Installation manual TruTops Fab Version 2.5 Installation manual TruTops Fab Version 2.5 Edition: 04/2009 Ordering information Please specify the title of the document, the desired language, and the date of the edition. TRUMPF Werkzeugmaschinen GmbH + Co. KG Technische Dokumentation Johann-Maus-Straße 2 D-71254 Ditzingen Telephone: +49 (0) 71 56/3 03-0 Fax: +49 (0) 71 56/3 03-3 05 40 Internet: http://www.trumpf.com Email: docu.tw@de.trumpf.com This document was compiled by the Technical Documentation Department of TRUMPF Werkzeugmaschinen GmbH + Co. KG. All rights to this documentation, especially the rights of reproduction and distribution as well as translation are retained by TRUMPF Werkzeugmaschinen GmbH + Co. KG, even in the case of notifications of protected privilege. No part of the documentation may be reproduced, processed, duplicated or distributed by means of electronic systems in any form whatsoever without the prior written consent of TRUMPF Werkzeugmaschinen GmbH + Co. KG. Subject to technical alterations. Errors excepted. © TRUMPF Werkzeugmaschinen GmbH + Co. KG TRUMPF Werkzeugmaschinen GmbH + Co. KG assumes no liability for any errors in this documentation. Liability for direct and indirect damage or injury resulting from the delivery or use of this documentation is excluded, in so far as this is legally permissible. Before you read on... Before installation Valid versions Version dependencies C542EN.DOC TruTops Fab places certain demands on the hardware and software used. You can find details on the system requirements in the separate document titled "System requirements for TruTops products". This installation manual applies to TruTops Fab of the following versions or higher: • TruTops Fab Server Version 4.0. • TruTops Fab Client Version 4.0 If TruTops Fab is to be used with other TRUMPF software products, they must have the following versions: • TruTops • TruTops Calculate Version 4.2.0 or higher • TC-CELL Version 2.0.0 or higher Version 4.0.0 or higher Before you read on... 0-5 Table of contents 1. Installation variants ...........................................................7 2. 2.1 2.2 2.3 System components..........................................................9 Notes....................................................................................9 List of components...............................................................9 Components with user intervention ...................................11 Dongle server ...............................................................11 FirePDM........................................................................11 TRUMPF Database Backup .........................................12 TTFProg Service...........................................................13 TruTops Fab Service ....................................................14 3. 3.1 3.2 3.3 3.4 Installing TruTops Fab ....................................................15 Installing TruTops Fab Server ...........................................15 Installing TruTops Fab Client.............................................17 Installing a client and server on the same computer .........18 Managing licenses (network dongle) .................................19 Displaying existing licenses..........................................19 Installing new licenses..................................................20 Slot assignment .................................................................22 3.5 Index ...........................................................................................25 6 C542EN.DOC 1. Installation variants TruTops Fab is installed as a client/server system. Then it is possible to choose whether server and client are to be installed on separate computers or together on one computer. Separate client and server (recommended) The server runs on one computer with the database and all necessary services. The TruTops application runs on its own computers (clients) that communicate with the server via the network. This division helps attain maximum efficiency of the system since every component has a separate computer. TruTops Server TruTops Bend TruTops Laser TruTops Punch TruTops Clients TruTops Client/Server system C542EN.DOC Fig. 48596 1BInstallation variants 7 Client and server on the same computer This is in principle the same configuration as with separated clientserver operation, but with the additional installation of a TruTops Fab Client on the server computer. TruTops Server TruTops Client TruTops Bend TruTops Laser TruTops Client/Server system TruTops Clients Fig. 48597 Disadvantages Losses in performance on the server are possible whenever the client installed on the server computer has to do intensive calculations. This makes it more difficult for the other clients to access the server data. 8 1BInstallation variants C542EN.DOC 2. System components 2.1 Notes Some additional system components are required in order to use TruTops Fab. During the installation the system checks whether these components have been installed. If not, they are installed automatically. The installation process is displayed on the screen. Restart The computer automatically restarts after a few components are installed. For this installation process, you should be aware of the following: • Unsaved data is lost after a restart. All open files and programs should thus be closed before installation. • If the installation is being carried out on an active server, appropriate precautions must be taken for the server restart. 2.2 List of components Note • The table contains all components on the installation DVD along with a brief description and installation notes. • The components that are actually installed depend on the installation and the operating mode. They are displayed during the installation process. • The components are listed in the table in alphabetical order. The actual order during the installation is displayed on the screen. • The installation of some components requires user intervention. These components are described separately(see section 2.3, p. 11). Components Description Adobe Reader This application is used to display and print files in "PDF format". Certain TruTops information files are saved in this format. Axis Camera Driver Driver for webcam. Dongle Driver for the password dongle. Dongle server The dongle server makes the licenses available to User intervention required during initial the TruTops Clients. installation (see section 2.3, p. 11) Dongle server monitor The dongle monitor is used to display, check and install the licenses on the dongle server. FirePDM Defines the Firewall settings. GeoViewer Program for displaying GEO files. MSSQLDB The TruTops Fab test database. MS SQL Server The database server for the TruTops databases. C542EN.DOC Notes for installation (see section 2.3, p. 11) The installation may take a very long time 2BSystem components 9 Components Description 2005 Notes for installation (30-60 min incl. MS SQL Server). Make sure you wait until the installation is completed. The computer may need to be restarted after installation. MS SQL Server 2005 SP2 Service pack for the MS SQL Server. MS SQL Tools Auxiliary programs for the administration of Microsoft SQL Server. Online support The component installs the "NetViewer" software for online support. The program can be called up via >Start >Programs >TRUMPF.NET >Online Support after the installation. PDM browser 2 File browser for PDM 2 data management. SVG viewer This application is used to display files in "SVG format". TRUMPF Database Backup Backup program for the TruTops databases. (see section 2.3, p. 11) TTFProg Service TruTops Fab System Service If specified in the installation wizard, the component must be configured manually (see section 2.3, p. 11) TruTops Fab Service TruTops Fab System Service If specified in the installation wizard, the component must be configured manually (see section 2.3, p. 11) See "MS SQL Server 2005" TruTops Fab Client The TruTops Fab Client application TruTops Fab Server The TruTops Fab Server application VC++ Redist Libs File libraries that are required for TruTops operation. System components 10 2BSystem components Table 1 C542EN.DOC 2.3 Components with user intervention Dongle server The dongle server makes the licenses available to the TruTops Clients. Note The following description is required only during initial installation. Additional equipment required • Dongle • Password files 1. Wait for the following message: Fig. 37553 2. If the passwords are on an external storage medium (e.g. diskette), insert this storage medium. 3. Confirm the message with OK. 4. Select the password file with the extension ".alf" during the selection dialog and confirm selection. The installation will begin. FirePDM In order to use TruTops PDM, it is necessary for some of the TruTops PDM applications to communicate with other computers in the network. All access is monitored and unknown applications are denied access if a firewall is installed. Windows XP with Service Pack 2 has its own system firewall which is active by default. Installation C542EN.DOC During installation the system checks whether Windows XP with Servicepack 2 is installed. If so, the following mask appears: 2BSystem components 11 Firewall dialog (example) ¾ Manual setup Fig. 47634de Press OK. If a firewall from another provider has been installed, access for the following applications must be configured manually: • TruTops Fab Server (path originating from '<drive>:\trumpf'): '\ToPs1000Runtime\Server\CellPMServer\bin\cellpmServer .exe' – '\ToPs1000Runtime\TTFProgService\TTFProgService.exe – • 'TruTops Fab Client PC (path originating from '<LW>:\trumpf') '\ToPs1000Runtime\Client\CellPMClient\bin\CellPmClient.e xe' – TRUMPF Database Backup Backup program for the TruTops databases. "Scheduled tasks" During installation, the following services are created in the "Scheduled tasks" for an automatic database backup: • Backup of database and archive files. Daily automatic backup from Monday to Saturday at 11:00 PM. • Backup of database log files. Daily automatic backup from Monday to Saturday at 10:00 AM, 2:00 PM and 6:00 PM. You can modify the settings (frequency, time) through the "Scheduled tasks" properties. Storage location The backup files are saved in their own subdirectories (DB, FILES, LOG) under the directory '<drive>:\Trumpf\tops1000runtime\backup'. A maximum of seven backups is created. Any further backup copy overwrites the oldest of the seven existing backups. Note When performing company-internal data backups, TruTops Fab backup files should be saved as well. 12 2BSystem components the C542EN.DOC TTFProg Service Note The components must only be manually configured if this is stated in the installation wizard. The TTFProg Service component installs a system service in the Windows control panel. Installation The installation starts automatically. The following dialog box appears after installation is complete: Prompt Fig. 41204 2. Enter user name: – With domain: [domain]\[user name] – Without domain: [computer name]\[user name] Note The user must have the right to register system services and to access the network. For work groups, the user must be created on both the server and the client computer. 3. Enter the user's log-on password. 4. Select OK. The component is installed. C542EN.DOC 2BSystem components 13 TruTops Fab Service Note The components must only be manually configured if this is stated in the installation wizard. TruTops Fab Server is installed as service and automatically started when the server computer is started. The service installs these components. Installation The installation starts automatically. The following dialog box appears after installation is complete: Prompt Fig. 41204 2. Enter user name: – With domain: [domain]\[user name] – Without domain: [computer name]\[user name] Note The user must have the right to register system services and to access the network. For work groups, the user must be created on both the server and the client computer. 3. Enter the user's log-on password. 4. Select OK. The component is installed. 14 2BSystem components C542EN.DOC Starting the installation 3. Installing TruTops Fab 3.1 Installing TruTops Fab Server Prerequisite • The operating system has been started and all programs are closed. Additional equipment required • With network dongle: dongle and ".alf" file. • Installation DVD. Prerequisite • Any TruTops programs (with network version, all clients too) which have already been installed are closed. • Any virus scanners which have been installed have been deactivated. Starting the installation 1. If a network dongle is used, plug it into the server computer. 2. Insert the DVD. Start the 'setup.exe' file if the installation does not begin automatically. The installation wizard will start. If no .NET-Framework has been installed, the installation of the framework will start. Note If there is an Internet connection, other data will be downloaded from the Internet. Depending on the type of Internet connection, this process may take a long time. 3. Select Continue. The wizard checks whether a TruTops product has already been installed. During a new installation a message appears saying that no TruTops has been found and that a new installation is being performed. Selecting the installation drive 4. Select Continue. The mask used to select the installation drive appears. Note The mask only appears if no TruTops product has yet been installed on the computer. 5. Select the drive on which the TruTops Fab is to be installed. Note The drive selection also applies to every future installation. It can no longer be changed. A selection window to select the type of subscriber to be installed will appear (client, server, client and server). Selecting the network subscriber C542EN.DOC 6. Select "Server" and then select Continue. A selection window appears for the dongle operation mode (local, network). 3BInstalling TruTops Fab 15 Selecting the dongle operation mode 7. Select "Network dongle" operation mode. Enter the name of the dongle server in the field (TruTops Fab server name is suggested) or search for it in the network environment using the Select button. 8. Select Continue. The configuration mask for the TruTops Fab services is displayed. 9. Select whether the TruTops Fab services are to be configured automatically or manually later. 10. Select Continue. Information about the network accessibilities is displayed. 11. Select Continue. A summary of the entries is displayed. The entries can be changed via Back. 12. Select Finish. The system components are then checked and installed (see section 2, p. 9). Communication with TruTops programming systems If TruTops Fab is to communicate with another TruTops product via the file system, the following additional steps must be carried out: 1. Start file <drive>:\TRUMPF\NETRESOURCE.EXE on the TruTops Fab Server. The following mask is displayed: Specify the drive Fig. 41215 2. Select the drive (in this case: N:\) that has been specified for shared access (see installation manual for the TruTops product). 3. Select Create Connection List. A file 'netresource.txt' is created. TruTops Fab finds the files shared with the other TruTops products with the help of this file. 4. Select Terminate. 16 3BInstalling TruTops Fab C542EN.DOC 3.2 Installing TruTops Fab Client Prerequisite • The operating system has been started and all programs are closed. • The TruTops Fab Server has been installed and started. Prerequisite • Any TruTops programs (with network version, all clients too) which have already been installed are closed. • A TruTops Server has been installed. • Any virus scanners which have been installed have been deactivated. Starting the installation 1. If a network dongle is used, plug it into the server computer. 2. Insert the DVD. Start the 'setup.exe' file if the installation does not begin automatically. The installation wizard will start. If no .NET-Framework has been installed, the installation of the framework will start. 3. Select Continue. The wizard checks whether a TruTops product has already been installed. During a new installation a message appears saying that no TruTops has been found and that a new installation is being performed. Selecting the installation drive 4. Select Continue. The mask used to select the installation drive appears. Note The mask only appears if no TruTops product has yet been installed on the computer. 5. Select the drive on which TruTops is to be installed. Note The drive selection also applies to every future installation. It can no longer be changed. A selection window to select the type of subscriber to be installed will appear (client, server, client and server). Selecting the network subscriber 6. Select "Client" and enter the server name of the TruTops Server. 7. Select Continue. A selection window appears for the dongle operation mode (local, network). Selecting the dongle operation mode 8. Select the dongle operation mode: – – C542EN.DOC Local Each client has its own dongle. Network dongle All clients are licensed via a single dongle, which is plugged into the server. Enter the name of the dongle 3BInstalling TruTops Fab 17 server in the field (TruTops Server name is suggested) or search for it in the network environment using the Select button. 9. Select Continue. A summary of the entries is displayed. The entries can be changed via Back. 10. Select Finish. The system components are then checked and installed (see section 2, p. 9). 3.3 Installing a client and server on the same computer If the client and server are to be installed on the same computer, the "Client + Server" installation must be selected in the mask for selecting the subscriber to be installed. The installations for TruTops Server and TruTops Client are then performed automatically. Note When installing the server and client on one computer, the system prerequisites for the TruTops Server apply. 18 3BInstalling TruTops Fab C542EN.DOC 3.4 Aladdin Monitor Managing licenses (network dongle) The "Aladdin Monitor" program can be used to manage TruTops licenses with a network dongle. It is automatically installed during the installation of the TruTops Server. This program can be used to display all the currently installed licenses and to install new ones. Displaying existing licenses Starting the license monitor 1. Select Start >Programs >Aladdin >Monitor >AKS Monitor on the TruTops Server. The program starts. 2. Select the TruTops Server computer in the left navigation bar under "HL server". TruTops Server Entering the module address Fig. 38739 3. Enter the number 21456 in the "Module address" field and press Add. Module address Fig. 38740 The module "21456" is displayed under the PC name. Module 21456 C542EN.DOC Fig. 38933 3BInstalling TruTops Fab 19 Selecting the module 4. Select the module "21456". All license information concerning the module will be displayed. License information Fig. 38934 Each TRUMPF product licensed via the network dongle is assigned to a so-called "slot" on the dongle. The numbers of the slots are in the "Slot" column. The "Licenses" column contains the licenses available for the relevant slot and the "Used" column contains the licenses that have already been used. Slot assignment For encoding the slot numbers for the relevant TRUMPF products, see page 22. Installing new licenses The following files are provided by TRUMPF when ordering new licenses: • A file with the extension '*.vtc'. Contains the license information for the network dongle. • 'tops_pwd' file. Contains the new password information for TruTops. Both the files must be kept ready for the installation of new licenses. Installing new licenses 1. Display the existing licenses in the Aladdin Monitor (see previous section). 2. Press the Update button under the license information list. 20 3BInstalling TruTops Fab C542EN.DOC The following dialog box will appear: License update Fig. 38935 3. Select the "from file" option under "Write License Update (VTC) to Hardlock". 4. Select the new license file ('*.vtc') using the "..." button. 5. Press Write License Update. The new licenses will be installed. 6. Press Done. The dialog box is closed. Copying the 'tops_pwd' file C542EN.DOC 7. Copy the new file 'tops_pwd' onto the TruTops Server in the folder '<Drive>:\TRUMPF.NET\Licenses\'. Overwrite the old file. 3BInstalling TruTops Fab 21 3.5 Slot assignment The following table shows the slot assignment on the network dongle: Slot number 22 Product 10 TOPS 10 TOPS100 15 TOPS100_LITE 20 TOPS150 25 TOPSCAD 30 TOPS200 35 TOPS200_LITE 40 TOPS250 45 TOPS250_LITE 46 TOPS300 47 TOPS300_LITE 48 TOPS300_BASIC 50 TOPS400 55 TOPS600 57 TOPS800 58 TOPS900 59 TOPS1000 60 IGES 65 SVG 70 DXF 75 DWG 80 MI 85 DSTV 86 GMV 90 FRNEST 91 TILE_NEST 92 TOPS_NEST 95 NEST_GMT 100 SIMILAR_SHEET 110 GTS 120 GTS150 130 HPGL 140 DIGIT 150 TRANSFER 155 MICROWELD 156 TUBEPROFILE 160 PP 170 FMC 172 GRIP 3BInstalling TruTops Fab C542EN.DOC C542EN.DOC Slot number Product 174 SORT 175 LIFTMASTER 176 SORTMASTER 180 AUTOTEC 190 API 195 NETWORK_DB 200 NC_EXPORT 205 AUTO_BEND 206 CALC_BEND 207 TOPS_UNFOLD 208 NC_CYBELEC_CONVERTER 209 BATCH_BEND 210 TUBE_DESIGN (TubeDesign) 211 TUBE_POS_AIDS ("Positioning aids" optional) 212 TUBE_INTERFACE_3D ("Import of 3D models" optional) 220 MEASURING 230 PDM 240 TOPS900_EXPERT 241 TOPS900_CUSTOM 250 TOPS1000_CLIENT 260 TOPS1000_QUICKJOB 261 TOPS1000_TC_MACHINE_ONLINE 262 TOPS1000_TC_MACHINE_OFFLINE 263 TOPS1000_MACHINE_ONLINE 264 TOPS1000_PART_SEPARATION 265 TOPS1000_RAW_MAT_MANAGEMENT 266 TOPS1000_TC_CELL_INTERFACE 267 TOPS1000_LABELPRINT 270 TOPS1000_PRODUCTION 271 TOPS1000_SUB_ASSEMBLY 280 TOPS1000_CUSTOMER 300 TIMS 400 SLM 500 NC_CONVERTER 505 ABC_TOOL 550 SOFTLOCK 555 CALCULATION 560 LABELPRINT 600 TQ_OFFLINE 601 ASCONA_REF 602 ASCONA_MES 603 ASCONA_DXF 701 TOPS800_EDU 705 LASER_3D 3BInstalling TruTops Fab 23 Slot number Product 706 FIXTURE CONSTRUCTION 707 CATIA_V42_READ 708 CATIA_V42_WRITE 709 IGES_3D_READ 710 IGES_3D_WRITE 711 VDAFS_READ 712 VDAFS_WRITE 713 CATIA_V50_READ 714 CATIA_V50_WRITE 715 WELDING_3D 716 DMD 717 TLC 718 KUKA 719 ABB 720 MOTOMAN 721 REIS 722 STAEUBLI 723 FANUC 724 KAWASAKI Slot use 24 3BInstalling TruTops Fab Table 2 C542EN.DOC Index A M Adobe Reader .................................................9 Adobe SVG Viewer........................................10 Axis Camera Driver .........................................9 MS SQL Server 2005...................................... 9 MS SQL Server 2005 SP2............................ 10 MS SQL Tools............................................... 10 MSSQLDB ...................................................... 9 D Dongle .............................................................9 Dongle server ............................................9, 11 Dongle server monitor .....................................9 F FirePDM.....................................................9, 11 G GeoViewer .......................................................9 O Online support............................................... 10 P PDM browser 2 ............................................. 10 Prerequisites • Versions.................................................... 5 S Scheduled tasks............................................ 12 Slot assignment ............................................ 22 System components ....................................... 9 I Installation • TruTops Fab Client PC ...........................17 • TruTops Fab Server ................................15 L Licenses, • displaying ................................................19 • installing ..................................................20 C542EN.DOC T TRUMPF Database Backup ................... 10, 12 TruTops Fab Client ....................................... 10 TruTops Fab Server...................................... 10 TruTops Fab Service .................................... 14 TruTops Laser............................................... 16 TruTops Punch ............................................. 16 TTFProg Service..................................... 10, 13 Index 25 V VC++ Redist Libs...........................................10 26 Index C542EN.DOC