Page 1 of 2 Specification No. 1197S Addendum No. 5

Revised Appendix E
ATTACHMENT D
TABLE OF CONTENTS
Page 2 of 2 Specification No. 1197S Addendum No. 5

424 558-8159 Phone 310 694-9101 Fax
RE: Proposal for PLC & SCADA Hardware/Software Proposal - EMWD TVRWRF 23
MGD Expansion, Section 40 90 00, 40 91 00 and 40 96 00 Rev9. Updated through
Addendum #4.
All signals specified on Drawing 50N01 will be accommodated.
PLC
1ea AB 1756-DHRIO Module (Mount in existing Contrologix Rack)
1ea A-B 1756-L71 Contrologix Processor (Mount in existing Contrologix
Rack)
1ea A-B 1771-ASB Remote IO Module (Replaces existing L20E
Processor)
MISCELLANEOUS
1 lot Terminals & Fuses
All signals specified on Drawing 11N01 will be accommodated. Existing program will be modified outside of this contract
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Add following hardware to panel. All signals specified on Drawings 71N01 will be accommodated.
1 ea NEMA 12 Enclosure 90”x36”x24” shown on 80E01 and as described below. All signals specified on Drawings 71N01 will be accommodated.
RIO
1ea A-B 1771-A4B 16 Slot IO Rack
1ea AB 1771-P4-S Rack Mounted Power Supply
1ea AB 1771-ASB Remote IO Adapter
2 ea A-B 1771-IAD 16 Pt AC Discrete Input Module
1ea A-B 1771- OBD 16 Pt DC Discrete Output Module
1ea A-B 1771-IFE 16 Pt Analog Input Module
1ea A-B 1771-OFE2 4 Pt Analog Output Module
MISCELLANEOUS
1Lot Terminals & Fuses
1 lot Idec 4A redundant 24VDC power supplies
1 lot Interposing Relays for all Discrete Outputs
1 lot Power entrance surge protector, terminals, light fixture, duplex outlet & Panduit
1 ea NEMA 4X 316SS Enclosure 72”x36”x24” as shown on 40E02 and described below. All signals specified on Drawings 40N02 will be accommodated. This panel will include a NEMA 4X 316SS Air
Conditioner.
RIO
1ea A-B 1771-A4B 16 Slot IO Rack
1ea AB 1771-P4-S Rack Mounted Power Supply
1ea AB 1771-ASB Remote IO Adapter
1ea A-B 1771-IAD 16 Pt AC Discrete Input Module
1ea A-B 1771- OBD 16 Pt DC Discrete Output Module
1ea A-B 1771-IFE 16 Pt Analog Input Module
1ea A-B 1771-OFE2 4 Pt Analog Output Module
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MISCELLANEOUS
1Lot Terminals & Fuses
1 lot Idec 4A redundant 24VDC power supplies
1 lot Interposing Relays for all Discrete Outputs
1 lot Power entrance surge protector, terminals, light fixture, duplex outlet & Panduit
Add following hardware to panel. All signals specified on Drawings 40N01 will be accommodated.
PLC
1 ea A-B 1771-OFE2 4 Pt Analog Output Module
MISCELLANEOUS
1Lot Terminals & Fuses
1 ea NEMA 12 Enclosure 90”x36”x24” shown on 21E03 and as described below. All signals specified on Drawings 20N01, 20N02, 20N03, 22N01,
22N02 & 22N03 will be accommodated.
PLC
1 ea AB 1756-PA75 Power Supply
1 ea AB 1756-A17 17 Slot Rack
1 ea AB 1756-L71 CPU
1 ea AB 1784-SD2 Flash Memory
2 ea AB 1756-EN2T Ethernet Adapters
7 ea AB 1756-IA16 16 Pt AC Digital Input Module
1 ea AB 1756-OB16E 16 Pt DC Output Module
6 ea AB 1756-N2 Empty Slot Fillers
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MISCELLANEOUS
1 lot Terminals & Fuses
1 lot Idec 4A redundant 24VDC power supplies
1 lot Interposing Relays for all Discrete Outputs
1 lot Power entrance surge protector, Ethernet switch, terminals, light fixture, duplex outlet & Panduit.
1 ea NEMA 4X 316SS Enclosure 72”x72”x24” shown on 22E01 and as described below. All signals specified on Drawings 13N02, 13N03,
13N04, 13N05 & 22N01 will be accommodated. This panel will include a
Nema 4X 316SS Air Conditioner.
RIO
2 ea AB 1756-PA75 Power Supply
2 ea AB 1756-A17 17 Slot Rack
2 ea AB 1756-EN2T Ethernet Adapters
2 ea AB 1756-IF16 16pt Analog Input Modules
3 ea AB 1756-OF6CI 6pt Analog Output Modules
6 ea AB 1756-IA16 16 Pt AC Digital Input Module
3 ea AB 1756-OB16E 16 Pt DC Output Module
18 ea AB 1756-N2 Empty Slot Fillers
MISCELLANEOUS
1 lot Terminals & Fuses
1 lot Idec 4A redundant 24VDC power supplies
1 lot Interposing Relays for all Discrete Outputs
1 lot Power entrance surge protector, Ethernet Switch, terminals, light fixture, duplex outlet & panduit
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1 ea NEMA 4X 316SS Enclosure 72”x72”x24” as shown on 22E01 and described below. All signals specified on Drawings 20N01, 20N02,
22N02, 33N01, 39N01 & 22N02 will be accommodated. This panel will include a NEMA 4X 316SS Air Conditioner.
RIO
2 ea AB 1756-PA75 Power Supply
2 ea AB 1756-A17 17 Slot Rack
2 ea AB 1756-EN2T Ethernet Adapters
4 ea AB 1756-IF16 16pt Analog Input Modules
4 ea AB 1756-OF6CI 6pt Analog Output Modules
6 ea AB 1756-IA16 16 Pt AC Digital Input Module
2 ea AB 1756-OBE16E 16 Pt DC Output Module
14 ea AB 1756-N2 Empty Slot Fillers
MISCELLANEOUS
1Lot Terminals & Fuses
1 lot Idec 4A redundant 24VDC power supplies
1 lot Interposing Relays for all Discrete Outputs
1 lot Power entrance surge protector, Ethernet switch, terminals, light fixture, duplex outlet & Panduit
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Beavens Systems Inc (BSI) will provide the following common Software &
Services for each site:
1.
PLC programming for all PLCs provided by Beavens Systems and programming for all new I/O modules provided by Beavens Systems.
Programming to be performed as per Process Control Strategies of
Section 40 96 00 “Supplement”.
2.
SCADA programming for monitoring, alarming, data collection and supervision to support the above-mentioned PLC programming.
3.
Integration of Membrane supplier, HMI software, into overall plant
SCADA system.
4.
Integration of fine screen, into overall plant SCADA system.
5.
Integration of digester gas system, into overall plant SCADA system.
6.
PLC programming and SCADA programming for chlorinator 7 & 8.
7.
Magnetic media for all PLC & MMI programming & configuration
8.
Loop diagrams for all analog loops
9.
Panel mechanical and wiring diagrams for all new panels.
10.
Modified PLC panel mechanical & wiring diagrams for existing panel additions.
11.
10 Sets Submittals
1.
Modify existing panels to add all hardware described above. All signals will be wired to terminal blocks and identified on drawings.
2.
Review all supplier submittals to assure compatibility and to assure all required signals are being provided. RFIs will be submitted, to indicate any missing or incompatible signals. After review by the Engineer,
Contractor will be required to provide any missing signals.
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3.
Control system and loop acceptance testing (FAT), modification and startup assistance in coordination with contractor. FAT testing &
Startup will be handled from a remote location whenever possible.
4.
On-site training will consist of 6 hours for Operators and 6 hours for
Control Technicians. Note: No Factory Training or testing has been included.
Submittal and AS-Built Drawing Preparation Sequence. (As-Builts are the
O&M documents for PIC). The following is the recommended procedure, which outlines the various steps and responsibilities for both PIC and
CONTRACTOR.
1) PIC prepares submittal drawings marked “NOT FOR
CONSTRUCTION” using the available electrical data. As noted below, PIC should receive copies of the
MCC/VCP/Instrument submittals, to check for discrepancies with the P&IDs prior to this step. The submittal drawings will be supplied with clouds around any missing information, indicating where terminal or other information is required.
These terminals are designated with X’s. CONTRACTOR will be sent a list of discrepancies as well.
2) When the submittals are approved, the new panels will be fabricated and field modifications completed. This of course is well ahead of pulling any wires.
3) The panels are field or shop tested by BSI (wiring only) and drawings updated with any PIC PLC and/or CONTRACTOR supplied field hardware changes that are found. These updated drawings will be marked “OK FOR CONSTRUCTION” and submitted as such.
4) When the CONTRACTOR has the equipment and is ready to pull wire, he will prepare wire pull and wire markers lists as he confirms that the equipment matches the drawings. This is the point where all of the Equipment/Submittal discrepancies are resolved, “OK FOR CONSTRUCTION” drawings updated, and CONTRACTOR is ready proceed with markers and wire pull. This is an important step, since there are instances where the delivered equipment does not match the supplier submittals.
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5) The contactor then makes the markers utilizing the confirmed
FROM and TO designations for the equipment. Of course, other changes will arise during the process and they need to be marked on the ‘OK FOR CONSTRUCTION” drawings and sent to PIC. PIC will modify the drawings and send to
CONTRACTOR.
6) When all wiring has been completed and FAT testing done, PIC will make any final changes to the drawings and submit them as “AS BUILT”. These are the documents referred to as PIC O&M Manuals to be delivered within two weeks after receiving all field markups
1.
25% installed spare I/O and 25% spare I/O rack space has been provided in new panels.
2.
No Test Equipment in 40 90 00 2.13 is being supplied.
3.
Only spare parts as listed in 40 90 00 Supplement 7-2 –Spare PLC
Chassis. NOTE: Some model numbers have changed and will match those indicated above for PLC-20 and RIO-20A & B.
Cost for BSI Hardware, Software & Services listed above
$421,914 Taxable
$33,753 Tax (8.00%)
$74,910 Custom Software
$1,100 Shipping
$531,677 Total
Cost is firm through March 31, 2016
The contractor will be responsible for the following items:
1.
Installation of all field and MCC devices including mounting, piping and connection to terminal blocks in PLC panel.
2.
Supply BSI with terminal identification and signal characteristics for all external discrete signals connected to the PLC. This will be required before shop drawings can be completed.
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3.
Supply BSI with manufacturer, range and connection information for all analog signals connected to the PLC. This will be required before shop drawings can be completed.
4.
Supply BSI with MCC and Instrumentation submittals for signal compatibility approval. This should be done before submitting to the
District.
5.
Supply and commissioning of all field hardware connected to PLCs including wiring to panel terminal blocks. All I/O devices must be calibrated, accepted by the District and all signals confirmed at terminal points in PLC panels. BSI will not perform the system logic testing until completion of this work by contractor.
6.
All other specification requirements not covered in this proposal.
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All supplied hardware, software & workmanship supplied by BSI will be covered by a one-year warranty from date of acceptance.
1.
Upon approved submittals - 25%
2.
Upon completion of modifications to existing panels and delivery of new panels - 65%
3.
Upon completion of startup and commissioning -10%
Included above
1.
Shop drawings will be supplied 8-10 weeks after purchase order and receipt of approved field hardware submittal and coordination with
Instrument and MCC suppliers. See contractor responsibilities above, which must be completed at least 2 weeks before BSI submittals will be considered due. Beavens Systems will be responsible for 20% of the liquidated damages for any submittal delay past the 10 week limit indicated above, which are incurred by this delay. The number of days of damages will not exceed the days of the delay.
2.
Existing PLC panel modifications will be completed 6-8 weeks after approval of shop drawings and notification from the contractor that the panels are available for modification.
3.
New PLC panels completed 8-10 weeks after approval of shop drawings
4.
PLC & MMI software will be complete and installed when construction is complete and system is ready for commissioning.
5.
Commissioning & startup will proceed when system complete and tested by contractor.
Regards;
Greg Argano
J:\Eastern Municipal Water District\Temecula\23 MGD Expansion\TVRWRF 23 MGD Quote Rev8.doc
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