Manufacturing Machines and Equipment (MME) ZJ Pei, Ph.D. Program Director Manufacturing Machines and Equipment (MME) Program Division of Civil, Mechanical and Manufacturing Innovation Directorate for Engineering National Science Foundation Science and Technology Priorities for FY 2015 Budget Advanced manufacturing Clean energy Global climate change R&D for informed policy-making and management Information Technology R&D for National-Security Missions Innovation in Biology and Neuroscience Science, technology, engineering, and mathematics (STEM) education Innovation and commercialization 2 Advanced Manufacturing Cluster MME - Manufacturing Machines and Equipment (ZJ Pei) MEP - Materials Engineering and Processing (Larry Bank, Alexis Lewis, Mary Toney) NM - NanoManufacturing (Khershed Cooper) MME Program Synopsis MME supports fundamental research that enables the development of new and/or improved manufacturing machines and equipment, and optimization of their use. Proposals relating to a wide range of manufacturing operations are encouraged, including both subtractive and additive processes, forming, bonding/joining, and laser processing. Of particular interest are proposals that relate to the manufacture of equipment and facilities that enable the production of energy products. Competitive Proposals Received by MME Competitive projects will propose hypothesis-driven research that advances the frontiers of knowledge in relevant areas. Proposals submitted to the MME program should include a clearly articulated research (not developmental) objective and a coherent plan to accomplish the stated objective. Both experimental and theoretical work are supported. All proposals must include a statement outlining the societal benefits of the proposed activities. MME Portfolio by Area (# of Awards) Metrology 10% AM/3DP 25% Machining 22% Assembly 2% Bio/medical 13% Machine 4% Laser processing 7% Joining 5% Casting Energy 1% Forming manufacturing 5% 6% Recent Additive Manufacturing Awards in MME 1) 3D Near Field e-Writing with Submicron Resolution 2) 3D Printing of Hierarchical Fiber-Reinforced Soft-Composites 3) 3D Printing of Smart Structural Composites by Thermoelectric Extrusion with Molecular Precision 4) 3D-Printed Porous Structure and Polymer Infiltration for Fabrication of Functionally Gradient Material with Complex Shape 5) Additive Manufacturing of Metal Parts by Electrochemical Deposition 6) Additive Manufacturing of Near-net Shape and Fully Dense Shape Memory Alloys 7) Bioprinting of Bone Tissue into Defect Sites on Animal Models in Surgery Settings 8) CAREER: 3D Printing of Heart Muscle Using Soft Hydrogels 9) CAREER: An Integrated Research and Educational Program to Understand Nano Additive Manufacturing by Electrochemical Deposition 10) CAREER: Hybrid Approach to Direct-Write Based Micro and Nano Manufacturing 11) CAREER: Hybrid Bioprinting of Engineered Vascularized Endocrine Tissues 12) CAREER: Mask Video Projection Based Additive Manufacturing at the Micro-scale over Large Areas 13) CAREER: Multiobjective Learning Control Strategies for Additive Manufacturing 14) CAREER: Pushing the Boundaries: Advancing the Science of Micro-Additive Manufacturing 15) Collaborative Research: Battery Electrode Fabrication through Innovative Powder based Additive Manufacturing 16) Collaborative Research: Modeling and Characterization of Transition Joints Made by Friction Surfacing Based Additive Manufacturing 17) 18) 19) 20) (FSAM) Combinatorial Additive Manufacturing Approach for Fabricating Nano/Micro 3D Structures Digital Fabrication of High-Temperature Metals Using Selective Inhibition of Sintering Drop-on-Demand Deposition of Complex Fluids for 3-D Manufacturing Electric Field Guided Micro Additive Manufacturing Process Recent Additive Manufacturing Awards in MME 21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31) 32) 33) 34) 35) 36) 37) 38) 39) 40) 41) 42) Electrochemical Infiltration of Selective Laser Sintered Preforms Freeform Fabrication of Multifunctional Nanocomposites via Selective Laser Sintering GOALI/Collaborative Research: Additive manufacturing for a highly efficient artificial photosynthesis device with multi-layer interconnected channels and micro-porous structures GOALI/Collaborative Research: Integrated Microstructure and Melt Pool Dimension Control for Electron Beam Additive Manufacturing GOALI: Collaborative Research: Process Development across Alloy Systems for Powder Bed Additive Manufacturing GOALI: Collaboration on Novel Materials and Methods for 3D Printing of Microscale Medical Devices GOALI: Novel Piezoelectric Device Fabrication Using Digital Projection based Additive Manufacturing GOALI: Online Defect Detection and Mitigation Method for Incipient Anomalies in Additive Manufacturing Processes High Fidelity Additive Manufacturing at the Micro-scale Hybrid Direct Manufacturing Production In Situ Characterization of Effect of Rapid Thermal Cycling During Additive Manufacturing on Deformation-Induced Transformations and Micro-Mechanical Properties Integrated Microstructure and Melt Pool Dimension Control for Electron Beam Additive Manufacturing Integrating Inkjet Printing with Nanoporous Structures for High-throughput Manufacturing of 3D Heterogeneous Nanostructures Investigation of Electrohydrodynamic 3D Printing for Super-Resolution Additive Manufacturing Iterative Process Control for Laser Metal Deposition Modeling and Characterization of Transition Joints Made by Friction Surfacing Based Additive Manufacturing (FSAM) Multi-Material, Multi-Layer Devices Enabled by High Aspect Ratio Micro-Extrusion Multiscale Structure-Mechanical Property Investigation of Additive Manufactured Components for Development of a Reliable Qualification Method Realizing 3-D Printing and Patterning of Metals at Room Temperature Sensing and Control of Photopolymerization-based Additive Manufacturing Processes Shock Wave Induced Freeform Technique (SWIFT) for Manufacturing of Diamond Microtools Thermomechanical and Powder Sintering Aspects in Electron Beam Additive Manufacturing - Applications to Overhang Support Designs Number of Additive Manufacturing Proposals Submitted to MME # of AM/3DP Proposals 100 80 60 40 20 0 FY13 FY14 FY15 MME Historical Proposal Data 350 Other Proposals CAREER Proposals 300 Number of Proposals 250 200 150 100 50 0 10 Number of MME Awards Average Size of MME Awards NSF Workshop on Frontiers of Additive Manufacturing Research and Education; Arlington, Virginia; 11-12 July 2013 • • • • Co-funded by 14 NSF programs 177 registered participants 13 presentations (http://nsfam.mae.ufl.edu/Schedule.htm) Workshop report available at http://nsfam.mae.ufl.edu/2013NSFAMWorkshopReport.pdf NSF Workshop on Educational Needs and Opportunities in Additive Manufacturing; Arlington, Virginia; April 10-11, 2014 • • • • Co-funded by 3 NSF programs 66 participants 17 presentations (http://www.enge.vt.edu/nsfamed/) Workshop report available at http://www.enge.vt.edu/nsfamed/NSF_AM_Ed_Workshop_Report.pdf NSF Workshop on Environmental Implications of Additive Manufacturing; Arlington, Virginia; October 14-15, 2014 • • • • Co-funded by 2 NSF programs 96 participants 8 invited speakers (http://nsfamenv.wilsoncenter.org/speakers.html) Workshop report not available yet For Your Attention 16