J. ugric. Res. (1989)43, Engng 11-21 Dynamic Characteristics of Large Tyres A. H. KISING: GGHLICH* To optimise the vibrational behaviour of tractors it is necessary to have detailed information on the dynamic properties of tyres. To be able to make statementsabout the vibrational responseof tyres, the vibrational characteristicsof the tyres must be ascertained under field and laboratory conditions. A flat-belt tyre test stand has been developed which makesit possibleto simulatethe essentialoperating conditions of tractor tyres for speedsof up to 60 km/h and to investigate spring and damping characteristics as well as other performance characteristics. Experiments have been carried out which show that there is a decreasein the tyre stiffness and especiallyof the damping values with an increasein speed.Non-uniformities in the tyre, such asnon-circularity, can significantly affect the vibration characteristicsof large tyres. 1. Introduction As the development of agricultural vehicles changes from the purely functional approach to a more human-orientated one, requirements of safety and comfort increasingly come to the fore. In view of the fact that tractors are used frequently (up to 50% of the time) for transport purposes and that the road conditions in agricultural areas have improved, the maximum speed of tractors has increased to 40 or 50 km/h. This increase in speed has led to some new problems in tractor ride dynamics, caused primarily by the lack of a suspension system. To solve these problems, new developments are being pursued in respect of axle suspensions, pitch movement reduction and tyre characteristics. The significance of the damping behaviour of tractor tyres with regard to dynamic wheel loads is illustrated in Fig. 1, which shows how the wheel vibration, expressed by the ratio of Fdyn/Fsta,,depends on the damping ratio, over the usual damping range between D = 0.02 and D = 0.06 and a typical spring rate of the tyre. To optimize the dynamic behaviour of tractors, it is absolutely necessary to choose the parameters of the tractor and the tyres with regard to stiffness, damping and selfexcitation on the basis of acceptable experimental data.‘” A greater appreciation is also needed of the self-excitation of tyres, caused particularly by non-uniformities, which can lead to additional vibrational effects. The digital simulation of tractor models offers the opportunity to calculate and predict the dynamic behaviour of tractor tyres by driving over simulated obstacles and uneven roads. In order to make real simulation possible, it is necessary to consider the enveloping effects of the tyre contact area and the nonlinear characteristics of stiffness, damping and non-uniformities. 2. Aims of the investigation These were as follows: (1) to determine experimentally, accurate tyre characteristics under different operational conditions up to 40 km/h; (2) to examine the self-excitation * Institut fiir Zoppoter Strasse Maschinenkonstruktion, 35, loo0 Berlin Received 5 March Presented at AG 1988; ENG accepted 88, Paris, 33. Federal Landtechnik Republic in revised France, und Baumaschinen, of Germany form 2-6 28 January March Technische Universitlt Berlin, 1989 1988 11 0021-8634/X9/05001 I + I1 $03.(K)/O @ IYHY The British Society for Research in Agricultural Eneineerine 12 DYNAMIC CHARACTERISTICS OF TYRES Notation c stiffness, N/m damping ratio, 1 ; pyY’ 11s s absorption capacity, % f time, s T time period, s u velocity, m/s damiing coefficient, Ns/m mass, kg n dynamic load factor, 1 pi inflation pressure, N/m2 8 moment of inertia, kg x m2 0 natural frequency, l/s & frequency of excitation, l/s D k m effects, particularly those caused by non-uniformities of rolling tyres under load; (3) to examine the behaviour of tyres rolling over obstacles; (4) to develop tractor tyre models. The realistic evaluation of the dynamic behaviour of tyres can be achieved by a thorough investigation in three steps (Fig. 2). Experiments on roads, in the laboratory and computer/simulation are closely connected. The development and validation of tyre models are dependent on a suitable laboratory test, whereas road tests can be used for the validation of the laboratory results. 3. Test equipment 3.1. Road experiments Free oscillation tests were carried out on a smooth road by rolling the tyre over an obstacle (Fig. 3) and by measuring the sinusoidal amplitude of the axle relative to the ground, during the decay of the vibration. L v = 30-50 km/h I F=Fstat + Fdyn Voigt -Kelwn Model 0.02 0.06 0.2 Domplng Fig. 1. Dynamic wheel load as a function of damping 0.3 rotlo, D ratio (D) A. KISING; H. 13 GijHLICH ROAD EXPERIMENT - oscillation over obstacles nlth different weeds on an even road 1. Validation of the laboratory results accordlng to the road tests Test by free on dlfferent 2. 1. Test by free by Passing 2. LABORATORY EXPERIMENT- oscillation field condltlons to examine the wheel-ground interaction 3. Orlve tests on roads ADDkiCatlOn COMPUTER SIiWLATION 1. Search of sultable mathematical models In order to simulate tyre behaviour as an Integrated Dart of the vehicle Of different excitation modes to determlne the tyre characteristics 3. Measurementof the static at and dynamic DrODertleS dlfferent ooeratlonal condltlons 2. Slmulatlon of different ooerational condltlons and comoarlson nlth the exoerlmental results 3. Further adaotatlon to lmorove tne rellablllty 4. Oetermlnatlon of tvre non-unlfomltles Fig. 2. Investigation of dynamic behauiour Fig. 3. Road experiments of tyres in three steps 14 DYNAMIC /hg.F&d CHARACTERISTICS OF TYRES ,/,-I Excltatlon unit Fig. 4. Diagram of the fiat band tyre test rig 3.2. experiments Laboratory A new test rig permitted the examination of numerous different properties of large tyres under different operating conditions.4 The mounting arrangement of the flat band tyre stand in an electrohydraulic vibration test rig, permits vertical excitation of the tyre with harmonic or random signals. The tyre test rig consists of three structural components (Figs 4 and 5), namely a test frame to guide and load the wheel, a flat band tyre test stand to simulate road speed and to support the vertical wheel loads and a hydraulic excitation system in the vertical direction. Details of the tyre test rig are given in Table 1. Fig. 5. The tyre test rig A. KISING; H. 15 GijHLICH Table Tyre 1 test rig details Static-dynamic load capacity Roiling speed Supported area of the steel Vertical oscillation amplitude Frequency range Camber angle up to 3.0 t 60 km/h 0.6 m x 1 m f90 mm O-10 Hz band O-4” The dynamic experimental data are gathered by servo-acceleration transducers installed at the vibrating test band and at the test-wheel. The static deflection behaviour is measured by a load transducer installed at the wheel bearings. Further details are given by Kising and Gohlich.’ 4. Results of measurements 4.1. Static spring characteristics The relationship between the load and the displacement of a non-rolling and a rolling radial tyre for three different inflation pressures is shown in Fig. 6. Both the non-rolling tyre and the rolling tyre display nonlinear characteristics of increasing stiffness with deflection. Whereas the non-rolling tyre has an evident damping hysteresis loop, the rolling tyre shows periodical load changes which are mainly caused by tyre nonuniformities. Increasing inflation pressure changes the gradient of the curves; both are important in characterizing the properties of a tyre. The relationship between wheel load and tyre deflection is conventionally represented by the static curves. The dynamic behaviour is considered in the following sections. lnflotion 0 20 pressu 40 60 Deflection, 00 100 mm Fig. 6. Comparison of the stiffnesscharacteristicsof a non-rolling and a rolling tyre for three different inflation pressures 16 DYNAMIC CHARACTERISTICS OF TYRES Test by free oscillotmn Y I Harmonic 0 c=F”4”.T? 2 I excitation s,F f I Hormontc/stochostnc ezcitotion Fig. 7. Various methods to determine tyre characteristics stiffness (c) and damping ratio (D) 4.2. Measurements to determine stiffness and damping behaviour of fyres To investigate the dynamic behaviour of tyres, measurements were made of dynamic spring rate and damping ratio, using three different methods of excitation (Fig. 7). The first method is the well known test by free oscillation. The second method uses a harmonic excitation signal. This method can be used for examining the linear or nonlinear behaviour of a non-rolling or slowly-rolling tyre. Furthermore, it is possible to obtain the complete dynamic relationship between wheel load and deflection of a rolling tyre. Non-uniformities disturb the hysteresis loops in such a way that damping information is obtainable only for non-rolling and slow-rolling conditions. The third method is well known in the field of signal analysis of the dynamic behaviour of machines. The vibration system is excited by a limited random noise in an adequate frequency range. From the input and output acceleration signals, it is possible to calculate the transfer function of a tyre. This method has the advantage of exciting the system in a realistic range and linearizes the tyre characteristic in the range of static load. Moreover, the simultaneously calculated coherence function offers a remarkable criterion for the quality of the measurements. In principle, the measurements show no significant difference in tyre stiffness and damping between the different methods. However, measurements of the transfer function obtained on the laboratory test rig are the most reliable ones, particular for high velocities. For that reason this method is prefered to calculate the dynamic behaviour of tyres. 4.3. Dynamic characteristics of two radial tyres of different size The dynamic stiffness is shown as a function of velocity and inflation pressure in Fig. 8. The stiffness of the tyres is found to decrease at the beginning of rolling and thereafter remains relatively constant at higher speeds. In general the stiffness values of rolling tyres are about 25% lower than for non-rolling tyres. Increasing the inflation pressure increases the stiffness. A. KISING; H. 17 GOHLICH 600 Fig. 8, Measured stiffness us a function of veloci~ and inflation pressure far two tyres Damping decreases substantially with increasing speed and decreases slighly with increasing inflation pressure (Fig. 9). It is apparent that the tyre damping is constant above 30 km/h. Above this speed, all types of tyres yield equal values independent of their structural construction and tyre size. As a result it can be concluded that damping only improves the dynamic behaviour below 30 km/h and that above 30 km/h better dynamic behaviour can be achieved only by reduced tyre stiffness. 4.4. Obstacle roll-over properties The absorption capacity (s) of a tyre can be defined as follows (obstacle height -wheel lift) 100% s= obstacle height 6-9834 1300 kq load 2-4 Fig. 9. Damping rutio us II function of velocity and in&tion pressure for two tyres 18 DYNAMIC CHARACTERISTICS _. _. .:_. _. _:. OF _, TYRES .: _. _: .f f. . . . . . . . . . f . . . . .f . .._... . . .: .I .I. , 30 Velocity, Fig. 10. Absorption capaciQ , 40 : 50 60 km/h of front wheel tyre as a function (Tyre 13.6 R24, m = 968 kg) of velocity and inflation pressure -3 0 I 2 3 4 5 Time, Fig. 11. Rolling test of a cross-ply 6 7 6 9 IO s tyre under load p = 180kPa) (Tyre 13.6 R24, m = 952kg, v = Skm/h, A. KISING; H. 19 GijHLICH As an example, a front tyre was examined when passing over a rectangular obstacle of 40 mm in height and 70 mm in width. The expected results are, that s increases with higher velocities and lower inflation pressures and Fig. 10 shows this to be the case. This provides a method of comparing the dynamic behaviour of different tyres. 4.5. Tyre non-uniformities Because tyres are often not absolutely circular, additional dynamic forces are excited during each revolution. The resulting periodic vehicle vibrations are dependent on the speed. If the excitation frequency caused by the non-uniformities is equal to the natural-frequency of the vehicle, high resonance amplitudes can be induced. The radial deflection during rolling of a cross-ply front tyre is shown in Fig. 11. This tyre shows a non-uniformity characterized by a variation of the rolling radius of about 3 mm. The variation of deflection during the course of rotation of the radial tyre in Fig. 11 is limited to one local region of the tyre periphery. Apart from the effects of mass unbalance, such a variation is responsible for high changes in the dynamic axle load. To evaluate the load changes at different speeds, it is advantageous to divide the maximum load by the static load. Then the dynamic load factor n can be calculated as follows. F n=l+ =Inmax L stat If the value of n is greater than 2, the tyre will lose contact with the ground. In the speed range between 5 and 50 km/h the factor n was calculated from force measurements (Fig. 12). It is evident that at 37 km/h the tyre was very strongly excited. At the half frequency, a second resonance could be observed. The resonance ratio at 37 km/h is caused by the first harmonic of the free rolling tyre and can easily be calculated from the tyre radius and the speed. 2 ““““““‘.““‘.‘........ 1.8 _. .I. .I. .;. .:. .I.. . . . .. :. ..: 1.6 1.. .*. .:. .: ._......_._ .:. .:. .. .. + h i ,.a... 1.2 , .. ,*, . .I 1 0 i. IO t.;......... .I. ,j, ,y, I . . . . . . . . . .. . . . . . . . . .. . . , 20 load factor (n) as a function f . 30 Veloctty, Fig. 12. Dynamic ..: . . . . . . . . . .. . . . . . . .._. .I, J, 40 f 50 . , . ; 60 km/h of velocity (Tyre 13.6 R24, m = 952 kg, p = 160kPa) 20 DYNAMIC CHARACTERISTICS OF TYRES 10. 2 N’ Pi< 5 6. 4 ‘. 2 0 0 100 Frequency, Fig. 13. PSD of a freely rohg 150 Hz cross-ply lyre (Tyre 13.6 R24, m = 952 kg, p = 160 kPa) 12 N 6 5 N c E 6 =: a 4 Fig. 14. PSD of a freely rolling radial tyre (Tyre 136 R24, m = 968 kg, p = 160 kPa) A. KISING; H. 21 GZjHLlCH 4.6. High frequency properties A survey of the tyre vertical excitation frequencies caused by the tyre lugs is shown in for a cross-ply tyre. Both the tyre lug frequency and the half tyre lug frequency cause speed dependent resonances. In the range between 0 and 50 Hz the opposite lugs produce resonances in the roll mode. The PSD spectrum shows the excitation of the radial mode and the vertical components of the roll mode. Between 50 and 100 Hz, successive lugs excite the system in the roll mode. There also exist considerable differences between PSD curves and cross-ply (Fig. 13) and radial tyres (Fig. 14). The latter measurements show lower PSD peaks for radial tyres and missing resonances in the range between 50 and 100 Hz. The experiment suggests that radial tyres will give a smoother ride than cross-ply tyres. A reason for this significant difference is the more flexible side wall of radial tyres and the type of lugs. Fig. 13 for a cross-ply tyre. The power spectral density (PSD) curves are typical 5. Conclusions 1. The newly developed flat band tyre test rig, fixed in a vertical vibration test rig is an excellent tool to determine the essential characteristics of agricultural tyres. 2. Rolling and non-rolling tyres possess nonlinear stiffness characteristics; non-rolling tyres more so than rolling tyres. 3. Measurements of the tyre dynamic stiffness show a decrease of 15-25% at the onset of rolling but this tends to become constant with increasing speed. 4. In the frequency range between 0 and 30 km/h the damping decreases by about 60-70%. Cross-ply tyres and low inflation pressures cause higher damping. Up to 30 km/h all types of tyres have a constant damping ratio of about O-02. 5. The absorption capacity of a tyre increases with velocity and as the inflation pressure is decreased. 6. Tyre non-uniformities are mainly responsible for resonance vibrations at higher velocities. 7. Tyre lugs cause excitation of vehicles at high frequencies. Cross-play tyres show two significant frequency ranges caused by the mutual and successively arriving tyre lugs in the contact area. Radial tyres give a smoother ride, because the resonance intensities are less severe and the resonance frequencies caused by successively arriving lugs have less effect. References M. Dynamik der Kraftfahrzeuge (Dynamic of motor vehicles) Band B, Springer Verlag Berlin, Hamburg, Heidelberg 1984 * Kutzbach, H. D.; Schrogel, H. Dynamic behaviour of rolling tractor tyres. International Society for Terrain Vehicle Systems,9th International Conference, Barcelona CongressHall 1987 pp. 457-464. 3 Kising, A.; Giihlich, H. Kenndatenermittlung von AS-Reifen fur hohere Geschwindigkeiten (Determination of characteristics of agricultural tyres for higher speeds). Grundlagen der Landtechnik 1988,38(3): 78-87 ’ Giihlich, H.; Kising, A. Flachbahnreifenprtifstand zur Kennwertermittlung von grol3volumigen Traktor- und Baumaschinenreifen(Tyre band test stand for large tractor and wheel loader tyres). Forschungaktuell, TU Berlin 1987, pp. 52-54. ’ Mitschke,