Cost allocations Outline The issues that are discussed in this chapter are: 1. Allocation of service department costs to profit centers a. Direct Method b. Step Down Method c. Reciprocal Method (actually, this is not covered, but I will cover it in class). 2. Joint product allocations a. Physical units b. Relative Sales Value c. Net Realizable Value Service department cost allocation Company direct costs and indirect costs are allocated to service departments and production departments. Then, service department costs are allocated to production departments. We will focus on this last link and look at three ways to do it: the direct method, the step method (the method most recommended by the book), and the reciprocal method. Before moving on, I should note that there are additional situations that relate to this type of allocation process other than “production” departments. It could be ANY situation where you have profit centers and cost centers (departments that are evaluated on profit and departments that are evaluated on only costs). It is important to know all 3 methods for different reasons. Most companies use the direct method. It is simplest. With the direct method you look at your service department costs and the proportion of that service department’s benefits that are USED by the different production departments. Then allocate the service department’s costs using those proportions. This actually is not all that bad. The ONLY problem is when one or more of your service departments has a large amount of its service used by another service department. In that case, allocating based upon the relatively small proportions that are used by the production departments creates a distortion in the cost usage. 1 The step method attempts to mitigate this potential distortion by allocating out the service department that uses the supplies the largest amount of its costs to other service departments first, then the service department that supplies the next largest amount of its costs to other service deparments is allocated next, and so on. There is still a chance for distortion, but it is much decreased. The reciprocal method is actually the most accurate. It uses linear algebra to perfectly allocate all service department costs to other service departments. Then these costs are allocated to the production departments using a variation of the direct method. I actually find this method far superior to the step method, because the step method is confusing to me. And, of course, it is more accurate. This method is not demonstrated in the text (I don’t think). To illustrate these allocation methods consider the following example. The Riverside Clinic has three service departments: Patient Records, Personnel, and Administration and Accounting. The clinic has two “direct care” departments (profit centers): Orthopedics and Internal Medicine. Each service department services direct care departments - but they also service each other. Suppose the service departments have the following direct costs: Department Patient Records Personnel Administrative and Accounting Total Variable Cost Fixed Cost Total Cost $24,000 15,000 $76,000 45,000 $100,000 60,000 47,500 142,500 190,000 $86,500 $263,500 $350,000 Suppose that Patient Records costs are allocated on the basis of the number of patients. Of course, Personnel and Administrative and Accounting have no patients so that is not allocated to other service departments. Orthopedics 2 has 30 patients and Internal Medicine has 50 patients. Suppose next that Personnel is allocated on the basis of the number of employees. Patient Records has 10 employees, Administrative and Accounting has 10 employees, Orthopedics has 10 employees, and Internal medicine has 20 employees. We NEVER allocate from a department to itself, so it does not matter how many employees are in Personnel. Finally, Administrative and Accounting costs are allocated based upon the total direct costs of the other departments (assume that the costs in the table above are all direct costs). Orthopedics has direct costs of $500,000 and Internal Medicine has direct costs of $300,000. Now, on to allocating costs… The Direct Method The following table summarizes the costs and percentages of usage for all service and “production” centers: Provider of Service User of Service Patient Records Service Personnel Departments Administrative and Accounting Direct care Orthopedics Departments Internal Medicine Total Administrative Patient and Records Personnel Accounting 0.0% 20.0% 10.4% 100,000 0.0% 0.0% 6.3% 60,000 0.0% 20.0% 0.0% 190,000 37.5% 20.0% 52.1% 500,000 62.5% 40.0% 31.3% 300,000 100% 100% 100% 1,150,000 You should be able to reconstruct the table above using the information provided in the narrative in the preceding section. So, using the direct method, Patient records has a cost of $100,000. Of that cost, 37.5% ($37,500) is allocated to Orthopedics and 62.5% ($62,500) is allocated to Internal Medicine. Personnel is a bit trickier since 3 40% of Personnel costs go to other service departments. We ignore that usage under the direct method. We focus only on the percentage going to Production departments (60%). 1/3 of that (20% ÷ 60%) goes to Orthopedics = $60,000 * 1/3 = $20,000 and 2/3 goes to Internal Medicine ($40,000). Finally, the Administrative and Accounting costs of $190,000 are allocated to Orthopedics and Internal Medicine in a 5/8 to 3/8 ratio. Therefore Orthopedics is allocated $118,750 of these costs and Internal Medicine is allocated $71,250 of the costs. Step-Down Method First, find the service department that provides the largest percentage of its service to other service departments. That would be Personnel (40%). Allocate Personnel costs to all other departments based upon their percentages of use (including service departments). Their costs were: $60,000. This allocation is shown in the table below: User of Service Cost Personnel Allocation 60,000 Patient Records Service Personnel Departments Administrative and Accounting Direct care Orthopedics Departments Internal Medicine Total 20.0% 12,000 0.0% - 20.0% 12,000 20.0% 12,000 40.0% 24,000 100% 60,000 Now, Patient Records has a cost of $112,000 and Administrative and Accounting has costs of $202,000. Since Patient Records does not provide any service to the other service departments, the second service department to allocate is Administrative and Accounting. They provide 10.4% of their services to Patient Records. Note that we do not care about the 6.3% that they provide to Personnel because Personnel has been allocated out and they cannot be allocated again. We are done with Personnel. 4 The allocation of Administrative and Accounting is shown in the following table: User of Service Administrative and Accounting 202,000 Patient Records 11.1% 22,444 Service Personnel Departments Administrative and Accounting - Direct care Orthopedics Departments Internal Medicine Total 55.6% 112,222 33.3% 67,333 100% 202,000 Now, Patient Records has a cost of $112,000 + $23,111 or $135,111. These costs will be allocated to the Direct Care Departments as shown in the following table: User of Service Patient Records 134,444 Patient Records Service Personnel Departments Administrative and Accounting Direct care Orthopedics Departments Internal Medicine Total 37.5% 50,417 62.5% 84,028 100% 134,444 5 Reciprocal Method Finally, we turn to the reciprocal method. First set up three equations identifying the “costs” of each service department. For example, the Patient Records costs are their direct costs ($100,000) plus their allocated costs (.2 * Personnel + .104 * Administrative and Accounting). The following three equations give us the service department allocations: PR = 100,000 + .2*P + .104*AA P = 60,000 + .063*AA AA = 190,000 + .2*P Solving these equations by first substituting 190,000 +2*P for AA in the second equation yields P = $72,888, which implies that AA = $204,578. Finally, PR = $135,854. Now, we allocate these to the two Direct Care Departments using the absolute percentages (not their relative percentages) of usage. In other words, AA will be allocated to Orthopedics and Internal Medicine using 52.1% and 31.3%, NOT 5/8 and 3/8. The following table shows the allocations of PR, P, and AA to Orthopedics and Internal Medicine: Provider of Service Costs Administrative Patient and Records Personnel Accounting 135,854 72,888 204,578 Percentage Used Orthopedics 37.5% 20.0% 52.1% Internal Medicine 62.5% 40.0% 31.3% 50,945 14,578 106,551 Costs Allocated Orthopedics Internal Medicine 84,909 29,155 63,931 135,854 43,733 170,482 (note that these do not total EXACTLY to $350,000 due to rounding) 6 Computing total costs (direct and allocated) Now, we will total the costs under the three methods and compare the allocations to Orthopedics and Internal Medicine. Consider the tables below: Orthopedics StepDirect down Reciprocal Method Method Method Direct Costs 500,000 500,000 500,000 Service Department Costs 176,250 174,639 172,074 676,250 674,639 672,074 Total Costs Direct Costs Service Department Costs Total Costs Internal Medicine StepDirect down Reciprocal Method Method Method 300,000 300,000 300,000 173,750 175,361 177,995 473,750 475,361 477,995 This ends the service department allocation section. Joint Cost Allocations Remember, earlier in the term, we talked about whether to sell at a split-off point or to process further? Now we look at a different side of that same issue. We have a single pool of raw material that we take to some split-off point. We have incurred costs to that point that we call joint costs. Then, we divide the material into two (or more) products. We want to find the cost of the products. How much of the joint costs do each product bear? We have three methods: Physical units, Relative Sales Value, and Net Realizable Value. We discuss each of these methods with respect to the following example. 7 We process Cocoa beans that cost $500 per ton. We incur additional processing costs of $600 per ton to get them to the split-off point. At that point, we have two recognizable products: 1,500 Lb of cocoa butter, which is worth $750 on the intermediate market, and 500 Lb of cocoa powder, which is worth $500 on the intermediate market. We can process the cocoa butter further and obtain tanning cream. The tanning cream has a sales value of $3,000, but requires $1,560 in additional processing costs. We can process the cocoa powder into cocoa mix, with a sales value of $2,000, and this requires additional processing costs of $800. Physical units method Using the physical units method, we take the ratio of Lb of cocoa butter to cocoa powder (1,500 Lb to 500 Lb) and allocate the costs using that ratio. Note first that it is unlikely a ton (2,000 Lb) would ever yield 1,500 Lb of one and 500 Lb of the other – that really doesn’t matter. It is possible, though, that you might not want to use this method for a couple of reasons. First, one product may be very expensive per physical unit (e.g. diamonds). Second, the measures may not be commensurate. One may be easily physically measured whereas the other may not. On with the analysis… The joint costs are $1,100 ($500 + $600). Using the Physical Units method, ¾*$1,100, or $825, would be allocated to cocoa butter and ¼*$1,100, or $275, would be allocated to cocoa powder. That cost would then apply whether or not the product were processed further. Why ¾ and ¼? Because 1,500 Lb is ¾ of the total 1,500 Lb + 500 Lb and 500 Lb is ¼. Relative Sales Value If the intermediate product has a market, you can use the relative sales value. In this case, the sales value at split-off of cocoa butter is $750 and the sales value at split-off of cocoa powder is $500. To use this method, BOTH products must have a sales value at split-off. The allocation to cocoa butter will be .6*$1,100 = $660 and the allocation to cocoa powder will be .4*$1,100 = $440. The .6 is computed as: .6 = 750 750 + 500 . 8 Net Realizable Value Net Realizable Value is the sales value (ultimately) less the additional costs of processing. In this case, the Net Realizable Value of the cocoa butter is $3,000 - $1,560 = $1,440 and the Net Realizable Value of the cocoa powder is $2,000 - $800 = $1,200. Using these weights, the proportion of the joint costs allocated to cocoa butter is: 1,440 6 . The allocation to 1,440 + 1,200 11 cocoa butter is, then, $1,100 * 6/11 = $600 and the allocation to cocoa powder is $500. = You should be able to compute the expected profit of the tanning cream and the cocoa mix using any of these allocations. 9