Chapter 4 Systems Design: Process Costing Solutions to Questions 4-1 A process costing system should be used in situations where a homogeneous product is produced on a continuous basis. 4-2 1. In job-order costing many different jobs are worked on during each period each with its own production requirements. In process costing, a single product is produced on a continuous basis and all units are identical. 2. The job cost sheet is the key document in job-order costing while the department production report is the key document in process costing. 3. Unit costs are computed by job in job-order costing while unit costs are computed by department in process costing. 4-3 Cost accumulation is simpler under process costing because costs only need to be assigned to departments—not separate jobs. A company usually has a small number of processing departments, whereas a job-order costing system often must keep track of the costs of hundreds or even thousands of jobs. 4-4 In a process costing system, a Work in Process account is maintained for each separate processing department. 4-5 The journal entry would be: Work in Process, Firing...................................... XXXX Work in Process, Mixing ... XXXX 4-7 Under the weighted-average method, equivalent units of production consist of units transferred to the next department (or to finished goods) during the period plus the equivalent units in the department’s ending work in process inventory. 4-8 The company will want to distinguish between the costs of the metals used to make the medallions, but the medals are otherwise identical and go through the same production processes. Thus, operation costing is ideally suited for the company’s needs. 4-9 Disagree. In fact, flexible manufacturing systems may actually increase the use of process costing over time. These systems can have a major impact on costing since they allow for an easy switch from producing one type of product to another. The systems’ flexibility means product switching results in little time lost and relatively low setup costs. Therefore, companies are able to move between products with about the same speed as they would if they were working in a continuous processing environment. As the use of flexible manufacturing systems grows, so should the application of process costing techniques. 4-10 The number of “full-time equivalent” students is 5,000 + 50%(1,250) = 5,625. 4-6 The costs that might be added in the Firing Department include: (1) costs transferred in from the Mixing Department; (2) materials costs added in the Firing Department; (3) labour costs added in the Firing Department; and (4) overhead costs added in the Firing Department. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 1 Exercise 4-1 (20 minutes) a. To record issuing raw materials for use in production: Work in Process—Moulding Department ....... 28,000 Work in Process—Firing Department............. 5,000 Raw Materials ....................................... 33,000 b. To record direct labour costs incurred: Work in Process—Moulding Department ....... Work in Process—Firing Department............. Wages Payable ..................................... 18,000 5,000 23,000 c. To record applying manufacturing overhead: Work in Process—Moulding Department ....... Work in Process—Firing Department............. Manufacturing Overhead ....................... 24,000 37,000 61,000 d. To record transfer of unfired, molded bricks from the Molding Department to the Firing Department: Work in Process—Firing Department............. 67,000 Work in Process—Moulding Department . 67,000 e. To record transfer of finished bricks from the Firing Department to the finished goods warehouse: Finished Goods............................................ 108,000 Work in Process—Firing Department ...... 108,000 f. To record Cost of Goods Sold: Cost of Goods Sold ...................................... Finished Goods ..................................... 106,000 106,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 2 Managerial Accounting, 9th Canadian Edition Exercise 4-2 (10 minutes) Weighted-Average Method Quantity Schedule Units to be accounted for: Work in process, October 1 Units started into production Total units 25,000 195,000 220,000 Units transferred to the next department ......................................................... 205,000 Ending work in process: Materials: 15,000 units × 70% complete ................................................. 15,000 Conversion: 15,000 units × 50% complete ................................................. Equivalent units of production ....................... 220,000 Equivalent Units Materials Conversion 205,000 205,000 10,500 215,500 7,500 212,500 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 3 Exercise 4-3 (10 minutes) Weighted-Average Method Costs per Equivalent Unit: Total Cost Materials Labour Overhead Work in process, May 1 ........$156,270 $ 14,550 $23,620 $118,100 Cost added during May ........ 174,330 88,350 14,330 71,650 Total cost (a) ......................$330,600 $102,900 $37,950 $189,750 Equivalent units of production (b)................... Cost per equivalent unit (a) ÷ (b) .......................... --------- 1,200 1,100 1,100 $85.75 $34.50 $172.50 Total cost per equivalent Unit = $85.75 + $34.50 + $172.50 = $292.75 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 4 Managerial Accounting, 9th Canadian Edition Exercise 4-4 (10 minutes) Weighted-Average Method Materials Conversion Ending work in process inventory: Equivalent units of production ................. Cost per equivalent unit .......................... Cost of ending work in process inventory . Units completed and transferred out: Units transferred to the next department . Cost per equivalent unit .......................... Cost of units completed and transferred out .................................................... Total 300 $31.56 $9,468 100 $9.32 $932 $10,400 1,300 $31.56 1,300 $9.32 $41,028 $12,116 $53,144 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 5 Exercise 4-5 (10 minutes) Work in Process—Mixing ................................................ 330,000 Raw Materials Inventory ........................................... 330,000 Work in Process—Mixing ................................................ 260,000 Work in Process—Baking ................................................ 120,000 Wages Payable ......................................................... 380,000 Work in Process—Mixing ................................................ 190,000 Work in Process—Baking ................................................ 90,000 Manufacturing Overhead ........................................... 280,000 Work in Process—Baking ................................................ 760,000 Work in Process—Mixing ........................................... 760,000 Finished Goods .............................................................. 980,000 Work in Process—Baking ........................................... 980,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 6 Managerial Accounting, 9th Canadian Edition Exercise 4-6 (20 minutes) Weighted-Average Method 1. Equivalent Units Materials Labour Overhead Units transferred to the next department .................................... Ending work in process: Materials: 50,000 units × 60% complete...................................... Labour: 50,000 units × 20% complete...................................... Overhead: 50,000 units × 20% complete...................................... Equivalent units of production ............ 790,000 790,000 790,000 30,000 10,000 820,000 800,000 10,000 800,000 2. Cost per Equivalent Unit: Materials Labour Overhead Cost of beginning work in process ....... $ 68,600 $ 30,000 $ 48,000 Costs added during the period ............ 907,200 370,000 592,000 Total cost (a) ..................................... $975,800 $400,000 $640,000 Equivalent units of production (b) ....... 820,000 800,000 800,000 Cost per equivalent unit (a) ÷ (b)........ $1.19 $0.50 $0.80 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 7 Exercise 4-7 (10 minutes) Weighted-Average Method Equivalent Units (EU) Labour & Materials Overhead Kilograms transferred to the Packing Department during May*........................................................ 245,000 Work in process, May 31: Materials: 10,000 kilograms × 100% complete...... 10,000 Labour and overhead: 10,000 kilograms × 90% complete .......................................................... Equivalent units of production ................................ 255,000 245,000 9,000 254,000 * Beginning WIP 15,000 + Started 240,000 – Ending WIP 10,000 = 245,000 kilograms. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 8 Managerial Accounting, 9th Canadian Edition Exercise 4-8 (30 minutes) Weighted-Average Method 1. Equivalent Units: Materials Conversion Units transferred to the next process ...............320,000 320,000 Ending work in process: Materials: 60,000 units × 45% complete ....... 27,000 Conversion: 60,000 units × 20% complete ...... 12,000 Equivalent units of production .........................347,000 332,000 2. Costs per Equivalent Unit: Materials Conversion Cost of beginning work in process ..................$ 76,600 $ 34,900 Cost added during the period ......................... 410,000 234,500 Total cost (a) ................................................$486,600 $269,400 Equivalent units of production (b)................... 347,000 332,000 Cost per equivalent unit (a) ÷ (b) ................... $1.40 $0.81 3. Ending work in process inventory: Equivalent units of production (see above) ........................ Cost per equivalent unit (see above) ............................... Cost of ending work in process inventory ............................ Materials Conversion 27,000 12,000 $1.40 $0.81 $37,800 $9,720 Total $47,520 Units completed and transferred out: Units transferred to the next department ........................ Cost per equivalent unit (see previous exercise)........ Cost of units completed and transferred out…………………. 320,000 320,000 $1.40 $0.81 $448,000 $259,200 $707,200 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 9 Exercise 4-9 (20 minutes) Cost Reconciliation Cost accounted for as follow: Transferred to Packaging Dept: 25,000 rolls x $17.10 Work in process, January 31: Materials, $9.50 per EU Conversion , $7.60 per EU Total cost accounted for Total Cost Materials $427,500 25,000 $22,800 $13,680 36,480 $463,980 2,400 Conversion 25,000 1,800 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 10 Managerial Accounting, 9th Canadian Edition Problem 4-10 (45 minutes) Weighted-Average Method 1. Equivalent Units of Production Transferred to next department........................ Ending work in process: Materials: 80,000 units × 75% complete ........ Conversion: 80,000 units × 25% complete ..... Equivalent units of production .......................... 2. Cost per Equivalent Unit Cost of beginning work in process ................ Cost added during the period ....................... Total cost (a) .............................................. Equivalent units of production (b) ................ Cost per equivalent unit, (a) ÷ (b) ............... Materials Conversion 450,000 60,000 510,000 450,000 20,000 470,000 Materials Conversion $ 36,550 391,850 $428,400 510,000 $0.84 $ 13,500 267,300 $280,800 470,000 $0.597* *rounded 3. Applying Costs to Units Materials Conversion Ending work in process inventory: Equivalent units of production (materials: 80,000 units × 75% complete; conversion: 80,000 units × 25% complete) ...... 60,000 Cost per equivalent unit ....... $0.84 Cost of ending work in process inventory ........................... $50,400 Units completed and transferred out: Units transferred to the next department ....................... 450,000 Cost per equivalent unit ....... $0.84 Cost of units completed and transferred out................... $378,000 Total 20,000 $0.597 $11,940 $62,340 450,000 $0.597 $1.437 $268,650 $646,650 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 11 Problem 4-10 (continued) 4. Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory ($36,550 + $13,500).................................. Costs added to production during the period ($391,850 + $267,300) .............................. Total cost to be accounted for ....................... Costs accounted for as follows: Transferred to next department: 450,000 units x $1.437 ..................................... Work in process June 30 Materials at $0.84 per EU ............................. Conversion at $0.597 per EU ........................ Total cost accounted for ............................... $ 50,050 659,150 $709,200 $646,650 50,400 11,940 62,340 $708,990* *off $210 due to rounding © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 12 Managerial Accounting, 9th Canadian Edition Problem 4-11 (45 minutes) Weighted-Average Method 1. Equivalent Units of Production Transferred to next department* ...................... Ending work in process: Materials: 55,000 units × 65% complete ........ Materials Conversion 395,000 35,750 Conversion: 55,000 units × 30% complete ..... Equivalent units of production .......................... 395,000 16,500 430,750 411,500 *Units transferred to the next department = Units in beginning work in process + Units started into production − Units in ending work in process = 85,000 + 365,000 − 55,000 = 395,000 2. Cost per Equivalent Unit Materials Cost of beginning work in process ................ Cost added during the period ....................... Total cost (a) .............................................. Equivalent units of production (b) ................ $ 101,000 462,000 $563,000 430,750 Cost per equivalent unit, (a) ÷ (b) ............... $1.31 Conversion $ 51,000 213,000 $264,000 411,500 $0.64 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 13 Problem 4-11 (continued) 3. Cost of Ending Work in Process Inventory and Units Transferred Out Materials Conversion Ending work in process inventory: Equivalent units of production (materials: 55,000 units × 65% complete; conversion: 55,000 units × 30% complete) ...... 35,750 Cost per equivalent unit ....... $1.31 Cost of ending work in process inventory ........................... $46,833 Units completed and transferred out: Units transferred to the next 395,000 department ....................... Cost per equivalent unit ....... $1.31 Cost of units completed and transferred out................... $517,450 Total 16,500 $0.64 $10,560 $57,393 395,000 $0.64 $1.95 $252,800 $770,250 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 14 Managerial Accounting, 9th Canadian Edition Problem 4-11 (continued) 4. Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory ($101,000 + $51,000) .................................... Costs added to production during the period ($462,000 + $213,000) .................................. Total Cost Costs accounted for as follows: Transferred to the Coating Department 395,000 x $1.95 Work in process, May 31 Materials at $1.31 per EU Conversion at $0.64 per EU Total ending Work in process Total cost $152,000 675,000 $827,000 $770,250 46,833 10,560 57,393 *$827,643 *Difference of $643 due to rounding of the per unit costs © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 15 Problem 4-12 (30 minutes) Weighted-Average Method 1. Total units transferred to the next department ... Less units in the May 1 inventory ...................... Units started and completed in May................... 2. The equivalent units were: 30,000 5,000 25,000 Materials Conversion Transferred to next department.................. Ending work in process: Materials: 4,000 units × 75% complete .... Conversion: 4,000 units × 50% complete . Equivalent units of production .................... 30,000 30,000 3,000 2,000 32,000 33,000 3. The costs per equivalent unit were: Cost of beginning work in process ................ Cost added during the period ....................... Total cost (a) .............................................. Equivalent units of production (b) ................ Cost per equivalent unit, (a) ÷ (b) ............... Materials Conversion £ 9,000 57,000 £66,000 33,000 £2.00 £ 4,400 30,800 £35,200 32,000 £1.10 4. The ending work in process figure is verified as follows: Ending work in process inventory: Equivalent units of production (see above) ................................. Cost per equivalent unit ................. Cost of ending work in process inventory ..................................... Materials Conversion 3,000 £2.00 £6,000 Total 2,000 £1.10 £2,200 £8,200 5. Multiplying the unit cost figure of £3.10 per unit by 1,000 units does not provide a valid estimate of the incremental cost of processing an additional 1,000 units through the department. If there is sufficient idle capacity to process an additional 1,000 units, the incremental cost per unit is almost certainly less than £3.10 per unit because the conversion costs are likely to include fixed costs. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 16 Managerial Accounting, 9th Canadian Edition Problem 4-13 (45 minutes) Weighted-Average Method 1. Equivalent Units of Production Materials Conversion Transferred to next department* ...................... 270,000 Ending work in process: Materials: 45,000 kilograms × 100% complete .. 45,000 Conversion: 45,000 kilograms × 2/3 complete .. Equivalent units of production .......................... 315,000 *35,000 + 280,000 – 45,000 = 270,000. 2. Cost per Equivalent Unit Cost of beginning work in process ................ Cost added during the period ....................... Total cost (a) .............................................. Equivalent units of production (b) ................ Cost per equivalent unit, (a) ÷ (b) ............... Materials $ 43,400 397,600 $441,000 315,000 $1.40 270,000 30,000 300,000 Conversion $ 20,300 189,700 $210,000 300,000 $0.70 3. Cost of Ending Work in Process Inventory and Units Transferred Out Materials Conversion Ending work in process inventory: Equivalent units of production (see above) ....................... 45,000 Cost per equivalent unit ....... $1.40 Cost of ending work in process inventory ........................... $63,000 Units completed and transferred out: Units transferred to the next department ....................... 270,000 Cost per equivalent unit ....... $1.40 Cost of units completed and transferred out................... $378,000 Total 30,000 $0.70 $21,000 $84,000 270,000 $0.70 $2.10 $189,000 $567,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 17 Problem 4-13 (continued) 4. In computing unit costs, the weighted-average method mixes costs of the prior period with current period costs. Thus, under the weightedaverage method, unit costs are influenced to some extent by what happened in a prior period. This problem becomes particularly significant when attempting to measure performance in the current period. Good (or bad) cost control in the current period might be concealed by the costs that have been brought forward in the beginning inventory. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 18 Managerial Accounting, 9th Canadian Edition Problem 4-14 (60 minutes) Weighted-Average Method 1. The equivalent units are: Units completed during the year ..................... Work in process, Dec. 31: Materials: 30,000 units × 100% complete .... Conversion: 30,000 units × 50% complete ... Equivalent units of production ........................ Materials 790,000 30,000 820,000 Conversion 790,000 15,000 805,000 The costs per equivalent unit are: Work in process, Jan. 1.................................. Cost added during the year ............................ Total cost (a) ................................................ Equivalent units of production (b)................... Cost per equivalent unit (a) ÷ (b) ................... Materials Conversion $ 22,000 $ 48,000 880,000 2,367,000 $902,000 $2,415,000 820,000 805,000 $1.10 $3.00 2. The amount of cost that should be assigned to the ending inventories is: Ending work in process inventory: Equivalent units of production (see above) ....................... Cost per equivalent unit ....... Cost of ending work in process inventory ........................... Finished goods inventory: Equivalent units ................... Cost per equivalent unit ....... Cost of units completed and transferred out................... Materials Conversion Total 30,000 $1.10 15,000 $3.00 $33,000 $45,000 $78,000 50,000 $1.10 50,000 $3.00 $4.10 $55,000 $150,000 $205,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 19 Problem 4-14 (continued) 3. The necessary adjustments would be: Work in Process Finished Goods Total Total cost that should be assigned to inventories (see above) ............................................ $ 78,000 $205,000 $283,000 Year-end balances in the accounts .................................. 95,000 201,000 296,000 Error.............................................................................. $(17,000) $ 4,000 $(13,000) Finished Goods Inventory................................................ 4,000 Cost of Goods Sold ......................................................... 13,000 Work in Process Inventory ......................................... 17,000 4. The cost of goods sold can be determined as follows: Beginning finished goods inventory.................................. 0 Units completed during the year ...................................... 790,000 Units available for sale .................................................... 790,000 Less units in ending finished goods inventory ...................50,000 Units sold during the year ............................................... 740,000 Cost per whole unit ($1.10 + $3.00) ................................ × $4.10 Cost of goods sold .......................................................... $3,034,000 Alternative computation: Total manufacturing cost incurred: Materials (part 1. above) .............................................. $ 902,000 Conversion (part 1. above) ........................................... 2,415,000 Total manufacturing cost ................................................ 3,317,000 Less cost assigned to inventories (part 3. above).............. 283,000 Cost of goods sold .......................................................... $3,034,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 20 Managerial Accounting, 9th Canadian Edition Problem 4-15 (30 minutes) Weighted-Average Method 1. a. Work in Process—Blending ............................................. 495,000 115,000 Work in Process—Bottling 610,000 Raw Materials ........................................................... b. Work in Process—Blending ............................................. 72,000 Work in Process—Bottling ............................................... 18,000 Salaries and Wages Payable ...................................... 90,000 c. Manufacturing Overhead ................................................ 225,000 Accounts Payable ...................................................... 225,000 d. Work in Process—Blending ............................................. 181,000 Manufacturing Overhead ........................................... 181,000 Work in Process—Bottling ............................................... 42,000 Manufacturing Overhead ........................................... 42,000 e. Work in Process—Bottling ............................................... 740,000 Work in Process—Blending ........................................ 740,000 f. Finished Goods .............................................................. 950,000 Work in Process—Bottling .......................................... 950,000 g. Accounts Receivable ....................................................... 1,500,000 Sales ........................................................................ 1,500,000 Cost of Goods Sold ......................................................... 890,000 Finished Goods ......................................................... 890,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 21 Problem 4-15 (continued) 2. Work in Process—Bottling Bal. 65,000 (f) 950,000 Work in Process—Blending Bal. 38,000 (e) 740,000 (a) 115,000 (a) 495,000 (b) 18,000 (b) 72,000 (d) 42,000 (d) 181,000 (e) 740,000 Bal. 30,000 Bal. 46,000 Bal. Finished Goods 20,000 (g) 890,000 Manufacturing Overhead (c) 225,000 (d) 181,000 (d) Bal. Bal. Bal. 42,000 2,000 (f) 950,000 Bal. 80,000 Raw Materials 681,000 (a) 610,000 Accounts Payable (c) 225,000 71,000 Salaries and Wages Payable (b) 90,000 Sales (g) Accounts Receivable 1,500,000 Cost of Goods Sold 890,000 (g) (g) 1,500,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 22 Managerial Accounting, 9th Canadian Edition Problem 4-15 (continued) 3. Production Report – Blending Department Quantity Schedule Units to be accounted for: Work in process, March 1 20,000 Started into production 390,000 Total Units 410,000 Equivalent Units (EU) Material Labour Overhead Units accounted for as follows: Transferred to Bottling Work in process March 31 Total units and equivalent units of production 370,000 370,000 370,000 40,000 30,000 370,000 10,000 10,000 410,000 400,000 380,000 380,000 Costs per Equivalent Unit: Total cost Material Labour Overhead Cost to be accounted for: Work in process, March 1 $38,000 $25,000 $4,000 $9,000 Cost added by the Blending Department 748,000 495,000 72,000 181,000 $786,000 520,000 76,000 190,000 400,000 380,000 380,000 Total Cost Equivalent units of production Cost per equivalent unit $1.30 $0.20 $0.50 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 23 Case 4-16 (120 minutes) This case is difficult—particularly part 3, which requires analytical skills. Because there are no beginning inventories, it makes no difference whether the weighted-average or FIFO method is used by the company. You may choose to specify that the FIFO method be used rather than the weighted-average method. 1. Computation of the Cost of Goods Sold: Units completed and sold....................... Ending work in process: Transferred in: 20,000 units × 100% complete .......... Conversion: 20,000 units × 25% complete............ Equivalent units of production ................ Cost of beginning work in process .......... Cost added during the period ................. Total cost (a) ........................................ Equivalent units of production (b) .......... Cost per equivalent unit, (a) ÷ (b) ......... Transferred In 250,000 Conversion 250,000 20,000 270,000 Transferred In 5,000 255,000 Conversion $ 0 $ 0 49,221,000 16,320,000 $49,221,000 $16,320,000 270,000 255,000 $182.30 $64.00 Cost of goods sold = 250,000 units × ($182.30 + $64.00) per unit = $61,575,000. 2. The estimate of the percentage completion of ending work in process inventories affects the unit costs of finished goods and therefore the cost of goods sold. Jason Bieler would like the estimated percentage completion of the ending work in process to be increased. The higher the percentage of completion of ending work in process, the higher the equivalent units for the period and the lower the unit costs. 3. Increasing the percentage of completion can increase operating income by reducing the cost of goods sold. To increase operating income by $62,500, the cost of goods sold would have to be decreased by $62,500 from $61,575,000 down to $61,512,500. See the next page for the necessary calculations. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 24 Managerial Accounting, 9th Canadian Edition Case 4-16 (continued) The percentage of completion, X, affects the cost of goods sold by its effect on the unit cost, which can be determined as follows: Unit cost = $182.30 + $16,320,000 250,000 + 20,000X And the cost of goods sold can be computed as follows: Cost of goods sold = 250,000 × Unit cost Since cost of goods sold must be reduced down to $61,512,500, the unit cost must be $246.05 ($61,512,500 ÷ 250,000 units). Thus, the required percentage completion, X, to obtain the $62,500 reduction in cost of goods sold can be found by solving the following equation: $182.30 + $16,320,000 = $246.05 250,000 + 20,000X $16,320,000 = $246.05 - $182.30 250,000 + 20,000X $16,320,000 = $63.75 250,000 + 20,000X 250,000 + 20,000X 1 = $16,320,000 $63.75 250,000 + 20,000X = $16,320,000 $63.75 250,000 + 20,000X = 256,000 20,000X = 256,000 - 250,000 20,000X = 6,000 Thus, changing the percentage completion to 30% will decrease cost of goods sold and increase net operating income by $62,500 as verified on the next page. X= 6,000 = 30% 20,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 25 Case 4-16 (continued) 3. (continued) Computation of the Cost of Goods Sold: Units completed and sold....................... Ending work in process: Transferred in: 20,000 units × 100% complete .......... Conversion: 20,000 units × 30% complete............ Equivalent units of production ................ Cost of beginning work in process .......... Cost added during the period ................. Total cost (a) ........................................ Equivalent units of production (b) .......... Cost per equivalent unit, (a) ÷ (b) ......... Transferred In 250,000 Conversion 250,000 20,000 270,000 Transferred In 6,000 256,000 Conversion $ 0 $ 0 49,221,000 16,320,000 $49,221,000 $16,320,000 270,000 256,000 $182.30 $63.75 Cost of goods sold = 250,000 units × ($182.30 per unit + $63.75 per unit) = $61,512,500. 4. Carol is in a very difficult position. Collaborating with Jason Bieler in subverting the integrity of the accounting system is unethical by almost any standard. To put the situation in its starkest light, Bieler is suggesting that the production managers lie in order to get their bonus. Having said that, the peer pressure to go along in this situation may be intense. It is difficult on a personal level to ignore such peer pressure. Moreover, Carol probably prefers not to risk alienating people she might need to rely on in the future. On the other hand, Carol should be careful not to accept at face value Bieler’s assertion that all of the other managers are “doing as much as they can to pull this bonus out of the hat.” Those who engage in unethical or illegal acts often rationalize their own behaviour by exaggerating the extent to which others engage in the same kind of behaviour. Other managers may actually be very uncomfortable “pulling strings” to make the target profit for the year. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 26 Managerial Accounting, 9th Canadian Edition Case 4-16 (continued) From a broader perspective, if the profit figures reported by the managers in a division cannot be trusted, then the company would be foolish to base bonuses on the net profit figures. A bonus system based on divisional profits presupposes the integrity of the accounting system. The company should perhaps reconsider how it determines the bonus. It is quite common for companies to pay an “all or nothing” bonus contingent on making a particular target. This inevitably creates powerful incentives to bend the rules when the target has not quite been attained. It might be better to have a bonus without this “all or nothing” feature. For example, managers could be paid a bonus of x% of profits above target profits rather than a bonus that is a preset percentage of their base salary. Under such a policy, the effect of adding that last dollar of profits that just pushes the divisional net profits over the target profit will add a few pennies to the manager’s compensation rather than thousands of dollars. Therefore, the incentives to misstate the operating income are reduced. Why tempt people unnecessarily? © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 27 Case 4-17 (45 minutes) Weighted-Average Method 1. The revised computations follow: Quantity Schedule and Equivalent Units of Production Transferred to next department........................ Ending work in process: Transferred in: 5,000 units × 100% complete . Materials: 5,000 units × 0% complete ............ Conversion: 5,000 units × 2/5 complete .......... Equivalent units of production .......................... Costs per equivalent unit Cost of beginning work in process ................... Cost added during the period .......................... Total cost (a) ................................................. Equivalent units of production (b) ................... Cost per equivalent unit, (a) ÷ (b) .................. Transferred In 100,000 5,000 105,000 Transferred In $ 8,820 81,480 $90,300 105,000 $0.86 Materials 100,000 0 100,000 Materials $ 3,400 27,600 $31,000 100,000 $0.31 Conversion 100,000 2,000 102,000 Conversion $ 10,200 96,900 $107,100 102,000 $1.05 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 28 Managerial Accounting, 9th Canadian Edition Case 4-17 (continued) Cost reconciliation Units completed and transferred out: Units transferred to the next department ......... Cost per equivalent unit .................................. Cost of units completed and transferred out .... Ending work in process inventory: Equivalent units of production (see above) .. Cost per equivalent unit ............................. Cost of ending work in process inventory .... Transferred In Materials Conversion Total 100,000 $0.86 $86,000 100,000 $0.31 $31,000 100,000 $1.05 $105,000 $2.22 $222,000 5,000 $0.86 $4,300 0 $0.31 $0 2,000 $1.05 $2,100 $6,400 2. The unit cost computed above is $2.22 (= $0.86 + $0.31 + $1.05) versus $2.284 on the original report. The unit cost on the report prepared by the accountant is high because none of the cost incurred during the month was assigned to the units in the ending work in process inventory. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 29 Case 4-18 (60 minutes) MEMORANDUM DATE: TO: FROM: SUBJECT: September 2010 Rachel Archer Ed Switzer Ending Work in Process and Finished Goods Inventory Balances As agreed, I have calculated the ending inventory balances to be included in the Balance Sheet of Rachel’s Real Root Beer as at August 30. The calculations assume process costing using the weighted average method. My calculations indicate an ending balance in Finished Goods Inventory of $6,456 and an ending Work in Process balance of $1,944. Details of my calculations are presented in the attached Production Report for the month of August. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 30 Managerial Accounting, 9th Canadian Edition Rachel’s Real Root Beer Production Report for August (weighted average method) Quantity Schedule and Equivalent Units Quantity Units to be accounted for: Work in process, August 1 (75% complete for material, 60% for 550 conversion) Started into production 3,000 Total units 3,550 Equivalent Units Materials Conversion Units accounted for as follows: Transferred to Finished Goods Work in process, August 30 (75% complete for material, 50% for conversion) Total units and equivalent units Cost per Equivalent Unit Cost to be accounted for: Work in process, August 1 Cost added during the month Total cost Equivalent units of production Cost per equivalent unit Total cost per equivalent unit Cost reconciliation: Cost accounted for as follows: Transferred to Finished Goods 2,400 units x $2.69 Work in process, August 30: Materials at $1.38 per EU Conversion at $1.31 per EU Total Work in process, Aug 30 Total cost accounted for: 2,400 2,400 2,400 1,150 3,550 Total Cost 863 3,263 Materials 575 2,975 Conversion $1,080 7,320 $8,400 $650 3,840 $4,490 3,263 $1.38 $430 3,480 $3,910 2,975 $1.31 $2.69 Total Cost Materials $6,456 $2,400 1,191 753 1,944 $8,400 863 Conversion $2,400 575 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 31 Research and Application 4-19 (120 minutes) 1. The processing departments for BIC’s ballpoint pen manufacturing process are listed below in sequential order. The raw material inputs are listed in parentheses next to the department where they are added to the manufacturing process. Ball and point production department (hardening and grinding) (Tungsten carbide balls, metal points and point supports are added to production). The Moulding department (plastic casing materials moulded here). The Cartridge Filling department (ink cartridges are centrifuged and quality checked here). The Assembly department (no raw materials are added). The Quality Control department (no raw materials added here). The Packaging department (boxes are filled and shrink wrapped for shipping here). 2. The production process consumes fairly large amounts of manufacturing overhead costs. This should be apparent to students based on the photographs that accompany the on-line tour. There are many pictures of large pieces of capital equipment used to mould pen body assemblies, grind pen balls and set them into their metal points. In addition, the assembly process is described as highly automated with employees really only monitoring the output of the assembly machines. The depreciation costs associated with the equipment as well as the utility and maintenance costs incurred to run the equipment are three examples of overhead costs. It is also worth noting that the equipment shown in the photographs is large in size, thereby suggesting that BIC’s pen-making facilities occupy a large amount of floor space—all of which needs lighting, heat, insurance, etc. These are additional examples of manufacturing overhead costs © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 32 Managerial Accounting, 9th Canadian Edition 3. The T-account model is shown below: Wages Payable Manufacturing Overhead Work in Process: Ball point production XXX Work in Process: Molding XXX XXX The T-account model shown above assumes that labour cost is incurred at each step of the process to operate and maintain the equipment. 4. While the on-line tour does not provide sufficient information to answer this question, it is reasonable to expect students to speculate that operation costing may be appropriate because BIC’s stationary line includes many different types of pens, some of which may go through a slightly different manufacturing process. This suggests that some material costs and conversion costs may be assigned to particular batches of production rather than being spread over the entire volume of production for a given period without regard to the type of pen being manufactured. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 33 Appendix 4A – FIFO Method Questions 4A-1 Under the weighted-average method, each unit transferred out of the department is counted as one equivalent unit—regardless of in what period the work was done to complete the units. Under the FIFO method, only the work done in the current period is counted. Units transferred out are divided into two parts. One part consists of the units transferred out from beginning inventory. Only the work needed to complete these units is shown as part of the equivalent units for the current period. The other part of the units transferred out consists of the units started and completed during the current period. 4A-2The weighted-average method mixes costs from the current period with costs from the prior period. Thus, under the weighted-average method, the department’s apparent performance in the current period is influenced to some extent by what happened in a prior period. In contrast, the FIFO method cleanly separates the costs and work of the current period from those of the prior period. This makes the FIFO method superior to the weighted-average method for cost control because current performance should be measured in relation to costs of the current period only. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 34 Managerial Accounting, 9th Canadian Edition Exercise 4A-1 (10 minutes) FIFO Method To complete beginning work in process: Materials: 400 units × (100% – 75%)................. Conversion: 400 units × (100% – 25%) ............. Units started and completed during the period (42,600 units started – 500 units in ending inventory) ......................................................... Ending work in process Materials: 500 units × 80% complete ................. Conversion: 500 units × 30% complete .............. Equivalent units of production ................................ Materials Conversion 100 42,100 400 42,600 300 42,100 150 42,550 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 35 Exercise 4A-2(10 minutes) FIFO method Cost added during May (a)..... Equivalent units of production (b) .................... Cost per equivalent unit (a) ÷ (b) ............................ Materials Labour $41,280 $26,460 Overhead $66,150 8,000 7,000 7,000 $5.16 $3.78 $9.45 Total $18.39 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 36 Managerial Accounting, 9th Canadian Edition Exercise 4A-3(15 minutes) FIFO Method Materials Conversion Ending work in process inventory: Equivalent units of production ............... Cost per equivalent unit ........................ Cost of ending work in process inventory Total 800 $4.40 $3,520 200 $1.30 $260 $3,780 $2,700 $380 $3,080 400 $4.40 700 $1.30 $1,760 $910 7,000 $4.40 7,000 $1.30 $30,800 $9,100 Units transferred out: Cost in beginning work in process inventory ......................................... Cost to complete the units in beginning work in process inventory: Equivalent units of production required to complete the beginning inventory Cost per equivalent unit ...................... Cost to complete the units in beginning inventory ....................................... Cost of units started and completed this period: Units started and completed this period (8,000 units completed and transferred to the next department – 1,000 units in beginning work in process inventory) .......................... Cost per equivalent unit ...................... Cost of units started and completed this period ..................................... Total cost of units transferred out .......... 2,670 39,900 $45,650 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 37 Exercise 4A-4 (20 minutes) FIFO Method 1. Materials Labour Overhead To complete beginning work in process: Materials: 80,000 litres × (100% − 80%) ................................ 16,000 Labour: 80,000 litres × (100% − 75%) ................................ 20,000 Overhead: 80,000 litres × (100% − 75%) ................................ Units started and completed during the period (790,000 – 80,000) ................... 710,000 710,000 Ending work in process: Materials: 50,000 litres × 60% ............. 30,000 Labour: 50,000 litres × 20% ................ 10,000 Overhead: 50,000 litres × 20% ............ Equivalent units of production ................ 756,000 740,000 2. 20,000 710,000 10,000 740,000 Materials Labour Overhead Cost added during the period (a) ............ $907,200 $370,000 $592,000 Equivalent units of production (b) ........... 756,000 740,000 740,000 Cost per equivalent unit (a) ÷ (b) ......... ` $1.20 $0.50 $0.80 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 38 Managerial Accounting, 9th Canadian Edition Exercise 4A-5 (45 minutes) FIFO method 1. Computation of the total cost per equivalent unit of production: Cost per equivalent unit of production for material ............. Cost per equivalent unit of production for conversion ......... Total cost per equivalent unit of production ....................... $18.20 23.25 $41.45 2. Computation of equivalent units in ending inventory: Units in ending inventory ......... Percentage completed ............. Equivalent units of production .. Materials 300 80 % 240 Conversion 300 40 % 120 3. Computation of equivalent units required to complete the beginning inventory: Units in beginning inventory..... Percentage uncompleted ......... Equivalent units of production .. Materials 400 30 % 120 Conversion 4. Units transferred to the next department ............. Less units from the beginning inventory .............. Units started and completed during the period ..... 400 70 % 280 4,400 400 4,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 39 Exercise 4A-5 (continued) 5. Ending work in process inventory: Equivalent units of production ................................................... Cost per equivalent unit ............................................................ Cost of ending work in process inventory ................................... Materials Conversion 240 $18.20 $4,368 Units transferred out: Cost from the beginning work in process inventory..................... $4,897 Cost to complete the units in beginning work in process inventory: Equivalent units of production required to complete the units in beginning inventory....................................................... 120 Cost per equivalent unit ....................................................... $18.20 Cost to complete the units in beginning inventory .................. $2,184 Cost of units started and completed this period: Units started and completed this period................................. 4,000 Cost per equivalent unit ....................................................... $18.20 Cost of units started and completed this period...................... $72,800 Total cost of units transferred out ............................................. Total 120 $23.25 $2,790 $7,158 $2,989 $7,886 280 $23.25 $6,510 8,694 4,000 $23.25 $93,000 165,800 $182,380 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 40 Managerial Accounting, 9th Canadian Edition Exercise 4A-6 (15 minutes) FIFO Method Labour & Materials Overhead To complete the beginning work in process: Materials: 15,000 kilograms × (100% − 100%) .... 0 Labour and overhead: 15,000 kilograms × (100% − 55%) ................... Kilograms started and completed during May (240,000 kilograms started − 10,000 kilograms in ending inventory) ............................................ 230,000 Ending work in process: Materials: 10,000 kilograms × 100% complete...... 10,000 Labour and overhead: 10,000 kilograms × 90% complete .......................................................... Equivalent units of production ................................ 240,000 6,750 230,000 9,000 245,750 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 41 Problem 4A-7 (45 minutes) FIFO method 1. Equivalent Units of Production To complete beginning work in process: Materials: 70,000 units × (100% − 70%) ...... Conversion: 70,000 units × (100% − 40%) ... Units started and completed during the period (460,000 units started − 80,000 units in ending inventory) ............................................... Ending work in process: Materials: 80,000 units × 75% complete ....... Conversion: 80,000 units × 25% complete .... Equivalent units of production ........................... 2. Cost per Equivalent Unit Cost added during the period (a) .............. Equivalent units of production (b) ............. Cost per equivalent unit (a) ÷ (b) ............. Materials Conversion 21,000 380,000 60,000 461,000 42,000 380,000 20,000 442,000 Materials Conversion $391,850 461,000 $0.85 $267,300 442,000 $0.605 3. See the next page. 4. Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory ($36,550 + $13,500).......................................... $ 50,050 Costs added to production during the period ($391,850 + $267,300) ...................................... 659,150 Total cost to be accounted for ................................ $709,200 Costs accounted for as follows: Cost of ending work in process inventory ................ $ 63,100 Costs of units transferred out ................................. 646,210 Total cost accounted for ........................................ *$709,310 *Off $110 due to rounding. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 42 Managerial Accounting, 9th Canadian Edition Problem 4A-7 (continued) 3. Costs of Ending Work in Process Inventory and Units Transferred Out Ending work in process inventory: Equivalent units of production ................................................. Cost per equivalent unit .......................................................... Cost of ending work in process inventory ................................. Materials Conversion 60,000 $0.85 $51,000 Units transferred out: Cost in beginning work in process inventory ............................ $36,550 Cost to complete the units in beginning work in process inventory: Equivalent units of production required to complete the beginning inventory ............................................................ 21,000 Cost per equivalent unit ..................................................... $0.85 Cost to complete the units in beginning inventory ................ $17,850 Cost of units started and completed this period: Units started and completed this period .............................. 380,000 Cost per equivalent unit ..................................................... $0.85 Cost of units started and completed this period ................... $323,000 Cost of units transferred out ................................................... © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 43 Total 20,000 $0.605 $12,100 $63,100 $13,500 $50,050 42,000 $0.605 $25,410 43,260 380,000 $0.605 $229,900 552,900 $646,210 Problem 4A-8 (45 minutes) FIFO Method 1. Equivalent Units of Production To complete beginning work in process: Materials: 50,000 units × (100% − 60%) ...... Conversion: 50,000 units × (100% − 30%) ... Units started and completed during the period (500,000 units started − 60,000 units in ending inventory) ............................................... Ending work in process: Materials: 60,000 units × 80% complete ....... Conversion: 60,000 units × 40% complete .... Equivalent units of production ........................... 2. Cost per Equivalent Unit Cost added during the period (a) .............. Equivalent units of production (b) ............. Cost per equivalent unit (a) ÷ (b) ............. Materials Conversion 20,000 440,000 48,000 508,000 35,000 440,000 24,000 499,000 Materials Conversion $457,200 508,000 $349,300 499,000 $0.90 $0.70 3. See the next page. 4. Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory ($17,000 + $3,000) ............................................ Costs added to production during the period ($457,200+ $349,300) ....................................... Total cost to be accounted for ................................ Costs accounted for as follows: Cost of ending work in process inventory ................ Costs of units transferred out ................................. Total cost accounted for ........................................ $ 20,000 806,500 $826,500 $ 60,000 766,500 $826,500 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 44 Managerial Accounting, 9th Canadian Edition Problem 4A-8 (continued) 3. Costs of Ending Work in Process Inventory and Units Transferred Out Ending work in process inventory: Equivalent units of production ................................................. Cost per equivalent unit .......................................................... Cost of ending work in process inventory ................................. Materials Conversion 48,000 $0.90 $43,200 Units transferred out: Cost in beginning work in process inventory ............................ $17,000 Cost to complete the units in beginning work in process inventory: Equivalent units of production required to complete the beginning inventory ............................................................ 20,000 Cost per equivalent unit ..................................................... $0.90 Cost to complete the units in beginning inventory ................ $18,000 Cost of units started and completed this period: Units started and completed this period .............................. 440,000 Cost per equivalent unit ..................................................... $0.90 Cost of units started and completed this period ................... $396,000 Cost of units transferred out ................................................... Total 24,000 $0.70 $16,800 $60,000 $3,000 $20,000 35,000 $0.70 $24,500 42,500 440,000 $0.70 $308,000 704,000 $766,500 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 45 Case 4A-9 (60 minutes) FIFO Method 1. To complete beginning work in process: Transferred in: 8,000 units × 0% .................................. Materials: 8,000 units × 0% ......................................... Conversion: 8,000 units × (1 − 7/8).............................. Units completed during the period (100,000 units started − 8,000 units in beginning inventory) ................................ Ending work in process: Transferred in: 5,000 units x 100% complete Materials: 5,000 units × 0% complete ........................... Conversion: 5,000 units × 2/5 complete ........................ Equivalent units of production ........................................... Cost added during the period (a) ....................................... Equivalent units of production (b) ...................................... Cost per equivalent unit (a) ÷ (b) ...................................... Transferred In 0 92,000 5,000 97,000 Transferred In $81,480 97,000 $0.84 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 46 Managerial Accounting, 9th Canadian Edition Materials Conversion 0 92,000 0 92,000 1,000 92,000 2,000 95,000 Materials Conversion $27,600 92,000 $0.30 $96,900 95,000 $1.02 Case 4A-9 (continued) Ending work in process inventory: Equivalent units of production .......................... Cost per equivalent unit ................................... Cost of ending work in process inventory .......... Transferred In Materials Conversion 5,000 $0.84 $4,200 Units transferred out: Cost in beginning work in process inventory ..... $8,820 Cost to complete units in beginning work in process inventory: Equivalent units of production required to complete the beginning inventory (see above) .................................................... 0 Cost per equivalent unit .............................. $0.84 Cost to complete units in beginning inventory................................................. $0 Cost of units started and completed this period: Units started and completed this period ....... 92,000 Cost per equivalent unit .............................. $0.84 Cost of units started and completed this period ..................................................... $77,280 Cost of units transferred out ............................ Total 0 $0.30 $0 2,000 $1.02 $2,040 $6,240 $3,400 $10,200 $22,420 0 $0.30 1,000 $1.02 $0 $1,020 92,000 $0.30 92,000 $1.02 $27,600 $93,840 $1,020 $198,720 $222,160 2. The effects of the cost-cutting will tend to show up more under the FIFO method. The reason is that the FIFO method keeps the costs of the current period separate from the costs of the prior period. Thus, under the FIFO method, the company will be able to compare unit costs of the current period to those of the prior period to see how effective the cost-cutting program has been. Under the weighted-average method, however, costs carried over from the prior period are averaged in with costs of the current period, which will tend to mask somewhat the effects of the cost-cutting effort. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 47 Appendix 4B – Service Department Allocations Questions 4B-1 Operating departments are the units in an organization within which the central purposes of the organization are carried out; these departments usually generate revenue. By contrast, service departments provide support or assistance to the operating departments. Examples of service departments include laundry services in a hotel or hospital, internal auditing, airport maintenance services (ground crews), cafeteria, personnel, cost accounting, and so on. 4B-2 Service department costs are allocated to products and services in two stages. Service department costs are first allocated to the operating departments. These allocated costs are then included in the operating departments’ overhead rates, which are used to cost products and services. 4B-3 Interdepartmental services exist whenever two service departments provide services to each other. 4B-4 Under the direct method, interdepartmental services are ignored; service department costs are allocated directly to operating departments. Under the step-down method, the costs of the service department performing the greatest amount of service for the other service departments are allocated first, the costs of the service department performing the next greatest amount of service are allocated next, and so forth through all the service departments. Once a service department’s costs have been allocated, costs are not reallocated back to it under the step-down method. 4B-5 The reciprocal method allocates interdepartmental services by simultaneously assigning costs of one department to another and vice versa. It differs from the step method in that the step method allocates services from the larger provider to the smaller but not vice versa. The step method allocates interdepartmental service work in one direction only and thus does not account for work done in the other direction. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 48 Managerial Accounting, 9th Canadian Edition Exercise 4B-1 (15 minutes) Service Departments Physical AdminiPlant stration Services Departmental costs before allocations ....................... $1,500,000 Allocations: Administration costs (40/50, 10/50) ............ (1,500,000) Physical Plant costs (25/30, 5/30)* Total costs after allocation .. $ $654,000 (654,000) 0 $ 0 Operating Departments Undergraduate Programs Graduate Programs $32,650,000 $1,890,000 1,200,000 300,000 545,000 109,000 $34,395,000 $2,299,000 Total $36,694,000 $36,694,000 *Based on the space occupied by the two operating departments, which is 30,000 square metres. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 49 Exercise 4B-2 (15 minutes) Departmental costs before allocations .. Allocations: Administration costs (320/3,200, 2,720/3,200, 160/3,200)* ............. Building Services costs (9,500/10,000, 500/10,000)† ........ Total costs after allocation ................... Service Departments AdminiBuilding stration Services $200,000 $60,000 (200,000) 20,000 $ 0 (80,000) $ 0 Operating Departments Coffee Groceries Shop $3,860,000 $340,000 170,000 Total $4,460,000 10,000 76,000 4,000 $4,106,000 $354,000 $4,460,000 *Based on employee hours in the other three departments, 320 + 2,720 + 160 = 3,200. †Based on space occupied by the two operating departments, 9,500 + 500 = 10,000. Both the Building Services Department costs of $60,000 and the Administration costs of $20,000 that have been allocated to the Building Services Department are allocated to the two operating departments. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 50 Managerial Accounting, 9th Canadian Edition Exercise 4B-3 (20 minutes) Service Departments Admini- JaniMaintestrative torial nance Operating Departments Prep Finishing Costs before allocation .......................... $84,000 $67,800 $36,000 $256,100 $498,600 Allocation: Administrative: (60/1,200; 240/1,200; 600/1,200; 300/1,200)..................... (84,000) 4,200 16,800 42,000 21,000 Janitorial: (1,000/10,000; 2,000/10,000; 7,000/10,000)............ (72,000) 7,200 14,400 50,400 Maintenance: (10,000/40,000; 30,000/40,000) ............................... (60,000) 15,000 45,000 Total cost after allocations ..................... $ 0 $ 0 $ 0 $327,500 $615,000 Total $942,500 $942,500 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 51 Exercise 4B-4 (20 minutes) Service Departments Costs before allocation ..................... Allocation: Administrative: (600/900; 300/900) Janitorial: (2,000/9,000; 7,000/9,000) ......... Equipment Maintenance: (10,000/40,000; 30,000/40,000) . Total cost after allocations ................ Administrative Equipment Maintenance Janitorial $84,000 $67,800 $36,000 (84,000) (67,800) $ 0 $ 0 (36,000) $ 0 Operating Departments Prep $256,100 $498,600 56,000 28,000 15,067 52,733 9,000 27,000 $336,167 $606,333 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 52 Finishing Managerial Accounting, 9th Canadian Edition Total $942,500 $942,500 Problem 4B-5 (45 minutes) Food Admin. X-Ray Services Services Services Variable costs ................................................................ $73,150 $ 6,800 $38,100 Food Services allocation: $1.90 per meal × 1,000 meals..................................... (1,900) 1,900 $1.90 per meal × 500 meals ....................................... (950) 950 $1.90 per meal × 7,000 meals ..................................... (13,300) $1.90 per meal × 30,000 meals ................................... (57,000) Admin. Services allocation: $0.50 per file × 1,500 files ......................................... (750) $0.50 per file × 3,000 files ......................................... (1,500) $0.50 per file × 900 files ............................................ (450) $0.50 per file × 12,000 files ....................................... (6,000) 750 Outpatient Clinic OB Care General Clinic $11,700 $ 14,850 $ 53,400 0 1,500 13,300 450 57,000 6,000 X-Ray Services allocation: $4 per X-ray × 1,200 X-rays........................................ (4,800) 4,800 $4 per X-ray × 350 X-rays .......................................... (1,400) 1,400 $4 per X-ray × 8,400 X-rays........................................ (33,600) 33,600 Total variable costs ........................................................ $ 0 $ 0 $ 0 $18,000 $ 30,000 $150,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 53 Problem 4B-5 (continued) Food Admin. X-Ray Services Services Services Fixed costs .................................................................... $48,000 $33,040 $59,520 Food Services allocation: 2% × $48,000.......................................................... (960) 960 1% × $48,000.......................................................... (480) 17% × $48,000 .......................................................... (8,160) 80% × $48,000 .......................................................... (38,400) Admin. Services allocation: 10% × $34,000 .......................................................... (3,400) 20% × $34,000 .......................................................... (6,800) 30% × $34,000 .......................................................... (10,200) 40% × $34,000 .......................................................... (13,600) Outpatient Clinic General Clinic $26,958 $ 99,738 $344,744 480 3,400 OB Care 0 6,800 8,160 10,200 38,400 13,600 X-Ray Services allocation: 13% × $63,400 .......................................................... (8,242) 8,242 3% × $63,400 .......................................................... (1,902) 1,902 84% × $63,400 .......................................................... (53,256) 53,256 Total fixed costs ............................................................ 0 0 0 42,000 120,000 450,000 Total overhead costs ...................................................... $ 0 $ 0 $ 0 $60,000 $150,000 $600,000 © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 54 Managerial Accounting, 9th Canadian Edition Problem 4B-5 (continued) Computation of allocation rates: Variable Food Services: Variable food service cost $73,150 = =$1.90 per meal Total meals served 38,500 meals Variable Admin. Services: Variable administrative cost $6,800+$1,900 = =$0.50 per file Files processed 17,400 files Variable X-Ray Services: Variable X-ray cost $38,100+$950+$750 = =$4.00 per X-ray X-rays taken 9,950 X-rays © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 Problem 4B-6 (30 minutes) 1. Direct Method Allocate Accounting dept. (AD) costs to Consulting depts.: Allocate to Accounting Consulting (AC) = 60% / (60% + 20%) = 75% = 75% x $10,000 = $7,500 Allocate to Legal Consulting (LC) = 20% / (60% + (20%) = 25% = 25% x $10,000 = $2,500 Allocate Legal dept.(LD) costs to Consulting depts.: Allocate to Accounting Consulting (AC) = 10% / (10% + 40%) = 20% = 20% x $15,000 = $3,000 Allocate to Legal Consulting (LC) = 40% / (10% + 40%) = 80% = 80% x $15,000 = $12,000 Income Statement Accounting Legal Consulting Consulting Revenue .............................................................. $40,000 $25,500 Costs AC = 30% × $20,000 LC = 70% × $20,000 (6,000) (14,000) Allocated costs AD*, LD** .................................... (10,500) (14,500) Net income .......................................................... $23,500 $ (3,000) * ($7,500 + $3,000), ** ($2,500 + $12,000) © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 56 Managerial Accounting, 9th Canadian Edition 2. Step-down Method Start with Legal Department costs: Allocate to AD: 50% x $15,000 = $7,500 Allocate to AC: 10% x $15,000= $1,500 Allocate to LC: 40% x $15,000 = $6,000 Now Allocate Accounting Department costs: Allocate to AC: 60%/ (60% + 20%) of ($10,000 + $7,500 from LD) = $13,125 Allocate to LC: 20%/(60% + 20%) x ($10,000 +$7,500 from LD) = $4,375 Income Statement Accounting Legal Consulting Consulting Revenue .............................................................. $40,000 $25,500 Costs AC = 30% × $20,000 LC = 70% × $20,000 (6,000) (14,000) Allocated AD*, LD** ............................................ (14,625) (10,375) Net income .......................................................... $19,375 $ 1,125 * ($1,500+$13,125), ** ($6,000+$4,375) The step-down method is preferable since it allows the firm to recognize that some service departments use the services of other service departments (in this case, it recognizes that the Accounting Department uses services of the Legal Department). Although this method does not also recognize that the Legal Department uses Accounting Department services, it is still a more accurate method than the direct allocation method. Sometimes accuracy comes at a higher cost, but in this case the cost of a slightly more complex system is worthwhile. Note that Legal Consulting operated at a loss under the Direct Method, but actually shows a positive Net Income © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 under the step-down method. This is due to the fact that the Accounting Department uses a significant amount of Legal Department services; therefore, the direct method under-allocates costs to the Accounting Consulting department. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 58 Managerial Accounting, 9th Canadian Edition Case 4B-7 (90 minutes) 1. Step-down method: Total costs before allocations............... Allocations: Cafeteria (40/500; 60/500; 100/500; 300/500)1 ..................................... Custodial Services (10,000/70,000; 40,000/70,000; 20,000/70,000)2 .... Machinery Maintenance (160,000/200,000; 40,000/200,000)3 .......................... Total overhead after allocations ........... Custodial Cafeteria Services Machinery Maintenance Finishing $320,000 $65,400 (320,000) 25,600 38,400 64,000 192,000 (91,000) 13,000 52,000 26,000 $ 0 $ $ 93,600 Milling (145,000) $ 0 0 $416,000 $166,000 116,000 29,000 $648,000 $413,000 1 Based on 40+60+100+300=500 employees Based on 10,000+40,000+20,000=70,000 square metres 3 Based on 160,000+ 40,000 = 200,000 machine-hours 2 Milling predetermined overhead rate = $648,000 160,000 machine hr. = $4.05 per machine hr. Finishing predetermined overhead rate = $413,000 70,000 direct labour hr. = $5.90 per DLH © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. Solutions Manual, Chapter 4 59 Case 4B-7 (continued) 2. Direct method: Custodial Machinery Cafeteria Services Maintenance Total costs before allocations................. $320,000 $65,400 Allocations: Cafeteria (100/400; 300/400)1 ............ (320,000) Custodial Services (40,000/60,000; 20,000/60,000)2 .............................. (65,400) Machinery Maintenance (160,000/200,000; 40,000/200,000)3 . Total overhead after allocations ............. $ 0 $ 0 Divide by machine-hours....................... Divide by direct labour-hours ................ Predetermined overhead rate ................ 1 2 3 $93,600 (93,600) $ 0 Based on 100 + 300 = 400 employees. Based on 40,000 + 20,000 = 60,000 square metres. Based on 160,000 + 40,000 = 200,000 machine-hours. © McGraw-Hill Ryerson Ltd. 2012. All rights reserved. 60 Managerial Accounting, 9th Canadian Edition Milling Finishing $416,000 $166,000 80,000 240,000 43,600 21,800 74,880 18,720 $ 614,480 $446,520 ÷160,000 ÷70,000 $ 3.84 $ 6.38 Case 4B-7 (continued) 3. a. The amount of overhead cost assigned to the job would be: Step-down method: Milling Department: 2,000 machine-hours × $4.05 per machine-hour ....... Finishing Department: 13,000 DLHs × $5.90 per DLH ................................. Total overhead cost .................................................... $ 8,100 76,700 $84,800 Direct method: Milling Department: 2,000 machine-hours × $3.84 per machine-hour ....... Finishing Department: 13,000 DLHs × $6.38 per DLH ................................. Total overhead cost .................................................... $ 7,680 82,940 $90,620 b. The step-down method provides a better basis for computing predetermined overhead rates than the direct method because it gives recognition to services provided between service departments. If this interdepartmental service is not recognized, then either too much or too little of a service department’s costs may be allocated to a producing department. The result will be an inaccuracy in the producing department’s predetermined overhead rate. For example, notice from the computations in (2) above that using the direct method and ignoring interdepartmental services causes the predetermined overhead rate in the Milling Department to fall to $3.84 per machine-hour (from $4.05 per machine-hour when the step-down method is used), and causes the predetermined overhead rate in the Finishing Department to rise to $6.38 per direct labourhour (from $5.90 per direct labour-hour when the step-down method is used). These inaccuracies in the predetermined overhead rate affect bids for jobs. Since the direct method in this case understates the rate in the Milling Department and overstates the rate in the Finishing Department, it is not surprising that the company tends to bid low on jobs requiring a lot of milling work and tends to bid too high on jobs that require a lot of finishing work. © McGraw-Hill Ryerson Ltd. 2009. All rights reserved. Solutions Manual, Chapter 4 61