BELGIAN ACIDIC BEERS DAILY WELCOME REMINISCENCES OF THE PAST Hubert Verachtert University of Leuven Acidic beers From (1) historic aspects Through (2) biochemical aspects To (3) technical aspects Acidic beers Historical aspects 6000 years BC ago, independent of regio’s,it was discovered that different tasteless milky suspensions of sugary material in water changed to enjoyable beverages on standing.The magic tool was spontaneous fermentation.Several types of ”Beer”were invented.Soon however it was prescribed to consume it rapidly as a vinegar sourness already known from the souring of grape juice,started to dominate. Acidic beers were invented.The souring must have been very common as known from texts such as “..the dead pharaos were promised bread that doesn’t crumble and beer that doesn’t turn sour”. (acidic) beers from 6000 BC to 2012 From reeds straws to drink the milky (acidic) beers avoiding the deposits to cups,bowls,pots and…glasses !! Slide 6 Peasant dancing and enjoying more acidic beer Slide 7 Medieval brewing Slide 8 Slide 9 " A green wreath indicated that the beer was fresh" Slide 10 Slide 11 ACIDIC BEERS AROUND 1560 FERMENTATIONS QUASI SPONTANEOUS OR WITH added FOAM "INOCULA" FROM PREVIOUS BATCHES LOW ATTENUATIONS and ALCOHOL CONTENT THE BEERS ARE OPAQUE UNAVOIDABLE BACTERIAL INFECTIONS FORM ACIDS - during wort cooling (lactic acid ) - during mashing - in (lactic acid) - during storage (lactic + acetic acid) INFECTIONS INTRODUCED FROM THE AIR, RAW MATERIALS,EQUIPMENT and INOCULA Depending on region use of barley + wheat. Rye leads to “beer vinegar” HOPS BETTER THAN HERBS AGAINST HIGH ACIDIFICATIONS Slide 12 The famous beers of Louvain the Peterman and the Bière de Louvain (18 -20 century) th th Peterman (yellow-brown) Bière de Louvain (white) barley + wheat Acidity fresh beer 600 ppm (as lactic acid) Old beer up to 4000 ppm Alcohol :around 3 % STATEMENTS CONCERNING BEER ACIDIFICATION AND WORT ATTENUATIONS (1895-1905) " HIGH ATTENUATION LEADS TO HIGH ALCOHOL LEVELS WHICH KILL THE YEASTS , NEEDED DURING STORAGE TO FAVORABLY COMPETE WITH BACTERIAL INFECTIONS " " HIGH ATTENUATED WORT CONTAINS RESIDUAL SUBSTRATES WHICH CAN ONLY BE USED BY NON-YEAST INFECTIONS " CONSEQUENTLY KEEP THE ATTENUATION LOW : " TURN TO BARLEY KILNING OR RE-KILNING TO REDUCE ITS DIASTASIC POWER AND INCREASE THE FERMENTABLES CONTENT OF THE WORT " " USE THE TURBID MASH BREWING METHOD " " INCREASE WORT AERATION TO PRODUCE MORE YEAST AND REDUCE NITROGENOUS COMPOUNDS " " USE MORE NON - MALTED GRAINS " Slide 14 Optimal lactic acid acidity of acidic beers advized by H.Verlinden (brewmaster in Brasschaat) around 1930 calculated from NaOH titration values White beers of Louvain: Antwerp,Brabant,Limburg: Flanders beers: Lambics: 1800 ppm 2700 ppm 4500 ppm 9000 ppm Main Problem: how to control the concentration of acetic acid (bacteria)!!! For lambics remain under the 1000 ppm limit. Slide 15 More old acidic beers in Het Hageland Hoegaarden,Aarschot,Tienen, Diest… All involve a type of spontaneous fermentation in casks Folklore : yearly « Grietmuyl » celebration in Tienen « Grietmuyl »: Refers to the awful mouth of brill fish (=griet=kind of turbot).Sometimes… a drinker at a first sip of a Hoegaarden showed a sour face… It indicated that the beer was turning to vinegar,meaning the beer was an acidic beer which according to indications had to be drunk before summertime. Slide 16 SPARKLING ACIDIC BEERS AT THEIR BEST... MEETING POINTS BEWEEN BEER AND WINE AT THEIR WORST ... A TASTE OF HISTORY 17 Slide 17 Acidic beers Biochemical aspects ACETIC ACID PRODUCTION from ethanol BY ACETOBACTER energy for growth=oxidation of ethanol with O2 to acetic acid!! CH3-CH2OH + NAD+ > CH3-CHO + NADH + H+ with membrane dehydrogenase ! CH -CHO+ NADP+ >CH -COOH + NADPH + H+ with membrane dehyrogenase! 3 3 Transport of electrons and protons from reduced co-enzymes to oxygen: NADH >>electrons >>>> O >> H O + trans membrane proton gradient >>ATP synthesis 2 2 Growth on ethanol by Acetobacter Growth = from ethanol through acetate and acetyl-CoA (c-2) and through malate (c-4) and the glyoxylate cycle 2 acetyl-CoA (2 C-2) >> malate (C-4) + 2 CoA then:malate>>oxalacetate>>pyruvate>>sugars Unraveling the lactic acid acidification Centuries ago:appreciated in milk,not in beer! 1780 Scheele: lactic acid isolated from milk 1873 Wislicenus:acid=CH3-CHOH-COOH 1876 Pasteur:acid=biological origin (rods+cocci) 1878 Lister:name Bacterium lactis 1892 Van Laer:Saccharobacillus 1901Beijerinck:Lactobacillus 1812 Goodsir:Cocci Sarcina (latin=bundles) 1884 Balcke:Pediococcus (latin cells in a plane) Acetification by Brettanomyces Brettanomyces:fermentation=stimulated by O2 but leads to acetic acid !!(Scheffers,1966) glucose+NAD++NAD+ ==)) CH3-CHO+NADH++H++CO2 ==)) CH3-CHO+NADH++H++CO2 CH3-CHO+NADH+H+=))CH3-CH2OH+NAD+ (alcohol dehydrogenase) CH3-CHO+NAD+=))CH3-COOH+NADH+H+ (aldehyde dehydrogenase) Glucose+2 NAD+=))CH3-CH2OH+CH3-COOH +2 NADH + 2 H+ + 2 CO2 Excess NADH stops further glucose metabolism Oxygen regenerates needed NAD+ !!!!!Fermentation resumes!!!!! Types of Belgian beers Trappist ales (strong, with yeast deposit, brewed in abbeys) Abbey ales (strong, with /without yeast deposit, not brewed in abbeys) Ales and strong ales (different colours, with/without yeast deposit) Pilsner types White beers (barley+wheat+spices,turbid) ACID ALES and FRUIT BEERS Slide 24 Acidic beers technical aspects Belgian lambics and gueuzes Belgian acidic beers anno 2012 -2 main types1.spontaneous fermentation:lambic and gueuze 2.yeast-bacterial mixed culture fermentation sparkling acidic beers At their best... Meeting points between beer and wine At their worst… A tast of history Where lambic and gueuze are produced (more recent :lambic types in West Vlaanderen:Ingelmunster and Bellegem) Slide 28 LAMBIC : (end 18 th century) from alambics found in breweries also making spirits GUEUZE : gueuze = some old lambic sold in bottles >>>with time bubbles and foam production observed >>>cheap used champagne bottles available (begin 19th century) >>>Champenoise method known and competition from sparkling new pilsner beers >>>improve lambic sparkling by blending old lambic with young lambic >>>good bottled lambic first sold in 1844 as gueuzelambic by some breweries. what’s in a name? Gueuze not mentioned in standard work of G.Lacambre in 1851 Slide 29 CHARACTERISTICS OF TRADITIONAL LAMBIC BREWING RAW MATERIALS : BARLEY + HOP : WHEAT AGED HOP CONES / HIGH DOSIS BREWING: TURBID MASH FERMENTATION : PRODUCTION : SPONTANEOUS COLD SEASON SELECTED REGIONS Slide 30 Filling of open shallow trays Slide 31 Cooling Slide 32 Turbid mash method (slijmmethode) Mash at 38°C (10 min) Proteinrest at 50°C (15 min) warm up until 63°C hot water addition to take slime heat separately until 80-90 °C warm up until 72°C α-amylaserest at 72°C until iodine normality direct the hot slime to the mash filtration and sparging at 78°C go to the kettle Slide 33 The so called madammen (madams) A typical device of rotating perforated discs used by lambic brewers to filter the mash Slide 34 Traditional gueuze brewing from bags of grain to glass Wooden casks (300-8000 L) cask filling Slide 36 Wooden casks (300-8000 L) Slide 37 Wooden casks (8000 L) Slide 38 Slide 39 Slide 40 Large metal tanks Slide 41 Main lambic yeasts -1. Saccharomyces and typical Brettanomyces sp. -2. Discovered in old English stock beer and named Brettanomyces in 1903 by Claussen (Carlsberg Laboratories) -3. Discovered in lambic in 1921 and named Br.bruxellensis by Kufferath and Van Laer -4. Gives typical Brett flavour consisting of e.g.ethylphenol,ethylguaiacol,isovaleric acid,acetic acid,ethylacetate ,2-acetyl 1,4,5,6 tetrahydropyridine and ethyllactate -5. Ferments higher oligo-saccharides ! Slide 42 Brettanomyces present in all acidic beers ? Prefer acidic conditions established by lactic acid (and acetic ?)bacteria Actually 5 Species Br.bruxellensis,intermedia,intermedium,lambicus,custersii =Brettanomyces (Dekkera)bruxellensis Br.abstinens,claussenii,anomalus =Brettanomyces(Dekkera) anomala Brettanomyces naardenensis Brettanomyces custersianus Brettanomyces nanus The famous Brettanomyces and Pediococcus Slide 44 Lambic fermentation microbiological profile Comparison of different brewing and fermentation conditions METAL TANKS versus WOODEN CASKS INFUSION versus TURBID MASH BREWING FRESH versus OLD HOP / TURBID MASH FRESH versus OLD HOP / INFUSION DIFFERENT WORT AT SAME LOCATION SAME WORT AT 2 DIFFERENT LOCATIONS (data from G.Aerts/Kuleuven/Kaho) Slide 46 Lambic characteristics determined during 18 months lasting fermentations ENTEROBACTERIACEAE (normally found /first weeks) ACTIDIONE-RESISTANT YEASTS ( Brettanomyces) NON ACT.-RES. YEASTS (e.g. Saccharomyces) LACTIC ACID BACTERIA ATTENUATION ETHANOL LACTIC ACID ACETIC ACID pH ETHYL LACTATE ETHYL ACETATE Slide 47 WHATEVER CONDITIONS EXAMINED : Microbial Sequence in lambic fermentation Enterobacteriaceae sp Saccharomyces sp + LAB sp Brettanomyces sp + LAB sp Slide 48 METAL TANKS versus WOODEN CASKS 2 4 6 8 10 12 14 16 18 20 1500 140 120 100 80 60 40 1250 1000 750 500 250 20 0 0 0 2 4 6 8 10 12 14 16 18 20 ETHYLACETATE –- PPM PPM ETHYLACETATE 0 ACETATE -–PPM PPM ACETATE 700 600 500 400 300 200 100 0 7450 6450 5450 4450 3450 2450 1450 450 Acetate ( ACET ) + ethylacetate ( E.ACET ) ETHYLACTATE –- PPM ETHYLLACTATE PPM LACTATE- PPM – PPM LACTATE Lactate ( LACT ) + ethyllactate ( E.LACT ) MONTHS MONTHS MONTHS WOOD –- LACT. WOOD LACT. METAL –- LACT. METAL LACT. WOOD –- ACET. ACET. WOOD METAL -– ACET. ACET. METAL WOOD –- E.LACT. WOOD E.LACT. METAL –- E.LACT. METAL E.LACT. WOOD –- E. E.ACET. WOOD ACET. METAL -– E. E.ACET. METAL ACET. Turbid mash method / old hop / comparison between metal tank and wooden cask WOOD METAL Original extract °P 9.8 9.8 Final attenuation (app) % 93 . 1 97 . 2 Final attenuation (real) % 74 . 4 78 . 6 3.3 3.1 pH Slide 49 Lambic fermentation microbiological profile Lambic fermentation:Brettanomyces type yeasts,actidione resistant tanks:wood vs metal hops:fresh vs old METAL TANKS versus WOODEN CASKS Actidione resistant yeasts ( A. Res. Y. ) + Non actidione resistant yeasts ( Non A. Res. Y. ) 8 7 6 5 4 3 2 1 0 LOG N c.f.u./mL c.f.u./mL LOG 0 2 4 6 8 10 12 14 16 18 20 8 7 6 5 4 3 2 1 0 0 2 4 6 8 MONTHS MONTHS METAL METAL -– ENTERO'S ENTERO’S WOOD –- LAB. WOOD LAB METAL –- LAB. METAL LAB 5 °P °P 15 4 10 3 2 5 1 0 0 8 10 12 14 16 18 20 MONTHS WOOD –- °P WOOD WOOD –-ETH ETH WOOD WOOD –- pH WOOD LOG LOGNNc.f.u./mL c.f.u./mL 6 6 16 18 20 Lactate ( LACT ) + Lactic acid bacteria ( LAB ) ETH(% (% v/v) v/v) and pH ETH pH 20 4 14 METAL –- A. RES. RES. Y. METAL Y. METAL -– NON NON A. METAL A. RES. RES.Y.Y. WOOD -– A. A. RES. RES. Y. WOOD Y. WOOD -– NON NON A. WOOD A. RES. RES.Y.Y. Eapp ( °P ) + ethanol ( ETH ) + pH 2 12 MONTHS MONTHS WOOD WOOD –- ENTERO'S ENTERO’S 0 10 8 7 6 5 4 3 2 1 0 8000 7000 6000 5000 4000 3000 2000 1000 0 0 2 4 6 8 10 12 14 16 18 LACTATE -–PPM PPM LACTATE LOGN N c.f.u./mL c.f.u./mL LOG Enterobacteriaceae ( ENTERO’S ) + Lactic acid bacteria ( LAB ) 20 MONTHS MONTHS METAL -– °P °P METAL METAL – ETH METAL -ETH METAL -–pH pH METAL WOOD –-LAB. WOOD LAB METAL – -LAB. METAL LAB WOOD –-LACT. WOOD LACT METAL – -LACT. METAL LACT Slide 52 Under proper conditions • • Lambic can be produced in metal tanks Under proper conditions • • Fresh hops compared to aged hops were not detrimental to lambic brewing Under proper conditions • Infusion brewing compared to turbid mash brewing is possible Under proper conditions • Infected lambic worts from site A or B give a good similar cask fermenting lambic at site C Under proper conditions • • Seeded lambic wort at site A shows a similar behavior when cask fermented at different sites a or b Spontaneous infected lambic wort from a brewery A is transfered to brewery a and b where it is only cask- and bottle fermented. Or:the infected worts from brewery A and B is transfered to brewery a OBSERVATIONS: The cask environment has more final effects than the open trays environment The steker gueuze has its own characteristics. Slide 59 Bottle refermentation scheme CLASSIC BOTTLE REFERMENTATION TRADITIONAL LAMBIC BOTTLE REFERMENTATION YOUNG FINISHED BEER OLD LAMBIC (enzymes + micro-organisms) MIXED WITH YOUNGER LAMBIC (substrates) ADDITION OF SUGAR + YEASTS BOTTLING INCUBATION REFERMENTED BEER BOTTLING INCUBATION GUEUZE (« FOND GUEUZE ») Slide 60 Slide 61 Experimental conditions to study bottle refermentations 4 MOTHER LAMBICS A - 20 months (0.95°P) D - 20 months (2.28°P) B - 12 months (3.10°P) F - 20 months (1.99°P) AND 10 DIFFERENT MICROBIAL INOCULATIONS Brettanomyces bruxellensis Brettanomyces lambicus Saccharomyces cerevisiae Saccharomyces bayanus Pediococcus (2 strains) Brettanomyces (isolated, 2 strains) A x B C D E x x F x G H x x I J x x x x x x x x x Slide 62 Other gueuze beers 1.Filtered gueuzes: lambic pasteurized,notrefermented,carbonated (sweetened) 2.Fruit beers: As above but mixed (diluted) with fruit juices.(Not always with lambic) 3.Kriek gueuze: cask-fermented with added sour cherries and refermented:The real thing!) Slide 63 FARO much preferred sweetened version of lambic Faro from latin far:a type of wheat Faro is a blend of old strong lambic and a less strong version.The blending is traditionally done by the inn-keeper or later by the brewer or a »préparateur »,an intermediate between brewer and inn-keeper Anyhow the blend is sweetened by the inn-keeper by adding dark concentrated lambic wort syrup or later candy sugar.The préparateur in general may clarify,colour and sweeten the faro blends…. Slide 64 Preferential sweetening of acidic beers Faro is a lambic locally sweetened by pub holders Sweetening can also be an individual preference.An individu is then provided with sugar and a crusher (“stoemper”)This practice was also common for other acidic beers such as Aarschotse bruine etc. 2.Acidification by blending an ale with lambic or gueuze JACK-OP !!! . A succesful acidic beer around 1920 ,brewed in Werchter , called the students beer, is a BLEND of a top fermented ale and a lambic or gueuze. A similar process was used for Aarschotse bruine which has recently been re-introduced. Are white beers acidic ? Verlinden in 1944 described our white beers to contain around 2000 ppm acid (as lactic acid)NOW in contrast to the German Berliner Weisse(+mixed cultures) the Belgian white beers(+pure cultures) are not really sour (although drinkers may appreciate sourness by adding a slice of lemon!) A so called white lambic on the contrary can be appreciated by its charming low acidity Lambic wort+spices--spontaneous fermentation-young lambic--carbonatation--bottling-pasteurisation THE FUTURE OF LAMBIC AND GUEUZE SPONTANEOUS FERMENTATION CAN SURVIVE BY USING TIME SAVING PROCESS ADAPTATIONS WHICH DO NOT LARGELY AFFECT THE REQUIRED CHARACTERISTICS OF THE FINAL REAL PRODUCT FOR RELIABLE ADAPTATIONS HOWEVER A MINIMUM OF SCIENTIFIC KNOWLEDGE BECOMES A NECESSITY Slide 68 Acidic beers Belgian red and brown sour ales Non gueuze TYPES OF ACID BEERS ANNO 2012 The regional Flandres acid ales type Rodenbach…. Slide 70 Rodenbach,Liefmans,Petrus,Bacchus,Bourgogne des Flandres,Duchesse de Bourgogne… Red-brown Flandres acidic beers fermented in barrels or metal tanks. 1. Flanders' red-brown beer : Rodenbach Large wooden casks Slide 72 Rodenbach beer fermentation steps WORT “yeast” 7 d 16 - 21°C PRIMARY FERMENTATION CYLINDRO CONICAL TANK a EPOXY COATED TANK young beer CASK ▼ aged beer ► SECONDARY FERMENTATION 4 - 5 W 15 - 21°C TERTIARY FERMENTATION 18 – 24 M 15 - 21°C on-line blending to GRAND CRU to RODENBACH ◄◄◄◄◄◄ ◄◄◄◄◄◄ cooling 0°C ► centrifugation ► carbonatation ► pasteurization Slide 73 Evolution of microbial populations of Rodenbach fermentation Log (CFU / mL) : total yeasts : actidione-resistant yeasts : lactic acid bacteria : acetic acid bacteria 9,00 8,00 7,00 6,00 5,00 4,00 3,00 2,00 1,00 0,00 Log (CFU/mL) 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 9,00 8,00 7,00 6,00 5,00 4,00 3,00 2,00 1,00 0,00 Weeks 0 10 20 30 40 50 60 Weeks 70 80 90 100 110 Slide 74 Evolution of lactic acid during Rodenbach fermentation Lactic acid (ppm) 900 : total lactic acid : D lactic acid : L lactic acid 750 600 450 300 150 0 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 Weeks Lactic acid (ppm) 6000 5000 4000 3000 2000 1000 0 0 10 20 30 40 50 60 70 80 90 100 110 Weeks Slide 75 Evolution of acetic acid during Rodenbach fermentation Acetic acid (ppm) 1200 1000 800 600 400 200 0 Acetic acid (ppm) 0 0,5 1 1,5 2 1600 1400 1200 1000 800 600 400 200 0 0 10 20 30 40 50 60 Weeks 70 80 90 2,5 3 3,5 Weeks 4 4,5 5 5,5 6 100 110 Slide 76 6,5 CONCLUSIONS The renewed appreciation for high quality gueuzes and sour ales proves that traditional processes CAN survive modern times provided that the brewer is prepared for HARD WORK , incomparable enthusiasm for the final product and awareness and understandig of possible scientific progress. Slide 77 TYPES OF ACID BEERS ANNO 2009 BERLINER WEISSBIER (Germany) Slide 78 Goslar/Leipzig Gose beer Spontaneous fermented acidic beer around 1740 Cask fermentation achieved in long neck bottles Bottles closed by yeast crop,not corked ! Slide 79