OPERATOR'S MANUAL eLEctrofishing TOTE BARGE #07300.04 Electrofishing TOTE BARGE Contents Introduction......................................................... 1 Components and Setup....................................... 2 Cathode Setup And Maintenance........................ 3 Assembly Instructions.......................................... 4 Connections........................................................ 6 Connection Instructions: GPP.............................. 7 Electrode Pole Connection and Connecting Other Electrofishers.......................... 9 Tote Barge Electrofishing Safety......................... 11 Safe Electrofisher Operation:............................. 14 Electrofishing Safety Checklist............................ 16 Specifications..................................................... 17 The Tote Barge Package Includes the Following: Quantity Description 1........................................................ Tote Barge Hull 1...................... Push Handle/safety Sw. Assembly 1............................................... Plastic Holding Tank 1..................... Electrofisher Mounting Bracket Set Items manufactured by companies other than Smith-Root carry the original manufacturer’s warranty. Please contact product manufacturer for return instructions. All Smith-Root, Inc. manufactured products are covered by a one year warranty. Credit & Refund Policy: Customers returning equipment, in new condition, will be given credit within five days from the date of the return. A return authorization must accompany returns. Valid equipment returns include, but are not limited to, ordering incorrect equipment, funding deficits, and defective equipment returned for reimbursement. All returns are subject to a restocking fee and applicable shipping charges. The restocking fee is figured at 10% of the purchase price but not less than $20.00. Customers receiving equipment in damaged condition will be referred to the shipping company for insurance reimbursement. Rev.07300.04 I OPERATOR'S MANUAL INTRODUCTION THE ELECTROFISHING TOTE BARGE is a minimum draft, flat-bottomed barge designed to carry the 2.5 or 5.0 GPP, VVP-15B, Type VI-A or 1.5 KVA electrofishers. Generator and frame are shock-mounted and secured in position with rubber straps. One-piece plastic construction allows easy cleaning and provides a strong platform to handle engine vibrations. The plastic holding tank is insulated and constructed of durable polypropylene and provides approximately 18 gallons capacity. The hinged lid is removable for cleaning. An insulated push-handle is provided across the stern for maneuvering the barge and includes a safety switch where output power is automatically shut off when one or both handles are released. The flat-bottom design supports 80 pounds per inch of draft. www.smith-root.com 1 Electrofishing TOTE BARGE Components and Setup Before assembling your Tote Barge, verify that you have received everything that you ordered. Assemble as shown below. Extension Cable Fish Holding Tank Generator Cable Belt Junction Box Exhaust Heat Shield Electrofisher Control Box Electrode Pole Push Handle W/Safety Switch Anode Ring Make sure that the Generator is oriented in such a way that its exhaust output does not come in contact with any other pieces of equipment. Make sure the generator's exhaust outlet is oriented towards the movable fiberglass heat-shield mounted on the side of the barge. Failure to observe this may result in burnt or damaged equipment. 2 2008 OPERATOR'S MANUAL SETUP CATHODE SETUP AND MAINTENANCE On the bottom of the hull are four stainless steel cathode plates. They are bridged together with cables and connected to the cathode cable coming from the junction box at the main connection point at the inside of the bow as shown in the diagram (Actual location of the main connection point may vary on some models). To ensure safe, sure operation, the cathode connections may need to be tightened from time to time. Connection point To access the main connection point - or to replace a cable - remove the two plastic screws that hold the round lid on the end of the cover. You may need to remove the wax or grease that is packed inside to protect the connection against moisture. The cable's ring lugs are fastened down with a nut. Re-assemble in reverse order, making sure that connections are solid to prevent arcing and/or corrosion. Pack with plumber's wax or beeswax. www.smith-root.com 3 Electrofishing TOTE BARGE Assembly Instructions If purchased with an electrofisher combo, unbolt the Generator from the shipping board platform using a 7/16” wrench. Mount onto generator mounting plate as indicated in illustration and secure by bolting generator frame to corresponding holes in mounting plate. Inset: Cutaway showing Generator mounting plate the proper placement of feet on deck. Place generator and plate into deck of tote barge so that the rubber feet of the plate are inside of the valleys of the corrugations of the deck surface (see inset). This will prevent the generator from sliding around in the deck and will help stabilize the tote barge in operation. Arrange the Generator on the deck as shown in the drawing on page 2 and Secure the Generator with provided rubber straps. 4 2008 OPERATOR'S MANUAL ASSEMBLY ADD OIL to the Generator. (See OEM Engine Manual - Use specified motor oil.). Rubber straps Insert the Safety Push Handle into the mounting brackets. Install the Electrofisher Control Box into the Support Brackets, with the instrument panel on top; the plug sockets should face out as shown. For additional information about setting up your GPP Unit and Generator, see your Electrofisher manual. www.smith-root.com 5 Electrofishing TOTE BARGE CONNECTIONS Extension Cable From Safety Switch SR6-JB Junction Box, which is connected by a short cable to the SR-6 cathode plate, controls electrofishing output. It also expands the GPP output by providing connectors for up to three Extension Cables. The Extension cable connects the junction box and electrode pole. One end of cable plugs directly into the Junction box and has a sturdy strain relief attached to the SR-6 prow. Handle With Safety Switch Plug arrangements for 2.5/5.0 GPP The other end of the cable makes a mated connection to the electrode pole and has a sturdy strain relief attached to an adjustable nylon waist belt. ENGAGED DISENGAGED An “in use -or- off” switch for two of the three electrode connectors allows use of 1, 2, or 3 electrodes. All active electrode pole switches and the push handle must be engaged simultaneously to provide electrofisher output. 6 2008 OPERATOR'S MANUAL CONNECTIONS Connection Instructions: 2.5 & 5.0 GPP WARNING! Do not work on the electrical system while the generator is running! Connect as shown in illustrations. The Safety Push Handle male connector plugs into the female connector labeled Safety Switch on the SR6-JB Junction Box. The 25’ Extension Cable male connector plugs into female connector labeled Anode #1 on the SR6-JB Junction Box. NOTE: An Anode Connector must be plugged into the socket labeled Anode #1 to complete the circuit and activate the Electrofisher. SR6JB Junction Box B C !NODE %XTENSION #ABLE 0USH(ANDLE 3AFETY3WITCH A #ATHODE #ABLE,UG '00 /UTPUT #ONN '00 #ONTROL E " £ 1 ,È / " D " Ê1- Ó Ê " " Ê1- Î " - -7 /9 / Ê A.To hull ground B.To anode cable C.From safety switch D.GPP output connector E. GPP control connector If only one Electrode Pole is in use, be sure Anode #2 and Anode #3 are in the VVP-15B “OFF” position. To add one or two additional operators, plug additional Anode Cables into the SR6-JB Junction Box and switch toggle position for Anode #2 and /or Anode #3 to “IN USE.” AC DC Input Output & Control The GPP output male connector plugs into the female connector on the GPP control unit labeled GPP OUTPUT POWER. The GPP control male connector plugs into the female connector GPP control unit labeled GPP CONTROL. The magnetic switches on all the active Electrode poles must be operated simultaneously to provide electrofisher output. Output & Control 2.5 GPP and 5.0 GPP Input power Output power 7 pin male 7 pin female Control 4-pin female I 3 Refer to your GPP Manual for further information on set-up and settings. www.smith-root.com 7 Electrofishing TOTE BARGE Electrode Pole Connection and Operation Assemble Electrode Pole as indicated: (ANDLE 3AFETY3WITCH #ONNECTOR 2ING 1 1. Attach the Electrode Ring to the Anode Pole using a 7/16” wrench. 2. Connect the 25 ft. Extension Cable to the Electrode Pole, as shown and tighten. 3. Clip the Extension Cable to one of the three hooks on the bow to the Tote Barge. 2 4. CAUTION! Do NOT submerge plug on the Electrode Pole. Use the waist belt to keep the plug out of the water. 3 8 4 2008 OPERATOR'S MANUAL 1.5 kVA VVP-15B 4-pin Anode & Control Plug AC DC Connecting other Electrofishers Input Output Output & Control 4-pin Cathode & Control Plug & Control Connecting other SRI Electrofishers to the SR6JB is similar to the procedure with the GPP series, with the following considerations to Output and Control 2.5 GPP and 5.0 GPP Plugs: 1. Connect SR6JB Output Input power Cable Output power Control Connector to female 7 pin male 7 pin female 4-pin female output socket on Electrofisher. Type VI-A Input power 3-pin female 2. Connect SR6JB Control Connector Cable to 4-pin female plug on Electrofisher (GPP and Type VI-A only-VVP-15B and 7.5 GPP 1.5 kVA have common Output and Control cable and plug). Control 4-pin female Output power 2 pin female 9.0 GPP VVP-15B 3. Connect Anode Pole to plug labelled onpower SR6JB. AnodeAnode Cathode #1Input Control Input AC Output & Control Control Input power 12V 4.Attach Cathode cable from SR6JB (Cathode) to Cathode connection bolt near bow of Tote Barge, making sure nut is tight. DC Output & Control Anode 2.5 GPP and 5.0 GPP 1.5 kVA VVP-15B See Cable Connection Instructions (page 4) for directions on attaching anode. Input AC DC Output & Control 2.5 GPP and 5.0 GPP Output & Control Input power Output power 7 pin male 4-pin 7 pin Anode female & Control Plug Control 4-pin female 4-pin Cathode & Control Plug Input p 3-pin f From top: Plug arrangements for Type VI-A ,VVP-15B and 1.5 kVA. 7.5 GPP www.smith-root.com Type VI-A 9 OPERATOR'S MANUAL SAFETY TOTE BARGE ELECTROFISHING SAFETY Electrofishing equipment uses voltages and currents that can be lethal to humans. The operators must always keep in mind that the chance of receiving an electrical shock is multiplied in or near water, but if used properly and with good judgment it is safe. Keep electrofishing equipment properly maintained: To prevent electrical shock, all electrical equipment should be carefully inspected before each field operation. Check electrical wire insulation, the junction boxes and wire connections. Never connect or disconnect wires on the Tote Barge electrofishing system while the generator is running. Always have qualified electrical technicians service the equipment. All the GPP generators have AC output from the generator to the control box. Electrical bonding in the wiring harness between the control box and the generator eliminate the possibility of getting shocked while touching the metal box and the generator frame. Check the grounding wire from the generator's engine to the frame for good connections. Test the bonding from the generator to the control box with an ohmmeter. The resistance should be near zero. Check the nut that grounds the generator and junction box between session and tighten if needed. Make sure that generator is solidly grounded to generator frame. Check using an ohmmeter at frame and generator. www.smith-root.com 11 Electrofishing TOTE BARGE Checklist- • The output audio alarm should be working • Use only dip-nets with non-conductive handles • Check that anode poles are free of cracks in fiberglass handles • Check that anode rings are free of corrosion (clean if necessary) • Anode rings should not have netting jury-rigged to ring, as it may cause harm to fish • Check that the cathode on boat bottom is not severely corroded or plated • Check oil and fuel in generator • Inspect all electrical wires for damage (do not use until repaired) • Inspect the boat hull for damage • Check generator ground connections REQUIRED PERSONAL PROTECTION Equipment: Lineman electrical gloves rated for 1000 volts minimum should be worn by all crew members. Lineman gloves prevent electrical current from entering and flowing through the body. Even while wearing rubber gloves and waders, never touch an electrode while the electrofisher is energized. Check the gloves for leaks by blowing air into them like a balloon and then rolling the cuff closed. If a leak is found, destroy and discard glove. Neoprene chest waders and other non-breathable waders should be worn as they provide good electrical insulation. Breathable waders are not recommended for Electrofishing. Footwear best suited to provide the greatest stability while wading are recommended. (i.e. felt soles, cleats or studs) 12 2008 OPERATOR'S MANUAL SAFETY Life jacket Wearing an inflatable life jacket is recommended for electrofishing while wading in rivers and lakes. Manual inflators are less likely to unexpectedly inflate than automatic inflators. It's wise to carry a spare gas container for inflatable life jackets. If a crew member does fall in, immediately shut the generator off. First Aid Kit A First Aid Kit and a Defibrillator are recommended to have with you when electrofishing. Optional Equipment- •Brimmed hat •Polarized sunglasses •Sunscreen •Rain gear Electrofishing Crew Never electrofish alone. All crew members should be trained in the fundamentals of electricity and safety. Every crew member should also have CPR, first aid training, and defibrillator training. Review with the entire crew the nearest hospital and evacuation route. Designate one person to order power of the electrofisher to be turned on. Make it clear that any crew member can order the power off. All crew members should be alert and attentive; take breaks as necessary. www.smith-root.com 13 Electrofishing TOTE BARGE SAFE Electrofisher Operation: •Shut-off the generator before making any connections or part replacements. •Shut-off the generator before entering or leaving the water. •Always be sure that all crew members are clear of the electrodes before starting the generator. •Electrofish only as far as you can safely wade. •The Tote Barge is not designed or safe to carry a human. •Never electrofish with spectators on shore. Electric fields can travel large distances through buried pipes, metal culverts, metal sheet piling and even some mineral deposits in the streambed. •When spectators show up during electrofishing, stop the operation and explain what you are doing. Explain the risk of being there and ask them to please leave for their own safety. If they refuse to leave, stop electrofishing. •If water gets in the waders or gloves stop working immediately. •Touching an electrode is not recommended, even while wearing Lineman's gloves and waders. •Wade in the water carefully to prevent slips and falls. •Don't operate an electrofisher if you have any prior heart ailments or are pregnant. WARNING: Operating this equipment in a manner not specified in this manual, making modifications or using accessories not approved by Smith-Root Inc. may impair the protection offered by the equipment. 14 2008 OPERATOR'S MANUAL SAFETY What is electrical shock? It is the current that passes through the human body that does the damage. The voltage is relevant, because it is the force that "pushes" the current through the body. Experiments show that 20 to 500 Hertz (cycles/second) Alternating Current (AC) is more dangerous than Direct Current (DC). The 12 volt terminals on the generator's endbell will not cause electrical shock, but metal rings or wristwatches should not come in contact with any 12-volt source, as they may be subjected to high temperatures and result in burning the wearer. The voltages used by electrofishing gear can cause death by one of three means: 1. Ventricular Fibrillation- Ventricular fibrillation is uncoordinated contraction of the heart muscles. The heart quivers rather than beats. Electrical current through the chest can cause this condition. Once a person goes into ventricular fibrillation, a defibrillator is needed. The defibrillator applies a pulse shock to the chest to restore heart rhythm. CPR may help to keep a victim alive until s/he can be defibrillated. 2. Respiratory Arrest- The respiratory center is at the base of the skull. Electric current through the head can cause the breathing to stop. 3. Asphyxia- Asphyxia is caused by contraction of the chest muscles. When a high level of electrical current passes through the body, a person may not be able to let go of the "hot wire". This may cause contraction of the chest muscles and the victim can't breath. If the current is not stopped or the victim is not removed form the point of electrical contact, asphyxia will result. www.smith-root.com 15 Electrofishing TOTE BARGE Electrofishing Safety Checklist Before operating unit, make sure that: At least 2 people on the crew know how to administer first aid for electric shock. Unit is clean and dry. All cables are in good condition, with no cracks or abrasions and that all connectors are in place with no missing or damaged parts. Safety control switches are in good condition and functioning properly. Indicators and alarms are functioning properly. All personal protective equipment is in good condition. All electrical connections in the system are clean and tight. Electrodes are clean and in good condition, with no loose or damaged parts. 16 2008 OPERATOR'S MANUAL Specifications Specifications: ELECTROFISHING TOTE BARGE Material: Boat Length: Beam (width): Side Height: Transom Height (standard): Side Height: Side Height: Approx. Boat Weight: w/2.5 GPP: w/5.0 GPP: w/Type VI-A: w/1.5 KVA: w/VVP-15B: Displacement: w/2.5 GPP: w/5.0 GPP: w/Type VI-A: w/1.5 KVA: w/VVP-15B: Displacement (pounds per inch): Payload Max.: www.smith-root.com Polyethylene 6 foot 36 inch 36 inch 14 inch 36 inch 36 inch 250 lbs. 275 lbs. 325 lbs. 284 lbs. 283 lbs. 3 1/8 inches 3 1/2 inches 4 inches 3 1/2 inches 3 1/2 inches 80 lbs./inch 300 lbs 17 OPERATOR'S MANUAL WARRANTY Smith-Root, Inc. original products have a 1-Year Limited Warranty. Smith-Root, Inc. warrants that it’s Products are free from defects in material and workmanship that result in Product failure during normal usage, according to the following terms and conditions: 1. The limited warranty for the Product extends for the length of ownership beginning on the date of the purchase of the Product by the original purchaser (“Consumer”) of the Product and is not assignable or transferable to any subsequent purchaser or user. 2. The limited warranty extends only to Consumers who purchase the Product from Smith-Root, Inc. or an authorized distributor. 3. During the 1-year limited warranty period, Smith-Root, Inc. will repair, or replace, at Smith-Root, Inc.’s sole option, any defective parts, or any parts that will not properly operate for their intended use with new or refurbished replacement items if such repair or replacement is needed because of product malfunction or failure during normal usage. No charge will be made to the Consumer for any such parts. Smith-Root, Inc. will also pay for the labor charges incurred by Smith-Root, Inc. in repairing or replacing the defective parts. The limited warranty does not cover defects in appearance, cosmetic, labels or structural items, including framing, and any non-operative parts. Smith-Root, Inc.’s limit of liability under the limited warranty shall be the actual cash value of the Product at the time the Consumer returns the Product for repair, determined by the price paid by the Consumer for the Product less a reasonable amount for usage. Smith-Root, Inc. shall not be liable for any other losses or damages. These remedies are the Consumer’s exclusive remedies for breach of warranty. 4. Upon request from Smith-Root, Inc., the Consumer must prove the date of the original purchase of the Product by a dated bill of sale or dated itemized receipt. 5. The Consumer shall bear the cost of shipping the Product to Smith-Root, Inc. Smith-Root, Inc. shall bear the cost of shipping the Product back to the Consumer after the completion of service under this limited warranty. 6. The Consumer shall have no coverage or benefits under this limited warranty if any of the following conditions are applicable: a) The Product has been subjected to abnormal use, abnormal conditions, improper storage, exposure to moisture or dampness, unauthorized modifications, unauthorized connections, unauthorized repair, misuse, neglect, abuse, accident, alteration, improper installation, or other acts which are not the fault of Smith-Root, Inc., including damage caused by shipping. b) The product havs been damaged from external causes such as collision with an object, or from fire, flooding, sand, dirt, windstorm, lightening, earthquake or damage from exposure to weather conditions, an Act of God, or battery leakage, theft, blown fuse, or improper use of any electrical source, or damage caused by the connection to other products not recommended for interconnection by Smith-Root, Inc. c) Smith-Root, Inc. was not advised in writing by the Consumer of the alleged defect or malfunction of the Product within fifteen (15) days after the expiration of the applicable limited warranty period. d) The Product serial number plate or the accessory data code has been removed, defaced or altered. 7. If a problem develops during the limited warranty period, the Consumer shall take the following step-by-step procedure: a) The Consumer shall return the Product to Smith-Root, Inc. for repair or replacement processing. b) The Consumer contacts the Customer Service Department at Smith-Root, Inc., at the number listed on the bottom of this page, for repair or replacement processing. c) The Consumer shall ship the Product prepaid and insured. Expenses related to removing the Product from an installation are not covered under this limited warranty. d) The Consumer will be billed for any parts or labor charges not covered by this limited warranty. The Consumer will be responsible for any expenses related to reinstallation of the Product. e) Smith-Root, Inc. will repair the Product under the limited warranty within 30 days after receipt of the Product. If Smith-Root, Inc. cannot perform repairs covered under this limited warranty within 30 days, or after a reasonable number of attempts to repair the same defect, Smith-Root, Inc. at its sole option, will provide a replacement Product or refund the purchase price of the Product less a reasonable amount for usage. f) If the Product is returned during the limited warranty period, but the problem with the Product is not covered under the terms and conditions of this limited warranty, the Consumer will be notified and given an estimate of the charges the Consumer must pay to have the Product repaired, with all shipping charges billed to the Consumer. If the estimate is refused, the Product will be returned freight collect. If the Product is returned after the expiration of the limited warranty period, Smith-Root, Inc.’s normal service policies shall apply and the Consumer will be responsible for all shipping charges. 8. The Product consists of newly assembled equipment that may contain used components that have been reprocessed to allow machine compliance with Product performance and reliability specifications. 9. ANY IMPLIED WARRANTY OF MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE OR USE, SHALL BE LIMITED TO THE DURATION OF THE FOREGOING LIMITED WRITTEN WARRANTY. OTHERWISE, THE FOREGOING LIMITED WARRANTY IS THE CONSUMER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. SMITH-ROOT, INC. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF ANTICIPATED BENEFITS OR PROFITS, LOSS OF SAVINGS OR REVENUE, PUNITIVE DAMAGES, LOSS OF USE OF THE PRODUCT OR ANY ASSOCIATED EQUIPMENT, COST OF CAPITAL, COST OF ANY SUBSTITUTE EQUIPMENT OR FACILITIES, DOWNTIME, THE CLAIMS OF ANY THIRD PARTIES, INCLUDING CUSTOMERS, AND INJURY TO PROPERTY, RESULTING FROM THE PURCHASE OR USE OF THE PRODUCT OR ARISING FROM BREACH OF THE WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, STRICT TORT, OR ANY OTHER LEGAL OR EQUITABLE THEORY, EVEN IF SMITH-ROOT, INC. KNEW OF THE LIKELIHOOD OF SUCH DAMAGES. SMITH-ROOT, INC. SHALL NOT BE LIABLE FOR DELAY IN RENDERING SERVICE UNDER THE LIMITED WARRANTY, OR LOSS OF USE DURING THE PERIOD THAT THE PRODUCT IS BEING REPAIRED. 10. Some states do not allow limitation of how long an implied warranty lasts, so the above warranty limitation may not apply to you (the Consumer). Some states do not allow the exclusion or limitation of incidental and consequential damages, so certain of the above limitations or exclusions may not apply to you (the Consumer). This limited warranty gives the Consumer specific legal rights and the Consumer may also have other rights which vary from state to state. 11. Smith-Root, Inc. neither assumes nor authorizes any authorized service center or any other person or entity to assume for it any other obligation or liability beyond that which is expressly provided for in this limited warranty including the provider or seller of any extended warranty or service agreement. 12. This is the entire warranty between the Smith-Root, Inc. and the Consumer, and supercedes all prior and contemporaneous agreements or understandings, oral or written, relating to the Product, and no representation, promise or condition not contained herein shall modify these terms. 13. This limited warranty allocates the risk of failure of the Product between the Consumer and Smith-Root, Inc. The allocation is recognized by the Consumer and is reflected in the purchase price. 14. Questions concerning this limited warranty may be directed to: Smith-Root, Inc. 14014 NE Salmon Creek Ave. Vancouver, WA 98686 (360) 573-0202 *Smith-Root, Inc. is a registered trademark of Smith-Root, Inc. www.smith-root.com 19