3M Metalworking Systems Power Tools, Accessories and Abrasives ™ Advanced Metalworking Solutions New New New Abrasives & Accessories Abrasives & Accessories Wheels & Accessories Disc Sanders Die Grinders Cut-Off Wheel Tools Guts. Grit. Get it All. 3M Metalworking Systems ™ With the addition of the new line of powerful, lightweight 3M™ Metalworking Tools, the advanced finishing solutions you expect from 3M have come full circle. The guts to go the distance. The grit to get the job done. Whether cutting, grinding, blending or finishing, 3M now offers a Experience the power of a complete finishing system by line of quality pneumatic metalworking tools designed to optimize combining the 3M™ Abrasives and Accessories you’ve tool and abrasive performance on these applications and more. always trusted with the new line of 3M™ Tools specifically Advanced technology and design increase operator comfort by designed to help get the job done more efficiently. directing exhaust away from the operator. And most tools feature the 3M-patented Greptile™ material, so a secure grip can be held with less effort or slippage. Revolutionary patented material offers an incredibly precise grip with minimal effort. 3M™ Greptile™ Gripping Material utilizes an impressive microreplication technology pioneered by 3M. Greptile™ Gripping Material has a two-fold effect. First, it improves grip. Second, it allows a more effortless grip, which over time, reduces fatigue. Whether in wet or dry conditions, Greptile™ Gripping Material provides a grip you can rely on. (Greptile™ available on all models, excluding the 2" 3M™ Disc Sander 20230.) 2 At-a-Glance 3M Disc Sanders ™ Model Number Tool Dia. Inch (mm) PSI Max RPM Motor HP (W) Weight Pound (kg) Length Inch (mm) Height Inch (mm) 20230 2" (50) 20231 20232 Airflow Rate SCFM (LPM) 90 20,000 .3 (223) 1.08 (.49) 6 (152.4) 2.5 (63.5) 2" (50) 90 20,000 .5 (372) 1.28 (.58) 6.75 (171.5) 3" (76) 90 15,000 1 (744) 1.97 (.89) 8.25 (209.6) Exhaust Direction Air Inlet Thread UPC Code 17 (481) Rear Exhaust 1/4" NPT 051141-20230-3 2.75 (69.9) 23 (651) Rear Directional 1/4" NPT 051141-20231-0 3.25 (82.6) 35 (991) Rear Directional 1/4" NPT 051141-20232-7 3M Die Grinders ™ Max RPM Motor HP (W) Weight Pound (kg) Length Inch (mm) SCFM (LPM) 90 20,000 1 (744) 1.69 (.77) 7.75 (196.9) 20238 90 18,000 1 (744) 1.69 (.77) 20239 90 12,000 1 (744) 20240 90 8,000 1 (744) Model Number PSI 20237 Airflow Rate Exhaust Direction Air Inlet Thread Collet Size UPC Code 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20237-2 7.75 (196.9) 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20238-9 2.06 (.93) 10 (254) 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20239-6 2.06 (.93) 10 (254) 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20240-2 3M Cut-Off Wheel Tools ™ Model Number Tool Dia. Inch (mm) PSI Max RPM Motor HP (W) Weight Pound (kg) Length Inch (mm) Height Inch (mm) 20233 3" (76) 20234 Airflow Rate SCFM (LPM) 90 25,000 1 (744) 2.09 (.95) 7.75 (196.9) 3 (76.2) 4" (100) 90 20,000 1 (744) 2.25 (1.02) 7.75 (196.9) 20235 5" (125) 90 12,000 1 (744) 3.47 (1.57) 20236 6" (152) 90 10,000 1 (744) 3.69 (1.67) Exhaust Direction Air Inlet Thread UPC Code 35 (991) Rear Directional 1/4" NPT 051141-20233-4 3.25 (82.6) 35 (991) Rear Directional 3/8" NPT 051141-20234-1 8.75 (222.3) 5.25 (133.4) 35 (991) Rear Directional 3/8" NPT 051141-20235-8 8.75 (222.3) 5.25 (133.4) 35 (991) Rear Directional 3/8" NPT 051141-20236-5 3 Application Shot: New cut-off wheel tool with 3M Roloc Disc metal preparation. ™ 3M Disc Sanders ™ ™ 3M got the right angle “right” with the new line of Disc Sanders for metalworking. By adjusting the head angle from 90º to 97º, a more comfortable wrist position improves operating ergonomics. And the easier-handling, lightweight, compact design generates less vibration, while improving operator control. 3M™ Greptile™ gripping technology* provides a secure grip with less effort and is easy to maneuver. And the adjustable directional exhaust feature works the way you want it to. 1 HP 3" Disc Sander Model 4 20232 5 2 1 9 6 8 7 3 97º head Designed to be different 1• High-output air motor 2• Directional exhaust (360 degree*) 3• 3M™ Greptile™ Grip* 4• Safety lever throttle to avoid accidental starting 5• Needle and ball bearing supported .55 H HPP 2" 2" D Dis issc Saand n err Mod odel el el .3 HP 2" D Dis issc Sa Sand n err Mod nd odel el 20231 202 311 20230 202 300 8• Direct mount for use with 3M™ Roloc™ Backup Pads without using a collet 9• Shorter distance to the workpiece generates less vibration and allows for better control output spindle 6• Robust spiral bevel gearing 7• 97 degree head (vs. 90 degree) allows for more comfortable wrist position Model Number Tool Dia. Inch (mm) PSI Max RPM Motor HP (W) Weight Pound (kg) Length Inch (mm) Height Inch (mm) 20230 2" (50) 20231 20232 Airflow Rate SCFM (LPM) 90 20,000 .3 (223) 1.08 (.49) 6 (152.4) 2.5 (63.5) 2" (50) 90 20,000 .5 (372) 1.28 (.58) 6.75 (171.5) 3" (76) 90 15,000 1 (744) 1.97 (.89) 8.25 (209.6) Exhaust Direction Air Inlet Thread UPC Code 17 (481) Rear Exhaust 1/4" NPT 051141-20230-3 2.75 (69.9) 23 (651) Rear Directional 1/4" NPT 051141-20231-0 3.25 (82.6) 35 (991) Rear Directional 1/4" NPT 051141-20232-7 *Except on 2" 3M ™ Disc Sander 20230. 4 Disc Sanders ™ 3M Quick Attach Systems for Deburring, Grinding, Blending, Finishing shing and Cleaning For quick-change convenience and a selection of discs and accessories that can be fine-tuned for any application, you can’t beat the new system of 3M™ Pneumatic Disc Sanders, 3M™ Roloc™ Discs and Backup Pads. From high performance 3M™ Roloc™ Coated Abrasives and Scotch-Brite™ Roloc™ Discs to everyday general-purpose aluminum oxide and a full range of accessories in variable hardness, you’ll have what you want to suit your application. And 3M tools give you the horsepower you need, so you can start experiencing the benefits of an optimized metalworking system. 3M Roloc Discs ™ ™ 3M™ Roloc™ Discs provide a fast, efficient method for grinding, blending, leveling and finishing on all types of metal. They lock securely in place with just a half twist ... another half twist and they’re off. Each disc is color coded by grade. (Excluding 3M™ Roloc™ TSM or 988R products.) 5 3M Roloc Disc Selection Guide ™ TR 777F TSM 963G TR 977F TR TR 501C TSM 785C TR 983C TR TR Scotch-Brite Roloc Light Grinding and Blending Disc ™ ™ Roloc TP Scotch-Brite Roloc SL Surface Conditioning Disc Roloc TR Scotch-Brite Roloc SE Surface Conditioning Disc Roloc TR Scotch-Brite Roloc PD Surface Conditioning Disc Roloc TR Roloc TR ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ ™ Roloc TSM 24-120 24-80, P100-P120 24-80 Super Duty-ACRS Heavy Duty-ACRS ACRS, AMED, AVFN, SSFN ACRS, AMED, HD-ACRS, SD-ACRS ™ Roloc TSM ™ (plastic button) ™ 36-P180 24-120 24-P400 24-120 Available Grades 36-P600 TSM Scotch-Brite Roloc Surface Conditioning Disc (Brass/Bronze) Nonferrous Nickel Alloy Titanium Cast Iron Carbon Steel Aluminum Cleaning Finishing TR 461F Roloc TSM ™ (plastic button) ™ ACRS, AMED Roloc TSM ™ (plastic button) ACRS, AMED 50, 80, 120, AXCRS-SVFN Scotch-Brite Roloc Bristle Disc Roloc TR (plastic button) Scotch-Brite Roloc EXL Unitized Wheels Roloc TR (plastic button) Scotch-Brite Roloc Clean and Strip XT Disc Roloc TR (plastic button) SXCS Scotch-Brite Roloc Coating Removal Disc Roloc TR (plastic button) SXCS ™ ™ ™ ™ 6 METAL TYPE Stainless Steel TSM Deburring TR 361F Blending Attachment System Light Grinding Abrasive Disc APPLICATIONS Grinding ™ ™ ™ ™ ™ ™ ™ ™ ™ 3M Roloc Coated Abrasive Disc Button Color-Grade Chart ™ ™ 24 - Black 80 - Yellow 36 - Brown 100 - Blue 50 - Green 120 - White 180 - Brown 60 - Orange 150 - Black 240 - Green Disc Sanders, Abrasives & Accessories Optimal mineral selections for each application 3M Roloc Discs with Cubitron Abrasive Grain ™ ™ ™ The best choice for long life and fast stock removal. For grinding under higher pressures, or where fast cut rates and Looking for a great, versatile product to use on stainless steel and carbon steel? A little bit high performance, a little bit general purpose, and a convenient option to have when your applications fall somewhere in between. long life are critical, select a coated abrasive disc that contains 3M Roloc Fibre Disc 501C ™ 3M™ Cubitron™ Abrasive Grain. For Stainless Steel Applications 3M Roloc Disc 977F ™ ™ ™ • Aluminum zirconia provides a good option for both stainless and mild steel applications • Improved life and cut compared to most aluminum oxide products • Features cloth backing for durability and a grinding aid for cooler running • Maximum Cubitron™ Grain content 33M Roloc Disc 777F ™ ™ For General Purpose and Maintenance Applications When you need a disc to get everyday jobs done right and deliver good value, select an aluminum oxide disc. • Features cloth backing for durability and a grinding aid for cooler running 3M Roloc Disc 361F 33M Roloc Fibre Disc 785C • Aluminum oxide on a tough, ™ ™ • A fibre-backed disc with a grinding aid for ™ ™ heavy-duty backing cooler running For Mild Steel Applications A 3M Roloc Cloth Disc 963G ™ ™ A sharp mineral, silicon carbide can give stainless steel a brighter finish, and is great for grinding glass, titanium and nonferrous metals. • Features cloth backing for durability • Maximum Cubitron™ Grain content 3M Roloc Fibre Disc 98 983C/988C ™ ™ 3M Roloc Disc 461F ™ ™ • Silicon carbide on a YF-weight, durable cloth backing • Use to grind, blend and deburr • Designed for high-pressure weld leveling and deburring • Cloth backing for durability • Maximum Cubitron™ Grain content 7 Scotch-Brite Roloc Discs ™ ™ For grinding and blending in a single step, try the NEW Scotch-Brite Roloc Light Grinding and Blending Discs ™ ™ Is it a coated abrasive disc or a nonwoven? It acts like both. This new light grinding and blending disc removes a grade 36 or finer scratch, offers extremely long life, but also leaves a very paintable finish – saving both time and money. Scotch-Brite Roloc Light Grinding and Blending Discs ™ ™ Compare Best Options for Quality Scotch-Brite Discs ™ • 3M™ Cubitron™ Abrasive Grain • Great for light grinding, deburring and blending LGB New CUT RATE • Resists edge wear • Works great for weld burn-throughs SE SL • Grades: PD Heavy Duty – Maroon SC SC Super Duty – Blue DURABILITY Scotch-Brite Roloc Surface Conditioning Discs – ™ ™ The Industry Standard for blending and finishing Scotch-Brite Roloc Surface Conditioning Discs ™ ™ • Scotch-Brite™ surface conditioning, nonwoven web provides a burr-free • Removes grind marks, rust and coatings Scotch-Brite Roloc SL Surface Conditioning Discs ™ ™ ™ ™ • Lofty, open, nonwoven abrasive disc • Resistant to loading on soft metals Scotch-Brite Roloc SE Surface Conditioning Discs ™ ™ • A nonwoven abrasive product used for heavy duty deburring, finishing • Can last up to twice as long as other and surface preparation • Delivers outstanding value and productivity improvements 8 Scotch-Brite Roloc PD Surface Conditioning Discs • Cuts fast without sacrificing finish surface conditioning discs SE and SL LGB Deburr Deburr Deburr Grind Grind Grind Clean Clean Clean Refine Refine Refine Finish Finish Finish Better Best Good and oily surfaces decorative finish PD and SC • More durable than the standard surface conditioning product and delivers higher cut rate and longer life Disc Sanders, Abrasives & Accessories Scotch-Brite Roloc Wheels have the edge in deburring ™ ™ Scotch-Brite Roloc EXL Unitized Wheels ™ ™ The quick, consistent deburring and finishing Difference on a wide variety of metals For 50 years, 3M has set the standard in nonwoven • A nonwoven abrasive product that provides • Delivers consistent finish throughout the products, providing maximum performance, proven value, greater selection – and continuous innovation life of the product to make even the most challenging finishing, blending Scotch-Brite Roloc Discs are great for cleaning and coating removal and grinding tasks easier. Scotch-Brite Roloc Bristle Discs than Scotch-Brite™ products. ™ ™ ™ ™ • The bristles are filled with Cubitron™ Today, no 3M technology better embodies these qualities Only Scotch-Brite products: ™ Abrasive Grain used predominantly for cleaning and coating removal applications • Contains no wire filaments; eliminating the hazards of loose wires • Available in a wide range of grades to meet various finish requirements • Improve surfaces without significantly changing workpiece shape or dimension • Are equally well-suited for cleaning, blending, deburring, finishing and polishing • Help prevent undercutting or gouging, through their controlled abrasive action Scotch-Brite Roloc Clean and Strip XT Discs ™ ™ • The purple XT disc is an extra-coarse, open-web disc for stripping, weld cleaning, and rust and paint removal on all surfaces • Higher durability and cut rate compared • Provide consistent, uniform finishes because fresh abrasive is continuously exposed to the work surface • Run cool and resist loading with their open-web construction, reducing the risk of part discoloration and warping, while also extending the life of the products to coating removal disc Scotch-Brite Coating Removal Discs ™ • Silicon carbide – extra coarse • Made for right-angle tools from aggressive clean and strip web • Nonloading design is ideal for removing rust and coatings 9 Accessories Choose the 3M™ Roloc™ Disc Pad for your specific application. Tech Tip Recommended Disc Pad Starting Points by Application Abrasive Type Grinding Blending & Deburring Finishing Polishing Extra Hard Hard Medium Medium Hard Hard Medium Medium Unitized Wheels Hard Medium Bristle Discs Hard Medium Coated Abrasives Nonwoven Abrasives 3M Roloc TR Disc Pads ™ ™ • Rubber backup pads are available in different diameters and degrees of hardness for various grinding applications • Pads are internally threaded to receive any standard 1/4" – 20 thread shaft Diameter Cleaning Hard Hard Max RPM Hardness UPC (051144-) Qty / Case 1/4" – 20 internal thread 1" 30,000 Medium 45101-2 Soft 45098-5 1 1/2" 30,000 Medium 45099-2 Hard 45100-5 Soft 45094-7 Medium 45095-4 Hard 45096-1 Extra Hard 45097-8 15,000 Soft 45090-9 18,000 Medium 45092-3 2" 3" 25,000 20,000 Hard 45091-6 Extra Hard 45093-0 5 Optional 1/4" Collet 1/4" x 1/4"-20 Threaded Shaft #45102 3M™ Roloc™ Disc Pad Direct mount to disc pad shown here. 10 3M™ Roloc™ Disc Pad 3M™ Roloc™ Disc or Wheel 3M™ Roloc™ Disc or Wheel 1/4" Collet Mount “Tall” = For Hard To Reach Applications = Allows More Accessory & Abrasives Options Direct Mount “Short”* = Low Profile = Less Vibration = Better Control *Direct mount to disc pad. Disc Sanders, Abrasives & Accessories 3M Roloc TS or TSM Disc Pads ™ ™ Diameter Max RPM 1 1/2" 30,000 2" 25,000 • For use with 3M™ Roloc™ TSM Discs 3M™ Roloc™ TS 3M™ Roloc™ TSM 3M Roloc TP Disc Pads ™ ™ • For use with 3M™ Roloc™ Hardness UPC (051144-) Medium 77729-7 Hard 77728-0 Medium 14211-8 Hard 14212-5 18,000 Medium 14215-6 20,000 Hard 14216-3 Diameter Max RPM Hardness UPC (051144-) 2" 25,000 3" TP Discs 3" Medium 14197-5 Hard 14198-2 18,000 Medium 14201-9 20,000 Hard 14202-6 Qty / Case 5 Qty / Case 5 3M Roloc + Holder ™ 1/4" Threaded Shaft ™ • Plastic holder for use with 3M™ Roloc™ Unitized Wheels • Needed with all 3M™ Roloc™ Disc Pads Size UPC (051144-) Min / Case L x Shaft Diameter Max RPM UPC (048011-) Qty / Case 1/4" x 1/4" x 20 Thread 45102-9 10 / 50 1" x 1/4" 25,000 15408-4 5 11 Application Shot: New cut-off wheel tool with 3M Roloc Disc metal preparation. ™ 3M Die Grinders ™ ™ The 3M line of pneumatic die grinders is designed to efficiently handle all your cylindrical polishing, buffing, shaping and deburring needs. Grinders are packed with the power to perform a variety of functions. Built-in comfort innovations include 3M™ Greptile™ Gripping Material to help reduce vibration for a more secure grip. And the adjustable directional exhaust feature allows airflow to be directed away in any direction preferred. Plus, 3M offers four different RPM models for a wide variety of applications. 8,000 and 12,000 RPM Die Grinder Models 20239, 20240 4 7 6 2 1 5 3 18,000 18,000 18,0 00 and and 20,000 220, 0,00 0000 RPM RPM Diee Grinder D Di G indder Models Gr M deels Mo 20237, 20238 20238 Designed to be different 1• High-output air motor 2• Directional exhaust (360 degree) 3• 3M™ Greptile™ Grip 4• Safety lever throttle to avoid accidental starting 5• Double ball bearings on output spindle 6• Double-taper collet assembly 7• Offset gear box for increased torque 12 Max RPM Motor HP (W) Weight Pound (kg) Length Inch (mm) SCFM (LPM) 90 20,000 1 (744) 1.69 (.77) 7.75 (196.9) 20238 90 18,000 1 (744) 1.69 (.77) 20239 90 12,000 1 (744) 20240 90 8,000 1 (744) Model Number PSI 20237 Airflow Rate Exhaust Direction Air Inlet Thread Collet Size UPC Code 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20237-2 7.75 (196.9) 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20238-9 2.06 (.93) 10 (254) 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20239-6 2.06 (.93) 10 (254) 35 (991) Rear Directional 1/4" NPT 1/4" 051141-20240-2 Die Grinders 3M Abrasives for Specialty Applications ™ The following chart will help you select the right abrasive for the job. Detailed information about the abrasives shown in this chart are displayed on the following pages. ™ Scotch-Brite Flap Brushes – Cut & Polish Clean & Finish P80, P120, P180 AVFN, ACRS, AMED 36-80, P100-P150 A160-A6 Titanium Available Grades Cast Iron Nonferrous Scotch-Brite Stars Carbon Steel Aluminum Stainless Steel Polishing Cleaning ™ Finishing Scotch-Brite Combi-S Wheels METAL TYPE Deburring Blending Specialty Abrasive Light Grinding APPLICATIONS ™ Scotch-Brite Clean & Strip ™ Scotch-Brite EXL Unitized Wheels ™ 747D Flap Wheels 237AA Trizact Flap Wheels ™ 241E / 244D / 244E Flap Wheels AMED ACRS, SFIN SXCS SMED, SVFN AXCS-AFIN 241E – 50-320 244E/D – 60-120 241D Cartridge Rolls P24-P400 237AA Cartridge Rolls A160-A6 747D Cartridge Rolls 50-80, P100-P150 963G Cartridge Rolls 241D Square Pads P24-P400 747D Square Pads 50-80, P100-P150 24-120 241D Cross Pads P24-P400 747D Cross Pads 50-80, P100-P150 A160-A6 P24-P400 50-80, P100-P150 237AA Bands 241D Bands 747D Bands 963G Bands Scotch-Brite Radial Bristle Discs Scotch-Brite Cross Buffs ™ ™ 24-120 36-Polish HS, AVFN 13 3M Flap Wheels ™ Flap wheels offer the benefit of a long-lasting supply of fresh abrasives and load resistance for extended work without abrasive changeovers and downtime. They also can work flat and contoured areas equally well. The 3M line offers mounted and unmounted products containing 3M™ Cubitron™ Abrasive Grain for more aggressive cut and durability, as well as quality aluminum oxide products. And for final finishing, nothing beats the consistency of 3M™ Trizact™ Abrasives. For final finish & polishing 3M Trizact Flap Wheels 237AA ™ ™ • Trizact™ Abrasives deliver extreme consistency in finishes 3M Flap Wheels 747D ™ • 3M™ Cubitron™ Abrasive Grain blend on a resin-bonded X-weightt • Aluminum oxide product constructed on an X-weight, durable cloth backing • Resin-bonded for heat resistance • Features grinding aid for cooler grinding cloth backing • Includes a grinding aid for cooler running on stainless steel 3M Flap Wheels 241E/244E T83 – 1/4" Straight ™ • Aluminum oxide – XE-weight cloth T84 – 1/4" x 20 Threaded • General-purpose flap wheel delivers consistent finish and uniform cut 3M™ Wheel Adaptor No. 81A 3M Wheel Adaptor No. 81A ™ For use with Type 81 and Type 84 PG Wheels. This adaptor has a 1/4" diameter shank and a 1/4" – 20 thread female acceptor end. Size Part Number UPC (051144-) Qty / Inner Qty / Case 1/4" 45081 45081-7 1 1 Tech Tips • To optimize wheel life, use light pressure, making sure only the tips of the flap wheel contact the metal surface. • Use with a grinding paste to create a finer finish and extend wheel life. • Be sure to lubricate your grinder daily for maximum performance. 14 Die Grinders, Abrasives & Accessories 3M Specialty Abrasives Aluminum oxide for general purposes 3M Bands and Cartridge Rolls 3M Bands 241D and Cartridge Rolls ™ ™ ™ The 3M line offers products containing 3M™ Cubitron™ Abrasive • Aluminum oxide – X-weight cloth Grain for more aggressive cut and durability, as well as quality • General purpose evenrun bands aluminum oxide products. For final finishing and extreme consistency, select 3M™ Trizact™ Abrasive Bands and Cartridge Rolls. Bands are excellent for producing a straight-line finish. Cartridge rolls excel at getting to hard to reach places. They expose Tech Tips • Use bands to grind with the grain to restore or matchh a finish. • Cartridge rolls are ideal for deburring internal edges of stamped parts. new layers of abrasives as they wear, for longer life and continued sharp cutting. 3M™ Cartridge Rolls are available in regular and full-taper design. 3M Bands and Cartridge Rolls 963G ™ • For aggressive cut • Works on a variety of metals; ideal for carbon steel applications • Cubitron™ Abrasive Grain abrasive product constructed on a YN-weight • Polyester cloth backing For the finishing touch 3M Trizact Bands and Cartridge Rolls 237AA ™ ™ • Trizact™ Abrasives deliver extreme consistency in finishes • Aluminum oxide product constructed on an X-weight, durable cloth backing • Resin-bonded for heat resistance • Resin-bonded for heat resistance • Can be run wet or dry • Features grinding aid for cooler grinding 3M Bands and Cartridge Rolls 747D ™ • 3M™ Cubitron™ Abrasive Grain – X-weight cloth • Resin-bonded cloth for heat resistance • Features grinding aid for cooler running 15 Accessories for 3M Cartridge Rolls Accessories for 3M Bands 3M Mandrels Rubber Slotted Expander Wheels ™ ™ ™ • Screw-type mandrels for securing cartridge rolls to tool • Slotted wheels for use with bands • Match pilot diameter with center hole of cartridge rolls Shank Diameter Pilot Length Pilot Diagram x Pilot Length x Shank UPC (051144-) 1/8" x 1" x 1/4" 3/16" x 1" x 1/4" 45119-7 3/16" x 1 1/2" x 1/4" 45118-0 45117-3 Pilot Diameter Qty / Case 25 Max RPMS: 24,000 for 1/2" and smaller cartridge roll diameter 16,000 for 5/8" - 3/4" cartridge roll diameter Diameter x W x Shaft Max RPM UPC (051144-) 1" x 1" x 1/4" 1 1/2" x 1" x 1/4" 18,000 77717-4 14,000 77718-1 2" x 1" x 1/4" 12,000 77720-4 Qty / Case 1 Rubber Cushion Polishing Wheels • Use with bands when creating fine finishes • Part numbers apply to complete wheel, not cushions 16 Diameter x W x Shaft Max RPM UPC (051144-) 1/4" x 1/2" x 1/8" 1/2" x 1/2" x 1/4" 23,000 45159-3 30,000 45156-2 1/2" x 1" x 1/4" 1/2" x 1 1/2" x 1/4" 15,000 3/4" x 1" x 1/4" Qty / Case 45153-1 45152-4 17,000 45145-6 3/4" x 1 1/2" x 1/4" 10,000 45144-9 1" x 1" x 1/4" 1" x 1 1/2" x 1/4" 18,000 45139-5 10,000 45138-8 1 1/2" x 1" x 1/4" 1 1/2" x 1 1/2" x 1/4" 14,000 45132-6 10,000 45131-9 1 1/2" x 2" x 1/4" 2" x 1" x 1/4" 8,000 45130-2 11,000 45129-6 10 5 Die Grinders, Abrasives & Accessories 3M Cross and Square Pads ™ Cross pads are used for close-tolerance polishing of small radii and channels, deburring the ends and insides of tubing, and other special applications. Square pads are ideal for fast grinding/ blending of channels, fillets, corners or spotting on flat surfaces. As the square pads rotate, the corners exert a fast, biting action and gradually wear down, exposing fresh abrasives. The 3M line offers products containing 3M™ Cubitron™ Abrasive Grain for more aggressive cut and durability (like the 747D), as well as quality aluminum oxide products (like the 241D). RPM Ratings for Cross and Square Pads 3M Cross and Square Pads 747D ™ • Made with Cubitron™ Abrasive Grain Square Pad Size Eyelet Max RPM 2" x 2" 2 1/2" x 2 1/2" 1/4" – 20 1/4" – 20 12,000 10,000 3" x 3" 1/4" – 20 9,000 Cross Pad Size Eyelet Max RPM Less than 2" 8 – 32 24,000 2" 8 – 32 18,000 2" 1/4" – 20 1/4" – 20 20,000 1/4" – 20 1/4" – 20 15,000 1/4" – 20 1/4" – 20 10,000 • Includes grinding aid for cool running on stainless steel, titanium and other heat-sensitive metals • X-weight, durable cloth backing • Grades: 36-P150 3" 1 3 /2" 4" and 4 1/2" 3M Cross and Square Pads 241D ™ • Made with aluminum oxide mineral • Constructed on an X-weight, durable cloth backing 5" • Grades: P24-P400 6" 18,000 12,000 9,000 3M Cross and Square Pad Mandrels ™ Used for holding Square Pads and Cross Pads with 1/4" – 20 and 8 – 32 internal threaded inserts. UPC (051144-) Description 14308-5 1/4" – 20 External Thread 14307-8 8 – 32 External Thread Qty / Case 1 17 Scotch-Brite Specialty Products ™ Scotch-Brite Flap Brush CPFB-S and CPFB-R ™ • Heavy-duty brush • Excellent for removing handling marks and surface imperfections • Available on 1/4" shaft (CPFB-S) or 3M™ Roloc™ + attachment system (CPFB-R) Scotch-Brite Flap Brush CFFB-S and CFFB-R ™ • Ideal for decorative finishes and light deburring applications • Available on 1/4" shaft (CFFB-S) or 3M™ Roloc™ + attachment system (CFFB-R) Scotch-Brite Combi Wheel, Combi-S ™ • Made of alternating flaps of coated Scotch-Brite EXL Unitized Deburring Wheels ™ abrasive and Scotch-Brite™ web • Provides aggressive cut and fine finishes • Excellent for deburring and polishing a wide range of metals, plastics and composites Scotch-Brite Clean and Strip Discs CSD2-S ™ • Cool running allows more pressure to be applied • Cleaner than buffs and compounds • Aggressive web is excellent for cleaning welds, rust, paint No. 936 and coatings No. 990 Mandrels • Designed for use with Scotch-Brite™ Unitized Wheels Length x Shank Dia. x Flange Dia. Max RPM UPC (048011-) Qty / Case 2 1/16" x 1/4" x 3/4" 22,200 04018-9 5 Length x Shank Dia. Max RPM UPC (048011-) Qty / Case 15012-3 5 Mandrel No. 936 Mandrel No. 990 – with 3" wheel 1 3/4" x 1/4" 18 18,200 FEATURED PRODUCT New Scotch-Brite Cross Buffs ™ Scotch-Brite™ Cross Buffs are used for deburring, cleaning, finishing, edgework and polishing of internal diameters on parts requiring a high-luster finish. Durable design is ideal for use with hand and power Scotch-Brite Stars ™ tools on valves, fittings, tubing, dies and more. • Perfect for polishing internal diameters of pipe and tubing • Conformable Scotch-Brite™ construction assures complete cleaning and polishing of all surfaces Cleaning • Easy to use and quick change as a surface oxidation remover Mandrel No. 944 • Ideal for surface preparation prior to coating Scotch-Brite™ • Use in conjunction with Stars for cleaning and • Recommended for removing surface coatings for part inspections polishing internal diameters of pipe and tubing Shank x Thread Max RPM UPC (048011-) Qty / Case 1/4" x 1/4" – 20 EXT 25,100 13928-9 10 • Good at removing corrosion on dies Polishing • Withstands heavy edge work to produce For final finishes Scotch-Brite Radial Bristle Discs, 3" ™ • Create a uniform finish even around protrusions, detail grooves, patterns, and other hard-to-reach areas • Works fast and offers long life compared to traditional abrasive products • Available grade equivalents: 80-1 micron smooth polishing on parts, such as round and square tubing and valve spools • Provides a buff mold and die polish • Shaped for polishing and honing inside diameters of lifter bores, valve bodies and brake cylinders • Flexible design allows the buffs to conform to the part, yet maintain critical tolerances Mandrels UPC (048011-) 3M Mandrel For making a brush 15012-8 No. 990 1/8" – 1/2" wide ™ Available Sizes: 1", 1 1/2" and 2" Use with 3M™ Cross and Square Pad Mandrel Part No. 14307. 19 Die Grinders, Abrasives & Accessories Mini Mandrel No. 935 • Use with desired Scotch-Brite™ strips to clean and polish inner diameters and other tight areas • Has 1/4" shank to fit desired tool Length x Shank Dia. Max RPM UPC (048011-) Qty / Case 2-7/8" x 1/4" 14,000 04020-2 5 L x Slot Width x Slot Length x Shaft haft Dia. UPC (051144-) Qty / Case 3" x 1/16" x 3/4" x 1/4" 45121 45121-00 10 3M Forked Spindle ndle ™ Scotch-Brite Cut & Polish Rolls ™ • A unique and aggressive material for cleaning and finishing • Sturdy, long-lasting web material is great for heavy industrial cleaning and light deburring applications 3M Portable Utility Roll 314D ™ • Portable for ease of use at jobsite • Protective plastic pack resists dirt, oil, water and serves as a convenient dispenser • Aluminum oxide abrasive product sheets constructed on X- or J-weight, durable cloth backing 20 New 3M Cut-Off Wheel Tools ™ Designed to easily handle cutting through everything from standard rebar to oversized bolts, you can count on the performance and dependability of the new line of 3M™ Cut-Off Wheel Tools. Their compact design and built-in safety features make these the tools of choice for any job. 3M™ Greptile™ Gripping Technology reduces vibration and provides a secure grip that can be held with less effort. And the adjustable directional exhaust feature works the way you want it to. 5" and 6" Cut-Off Wheel Tool Models 4 20235, 20236 7 2 1 6 3 5 8 8 3" and 4" Cut-Off Wheel Tool Models 20233, 20234 Designed to be different 1• High-output air motor 6• Robust spiral bevel gearing 2• Directional exhaust (360 degrees) 7• 4-place indexable head 3• 3M™ Greptile™ Grip 8• 360 degree rotatable safety guard 4• Safety lever throttle to avoid accidental starting 5• Over-sized ball bearings on output spindle Model Number Tool Dia. Inch (mm) PSI Max RPM Motor HP (W) Weight Pound (kg) Length Inch (mm) Height Inch (mm) 20233 3" (76) 20234 Airflow Rate SCFM (LPM) 90 25,000 1 (744) 2.09 (.95) 7.75 (196.9) 3 (76.2) 4" (100) 90 20,000 1 (744) 2.25 (1.02) 7.75 (196.9) 20235 5" (125) 90 12,000 1 (744) 3.47 (1.57) 20236 6" (152) 90 10,000 1 (744) 3.69 (1.67) Exhaust Direction Air Inlet Thread UPC Code 35 (991) Rear Directional 1/4" NPT 051141-20233-4 3.25 (82.6) 35 (991) Rear Directional 3/8" NPT 051141-20234-1 8.75 (222.3) 5.25 (133.4) 35 (991) Rear Directional 3/8" NPT 051141-20235-8 8.75 (222.3) 5.25 (133.4) 35 (991) Rear Directional 3/8" NPT 051141-20236-5 21 Systems for Cutting You want the right system for cutting tube, pipe and sheet metal, or for removing gates, risers and more. Fast, smooth and cool cuts can make the job easier and safer. 3M offers tools and wheels with the power to perform. For fast cuts, cooler running and longer wheel life, select a wheel containing 3M™ Cubitron™ Abrasive Grain. Cubitron™ Grain, combined with 3M’s 1-horsepower tools, can quickly cut through carbon steel, stainless steel and other materials. For reliable performance in general purpose applications, use 3M™ General Purpose Cut-Off Wheels. 3M Cubitron Abrasive Grain ™ ™ This innovative abrasive grain is one of the hardest, longest-lasting minerals available. Perfect for moderate to heavy stock removal, it’s engineered to cut fast and handle intense heat and stress applications. It’s ideal for use with stainless steel. Compared to others, our product design can help: • Eliminate process steps • Improve cut-rate consistency • Produce finer finishes 3M Cut-Off Wheels Best Life Sizes with 3M™ Cubitron™ Abrasive Grain • 2", 3", 4", 4 1/2", 5", 6" ™ with Aluminum oxide (General Purpose) 4", 6" Tech Tips • For greatest cutting efficiency, run the tool at the Max RPM of the abrasive wheel being used. NOTE: Tool RPM and abrasive RPM mayy not be the same. Never exceed the Max RPM of the abrasive wheel being run. • Never run cut-off wheels on tools without guards. 22 • Reduce cost per part • Extend disc life Technical Recommendations for 3M Air-Powered Tools ™ • Use a clean, dry, lubricated air supply that will give a measured air pressure at the tool of 6.2 bar (90 psig) when the tool is running with the lever fully depressed. • Use an approved 10 mm (3/8") or 13 mm (1/2") x 8 m (25') maximum length air line. • Connect the tool to the air supply as shown in Figure 1. • It is strongly recommended that an air filter, regulator and lubricator (FRL) be used as shown in Figure 1, to supply clean, lubricated air at the correct pressure to the tool. If such equipment is not used, the tool should be manually lubricated. To manually lubricate the tool: • Disconnect the air line and put 2 to 3 drops of suitable pneumatic motor lubricating oil, such as 3M™ Air Tool Lubricant 20451, into the hose end (inlet) of the tool. • Reconnect tool to the air supply and run tool for a few seconds to allow air to circulate the oil. • Lubricate daily if the tool is used frequently or if the tool starts to slow or lose power. • Tools can be run at lower pressures, but should never be run higher than 6.2 bar (90 psig). If run at a lower pressure the performance of the tool is reduced. Recommended Air Line Diameter: 10 mm 13 mm Minimum: 3/8" Minimum: 1/2” Recommended Maximum Hose Length: 8 meters 25' Air Pressure Maximum Working Pressure: 6.2 bar 90 psig 3M Air Tool Lubricant ™ Used to keep pneumatic air tools running efficiently. Use 2-3 drops ops at the end of each day, or as needed, to maintain tool performance. ce. Part # 20451 Size 4 fl. oz. / 188 ml UPC 051141-20451-2 23 For more information visit our website http://www.3M.com/Metalworking For warranty and repair service, call 1-800-362-3550. Product Use: All statements, technical information and recommendations contained in this document are based upon tests or experience that 3M believes are reliable. However, many factors beyond 3M’s control can affect the use and performance of a 3M product in a particular application, including the conditions under which the 3M product is used and the time and environmental conditions in which the product is expected to perform. Since these factors are uniquely within the user’s knowledge and control, it is essential that the user evaluate the 3M product to determine whether it is fit for a particular purpose and suitable for the user’s method of application. Warranty and Limited Remedy: 3M warrants this tool against defects in workmanship and materials under normal operating conditions for one (1) year from the date of purchase. 3M MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE. User is responsible for determining whether the 3M tool is fit for a particular purpose and suitable for user’s application. User must operate the tool in accordance with all applicable operating instructions, safety precautions, and other procedures stated in the operating manual to be entitled to warranty coverage. 3M shall have no obligation to repair or replace any tool or part that fails due to normal wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care, or due to any accidental cause. If a tool or any part thereof is defective within this warranty period, your exclusive remedy and 3M’s sole obligation will be, at 3M’s option, to repair or replace the tool or refund the purchase price. Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising from the 3M product, whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. 3M, Cubitron, Green Corps, Greptile, Roloc, Scotch-Brite and Trizact are trademarks of 3M. Abrasive Systems Division 3M Center Building 223-6N-01 St. Paul, MN 55144-1000 www.3M.com/Abrasives Please recycle. Printed in U.S.A. Blgr. 8070123 © 3M 2008. All rights reserved. 61-5002-8217-5