
58
184
194
77
374
340
185
710
672
290
1,244
1,299
2.95 - 73.06
65.50 - 313.11
1.35 -9.11
2.96 - 72.63
68.40 - 420.83
1.46 - 10.20
2.79 - 86.30
64.80 - 516.65
1.33 - 10.20
2.96 - 81.27
88.18 - 740.37
1.41 - 14.80
3.02 - 105.08
40.98 - 1071.82
0.750
0.750
1.000
1.000
1.000
1.250
1.250
1.250
1.625
1.625
1.625
1.375
1.875
1.875
20
20
20
25
25
25
30
30
30
40
40
35
45
45
RATIO AND SPEED
Minimum standard ratio:1.24:1
Maximum standard ratio:13304.45:1
Minimum output speed from 1750 rpm motor:0.13 rpm
Maximum output speed from 1750 rpm motor:1411 rpm
Unit Size
SK 51
SK 52
SK 53
SK 62
SK 63
SK 72
SK 73
SK 82
SK 83
SK 92
SK 93
SK 102
SK 103
DS1010/2007
Page 80 of 127
Torque Max.
Ratio Range
Shaft Diameter
[lb-in]
[Nm]
Min.Max.
[in]
[mm]
4,354
17,912
19,753
27,612
32,745
41,666
50,003
64,127
81,243
93,359
123,900
153,698
204,966
492
2,024
2,232
3,120
3,700
4,708
5,560
7,246
9,180
10,775
14,000
17,367
23,160
1.24 - 13.27
2.78 - 86.92
58.94 - 728.20
2.97 - 48.73
17.37 - 372.21
2.76 - 43.71
18.00 - 205.61
2.89 - 48.82
21.04 - 216.61
3.51 - 35.47
19.12 - 187.89
4.28 - 38.81
21.19 - 207.47
1.625
2.250
2.250
2.500
2.500
3.000
3.000
3.500
3.500
4.250
4.250
5.250
5.250
40
55
55
65
65
75
75
90
90
110
110
130
130
www.nord.com
HELICAL IN-LINE
SHAFT DATA
LUBRICANT AND SEALING COMPONENTS
Input and output shaft material:ASI 1045 or 4140
Input and output shaft key dimensions [in]:according to ANSI B17
Input and output shaft key dimensions [mm]:according to DIN 747
Output shaft drill and tap:standard
OPTIONS
Custom shaft diameters
Custom spline
Cross drilled holes
304 stainless steel
MOTOR MOUNTING
Integral motor:1/6 to 250 HP
C-face adapter frame size range:56C to 360TC
IEC adapter (B5) frame size range:IEC 63 to IEC 315
Sugar scoop motor availability:56 to 365T
Top mount platform motor availability:56 to 405T
OPTIONS
Custom motor adapter
Custom coupling diameter
GEARING
Quality rating on gears:up to AGMA Class 13
Minimum hardness of steel gears:58 Rockwell C
Hard finishing of gear teeth:grinding or skive hob
Drop forged gear blanks:standard
Momentary overload capacity:275%
Hunting tooth ratios:standard
Factory filled lubricant type:ISO 220 mineral oil
Typical breather vent style:AUTOVENT
Output seal design:QUADRILIP™ Seal System
Output shaft oil seals:I double lip and 1 single lip
oil seal lip material:nitrile rubber
Oil seal to housing gasket:nitrile rubber
OPTIONS
Custom synthetic lubricating oil
Custom temperature lubricating oil
Fluid grease lubricant
Food grade lubricating oil
Long term storage preparation
Magnetic drain plug
Bullseye sight glass
Custom drain plug
Fluorinated rubber oil seal material
Custom oil seals
ENVIRONMENTAL PROTECTION
Exterior primer coverage:all metal exterior surfaces
Paint type:Water Based Resin
Paint additive:316 stainless steel flakes
USDA incidental contact exposure:H1
OPTIONS
NSD+ protection • custom paint
High pressure washdown IP66 oil seals:custom order
Shaft seal covers:custom order
MECHANICAL VARIABLE SPEED COMPATIBILITY
HOUSING
HP range with TITAN™ belt box:0.33 to 150
Speed range with TITAN™ belt box:8.9 to 1308
HP range with NORDISC®traction drive:0.25 to 7.5
Speed range with NORDISC®traction drive:0.5 to 1621
Typical housing material:Class 35 gray iron
Machining method:single setup
Main housing design:UNICASE™ one piece
Seal carrier:direct to main housing
Housing torsional stiffness:exceptional
Housing wall section:thick
Casting sealing method:dip seal
BEARINGS
Bearing quality:ABEC-1
Standard output bearing:ball or spherical
Heavy-duty output bearing:heavy-duty spherical
INTERNAL PARTS ASSEMBLY
100200016/0407
Assembly method:heavy press fit
Reversing duty:standard
Typical backlash range [arc minutes]:10 to 17
Page 81 of 127
Engineering Information
Standard Reducer Features
S TA N DA R D R E D U C E R
F E AT U R E S
> AUTOVENT
Labyrinth
> QUADRILIP™ shaft
seal system – con-
breather seals
dirt and mois-
Sealing
Ring
O-Ring
ture out while
sisting of 2 spring
compression lips,
1 trash guard lip
allowing the gear
case to breathe during startup
and cool down.
and 1 collector
> Standard paint has 316 stainless steel flakes with a flexible
and tough resin binder. USDA
incidental contact H1 approval
grease pack – keeps
provides excellent moisture and
contaminants out and
corrosion resistance.
lubricant inside the gear case.
> Primer paint covers all exterior
surfaces of the housing, providing excellent base corrosion
protection.
> Shaft material is wearresistant, high carbon steel that
provides stable non-grooving
> Housing interior seal coating
surface for oil seal contact.
locks in casting sand, fills in
processing blemishes eliminating
leak paths, and protects against
moisture damage to inside of
> Outside diameter of oil
gear case.
seals is nitrile rubber. Direct
connection of seal to housing
eliminates bolt-on covers and
centers the seal, eliminating
the potential for leakage.
> UNICASE™ one-piece housing
is torsionally stiff, machined in one
pass, has extreme accuracy, and
eliminates the split case leakage
path.
G1119
8
Page 82 of 127
www.nord.com
Helical Speed Reducers
Double reduction, for assembly with NEMA C-face motors
Mounting dimensions (flange)
Type
SK 02 F - 56 C
- 140 TC
SK 12 F - 56 C
- 140 TC
- 180 TC
SK 22 F - 56 C
- 140 TC
- 180 TC
SK 32 F - 56 C
- 140 TC
- 180 TC
- 210 TC
SK 42 F - 56 C
- 140 TC
- 180 TC
- 210 TC
- 250 TC
SK 52 F - 56 C
- 140 TC
- 180 TC
- 210 TC
- 250 TC
- 280 TC
NEMA
56 C
140 TC
180 TC
210 TC
250 TC
280 TC
Outline dimensions
AJ
BB
BF
AD
AD1
AH1
C
CC
AK
5.12
4.331
5.12
BD
0.14
6.30
0.14
GA
0.35
0.39
0.35
5.12
5.12
1.50
5.12
5.32
2.13
0.39
0.43
7.87
7.28
2.75
7.87
0.16
0.47
0.55
7.87
8.27
3.25
7.087
9.84
0.63
8.46
0.16
0.55
9.84
8.47
3.50
7.087
9.84
0.63
10.43
0.16
0.55
9.84
10.24
4.00
9.055
11.81
0.79
11.59
11.59
12.73
12.73
13.88
14.40
14.40
16.40
16.47
16.47
18.47
18.47
18.08
18.08
21.68
21.68
21.68
20.11
20.11
23.71
23.71
23.71
24.35
4.50
4.50
4.50
4.50
5.65
4.60
4.60
6.60
4.60
4.60
6.60
6.60
4.30
4.30
7.90
7.90
7.90
4.30
4.30
7.90
7.90
7.90
8.54
4.331
6.50
6.30
0.14
5.118
8.46
AJ1
5.88
5.88
7.25
7.25
7.25
9.00
AK1
4.500
4.500
8.500
8.500
8.500
10.500
BB1
0.16
0.16
0.23
0.23
0.23
0.23
BD1
6.54
6.54
9.17
9.17
9.17
13.78
BF1
0.43
0.43
0.59
0.59
0.59
0.59
O2
O3
QA
SA
6.77
—
7.09
6.77
7.44
—
8.23
7.44
8.70
8.86
—
9.80
8.86
9.45
10.04 11.50 11.87
10.04
10.63
10.63
11.81 12.87 13.78
11.81
11.81
11.81
11.81
13.27 15.16 15.81
13.27
13.27
13.27
13.27
13.27
U1
0.625
0.875
1.125
1.375
1.625
1.875
UY1
0.71
0.96
1.24
1.52
1.80
2.10
3.50
4.17
4.92
6.10
6.89
8.35
Y1
0.188
0.188
0.250
0.312
0.375
0.500
Shaft dimensions
U
UY
V
Key
SK 02 F
0.750
0.83
1.50
3/16 x 3/16 x 1-1/4
SK 12 F
1.000
1.11
2.13
1/4 x 1/4 x 1-5/8
SK 22 F
1.250
1.36
2.75
1/4 x 1/4 x 2-1/4
SK 32 F
1.625
1.79
3.25
3/8 x 3/8 x 2-3/4
SK 42 F
1.875
2.09
3.50
1/2 x 1/2 x 2-3/4
SK 52 F
2.250
2.47
4.00
1/2 x 1/2 x 3-1/4
Additional flange
sizes available
AJ
AK
BB
BD
BF
GA
SK 02 F
SK 12 F
SK 22 F
SK 32 F
SK 42 F
SK 52 F
3.94 / 4.53
3.150 / 3.740
0.12 / 0.12
4.72 / 5.51
0.28 / 0.35
0.39 / 0.39
3.94 / 4.53
3.150 / 3.740
0.12 / 0.12
4.72 / 5.51
0.28 / 0.35
0.39 / 0.39
5.12
4.331
0.14
6.30
0.35
0.39
6.50
5.118
0.14
7.87
0.43
0.47
6.50
5.118
0.14
7.87
0.43
0.55
8.46
7.087
0.16
9.84
0.55
0.63
Technical design may be subject to change. DXF files available upon request.
www.nord.com
B95a
Page 83 of 127
SK 31E , SK 32
NEMA-C + W
Ratings & Combinations
Gear
Ratio
Output
Speed
Output
Torque*
Maximum input power
Solid input shafts type “W“
itot
n2
T2 max
Input Speed
1750 rpm
SK 31E
SK 32
NEMA C-Face*
Available Combinations
W + NEMA
Model
Type
1750 rpm 1150 rpm 875 rpm 580 rpm
[rpm]
[Ib-in]
[hp]
[hp]
[hp]
[hp]
56C
140TC 180TC 210TC 250TC 280TC 320TC 360TC
1.39
1.76
2.08
2.58
3.31
3.67
4.83
8.20
10.20
1259
994
841
678
529
477
362
213
172
1266
1328
1460
1637
929
974
867
929
797
10.00
10.00
10.00
10.00
7.80
7.37
4.98
3.14
2.17
6.60
6.60
6.60
6.60
5.15
4.86
3.29
2.07
1.43
5.00
5.00
5.00
5.00
3.90
3.68
2.49
1.57
1.09
3.30
3.30
3.30
3.30
2.57
2.43
1.64
1.04
0.72
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
2.96
3.75
4.43
5.28
5.50
5.70
6.74
7.05
7.90
8.36
9.80
11.71
14.55
15.03
16.25
16.66
18.67
20.70
23.12
26.57
27.24
30.43
31.16
33.05
37.23
38.76
46.25
46.31
57.53
64.26
72.76
81.27
591
467
395
331
318
307
260
248
222
209
179
149
120
116
108
105
94
85
76
66
64
58
56
53
47
45
38
38
30
27
24
22
3859
4062
4098
5655
3965
5345
5345
2106
5797
5283
5726
6284
5947
4496
5655
4691
5584
5823
5576
3859
5328
5655
4531
3363
5213
3947
5947
4717
5425
5664
4956
4558
10.00
10.00
10.00
10.00
10.00
10.00
10.00
8.29
10.00
10.00
10.00
10.00
10.00
8.27
9.69
7.81
8.33
7.85
6.72
4.04
5.41
5.20
4.03
2.83
3.89
2.82
3.59
2.84
2.58
2.43
1.89
1.59
6.60
6.60
6.60
6.60
6.60
6.60
6.60
5.47
6.60
6.60
6.60
6.60
6.60
5.46
6.40
5.16
5.50
5.18
4.44
2.67
3.57
3.43
2.66
1.87
2.57
1.86
2.37
1.88
1.70
1.60
1.25
1.05
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.14
5.00
5.00
5.00
5.00
5.00
4.14
4.85
3.91
4.16
3.93
3.36
2.02
2.71
2.60
2.01
1.41
1.94
1.41
1.79
1.42
1.29
1.21
0.94
0.80
3.30
3.30
3.30
3.30
3.30
3.30
3.30
2.74
3.30
3.30
3.30
3.30
3.30
2.73
3.20
2.58
2.75
2.59
2.22
1.33
1.79
1.72
1.33
0.93
1.28
0.93
1.18
0.94
0.85
0.80
0.62
0.53
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X*
X*
X
X
X
X
X
X
X*
X*
X
X
X
X
X*
X*
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X*
X
X
X*
X
X
X
X
X
X
X
X*
X
X
X
X
X
X*
X*
X*
X*
X*
X*
X*
X*
* Caution - The motor power may exceed the gear unit’s mechanical torque capacity
 The mechanical power limit of the solid input shaft type “W” may limit the reducer rating.
All ratings are mechanical. See page 14 for thermal considerations.
lb
W
56C
140TC
180TC
210TC
SK 31E
60
55
64
73
73
SK 32
88
84
93
101
101
www.nord.com
G1000 – Subject to Change Without Notice
Page 84 of 127
B135
PARTS LIST
I
II
RECOMMENDED SPARE PARTS
Bearings – all
Gaskets – all
Shims – all
Seals – all
Seal Plugs – all
IMPORTANT!
When ordering parts, it is necessary to have the NORD SERIAL NUMBER from the unit
the parts are for. The serial number will dictate the correct parts for that particular unit.
The gearbox nameplate will have the serial number on it.
BIM 1012/2005/03
7
Page 85 of 127
1
2
3
5
5a
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
30
31
32
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
68
69
70
71
74
Output shaft
Key
Shaft seal
Output shaft bearing, normal
Output shaft bearing, reinforced
Output shaft bearing
Seal
Vent screw
Shim
Driven gear
Key
Circlip
Driving pinion
Gear case
Pinion shaft bearing
Driven pinion
Key
Driving gear
Seal
Plug
Gear case cover
Pinion shaft bearing
Shim
Hexagon bolt
Washer
Spiral pin
Seal
Shim
Seal
Spiral pin
Spiral pin
Intermediate shaft, gearcut
Hexagon bolt
Washer
Seal
Seal
Plug
Intermediate shaft, plain
Grooved ball bearing
Grooved ball bearing
Key
Shim
Driving gear
Driving pinion
Gear case 3rd.-red.
Gear case cover
Hexagon bolt
Washer
Seal
900
901
902
904
905
906
907
908
909
910
911
914
916
918
924
925
929
932
938
939
940
941
942
943
947
948
949
950
Rotor with shaft, plain
Rotor with shaft, gearcut
End shield A
Shaft seal
Bearing A
Bearing shim
Terminal box frame
Terminal box cover
Terminal box frame gasket
Terminal box cover gasket
Terminal board
cable entry gland
Stator case
Key
Collar bolt
Hexagonal nut
Bearing B
End shield B
Second motor shaft end
Fan
Fan cover
Key
Circlip
Key
Circlip
Circlip
Oval flat-head bolt
Oval flat-head bolt
www.nord.com
INTRODUCTION
Lubrication
Lubrication Types
Proper gearbox lubrication is essential in order to reduce friction, heat, and component wear. Lubricants reduce heat
and wear by inserting a protective “fluid boundary” between mating parts and preventing direct metal to metal contact. Lubricants also help prevent corrosion and oxidation, minimize foam, improve heat transfer, optimize reducer
efficiency, absorb shock loads and reduce noise.
Mounting position not only determines the proper fill-level but may also have some effect on final reducer assembly.
If considering any mounting positions that are not shown as catalog-standard options, it is critical that the customer
consult with NORD prior to ordering. Unless otherwise specified, NORD supplies most all gear units (*) factory-filled
with the standard lubrication type and the appropriate amount of lubricating oil.
* Gear units SK10282, SK10382, SK11282, SK11382, SK12382, and SK9096.1 are supplied without oil.
Standard Oil Lubricants
Gear Unit Type
Ambient Temperature
Oil Type
ISO Viscosity
Manufacturer Brand / Type
Helical-Inline,
Parallel-Shaft, &
Helical-Bevel
-4 to 104 °F (-20 to 40 °C)
MIN-EP
VG 220
Shell / Omala 220 
-40 to 140 °F (-40 to 60 °C)
PAO
VG 220
Mobil SHC 630 
23 to 104 °F (-5 to 40 °C)
FG
VG 220
Shell / FM 220 
Helical-Worm
-22 to 122 °F (-30 to 50 °C)
PAO
VG 680
Mobil SHC 636 
Gear Unit Type
Ambient Temperature
Oil Type
ISO Viscosity
Helical-Inline,
Parallel-Shaft, &
Helical-Bevel
-31 to 176 °F (-35 to 80 °C)
PAO
VG 460
Mobil SHC 634
-40 to 77 °F (-40 to 25 °C)
PAO
VG 150
Mobil SHC 629
-40 to 140 °F (-40 to 60 °C)
FG-PAO
VG 220
Shell / Cassida GL 220
Helical-Worm
-40 to 122 °F (-40 to 50 °C)
FG-PAO
VG 460
Shell / Cassida GL 460
Ambient Temperature
NLGI Grade
Manufacturer Brand / Type
Standard (Li-Complex)
-22 to 140 °F (-30 to 60 °C)
NLGI 2
Shell Albida EP LC2 
High Temp (Polyurea)
-13 to 176 °F (-25 to 80 °C)
NLGI 2
Mobil Polyrex EP 2 
Food-Grade (Al-Complex)
-13 to 104 °F (-25 to 40 °C)
NLGI 2
Mobil Grease FM 222 
Optional Oil Lubricants
Manufacturer Brand / Type
Standard Bearing Grease Lubricants
Grease Type / Thickener
 Stocked Lubricant
Oil Formulation Codes
Important Notes
MIN-EP
Mineral Oil with EP Additive
PAO
Synthetic Polyalphaolefin Oil
PG
Synthetic Polyglycol Oil
FG
Food-Grade Oil
FG-PAO
Food-Grade, Synthetic Polyalphaolefin Oil
• In worm gears avoid using (EP) gear oils that contain
sulfur-phosphorous chemistries, as these additives can
react adversely with bronze worm gears and accelerate wear.
• Food grade lubricants must be in compliance with FDA 212
CFR 178.3570 and qualify as a NSF-H1 lubricant. Please
consult with lubrication manufacture for more information.
• When making a lubrication change, check with the
lubrication supplier to assure compatibility and to obtain
recommended cleaning or flushing procedures.
• Do not mix different oils with different additive packages
or different base oil formulation types. Polyglycol (PG) oils
are not miscible with other oil types and should never be
mixed with mineral oil, or Polyalphaolefin (PAO) oil.
• Please Consult NORD if considering cold-temperature oils
below an ISO Viscosity VG100 or lower.
A42
G1000 – Subject to Change Without Notice
Page 86 of 127
www.nord.com
INTRODUCTION
In-line Foot Mount
Positions & Oil Fill Quantities
M2
M6
M1
M5
M4
M3
Mounting
Position
SK02
SK03
SK11E
SK12
SK13
SK21E
SK22
SK23
SK31E
SK32
SK33N
SK41E
SK42
SK43
SK51E
SK52
SK53
SK62
SK63
SK72
SK73
SK82
SK83
SK92
SK93
SK102
SK103
A44
M1
Quarts
0.16
0.32
0.26
0.26
0.63
0.63
0.53
1.37
1.16
0.95
1.69
1.80
1.37
3.17
2.33
2.64
4.76
6.87
13.7
10.6
21.7
14.8
31.7
26.4
56.0
38.1
78.2
M2
Liters
0.15
0.30
0.25
0.25
0.60
0.60
0.50
1.30
1.10
0.90
1.60
1.70
1.30
3.00
2.20
2.50
4.50
6.50
13.0
10.0
20.5
14.0
30.0
25.0
53.0
36.0
74.0
Quarts
0.63
1.06
0.53
0.79
1.32
1.27
1.90
2.54
2.85
2.64
3.07
2.75
4.76
5.92
4.65
7.40
9.20
15.9
15.3
24.3
21.1
37.0
32.8
77.1
74.0
83.5
75.1
M3
Liters
0.60
1.00
0.50
0.75
1.25
1.20
1.80
2.40
2.70
2.50
2.90
2.60
4.50
5.60
4.40
7.00
8.70
15.0
14.5
23.0
20.0
35.0
31.0
73.0
70.0
79.0
71.0
Quarts
0.74
0.85
0.58
0.90
1.16
1.27
2.11
2.43
2.33
3.17
3.38
3.49
4.76
5.50
4.97
7.19
8.14
13.7
15.3
19.0
23.8
28.5
35.9
49.7
62.4
69.8
78.2
M4
Liters
0.70
0.80
0.55
0.85
1.10
1.20
2.00
2.30
2.20
3.00
3.20
3.30
4.50
5.20
4.70
6.80
7.70
13.0
14.5
18.0
22.5
27.0
34.0
47.0
59.0
66.0
74.0
Quarts
0.63
0.95
0.42
0.79
1.27
1.06
1.90
2.48
2.43
3.07
3.91
2.64
4.55
6.98
4.23
7.19
9.20
16.9
16.9
27.5
28.5
46.5
39.1
80.3
76.1
107.8
102.5
G1000 – Subject to Change Without Notice
Page 87 of 127
M5
Liters
0.60
0.90
0.40
0.75
1.20
1.00
1.80
2.35
2.30
2.90
3.70
2.50
4.30
6.60
4.00
6.80
8.70
16.0
16.0
26.0
27.0
44.0
37.0
76.0
72.0
102
97.0
Quarts
0.42
0.63
0.37
0.53
0.74
1.06
1.43
1.69
1.80
2.11
2.43
2.75
3.38
3.81
3.59
5.39
6.34
15.9
13.7
24.3
21.1
33.8
34.9
55.0
51.8
75.1
70.8
M6
Liters
0.40
0.60
0.35
0.50
0.70
1.00
1.35
1.60
1.70
2.00
2.30
2.60
3.20
3.60
3.40
5.10
6.00
15.0
13.0
23.0
20.0
32.0
33.0
52.0
49.0
71.0
67.0
Quarts
0.42
0.63
0.37
0.53
0.74
1.06
1.43
1.69
1.80
2.11
2.43
2.75
3.38
3.81
3.59
5.39
6.34
15.9
13.7
24.3
21.1
33.8
34.9
55.0
51.8
75.1
70.8
Liters
0.40
0.60
0.35
0.50
0.70
1.00
1.35
1.60
1.70
2.00
2.30
2.60
3.20
3.60
3.40
5.10
6.00
15.0
13.0
23.0
20.0
32.0
33.0
52.0
49.0
71.0
67.0
www.nord.com
Oil Plugs
M1
B3/B5
M1
B3/B5
M6
B7/B5III
M2
V6/V3
M6
B7/B5III
M2
V6/V3
SK 02
SK 12
SK 22
SK 32
SK 42
SK 52
SK 11E
SK 21E
SK 31E
SK 41E
SK 51E
M5
B6/B5II
M4
V5/V1
M5
B6/B5II
M4
V5/V1
M3
B8/B5I
M3
B8/B5I
M1
B3/B5
*
M1
B3/B5
M6
B7/B5III
M2
V6/V3
M2
V6/V3
M6
B7/B5III
SK 62
SK 72
SK 82
SK 92
SK 102
SK 63*
SK 73*
SK 83*
SK 93*
SK 103*
SERVICE
SK 03
SK 13
SK 23
SK 33N
SK 43
SK 53
M5
B6/B5II
M4
V5/V1
*
M5
B6/B5II
M4
V5/V1
M3
B8/B5I
M3
B8/B5I
= Vent
H750
= Oil Level
G1000 – Subject to Change Without Notice
Page 88 of 127
= Oil Drain
www.nord.com
lb
Approximate Weights [lb]
Type
W
56C
140TC
180TC
210TC
250TC
280TC
320TC
360TC
SK 02
SK 03
26
35
44
–
44
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 11
SK 12
SK 13
SK 12/02
35
48
46
49
35
48
49
57
–
49
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 21
SK 22
SK 23
SK 22/02
49
64
68
77
46
73
86
93
46
73
86
93
59
77
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 31
SK 32
SK 33 N
SK 32/12
59
88
95
106
62
90
103
115
62
90
103
115
66
95
132
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 41
SK 42
SK 43
SK 42/12
101
143
154
143
91
138
152
148
88
132
152
148
92
143
156
170
130
174
159
201
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
SK 51
SK 52
SK 53
SK 52/12
121
207
227
207
105
169
185
179
105
169
185
179
117
174
189
234
147
205
–
–
150
207
–
–
199
285
–
–
–
–
–
–
–
–
–
–
SK 62
SK 63
SK 63/22
SK 63/23
377
328
348
353
–
–
354
330
392
332
392
405
567
288
329
335
317
299
333
567
295
329
335
–
–
–
–
–
–
–
–
–
–
–
–
SK 72
SK 73
SK 73/22
SK 73/32
529
551
527
551
477
453
515
491
–
–
515
491
–
–
721
743
–
–
721
743
–
–
SK 82
SK 83
SK 83/32
SK 83/42
880
787
787
842
741
706
741
706
962
979
962
979
–
–
–
–
–
–
–
SK 92
SK 93
SK 93/42
SK 93/52
1268
1182
1237
1301
1215
1239
1294
1308
1215
1239
1350
1374
–
–
1350
1374
–
–
SK 102
SK 103
SK 103/52
1821
1775
1784
1702
1722
1860
1837
1857
1837
1857
–
–
452
553
452
553
–
–
–
–
723
837
723
837
–
–
–
–
1226
1226
–
–
–
–
–
–
1773
1773
–
–
–
440
416
456
558
571
666
631
728
848
702
669
741
879
–
–
–
1184
1272
1276
1184
1272
1306
906
–
–
–
1667
1819
1667
1819
1722
1840
–
1308
Above weights are approximate. Depending upon ratio, oil quantity and optional equipment, reducer weights may be different than shown.
Exact weights can be obtained after the unit is fully asembled.
www.nord.com
G1000 – Subject to Change Without Notice
Page 89 of 127
A77
INTRODUCTION
Helical In-line
Weights - Reducer
Page 90 of 127
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Page 98 of 127
Farm Duty
Motors
Inverter/Vector Motors & Controls
AC Motor Adjustable Speed Range Capabilities
Definite Purpose
Motors
Unit Handling Motors
Brake Motors
Inverter Drive, Vector Drive, V*S Master and RPMAC Motors
Inverter Drive, Vector Drive, V*S Master and RPMAC Motors exceed all requirements of NEMA MG-1 Parts 30 and 31 for AC induction motors
powered from adjustable speed inverter control. Satisfactory motor performance depends on proper drive setup.
Super-E® Motors
Super-E motors are Inverter-Ready and meet NEMA MG 1 Part 31.4.4.2. Super-E motors are suitable for use with inverter
ter
drives. Motor inverter setup is unique to each specific application. Proper setup and wiring procedures must be closely
followed.
Application Considerations
It is necessary that motor-drive applications are commissioned by persons familiar with the operation and setup of
adjustable speed drives, applicable electrical codes and any other regulations.
Each drive must be tuned to the motor for the specific application. System operating parameters must be checked, including voltage at motor power leads, to insure that
motor/drive setup has been successfully completed.
Applications that are not properly setup can lead to substandard performance and failure of system components. In some installations, shaft grounding and isolated
bearings may prevent bearing fluting and are available as an option or through Mod Express.
Reference the chart below for constant torque and variable torque capabilities for each product family. Torque performance depends upon proper drive setup.
Motors 48 body style and smaller are suitable for maximum 230V inverter operation.
Efficiency Savings
Significant energy savings can be achieved when applying Inverter Ready motors such as the Baldor Super-E to centrifugal load applications (fan and centrifugal pump)
and running at reduced speed taking advantage of the affinity laws where motor load and corresponding energy consumption is reduced by the cube of the speed.
200 & 575 Volt
Motors
Family
Enclosure
EM
TEFC
EM
ODP
ECP/XEX and
ECP8/841XL (3)
TEFC
IEC Frame
Motors
EWDM
ESS/SSE
TENV,TEFC
TEFC
TENV
M (TEFC)
M (ODP)
50 Hertz
Motors
CP/XT
Inverter/Vector
Motors & Controls
IDCSWDM
IDCSWDM
IDM
IDNM
ZDM
ZDNM
IDXM
(2 families)
IDWNM
ZDWNM
TENV
TEFC
TEBC
TENV
TEBC
TENV
TEXP
IDNVSM
IDVSM
ZDNVSM
ZDVSM
ZDVSCP
TENV
TEFC
TENV
TEFC
TEFC-XT
IDRPMN
IDRPMN
ZDNRPM
ZDRPM
ZDPM
TENV
TEFC, TEBC, DPG-FV
TENV
TEFC, TEBC
TEBC
WDM
DC Motors
and Controls
Soft Start & Dynamic
Brakes
176
(1)
(2)
(3)
(4)
TENV
TENV
Frame Size
Constant Torque
Variable Torque
Super E Motors 230, 460 and 575 Volts (2)
56-210 (1)
20:1
20:1
250-320
10:1
20:1
360-400
4:1
20:1
444-449
2:1
20:1
56-210 (1)
10:1
20:1
250-320
5:1
20:1
360 - 449
2:1
20:1
140
20:1
20:1
180-210
10:1
20:1
250-400
4:1
20:1
444-449
2:1
20:1
56-256 (1)
20:1
20:1
56-250
2:1
10:1
56-140
4:1
10:1
Standard-E Motors 230/460 and 575V (2) (4)
56-326T frames (1)
4:1
20:1
360T - 449T
2:1
20:1
56-326T frames (1)
4:1
20:1
360T - 449T
2:1
20:1
145T frames
4:1
20:1
180T-445T frames
2:1
20:1
447T-449T frames
2:1
20:1
4:1
20:1
56-215T frames (1)
Inverter Duty and Vector Duty Motors 230, 460 and 575 Volts
56-140
5:1
10:1
56-215
3:1
10:1
143-5009
1000:1
1000:1
143-256
1000:1
1000:1
143-5009
1000:1
1000:1
143-256
1000:1
1000:1
182-405
2:1
10:1
56-405
10:1
10:1
143-254
1000:1
1000:1
143-254
1000:1
1000:1
V*S Master Motors 230 & 460 Volts
56-256
1000:1
1000:1
182-449
1000:1
1000:1
56-256
1000:1
1000:1
182-449
1000:1
1000:1
143-326
1000:1
1000:1
RPMAC Motors 230 & 460
FL180-FL210
1000:1
1000:1
FL180-FL440
1000:1
1000:1
FL180-FL210
1000:1
1000:1
FL180-L400
1000:1
1000:1
FL180 - FL440
1000:1
1000:1
Comments
General Purpose Premium Efficient
General Purpose Premium Efficient
Severe Duty Premium Efficient
Washdown Duty Premium Efficient
Stainless Steel Washdown Duty
General Purpose motors
Severe Duty Washdown Duty
Inverter Duty, Paint Free
Inverter Duty, Paint Free
Inverter Duty, Blower Cooled
Inverter Duty, Totally Enclosed Non-Ventilated
Vector Duty, Blower Cooled
Vector Duty, Non-Ventilated
Inverter Duty, Explosion Proof
Inverter Duty, Washdown, Non-Ventilated
Vector Duty, Washdown, Non-Ventilated
Inverter Duty, TENV, V*S Master
Inverter Duty, TEFC, V*S Master
Vector Duty, TENV, V*S Master
Vector Duty, TEFC, V*S Master
Vector Duty, TEFC-XT, V*S Master
Inverter Duty, TENV, RPMAC
Inverter Duty, TEFC, TEBC, DPG-FV, RPMAC
Vector Duty, TENV, RPMAC
Vector Duty, TEFC & TEBC, RPMAC
Vector Duty, TEBC, PM, RPMAC
Baldor type 35M frames and larger
For greater speed range capabilities, please select an Inverter Duty®, Vector Duty®, V*S Master or RPM AC type motor, or contact your local Baldor Sales Office for a custom motor design.
Stock IEEE-841 motors include Division 2 labeling as standard. These motors will require a nameplate change through Mod Express to add inverter duty markings to the motors.
Standard-E EPAct efficient motors are suitable for use in adjustable speed applications per NEMA MG 1 Part 30.
Page 99 of 127
Protect Your Motor from Electrical Bearing Damage
SOLUTION:
PROBLEM:
VFD Induced Shaft Voltages Damage Bearings
AEGIS™ SGR - Electrical Bearing Damage Protection
Variable frequency drives
(VFD) on AC and DC motors
induce harmful electrical
voltages on the motor
shaft. Once these voltages
exceed the resistance of
the bearing lubricant, they
discharge
through
the
motor’s bearings causing
fusion craters, severe pitting, fluting damage, excessive
bearing noise and eventually bearing failure.
The new AEGISTM SGR
Bearing
Protection
Ring
prevents electrical bearing
damage by safely channeling
harmful shaft voltages away
from the bearings to ground.
Using proprietary Electron
Transport
TechnologyTM,
the conductive micro fibers
inside the AEGISTM SGR provide the path of least resistance
and dramatically extend motor life.
ng
ountig
M
y
in
pox O tapp
E
e
v
,N
Features and Benefits
cti illing
u
d
Con O dr
N
• Protects both motor bearings and the bearings in
attached equipment
• Channels harmful currents to ground
• Maintenance free bearing protection for life-will
last for the service life of the motor
• Effective in grease, oil, dirt or dust-conductive
micro fibers “sweep” away contaminants from
the shaft surface
• Improves system reliability and production with
zero maintenance and lifetime bearing protection
www.est-aegis.com
Authorized Distributor or Installer:
Manufacturer:
31 Winterbrook Road
Mechanic Falls, ME 04256
www.est-aegis.com
AEGIS Sell Sheet 105-4 2nd option.indd 1
To request a catalog:
sales@est-aegis.com
Page 100 of 127
9/10/2010 10:01:41 AM
SGR
BEARING PROTECTION RING
AEGISTM SGR Options
Motors up to 100 HP (75 kW)
Conductive Epoxy Mounting
Shaft diameters: 0.311” to 6.02”
Solid and Split Ring / Conductive Epoxy Included
Quick and easy installation to metal motor frame
Standard Mounting Brackets
Shaft diameters: 0.311” to 6.02”
Ships with mounting brackets, screws and washers
Quick and easy installation to most surfaces
 Recommend Colloidal Silver Shaft Coating PN CS015
Motors 100 HP to 1000 HP (75 kW to 750 kW)
Split Ring
Shaft diameter: 0.311” to 6.02”
4 to 6 mounting brackets, screws and washers
Installs without decoupling motor
Bolt Through Mounting
Shaft diameters: 0.311” to 6.02”
M3 x 14 socket head cap screws and lock washers
2 mounting holes up to shaft size 3.895”
4 mounting holes for larger sizes
Press Fit Mounting
•Motor frame must be well
grounded
•Non-Drive End: Bearing
journal should be insulated
or Insulated/Ceramic
Bearing installed to disrupt
circulating currents
•Install AEGIS™ SGR on
opposite end of insulation
and Insulated/Ceramic
Bearing (usually DE)
 Recommend Colloidal Silver Shaft Coating PN CS015
Critical Applications: Insulate both ends and add AEGIS™
SGR on one end
Shaft diameters: 0.311” to 6.02”
Clean dry 0.004” press fit
Custom sizes available
•Motor frame must be well
grounded
NEMA-IEC Motor SGR Kits
Solid and Split Ring Design
•Drive and Non-Drive end: Bearing journals should
be insulated or Insulated/
Ceramic Bearing installed to
disrupt circulating currents
Clears any slinger, shaft shoulder or protrusion
without decoupling equipment
Adjustable slots adapt to most end bells
Custom kits available for other shaft diameters
For shaft diameter greater than 6.02” please call for quote
Selecting the Right Size SGR
for your Motor
•
Measure shaft diameter at a point 0.125”
(3mm) from motor end bell.
•
To select the correct SGR part number, refer
to the SGR size chart.
•
Note: If you have a slinger or a shaft
shoulder that is less than 0.375” (9.5mm),
you will need the NEMA kit.
•
See catalog or website for more information
Bearing
Protection
Ring
Motor
End
Bell
Nema
“U”
dimension
EST-ITW Copyright © 2010 Form 105-4
•Install AEGIS™ SGR on drive
or non-drive end to provide
path of least resistance
for shaft voltages and
to channel VFD induced
currents to ground.
 Coat shaft with Colloidal Silver Shaft Coating PN CS015
Shaft Shoulder
Diameter
Shaft Shoulder
AEGIS Sell Sheet 105-4 2nd option.indd 2
Install one AEGIS™ SGR
Bearing Protection Ring on
either the drive end or the
non-drive end of the motor. The simplest installation is to
slide the AEGIS™ SGR over
the drive end and fasten it
to the motor end bell with
the easy to install mounting
hardware included with each
AEGIS™ SGR
Page 101 of 127
 Colloidal Silver Shaft Coating: PN CS015
NEW TECHNOLOGY
Improving the conductivity of the
steel shaft surface enhances the
shaft voltage discharge capability in
AEGIS™ shaft grounding applications.
Maintaining a highly conductive shaft
surface is especially important in critical
applications or in applications where the
conductive shaft surface of steel could
become compromised.
 Recommended for all AEGIS™ SGR
installations.
Patented Technology
9/10/2010 9:56:01 AM
Tab 4
Pump Accessories:
Page 102 of 127
Model L3515 and L3545
NULL-KOTE™, Non-Intrusive,
High-Perform-X™
Presence/Absence Detector
Instrumentation designed
with the user in mind.
For obstructionless presence/absence detection of
liquids and solids in all types of process systems and
for run-dry protection of positive displacement pumps
Performance
Model L3515 with Sensor Flange
Wide Temperature Ranges –
Ambient temperature -40 to 150°F
(-40 to 66°C); process temperature
-300 to 500°F (-184 to 260°C).
High Sensitivity –
Extremely sensitive yet has a very
high turn-down capability:
0.15 pF to 1000 pF.
Excellent Temperature Stability –
Less than 0.1 pF thermal drift per
20°F (less than 1.0 pF/200°F of
ambient temperature change).
No Moving Parts –
Nothing mechanical to wear out.
Non-Intrusive Sensor –
No flow interference.
Designed to Survive –
RF immune and vibration-proof.
Circuit boards conformal coated
(tropicalized) for extra protection –
at no extra cost.
Features
Universal – Wide selection of
sensors provides for virtually every
application and installation requirement.
NULL-KOTE™ Circuitry – Makes
the sensor immune to adverse
effects caused by product build up.
Heavy Duty Relay – Dual 10A, 115
Vac (resistive) control contacts.
Description
The PRINCO High-Perform-X™ L3515
is composed of an electronics unit
housed in a heavy-duty, cast
aluminum, weatherproof and explosionproof enclosure, and an integrally
mounted sensor flange.
The L3515 is provided with a continuously adjustable 0 to 30 second time
delay to avoid unnecessary shutdowns
due to momentary voids which might
appear in the process stream.
Also included as a standard feature is
a push button, which permits easy pump
startup with an empty line or which can
be used to override normal control in an
emergency.
Large Variety of Sensor Flange
Sizes – From 1 to 12 inches,
completely interchangeable on all
detectors.
Standard Sensors – wetted
surfaces of epoxy and 316SS
(Teflon™/316SS available).
Local or Remote Control Units
– In weatherproof/explosion-proof
or weatherproof enclosures.
Sensor flanges are available in
standard pipe sizes ranging from 1
to 12 inches.
The PRINCO L3545 is similar in
operation to the L3515, except that
the L3545 has a remote mounted
sensor flange, which may be
located up to 3000 feet away from
the electronics unit. They are
connected by means of an ordinary
multiconductor (not coaxial) cable.
A remote override (startup) feature
is also provided. Reliable protection
is thus available for applications
where equipment must be located
in inaccessible areas.
Page 103 of 127
Pump Start Push Button –
Provides for system startup.
Quick-Couple Connections –
Available for food, beverage,
pharmaceutical, and cosmetic
applications.
Adjustable Time Delay –
Prevents unnecessary shutdowns.
The remote sensor head of the
L3545 is housed in a heavy-duty
cast aluminum watertight and
explosion-proof enclosure. The
control unit is contained in a
surface mounted, weatherproof,
NEMA 4X enclosure.
The only
10 Year Warranty
The longest in the industry!
Application
Progressing cavity pumps and
other positive displacement pumps
must be protected against “running
dry”. Pipelines and process systems
often require a reliable indication of
the presence or absence of material
at specific points in the system.
Model L3545 with Sensor Flange
Overflow or waste lines
should be monitored. Cooling
and lubricating functions need
safeguarding.
PRINCO's presence/absence
detector can fulfill all such
requirements. These unique
instruments are designed to be
installed in practically any pipe
where an un-restricted flow is
desired. Mounting it in a vertical pipe
segment is preferred since it is
desirable to have residual material
drain away from sensor. However,
operation of the sensor is possible in
any position.
Typical installation on positive displacement pump.
Sensor Flanges
Sensor flanges are available for
the two distinct types of applications
encountered in industry.
For non-conductive materials such
as solvents, hydrocarbons, or dry
products, the L631, L641, L651, or
L661 sensor flange is recommended.
They contain a full-ring sensor, which
provides optimum output to the
controller.
Conductive materials such as
acids, brines, or sewage require the
L632, L642, L652, or L662 sensor
flange. They utilize a partial-ring
sensor, which is ideal for these types
of applications.
The L651, L652, L661, and L662
sensor flanges have been accepted
by the USDA for use in federally
inspected meat and poultry plants.
Standard sensors are
manufactured from 150 lb. ASTM
size carbon steel flanges and
have wetted surfaces of epoxide
resin and 316SS. Sensor flanges
with wetted surfaces of Teflon
and 316SS are also available.
Connection is typically made
with flat-faced flanges and
full-faced gaskets. Tri-Clamp
fittings are also available.
Refer to the last page of this
bulletin for complete specifications on sensor flanges.
Sensor Flange with
TRI-CLAMP Connections
Page 104 of 127
L3515 and L3545 Specifications
Electronic Control Unit
Choose either the L3515, which
mounts on the sensor flange, or
the L3545, which can be remote
mounted up to 3000 feet from the
sensor flange. Both control units can
be interchanged with all types and
sizes of sensor flanges without any
modifications.
Delay Time
Continuously adjustable from
0 to 30 seconds.
Sensitivity
Senses process liquids with capacitance as low as 0.15 pf, having
dielectric constants as low as 1.5.
Also operates with process liquids
with conductance as high as
100,000 micomhos/cm.
Sensor Flange Status
Light Colors
Green indicates material
present. Red indicates material
absent.
Relay Contacts
Two sets of form C (SPDT) contacts, rated at 10 amperes, 115 Vac,
resistive load.
Temperature Range
-40 to 150°F (-40 to 66°C)
Start Pump Push Button
Overrides normal control
function when depressed. After
push button is released, override
continues for a period of time
equal to preset delay time.
Relay Status Lights
Optional for L3545 only. Green
indicates relay energized (pump
on). Red indicates relay deenergized (pump off).
Control Unit Location
L3515: On sensor flange.
L3545: Up to 3000 feet from
sensor flange.
Power Requirements
95 to 135 Vac, 50 to 60 Hz, 5 watts.
Optional: L3515/L3545 230 Vac;
L3515 only 24 Vdc.
Housing Dimensions
See L3515/L3545 outline drawings.
Housing for L3515
Heavy-duty cast aluminum housing
for the following categories: Explosion-proof for Class I groups
C & D, Class II groups E, F, & G,
NEMA 4.
Housing for L3545 Control
Unit Electronics
Standard: NEMA 4X weatherproof
and corrosion resistant.
Optional: Explosion-proof for
Class I groups C & D, Class II
groups E, F, & G.
Housing Sensor Head for L3545
Heavy-duty cast aluminum housing
for the following categories:
Explosion-proof for Class I groups
C & D, Class II groups E, F, & G,
NEMA 4.
NOTES: Explosion-proof cases
must be installed to satisfy National
Electrical Code, Section 501, and
applicable local codes.
L3515
L3545
L3515
Outline
Drawing
L3545
Outline
Drawing
Page 105 of 127
Sensor Flange Specifications
Model Number Sensor Type
L631
Full-Ring
L632
Partial-Ring
L641
Full-Ring
L642
Partial-Ring
L651
Full-Ring
L652
Partial-Ring
L661
Full-Ring
L662
Partial-Ring
Wetted Surfaces
Epoxide, 316SS
Epoxide, 316SS
Teflon, 316SS
Teflon, 316SS
Epoxide, 316SS
Epoxide, 316SS
Teflon, 316SS
Teflon, 316SS
Connection
Flanged
Flanged
Flanged
Flanged
Tri-Clamp
Tri-Clamp
Tri-Clamp
Tri-Clamp
Pressure/Temperature Ratings l
Model Numbers
PSI @ °F
L631*, L632*
L651*, L652*
200 @ 100°F
50 @ 150°F
0 @ 200°F
L641, L642
L661, L662
200 @ 100°F
100 @ 200°F
0 @ 300°F
L651, L652
L661, L662
C
A
A
L631, L632
F
G
C
E
L641, L642 (8” max. size)
Flange Size
1
1-1/2
2
2-1/2
3
4
6
8
10
12
Part No. Suffix
10
1.05
15
1.61
20
2.07
25
2.47
30
3.07
40
4.03
60
6.06
80
7.98
100
10.02
120
12.00
Dim. A
Dim. B
Dim. C
Dim. L651/652
L661/662
Dim. F
Dim. G
Bolt Cicle Dia
No. of Holes
Bolt Hole Dia.
5/8
5/8
11/16
3/4
13/16
7/8
15/16
1-1/16
1-1/8
1-1/8
4-1/4
5
6
7
7-1/2
9
11
13-1/2
16
19
3-7/8
3-7/8
4-1/8
4-1/8
4-1/4
4-7/8
-
-
-
-
3-3/4
3-3/4
4
4
4-1/8
4-3/4
1-31/64
1-31/64
2-23/64
3-3/64
3-37/64
4-11/16
7/8
1-3/8
1-7/8
2-3/8
2-7/8
3-7/8
-
-
-
-
3-1/8
3-7/8
4-3/4
5-1/2
6
7-1/2
9-1/2
11-3/4
14-1/4
17
4
4
4
4
4
8
8
8
12
12
5/8
5/8
3/4
3/4
3/4
7/8
7/8
7/8
1
1
Notes:
• Princo flanges are designed to interface with flat-faced flanges.
• Dimension A based on inside diameter of schedule 40 pipe.
Ordering Example: A sensor flange of L632 type for use in
a 3-inch pipe is specified as L632-30.
• All dimensions in inches.
10-YEAR WARRANTY
All PRINCO level control instruments are
backed by a 10-year warranty. PRINCO will
repair or replace, at our option, any
instrument that fails under normal use for
up to 10 years after purchase.
Copyright Princo Instruments, Inc.2003
PRINCO INSTRUMENTS, INC.
1020 Industrial Highway
Southampton, PA 18966-4095, U.S.A.
800-221-9237
(215) 355-1500 ~ FAX (215) 355-7766
Page 106 of 127
seepex
Inc.
511 Speedway Drive
Enon, OH 45323
Phone (937) 864-7150
Fax (937) 864-7157
sales@seepex.net
www.seepex.com
Pressure Switch/Gauge Details
Project: Fluid Process & Pumps-Max Foote Construction-PO#: 12-04977
Sludge Pump
BN 100-6L
832612-613
Mounting: (Check One)
Isolation Ring:
X
Diaphragm Seal:
None
Manufacturer:
Onyx-PSW 6“
Pressure Switch Detail:
1. Manufacturer:
Ashcroft
2. Model No.:
B4 24 B
3. Enclosure:
Nema 4X
4. Pressure Range:
0 – 100 PSI
5. Manual Reset?
No
6. SPDT or DPDT? SPDT
Pressure Gauge Detail:
1. Manufacturer:
Ashcroft
2. Model No.:
1279
3. Liquid Fill?
No
4. Face Diameter:
4.5 “
5. Range:
0 – 100 PSI
Page 107 of 127
PO# 260-11823
seepex
Inc.
511 Speedway Drive
Enon, OH 45323
Phone (937) 864-7150
Fax (937) 864-7157
sales@seepex.net
www.seepex.com
Pressure Switch/Gauge Details
Project: Fluid Process & Pumps-Max Foote Construction-PO#: 12-04977
Sludge Pump
BN 52-6L
832614-615
Mounting: (Check One)
Isolation Ring:
X
Diaphragm Seal:
None
Manufacturer:
Onyx-PSW 6“
Pressure Switch Detail:
1. Manufacturer:
Ashcroft
2. Model No.:
B4 24 B
3. Enclosure:
Nema 4X
4. Pressure Range:
0 – 100 PSI
5. Manual Reset?
No
6. SPDT or DPDT? SPDT
Pressure Gauge Detail:
1. Manufacturer:
Ashcroft
2. Model No.:
1279
3. Liquid Fill?
No
4. Face Diameter:
4.5 “
5. Range:
0 – 100 PSI
Page 108 of 127
PO# 260-11823
Operation
The Preengineered Pump Protection Package
The Smart Box is a preprogrammed, microprocessor
based controller. It monitors a 2-point pressure switch
to ensure that pumps operate within design limits.
The STOP/RESET button is a 2-position maintained button.
Features
If pump discharge pressure exceeds safe limits, the
Smart Box stops the pump, sounds the (optional)
alarm, and the HIGH TRIP indicator lamp comes on.
Pressing the STOP button silences the alarm and
permits a restart. The Smart Box blocks any attempt to
restart the pump until excess pressure is relieved.
• Over Pressure Protection
• Run Dry Protection
• Functions as a Local Control Station
• Simple Two-Button Operation
• Panel Lights Show Pump Status
• Microprocessor Based
• Preprogrammed Ready to Run
• Corrosion Resistant Fiberglass NEMA-4X
Enclosure for Indoor or Outdoor Service
• Easy Interface with Fixed Speed or Variable Speed Pumps
If the pump runs dry, discharge pressure falls below the
low threshold. In this case the Smart Box stops the
pump, sounds the (optional) alarm, and the RUN DRY
indicator lamp comes on. Pressing the
STOP button silences the alarm and
permits a restart. Each time the pump
starts, the Smart Box allows a
90 second grace period for the
pump to prime itself.
• Easy Interface to Remote Controls
• Broken Wire Detection
Push the STOP/RESET button to stop the pump. If there
are remote controls connected to the Smart Box, pressing
STOP/RESET locks out all “run” commands from all
sources. In this condition the READY light will be out.
Twist the STOP/RESET button to unlock it. It pops into the
“out” position, and the READY light turns on. This automatically puts the Smart Box into “remote” mode, allowing the
Smart Box to respond to remote “run” commands.
In normal mode, the operator starts the pump by twisting
the STOP button and pressing the green START button.
The READY light goes out and the green RUN button lights.
Onyx Isolator Ring and Smart Box protects
peristaltic hose pumps from over pressure which
could rupture the hose. They can also monitor
level of the lubricant in the hose chamber to
prevent damage from operating without oil.
• Safe 24 Volt Signal Wiring
Applications
The Onyx Smart Box protects pumps from damage and
downtime caused by run dry or over pressure conditions.
It can be combined with our Isolator Ring for dependable
operation with viscous, abrasive, corrosive, or volatile fluids
or suspensions and slurries.
ONYX VALVE
835 Industrial Hwy • Cinnaminson, NJ 08077
Phone: 856/829-2888 • Fax: 856/829-3080 • www.onyxvalve.com
Onyx Smart Box ensures that progressing cavity pumps
operate within design parameters.
Options:
• Audible Alarm
Your local representative is:
• Explosion Proof Enclosure
• Seal Flush Kit
• Fused Disconnect
• Circuit Breaker
ONYX VALVE
Function
Smart Box
Pressure
Isolator
Ring
New Patented Design Assures Accuracy
and Maintenance-Free Operation
Patent #5,708,201
• Key Lock on STOP Button
• Motor Starter
• VFD
• Level Control Package
Pinch Valves
Manual/Pneumatic/Electric
Pump Connectors
and Expansion Joints
Kynar® is a registered trademark of Atofina Chemicals
Teflon®, Nordel®, Viton®, and Hypalon® are registered trademarks of DuPont
©Copyright, Onyx Valve, 2003
Printed in USA
Page 109 of 127
The Onyx Isolator Ring
Outperforms Conventional Isolator Rings
and Standard Diaphragm Seals
Obtaining accurate pressure readings on pipelines is
difficult because slurries, abrasives, and solids clog
gauges, switches, and transmitters. Standard
diaphragm seals–drilled or welded at a point on the
pipeline–provide a temporary solution, but are
vulnerable to plugging and stop working when slurry
solidifies in the seal chamber. Conventional isolator
rings consist of a rubber “inner tube” captured in a
steel ring. The assembly is installed between flanges
in the process pipe. Clear instrument fluid behind the
rubber membrane transmits pressure to the gauge.
The inside diameter of the ring assembly matches
the adjacent pipe so the ring is continually
cleaned by the motion of the process fluid.
A common problem with
this type of isolator ring is Pressure Gauge
that any air inside the
instrument will compress
when pressurized.
Wafer Ring
Isolator is not
affected by
slurry
The Onyx Isolator Ring:
The Solid Solution for Solving Your
Pressure Measurement Problems
Slurry clogs
diaphragm seal
Diaphragm seal
provides temporary
solution, but stops
working when slurry
solidifies in the
seal chamber.
Bourdon
Tube
PSS
The gauge can be
removed from the ring
without breaking the
vacuum seal. The
rubber “Module Seal”
closes the instant the
probe is removed.
Stinger Fitting
Lock Ring
Hollow Needle
Metal Center
Elastomer Seal
The Onyx Isolator Ring provides a practical, costeffective method for obtaining accurate pressure
measurements on slurries, abrasives, and hard-tohandle materials. The Onyx Isolator Ring’s new patented
design solves the problems associated with isolator
rings on the market today. The
Onyx Isolator Ring is vacuumfilled at the factory with highviscosity silicone fluid; then
permanently sealed with Onyx’s
Revolutionary “Module-Seal”.
With the Onyx Isolator Ring,
there is no fill port anywhere on
the assembly: gauges, switches,
and transmitters are supplied
separately, are prefilled with Onyx’s
special fitting attached. You have the
option of selecting any combination of
isolator ring and gauge and simply
snapping them together. With the
Onyx Isolator Ring, you are
guaranteed hassle-free
operation and added protection
for your sensitive indication
instrumentation.
Technical Specifications of The Onyx Isolator Ring
Center Section:
• Carbon Steel*
• 316 Stainless Steel
• Carpenter-20
End Plates:
• Acetal
• 316 Stainless Steel
• Teflon®
• Kynar®
• Titanium
• Carpenter-20
Elastomer:
•
•
•
•
Neoprene
Nitrile (Buna-N)
EPDM (Nordel®)
Fluoroelastomer (Viton®)
(Available with optional Teflon coatings)
• Chlorosulfonated Polyethylene (Hypalon®)
-20°F
-20°F
-20°F
220°F
180°F
300°F
-20°F
-20°F
375°F
250°F
Fill Fluid:
• Silicone Fluid
• Food Grade Silicone (Optional)
-40°F
-20°F
400°F
400°F
Pressure Range:
Vacuum to +1,000 psi
The Onyx Isolator has been tested
by an independent lab to 1,500 psi
*Coatings available. Consult factory.
Sizes, dimensions, and materials may vary depending on series.
End Plates
Fill Fluid
Rubber Sleeve
Robust 0.87˝ diameter mounting post resists
breakage. Provides sturdy mounting for heavy
gauges and instruments. Up to three gauges,
pressure switches, and transmitters can be
combined on one isolator without
additional support.
1/4˝ fittings
break easily
Brand X
ONYX brazed 7/8˝ diameter
mounting post can easily
support multiple
instruments
PSQ
PSW
This stretches the rubber membrane,
causing accuracy to degrade or the
instrument to malfunction. (An air bubble
as small as a pea can make an isolator
nonfunctional). To counter this obstacle,
isolator ring manufacturers use a vacuum
pump to evacuate the air from the isolator
before injecting the instrument fluid. To remove
the gauge for replacement or calibration, the entire
ring and gauge assembly must be removed from the
process pipe and the gauge and ring have to be
drained, evacuated, and refilled. The customer for this
type of isolator ring will experience much downtime and
expense. Some manufacturers try to circumvent this
problem by adding a valve to the ring assembly. This
holds the fluid in the ring, but attempting to fill the
gauge by turning it upside down and pouring fluid into
it traps an air pocket at the tip of the Bourdon tube.
Also, attempting to remount the gauge by covering the
connection with your finger while turning it upright and
screwing it into the isolator is rarely successful.
ONYX
Page 110 of 127
PSR
Practical Applications of
The Onyx Isolator Ring
Proven Benefits of
The Onyx Isolator Ring
The Onyx Isolator Ring can be used in a variety of
industries such as chemical, food & beverage, mining,
pulp & paper, and wastewater treatment. Typical
applications include:
O Pressure measurement of slurries, corrosives, and
difficult fluids
O Tank level indication
O Monitoring pressure on long distance pipelines to
detect line breakage
O Monitoring pressure drop across a filter or pump using
two sensors with a differential pressure switch
O Measuring the output pressure of a pump
O Sending a signal to stop a pump or open a
by-pass valve
O
Gauges can be removed or replaced without
interrupting process
O Gauges can be replaced without vacuum filling
O No tools required to change pressure instrument
(simply remove and replace by turning the lock ring)
O No snubber required (needle functions as
built-in snubber)
O Improved safety (process liquid cannot escape if gauge
is removed, even if process pipe is under pressure)
O High accuracy (because air can never get into
the system)
O No isolation valve required
O Gauges can be rotated by hand to face any direction
O Isolation rings and gauges can be stocked separately
(combine as needed on the spot)
SIZE
ØA
B
1
1-1/2
2
2-1/2
3
4
5
6
8
10
12
14
16
18
20
24
2.50
3.25
4.00
4.75
5.25
6.75
7.62
8.62
10.87
13.25
16.00
17.62
20.12
21.50
23.75
32.00
1.87
1.87
1.87
1.87
1.87
2.12
2.25
2.25
2.25
2.81
3.12
3.12
3.12
3.12
3.12
3.12
Center Material:
Carbon Steel
316 Stainless Steel
Carpenter-20 Stainless Steel
End Plate Material:
Acetal
316 Stainless Steel
Carpenter-20 Stainless Steel
Teflon
Sleeve Elastomer:
Series PSW
Module Seal Stinger Fitting Material:
Brass (Std)
316 Stainless Steel
Pipe Fittings Material (1/2 NPT Std):
Carbon Steel
316 S.S.
Fill Fluid:
Silicone (Std) (-40°F TO 400°F)
Vegetable Oil (FDA)
Other
Pressure Rating: 1,000 PSI
All dimensions are in inches.
Operation
The Preengineered Pump Protection Package
The Smart Box is a preprogrammed, microprocessor
based controller. It monitors a 2-point pressure switch
to ensure that pumps operate within design limits.
The STOP/RESET button is a 2-position maintained button.
Features
If pump discharge pressure exceeds safe limits, the
Smart Box stops the pump, sounds the (optional)
alarm, and the HIGH TRIP indicator lamp comes on.
Pressing the STOP button silences the alarm and
permits a restart. The Smart Box blocks any attempt to
restart the pump until excess pressure is relieved.
• Over Pressure Protection
• Run Dry Protection
• Functions as a Local Control Station
• Simple Two-Button Operation
• Panel Lights Show Pump Status
• Microprocessor Based
• Preprogrammed Ready to Run
• Corrosion Resistant Fiberglass NEMA-4X
Enclosure for Indoor or Outdoor Service
• Easy Interface with Fixed Speed or Variable Speed Pumps
If the pump runs dry, discharge pressure falls below the
low threshold. In this case the Smart Box stops the
pump, sounds the (optional) alarm, and the RUN DRY
indicator lamp comes on. Pressing the
STOP button silences the alarm and
permits a restart. Each time the pump
starts, the Smart Box allows a
90 second grace period for the
pump to prime itself.
• Easy Interface to Remote Controls
• Broken Wire Detection
Push the STOP/RESET button to stop the pump. If there
are remote controls connected to the Smart Box, pressing
STOP/RESET locks out all “run” commands from all
sources. In this condition the READY light will be out.
Twist the STOP/RESET button to unlock it. It pops into the
“out” position, and the READY light turns on. This automatically puts the Smart Box into “remote” mode, allowing the
Smart Box to respond to remote “run” commands.
In normal mode, the operator starts the pump by twisting
the STOP button and pressing the green START button.
The READY light goes out and the green RUN button lights.
Onyx Isolator Ring and Smart Box protects
peristaltic hose pumps from over pressure which
could rupture the hose. They can also monitor
level of the lubricant in the hose chamber to
prevent damage from operating without oil.
• Safe 24 Volt Signal Wiring
Applications
The Onyx Smart Box protects pumps from damage and
downtime caused by run dry or over pressure conditions.
It can be combined with our Isolator Ring for dependable
operation with viscous, abrasive, corrosive, or volatile fluids
or suspensions and slurries.
ONYX VALVE
835 Industrial Hwy • Cinnaminson, NJ 08077
Phone: 856/829-2888 • Fax: 856/829-3080 • www.onyxvalve.com
Onyx Smart Box ensures that progressing cavity pumps
operate within design parameters.
Options:
• Audible Alarm
Your local representative is:
• Explosion Proof Enclosure
• Seal Flush Kit
• Fused Disconnect
• Circuit Breaker
• Key Lock on STOP Button
• Motor Starter
• VFD
• Level Control Package
Pinch Valves
Manual/Pneumatic/Electric
Pump Connectors
and Expansion Joints
Page 111 of 127
Kynar® is a registered trademark of Atofina Chemicals
Teflon®, Nordel®, Viton®, and Hypalon® are registered trademarks of DuPont
©Copyright, Onyx Valve, 2003
Printed in USA
ONYX VALVE
Function
Smart Box
Pressure
Isolator
Ring
New Patented Design Assures Accuracy
and Maintenance-Free Operation
Patent #5,708,201
The Onyx Isolator Ring
Outperforms Conventional Isolator Rings
and Standard Diaphragm Seals
Obtaining accurate pressure readings on pipelines is
difficult because slurries, abrasives, and solids clog
gauges, switches, and transmitters. Standard
diaphragm seals–drilled or welded at a point on the
pipeline–provide a temporary solution, but are
vulnerable to plugging and stop working when slurry
solidifies in the seal chamber. Conventional isolator
rings consist of a rubber “inner tube” captured in a
steel ring. The assembly is installed between flanges
in the process pipe. Clear instrument fluid behind the
rubber membrane transmits pressure to the gauge.
The inside diameter of the ring assembly matches
the adjacent pipe so the ring is continually
cleaned by the motion of the process fluid.
A common problem with
this type of isolator ring is Pressure Gauge
that any air inside the
instrument will compress
when pressurized.
Wafer Ring
Isolator is not
affected by
slurry
The Onyx Isolator Ring:
The Solid Solution for Solving Your
Pressure Measurement Problems
The Onyx Isolator Ring provides a practical, costeffective method for obtaining accurate pressure
measurements on slurries, abrasives, and hard-tohandle materials. The Onyx Isolator Ring’s new patented
design solves the problems associated with isolator
rings on the market today. The
Onyx Isolator Ring is vacuumfilled at the factory with highviscosity silicone fluid; then
permanently sealed with Onyx’s
Revolutionary “Module-Seal”.
With the Onyx Isolator Ring,
there is no fill port anywhere on
the assembly: gauges, switches,
and transmitters are supplied
separately, are prefilled with Onyx’s
special fitting attached. You have the
option of selecting any combination of
isolator ring and gauge and simply
snapping them together. With the
Onyx Isolator Ring, you are
guaranteed hassle-free
operation and added protection
for your sensitive indication
instrumentation.
Slurry clogs
diaphragm seal
Diaphragm seal
provides temporary
solution, but stops
working when slurry
solidifies in the
seal chamber.
Bourdon
Tube
PSS
The gauge can be
removed from the ring
without breaking the
vacuum seal. The
rubber “Module Seal”
closes the instant the
probe is removed.
Stinger Fitting
Lock Ring
Elastomer Seal
Hollow Needle
Metal Center
Technical Specifications of The Onyx Isolator Ring
Center Section:
• Carbon Steel*
• 316 Stainless Steel
• Carpenter-20
End Plates:
• Acetal
• 316 Stainless Steel
• Teflon®
• Kynar®
• Titanium
• Carpenter-20
Elastomer:
•
•
•
•
Neoprene
Nitrile (Buna-N)
EPDM (Nordel®)
Fluoroelastomer (Viton®)
(Available with optional Teflon coatings)
• Chlorosulfonated Polyethylene (Hypalon®)
-20°F
-20°F
-20°F
220°F
180°F
300°F
-20°F
-20°F
375°F
250°F
Fill Fluid:
• Silicone Fluid
• Food Grade Silicone (Optional)
-40°F
-20°F
400°F
400°F
Pressure Range:
Vacuum to +1,000 psi
The Onyx Isolator has been tested
by an independent lab to 1,500 psi
*Coatings available. Consult factory.
Sizes, dimensions, and materials may vary depending on series.
End Plates
Fill Fluid
Rubber Sleeve
Robust 0.87˝ diameter mounting post resists
breakage. Provides sturdy mounting for heavy
gauges and instruments. Up to three gauges,
pressure switches, and transmitters can be
combined on one isolator without
additional support.
1/4˝ fittings
break easily
Brand X
ONYX brazed 7/8˝ diameter
mounting post can easily
support multiple
instruments
PSQ
PSW
This stretches the rubber membrane,
causing accuracy to degrade or the
instrument to malfunction. (An air bubble
as small as a pea can make an isolator
nonfunctional). To counter this obstacle,
isolator ring manufacturers use a vacuum
pump to evacuate the air from the isolator
before injecting the instrument fluid. To remove
the gauge for replacement or calibration, the entire
ring and gauge assembly must be removed from the
process pipe and the gauge and ring have to be
drained, evacuated, and refilled. The customer for this
type of isolator ring will experience much downtime and
expense. Some manufacturers try to circumvent this
problem by adding a valve to the ring assembly. This
holds the fluid in the ring, but attempting to fill the
gauge by turning it upside down and pouring fluid into
it traps an air pocket at the tip of the Bourdon tube.
Also, attempting to remount the gauge by covering the
connection with your finger while turning it upright and
screwing it into the isolator is rarely successful.
PSR
Practical Applications of
The Onyx Isolator Ring
Proven Benefits of
The Onyx Isolator Ring
The Onyx Isolator Ring can be used in a variety of
industries such as chemical, food & beverage, mining,
pulp & paper, and wastewater treatment. Typical
applications include:
O Pressure measurement of slurries, corrosives, and
difficult fluids
O Tank level indication
O Monitoring pressure on long distance pipelines to
detect line breakage
O Monitoring pressure drop across a filter or pump using
two sensors with a differential pressure switch
O Measuring the output pressure of a pump
O Sending a signal to stop a pump or open a
by-pass valve
O
Gauges can be removed or replaced without
interrupting process
O Gauges can be replaced without vacuum filling
O No tools required to change pressure instrument
(simply remove and replace by turning the lock ring)
O No snubber required (needle functions as
built-in snubber)
O Improved safety (process liquid cannot escape if gauge
is removed, even if process pipe is under pressure)
O High accuracy (because air can never get into
the system)
O No isolation valve required
O Gauges can be rotated by hand to face any direction
O Isolation rings and gauges can be stocked separately
(combine as needed on the spot)
ONYX
Page 112 of 127
SIZE
ØA
B
1
1-1/2
2
2-1/2
3
4
5
6
8
10
12
14
16
18
20
24
2.50
3.25
4.00
4.75
5.25
6.75
7.62
8.62
10.87
13.25
16.00
17.62
20.12
21.50
23.75
32.00
1.87
1.87
1.87
1.87
1.87
2.12
2.25
2.25
2.25
2.81
3.12
3.12
3.12
3.12
3.12
3.12
Center Material:
Carbon Steel
316 Stainless Steel
Carpenter-20 Stainless Steel
End Plate Material:
Acetal
316 Stainless Steel
Carpenter-20 Stainless Steel
Teflon
Sleeve Elastomer:
Series PSW
Module Seal Stinger Fitting Material:
Brass (Std)
316 Stainless Steel
Pipe Fittings Material (1/2 NPT Std):
Carbon Steel
316 S.S.
Fill Fluid:
Silicone (Std) (-40°F TO 400°F)
Vegetable Oil (FDA)
Other
Pressure Rating: 1,000 PSI
All dimensions are in inches.
The Onyx Isolator Ring
Outperforms Conventional Isolator Rings
and Standard Diaphragm Seals
Obtaining accurate pressure readings on pipelines is
difficult because slurries, abrasives, and solids clog
gauges, switches, and transmitters. Standard
diaphragm seals–drilled or welded at a point on the
pipeline–provide a temporary solution, but are
vulnerable to plugging and stop working when slurry
solidifies in the seal chamber. Conventional isolator
rings consist of a rubber “inner tube” captured in a
steel ring. The assembly is installed between flanges
in the process pipe. Clear instrument fluid behind the
rubber membrane transmits pressure to the gauge.
The inside diameter of the ring assembly matches
the adjacent pipe so the ring is continually
cleaned by the motion of the process fluid.
A common problem with
this type of isolator ring is Pressure Gauge
that any air inside the
instrument will compress
when pressurized.
Wafer Ring
Isolator is not
affected by
slurry
The Onyx Isolator Ring:
The Solid Solution for Solving Your
Pressure Measurement Problems
Slurry clogs
diaphragm seal
Diaphragm seal
provides temporary
solution, but stops
working when slurry
solidifies in the
seal chamber.
Bourdon
Tube
PSS
The gauge can be
removed from the ring
without breaking the
vacuum seal. The
rubber “Module Seal”
closes the instant the
probe is removed.
Stinger Fitting
Lock Ring
Elastomer Seal
Hollow Needle
Metal Center
The Onyx Isolator Ring provides a practical, costeffective method for obtaining accurate pressure
measurements on slurries, abrasives, and hard-tohandle materials. The Onyx Isolator Ring’s new patented
design solves the problems associated with isolator
rings on the market today. The
Onyx Isolator Ring is vacuumfilled at the factory with highviscosity silicone fluid; then
permanently sealed with Onyx’s
Revolutionary “Module-Seal”.
With the Onyx Isolator Ring,
there is no fill port anywhere on
the assembly: gauges, switches,
and transmitters are supplied
separately, are prefilled with Onyx’s
special fitting attached. You have the
option of selecting any combination of
isolator ring and gauge and simply
snapping them together. With the
Onyx Isolator Ring, you are
guaranteed hassle-free
operation and added protection
for your sensitive indication
instrumentation.
Technical Specifications of The Onyx Isolator Ring
Center Section:
• Carbon Steel*
• 316 Stainless Steel
• Carpenter-20
End Plates:
• Acetal
• 316 Stainless Steel
• Teflon®
• Kynar®
• Titanium
• Carpenter-20
Elastomer:
•
•
•
•
Neoprene
Nitrile (Buna-N)
EPDM (Nordel®)
Fluoroelastomer (Viton®)
(Available with optional Teflon coatings)
• Chlorosulfonated Polyethylene (Hypalon®)
-20°F
-20°F
-20°F
220°F
180°F
300°F
-20°F
-20°F
375°F
250°F
Fill Fluid:
• Silicone Fluid
• Food Grade Silicone (Optional)
-40°F
-20°F
400°F
400°F
Pressure Range:
Vacuum to +1,000 psi
The Onyx Isolator has been tested
by an independent lab to 1,500 psi
*Coatings available. Consult factory.
Sizes, dimensions, and materials may vary depending on series.
End Plates
Fill Fluid
Rubber Sleeve
Robust 0.87˝ diameter mounting post resists
breakage. Provides sturdy mounting for heavy
gauges and instruments. Up to three gauges,
pressure switches, and transmitters can be
combined on one isolator without
additional support.
1/4˝ fittings
break easily
Brand X
ONYX brazed 7/8˝ diameter
mounting post can easily
support multiple
instruments
PSQ
PSW
This stretches the rubber membrane,
causing accuracy to degrade or the
instrument to malfunction. (An air bubble
as small as a pea can make an isolator
nonfunctional). To counter this obstacle,
isolator ring manufacturers use a vacuum
pump to evacuate the air from the isolator
before injecting the instrument fluid. To remove
the gauge for replacement or calibration, the entire
ring and gauge assembly must be removed from the
process pipe and the gauge and ring have to be
drained, evacuated, and refilled. The customer for this
type of isolator ring will experience much downtime and
expense. Some manufacturers try to circumvent this
problem by adding a valve to the ring assembly. This
holds the fluid in the ring, but attempting to fill the
gauge by turning it upside down and pouring fluid into
it traps an air pocket at the tip of the Bourdon tube.
Also, attempting to remount the gauge by covering the
connection with your finger while turning it upright and
screwing it into the isolator is rarely successful.
PSR
Practical Applications of
The Onyx Isolator Ring
Proven Benefits of
The Onyx Isolator Ring
The Onyx Isolator Ring can be used in a variety of
industries such as chemical, food & beverage, mining,
pulp & paper, and wastewater treatment. Typical
applications include:
O Pressure measurement of slurries, corrosives, and
difficult fluids
O Tank level indication
O Monitoring pressure on long distance pipelines to
detect line breakage
O Monitoring pressure drop across a filter or pump using
two sensors with a differential pressure switch
O Measuring the output pressure of a pump
O Sending a signal to stop a pump or open a
by-pass valve
O
Gauges can be removed or replaced without
interrupting process
O Gauges can be replaced without vacuum filling
O No tools required to change pressure instrument
(simply remove and replace by turning the lock ring)
O No snubber required (needle functions as
built-in snubber)
O Improved safety (process liquid cannot escape if gauge
is removed, even if process pipe is under pressure)
O High accuracy (because air can never get into
the system)
O No isolation valve required
O Gauges can be rotated by hand to face any direction
O Isolation rings and gauges can be stocked separately
(combine as needed on the spot)
SIZE
ØA
B
1
1-1/2
2
2-1/2
3
4
5
6
8
10
12
14
16
18
20
24
2.50
3.25
4.00
4.75
5.25
6.75
7.62
8.62
10.87
13.25
16.00
17.62
20.12
21.50
23.75
32.00
1.87
1.87
1.87
1.87
1.87
2.12
2.25
2.25
2.25
2.81
3.12
3.12
3.12
3.12
3.12
3.12
Center Material:
Carbon Steel
316 Stainless Steel
Carpenter-20 Stainless Steel
End Plate Material:
Acetal
316 Stainless Steel
Carpenter-20 Stainless Steel
Teflon
Sleeve Elastomer:
Series PSW
ONYX
Page 113 of 127
Module Seal Stinger Fitting Material:
Brass (Std)
316 Stainless Steel
Pipe Fittings Material (1/2 NPT Std):
Carbon Steel
316 S.S.
Fill Fluid:
Silicone (Std) (-40°F TO 400°F)
Vegetable Oil (FDA)
Other
Pressure Rating: 1,000 PSI
All dimensions are in inches.
Quick Start Instructions
How to Turn the Gauge to Face a New Direction
Onyx Isolator Rings are usually assembled with
the gauge axis parallel to the axis of the process
pipe. This allows for the most compact
configuration for shipping purposes. However, if
you wish, it is possible rotate the gauge to face any
desired direction without compromising the
integrity of the vacuum fill.
DO NOT LOOSEN THE CONNECTION
BETWEEN THE STINGER FITTING AND THE
GAUGE. Failure to observe this precaution could
cause the fill fluid to leak, compromising the
integrity of the vacuum fill.
To rotate the gauge, loosen the knurled lock ring
on the module seal. This can usually be loosened
by hand, but if it is too tight, you can use channel
lock pliers.
Use an
open-end
wrench to
keep the stinger fitting from rotating, and use the
channel lock pliers to loosen the knurled ring as
shown in the picture.
Rotate the knurled ring clockwise as viewed from
above to loosen it. You just have to break the lock
ring free, 1/8 turn is more than adequate. Don’t
remove it completely. The gauge will now rotate
freely to face any desired direction.
Turn the gauge as desired, and use the channel
lock pliers to re-tighten the lock ring.
Page 114 of 127
Changing Instruments on an Onyx Isolator Ring
Start by making sure that you have
the new gauge (or other pressure
instrument) on hand, and that the
new instrument is the correct range.
Make sure the new instrument
enclosure is appropriate for the
environment. A gauge for outdoor
service should be sealed
construction; an electrical device
such as a switch or transmitter must
have an explosion proof enclosure if
the area is classified as a hazardous
environment.
The only tools you might need are a
pair of channel lock pliers and a ¼”
Allen key.
Defective
Gauge
New Gauge
Stinger Fitting
with Tip Protector
Isolator Ring
Before removing the old gauge,
reduce the line pressure as close
to zero as practical. Turn off the
pump if there is one connected to
the process line.
CAUTION: This assembly is vacuum filled with instrument oil. Do NOT loosen or
separate any of the pipefittings, or the instrument will not function properly and the
warranty is void.
After the line pressure is down, start by
loosening the knurled lock ring on the
Module Seal post (see diagram at the
right).
New Gauge
Defective
Gauge
If you can’t loosen the ring by hand, a
pair of channel lock pliers should
persuade it to cooperate.
When the knurled lock ring is
completely free from the brass stinger,
pull straight up on the gauge with a
firm, gentle pressure until the stinger
needle pulls free from rubber
diaphragm in the Module Seal.
Stinger Fitting
with Tip Protector
Setp 2: Pull gauge and
stinger fitting straight up
Isolator Ring
Step 1: Loosen knurled ring.
At this point, check to see if there is
any weeping in the Module Seal. If
any oil seeps out, insert an Allen key
into the top of the Module Seal post
and snug down (1/8 turn should do it)
on the diaphragm.
Page 115 of 127
On the new gauge, remove the
rubber tip protector. (Don’t tarry:
You have 3 to 4 minutes until the
oil drips out.)
Old gauge
New Gauge
You can replace the tip protector
onto the old gauge to keep it from
dribbling oil.
Take the new gauge, position the
stinger needle right over the rubber
diaphragm in the Module Seal and
applying firm steady pressure
insert the needle through the
original hole into the Module Seal
until the bottom of the brass
stinger fitting hits home.
Stinger Fitting
Step 4: Insert stinger fitting
on new gauge through rubber
diaphragm in Module Seal.
Isolator Ring
Step 3: Remove tip
protector from new
gauge and apply to old
gauge.
Step 5: Tighten
knurled ring.
Don’t force it. If it doesn’t go in
readily, use an Allen key and
loosen the module seal about 1/8
turn and try again.
Replace the knurled lock ring and
thread it back onto the new stinger
fitting. Turn the gauge into any
position convenient for viewing.
Use a channel lock to snug it up so
it doesn’t vibrate loose.
The “Pressure Instrument” can be
a complete assembly consisting
of a gauge and switch, or any
other combination of pressure
instruments. In this case, the
same procedure applies.
New Gauge
New Switch
You extract and replace the entire
manifold assembly as one piece.
CAUTION: This assembly
is vacuum filled with
instrument oil. Do NOT
loosen or separate any pipe
fittings, or the instrument
will not function properly
and the warranty is void.
Do NOT break or loosen
any of these fittings!!!
Stinger fitting
Stinger Needle
Isolator Ring
Knurled Lock Ring
If you notice fill fluid weeping from the module seal:
Page 116 of 127
Occasionally the module seal
will weep a few drops of the
fill fluid. If this happens,
temporarily remove the
gauge assembly from the
isolator ring. Insert a ¼”
Allen hex key into the
module seal as shown in the
picture on the right and turn
1/8 of a turn clockwise to
tighten the seal. Then
replace the gauge.
If the module seal is too tight to insert the stinger fitting, loosen the adjustment a little bit
by rotating the hex key anti-clockwise. Just a few degrees of rotation with the hex key
should be sufficient to reinsert the stinger.
Questions?
Call Onyx Valve Co.
P: 856-829-2888
www.onyxvalve.com
Page 117 of 127
211
Pressure and Differential
Pressure Switches, Watertight
Enclosure, Type 400, B-Series
This general purpose Ashcroft®
switch series is ideal for use in
virtually all Industrial and OEM
applications.
• Watertight NEMA 4X enclosure,
IP66
• Choice of switch elements for
all applications, including hermetically sealed
• Wide choice of wetted materials,
including all-welded Monel or
stainless steel
• Fixed or limited adjustable
deadband
• Choice of actuators, including
designs for fire-safe and NACE
applications(8)
• Readily available
• Standard pressure connection
materials:
Pressure psi ranges
- 316L stainless steel
Differential psid ranges
- Nickel-plated brass(9)
Pressure and differential inches
of water ranges
- Epoxy coated carbon steel
LOOK FOR THIS AGENCY
MARK ON OUR PRODUCTS
• Approved for UL, CSA and FM(8)
ratings
1 - ENCLOSURE
B4 - Pressure switch, type 400, watertight
enclosure meets NEMA 3, 4, 4X and 13,
IP66 requirements
D4 - Differential pressure switch, type 400,
watertight enclosure meets NEMA 3, 4, 4X
and 13, IP66 requirements
2 - SWITCH ELEMENTS
Order
Code
20(4)
21(9)
22(3)
23
24(1)
25
26(4)
27
28
29
31
32
50
61(4)
62(4)
63
64
65
Description/Maximum Electrical Ratings
UL/CSA Listed SPDT
Narrow deadband 15A, 125/250 Vac
Ammonia service 5A, 125/250 Vac
Hermetically sealed
switch, narrow
5A, 125/250 Vac
deadband
Heavy duty ac
20A,125/250 Vac
15A,125/250/480 Vac
General purpose
1/2A, 125 Vdc
1/4A, 250 Vdc
Heavy duty dc
10A,125/ Vac or dc
1/8HP 125/ Vac or dc
Sealed environment 15A, 125/250 Vac
proof
High temp. 300°F 15A, 125/250 Vac
Manual reset trip
15A, 125/250 Vac
on increasing
Manual reset trip
15A, 125/250 Vac
on decreasing
Low level (gold)
1A,125/250 Vac
contacts
Hermetically sealed
switch, general
11A, 125/250 Vac
purpose
5A, 30 Vdc
Variable deadband 15A,125/250 Vac
UL/CSA Listed Dual SPDT(2)
Dual narrow deadband 15A, 125/250 Vac
Dual narrow environ- 15A, 125/250 Vac
ment proof
Dual high temp. 300°F 15A, 125/250 Vac
15A,125/250/480 Vac
Dual general purpose 1/2A, 125 Vdc
1/4A, 250 Vdc
Dual ammonia service 5A, 125/250/480
HERMETICALLY SEALED SWITCH
We recommend hermetically sealed switch elements
for improved reliability. The hermetically sealed switch
provides uncompromising contact protection in harsh
or corrosive environments. The Ashcroft 400 Series is
also approved for installation in Division II hazardous
areas when supplied with hermetically sealed contacts.
Features:
• UL-recognized component,
guide WSQ2, File E85076
• All-stainless steel welded
construction
3 - ACTUATOR SEAL(7)
Code
&
Material
B-Buna N
V-Viton
T-Teflon
S-SS(5)(10)
P-Monel(5)
Process
Temp.(6)
Limits
°F
0 to 150
20 to 300
0 to 150
0 to 300
0 to 300
Range
Vac 0-600 1000 2000in.H2O psi psi 3000
psi
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
4 - OPTIONS
(See pages 229-230)
5 - STANDARD PRESSURE RANGES
(See page 226)
NOTES:
1. Standard switch.
2. Dual switches are 2 SPDT snap-action switches not
independently adjustable.
3. Estimated dc rating, 2.5A, 28 Vdc (not UL listed).
4. Estimated dc rating, .4A, 120 Vdc (not UL listed).
5. Available on pressure only.
6. Ambient operating temperature limits –20 to 150°F,
all styles. Setpoint shift of ±1% of range per 50°F
is normal. Switch calibrated at 70°F reference.
7. Items are wetted by process fluid.
8. Refer to Option Table.
9. Order Option XUD, stainless steel process connection.
10. On differential switches, stainless steel is
available in 15, 30, 60 and 90 psid ranges only.
Includes Teflon O-ring and 316 SS connection.
TO ORDER THIS B-SERIES PRESSURE SWITCH:
Select:
1. Enclosure:
2. Switch Element:
3. Actuator Seal:
4. Options (See pages 229-230):
5. Pressure Range (See page 226):
B4
Consult factory for guidance in product selection
Phone (203) 385-0217, Fax (203) 385-0602 or
visit our webPage
site at
www.ashcroft.com
118
of 127
20
B
XPK 600 psi
Ash Bul DU-1 1279
09:layout
2/27/09
11:33 AM
Page 1
Type 1279 Duragauge® Pressure Gauge
Available With PLUS!™ Performance Option
• Solid front case design, field convertible to hermetically sealed or liquid
filled style
Movement:
Rotary, 400 SS, Teflon® coated
pinion gear and segment
Bourdon Tube
and Socket:
C510 Phos. bronze/brass
brazed (A)
316L SS/steel (R)
316L SS/316L SS (S)
K Monel/ Monel (P)
• Pressure ranges from vacuum —
30,000 psi.
• Select from various socket and
Bourdon tube materials.
• Micrometer adjustable pointer.
• 400 Series stainless steel movement
wears better for longer life
• Teflon-coated pinion for longer life
• Patented Duratube™ with welded-tube
construction controls stresses for
longer life
• PLUS!™ Performance Option:
- Liquid-filled performance in a dry gauge
- Fights vibration and pulsations without
iquid-filled headaches
- Order as option XLL
The Ashcroft® Duragauge® pressure
gauge is the finest production gauge on
the market for industrial use where precise indications are required. The product
line offers a wide variety of case styles,
Bourdon tubes and pressure ranges to
meet your application needs .
With the component combinations available in the Duragauge gauge line, over
ten million variations are possible to serve
the needs of all types of industries, including process, power, nuclear, aerospace
and cryogenics.
PRODUCT SPECIFICATIONS
Model Number: 1279
Accuracy:
1
Ranges:
Vac., compound to 30,000 psi
Dial Size:
41⁄2˝ diameter
Case Material:
Black phenolic, solid front
Weather
Protection:
BULLETIN DU-1 1279
⁄2% full scale (Grade 2A,
ASME B40.100)
Dry Case: IP54
Liquid filled or hermetically
sealed case: IP 65
Ring:
Threaded reinforced black
polypropylene
Window:
Glass
Dial:
Aluminum, white background,
black figures and intervals.
Pointer:
Micrometer adjustable
All specifications are subject to change without notice.
All sales subject to standard terms and conditions.
© Ashcroft Inc. 2009 03/09
Page 119 of 127
Connection
Size:
Connection
Location:
1
⁄4˝, 1⁄2˝ NPT
Lower or back
OPTIONAL FEATURES
L-Glycerin-Standard
XGV-Silicone-Optional
XGX-Halocarbon-Optional
Fill:
PLUS!
Performance:
XLL
Hermetic Seal:
H
Flush Mounting
Ring:
X56
Reciever Gauge: XPR
Shatter Proof
Glass Window: XSG
Acrylic Window: XPD
Set Hand:
XSH
Maximum
Pointer:
XEP
STANDARD RANGE TABLE*
Pressure – psi
Range
0/15
0/30
0/60
0/100
0/160
0/200
0/300
0/400
0/600
0/800
0/1000
0/1500
0/2000
0/3000
0/5000
0/6000
0/10,000
0/20,000
0/30,000
Compound
Range
30˝ Hg/15 psi
30˝ Hg/30 psi
30˝ Hg/60 psi
30˝ Hg/100 psi
30˝ Hg/150 psi
30˝ Hg/200 psi
30˝ Hg/300 psi
Vacuum
Range
30/0 in. Hg
34/0 ft H2O
Figure
interval
1
5
5
10
20
20
50
50
50
100
100
200
200
500
500
500
1000
2000
5000
Minor
Graduation
0.1
0.2
0.5
1
2
2
2
5
5
10
10
20
20
20
50
50
100
200
200
Figure Interval
in Hg
psi
5
3
10
5
10
10
10
10
10
20
30
20
30
50
Minor Grads
in Hg
psi
0.5
0.2
1
0.5
1
1
2
1
5
2
5
2
5
2
Figure Interval
5 in
5 ft
Minor Grads
0.2 in
0.5 ft
*Full standard and metric equivalent range table
available on our web site.
Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
Tel: 203-378-8281 • Fax: 203-385-0408
email: info@ashcroft.com • www.ashcroft.com
Ash Bul DU-1 1279
09:layout
2/27/09
11:33 AM
Page 2
Type 1279 Duragauge® Pressure Gauge
Available With PLUS!™ Performance Option
Dimensions
B
A
Mounting hardware
supplied by Ashcroft
LL
L
CC
M
H
C
F
K
G
A-1
T
T
3-L dia. holes
on E dia. B.C.
Hole in
panel
D
/ NPT or
/ NPT
14
12
1
4 ⁄2˝ Lower Connection
4 ⁄2˝ Back Connection
Dial
Size
Inches
A
B
C
D
E
F
G
41⁄2
513⁄16
(148)
33⁄8
(86)
51⁄16
(129)
15⁄8
(41)
53⁄8
(137)
15⁄8
(41)
315⁄16
(100)
Type 1278 Flush Mounting Ring
Gauge Type
A-1
41⁄2˝ Types 1279 & 1379
6
(152)
M
CC
53⁄8
(136)
41⁄2˝ Type 1279 with
Type 1278M flush
mounting ring
1
H
3⁄4
(20)
J
1
(25)
L
T
V
Weight
(lbs)
.218
(6)
5⁄8
(16)
25⁄8
(67)
21⁄2
LL
1
⁄8 - 5⁄16
#10-24 (3)-(8)
Table A - Case selection & mounting
Dial Size
(in)
41⁄2
Ordering
Code
(45)
Case
Type
1279(1 )
Table B - System Location and
Connection Bourdon Tube &
Tip Material(2)
(all joints TIG welded except code “A”)
Case: Material
Finish
Phenolic
(Black)
Stem –
Surface –
Flush –
Tube &
Socket
Code
Case Style
Code
NPT
Conn.
& Code
Brass
(A)
(S) Solid Front
(04) 1⁄4
1018 steel
(R)
(S) Solid Front
(02) 1⁄4
316 SS
(S)
(S) Solid Front
(OPT)
Monel 400
(P)
(S) Solid Front
316 stainless steel
K 500 Monel®(3)
Mounting / Connection
Socket
Material(2)
C510 Grade A Phosphor Bronze
Tube, Brass Tip, Silver Brazed
316 stainless steel
Ring: Style
Material
Finish
Threaded
Reinforced
Polypropylene - Black
Lower or back
Lower or back
Back: Specify X56
Conn.
Location
& Code
Range
Selection
Limits (psi)
Vac./1000 0
Lower (L)
Back (B)
Vac./20,000
Vac./20,000
Vac./30,000
NOTES:
(1) Liquid-fillable or hermetically sealed when kit 101A202-01 (lower) or kit 101A203-01 (back) is ordered.
(2) For selection of the correct Bourdon system material see the media application table.
(3) Use on applications where NACE MR-01-75 is specified for selection of the correct Bourdon system material.
HOW TO ORDER:
45
1279
RS*
04L
XXX
0/2,000 psi
From Table A, Dial Size: 41⁄2˝ :
From Table A, Case Type Number: 1279
From Table B, Bourdon tube and socket:
From Table B, Connection: 1⁄4 NPT (02), 1⁄2 NPT (04), Lower (L), Back (B)
From Optional Features:
From Range Table: 2000 psi
(*) “S” denotes solid front case design
BULLETIN DU-1 1279
All specifications are subject to change without notice.
All sales subject to standard terms and conditions.
© Ashcroft Inc. 2009 03/09
Page 120 of 127
Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA
Tel: 203-378-8281 • Fax: 203-385-0408
email: info@ashcroft.com • www.ashcroft.com
Tab 5
Tab 5
General Brochures:
Page 121 of 127
Here is your conveying solution:
Product group N.
Page 122 of 127
N – Standard pumps
The two ranges of pumps within the product group N form
the basis of all seepex progressive cavity pumps. They are
available with various rotor/stator geometries (conventional,
6L, and Tricam) and can be applied in virtually all industrial
sectors – for conveying thin to viscous media with or without
solids.
Joint connection
consisting of just 5 components.
Power transmission through wear
resistant, hardened and replaceable
joint parts: easily repaired.
Dry running protection TSE,
thermoelectronic
prevents the stator from being damaged by
dry running, optional available.
Pressure branch
connection for pressure/vacuum gauge.
Flange connections in DIN or ANSI.
Stator
the seal on both ends is moulded
as an integral part of the elastomeric
stator; corrosion of the stator tube
is never a problem because the pumped liquid never comes into contact
with the metal tube or the bonding
adhesive. Available with optional
adjustable stator retensioning device.
Universal joint sleeve protection
made of stainless steel, protects the
universal joint sleeve against mechanical damage from large/angular solids,
optional available.
Tie bolts/screws
corrosion proof, optional available in
stainless steel design.
Rotor
wear resistant and corrosion-proof
materials, with additional surface
treatment.
Inspection ports
on both sides, optional.
Coupling rod
for power transmission. Improved
design, special designs optional available.
2
Page 123 of 127
Universal joint sleeve with holding bands
protects the grease-filled joints from penetration of the
liquid pumped, even in case of maximum vacuum or
pressure loading; streamlined design to reduce turbulence
and NPSHr.
Shaft sealing
gland packing with or without
flushing/seal cage ring or single
or double mechanical seals.
Drive
geared motors, variable speed drives or
hydraulic motors of all major manufacturers, directly flanged to the pump
without additional couplings or guards.
Lantern
for connection of pump and drive and
to secure the assembly to the baseplate
or directly to the foundation.
Drive casing
for range NS, drive shaft and bearings can
be relubricated, also available with double
bearing seals to prevent ingress of dust or
moisture.
Suction casing
with large cross section and designed for smooth flow
conditions, with drain plug and connections for pressure/
vacuum gauge. Flange connections in DIN or ANSI can be
rotated in 90° increments.
Detail: Range NS
Plug-in shaft
connects the drive shaft to the joint; with
gland packing the plug-in shaft is used as
a shaft protection sleeve; upon request,
it is available with wear resistant coating.
Plug-in shaft connection
for easy dismantling of the pump and drive enabling quick
replacement of the rotating parts and shaft seals. The
plug-in shaft pin secures the shaft connection to the drive
and the splash ring protects the bearing from contamination/gland leakage.
3
Page 124 of 127
Why standard pumps?
Because they are used in applications such as agriculture,
ceramics, chemical and biochemical industry, construction,
dyeing and varnishing, electroplating, environment technology, fish industry, food and beverage industry, mining, nonmetallic minerals, oil production and offshore technology,
petrochemicals, pharmaceutical and cosmetics industry, pulp
and paper industry, shipbuilding, sugar industry, supply and
waste disposal industry, textile industry, vehicle construction
and equipment and wood processing industry.
Features
• Minimal pulsation, controlled flow, so that no pulsation
dampers or compensators are required
• Self-priming, even with air or gas liquid mixtures of up
to 9 m (29.5’) of water
• Installation versatility as pumps can be mounted either
horizontally or vertically and the suction casing can be
rotated
• Products with solids can be conveyed gently without
damage
• Direction of rotation and fluid flow are reversible
>
Conveying capacity: 30 l/h–500 m 3/h (0.13 GPM–2200 GPM),
Pressure: up to 48 bar (720 psi)
4
Page 125 of 127
Overview of ranges
The drive of BN range pumps is directly flange-mounted to
the pump. This means that a separate pump bearing is not
necessary and the pump is more compact and less expensive.
The plug-in shaft connection between drive and the rotating
unit simplifies the replacement of rotating wearing parts
and the shaft sealing, thereby making the BN range very
service-friendly.
Range BN
In pumps of the NS range the drives are not directly flangemounted in favour of a universal configuration of the drives.
They have a drive casing and a free shaft end, an elastic
coupling or a V-belt and a service-friendly plug-in connection.
This simplifies the replacement of the rotating wearing parts
and the shaft sealing without dismantling the bearing.
Range NS/N
5
Page 126 of 127
Or visit www.seepex.com
Page 127 of 127
N 8.06E
And what can we get flowing for you? Your nearest contact: