General Information
Page
Cartridge Control Options
244
Cartridge Control Kits
245
4
Cavity Plugs
246
3
2
1
Solenoid Electrical Connector Options
248
Pressure Drop Data Chart
249
Cartridge Cavities and Cavity Tools
250
UK Selected Assemblies Catalogue #999-901-191
243
General Information
CARTRIDGE CONTROL OPTIONS
General Purpose Controls
L Standard Screw Adjustment
O-ring seal on adjust screw. Adjust
screw positively retained. Overset
protection-pilot spring cannot go
solid.
Key Lock Kit
Optional adjustment Key Lock Cover Kit for L controls
allows adjustment to be locked with a key to prevent
changes in valve setting. Adjustment easily
accessible when lock assembly is removed.
Requires replacement of
62,0 mm
standard locknut with special
42,2 mm
locknut which accepts
assembly, and new wire
stop ring for overset
79,2 mm
protection.
to remove key or cover
4,0 mm Hex
14,3 mm Hex
K Handknob with Lock Knob
Handknob and lock knob added to L
control. Sun handknob kits for field
conversion are available. See
cartridge control kits.
4,0 mm Hex
O Handknob with Panel Mount
Special threaded cartridge hex body
with panel nut for mounting cartridge
through access hole in control panel.
Handknob and lock knob included.
31,8 mm diameter
Zero Indicator
Panel
Hole
Panel Hole:
Series 1 cartridges
Series 2 cartridges
29,7 mm
diameter
H Calibrated Handknob with Detent Lock
Fully calibrated handknob for flow control cartridges.
40 radial calibrations per turn. Moveable zero indicator.
(Minor disassembly required.) Rising detented locking
collar positively locks adjustment knob against vibration
or accidental tampering. Any desired setting may be
recorded and repeated. U.S. Patent #4,577,831
4,0 mm Hex
19,0 mm dia.
25,4 mm dia.
Dia.
2,3 mm
7,6 mm
Locking Collar
Rising Stem
Counts Full Turns
C Tamper Resistant Factory Set
Steel cover press-fits onto L control
cartridge shoulder. Valves may be
ordered in this configuration. Specify
pressure setting on order. Setting
stamped on cartridge hex. Kits for
field conversion are available. See
cartridge control kits.
Diameter
28,7 mm
35,1 mm
41,1 mm
Series
1
2
3
41,1 mm
4
NCCB
NCEB
NCFB
NCGB
NCCC
NCEC
NCFC
NCGC
NFCC
NFDC
NFEC
NFFC
NFCD
NFDD
NFED
NFFD
FDBA
FDCB
FDEA
FDFA
Special Purpose Controls (for use in systems where adjustment is seldom changed after installation)
4,0 mm Hex
J Socket Head Set Screw with Cap
Stem seal O-ring under locknut.
Adjustment screw is not retained. No
overset protection.
F Wrench Adjustment
Stem seal O-ring under locknut.
Adjusting screw is not retained.
Overset protection-pilot spring cannot
go solid.
14,3 mm Hex
Counterbalance Valves
Series 1, 2, 3: 4 mm Hex
Series 4: 5,6 mm Hex
L Standard Leakproof
Screw Adjustment.
O-ring seal on adjust
screw.
All Sun counterbalance cartridges are built with
a leakproof adjustment (O-ring seals on the adjusting
screw) but are not designed for frequent adjustment in the field.
Cartridges that are factory pre-set by Sun to a customer
specified pressure setting are available and can be installed
directly on a machine without the need for further adjustment.
Series 1, 2, 3: 14,3 mm Hex
Series 4: 19,1 mm Hex
C Tamper Resistant Factory Set
See C Control description above.
244
UK Selected Assemblies Catalogue #999-901-191
General Information
CARTRIDGE CONTROL KITS
Service Kit
Number
Description
Adjustment
Screw Kit
991-006
Use specifically with
Control/Cartridge
Description
Locknut
All F controls
Adjust
Screw
Seal
Seal
Cap
Adjustment
Screw Kit
991-010
All J controls
Tamper
Resistant Cover
991-000
991-004
991-001
991-002
991-003
For all Sun cartridges with L
adjustment
Series 0 - 19,0 mm (3/4”) hex
Series 1 - 22,2 mm (7/8”) hex
Series 2 - 28,6 mm (1 1/8”) hex
Series 3 - 31,8 mm (1 1/4”) hex
Series 4 - 41,0 mm (1 5/8”) hex
Adjust
Screw
Locknut
1. Adjust valve to desired setting
and tighten locknut.
2. Using an arbor press or a soft
hammer, install cover until it
seats on cartridge hex.
3. Cover is a press fit on
cartridge shoulder.
Cover
Adapter
Locknut
For all Sun cartridges with L
adjustment (except Series 0
and counterbalance
cartridges).
Key
K
Handknob Kit
991-211
Use this kit to adapt all L
controls to K controls (except
Series 0 and counterbalance
cartridges).
991-222
K control for Series 0
Panel
Handknob Kit
991-215
O controls
All Series 1 cartridges
22,2 mm (7/8”) hex M20
thread
Panel
Handknob Kit
991-216
O controls
All Series 2 cartridges
28,6 mm (1 1/8”) hex
1”-14 thread
H
Calibrated
Handknob Kit
H controls
All series of flow controls
991-219
FDCB , NCEB, NCEC ,
NFDC, NFDD only
991-220
FDEA, FDFA, NCFB,
NCFC, NCGB, NCGC,
NFEC, NFED, NFFC,
NFFD only
991-221
FDBA , NCCB , NCCC ,
NFCC, NFDC only
Lockwire
911-012
All M, Q and R controls
(except solenoid operated
cartridges).
Adjustment
For cartridge models:
Screw Kit
CKCA L**CKCD L**
991-112-003 Viton CKCB L**CPCA L**
991-112-007 Buna-N CKCC L**
Adjustment
For cartridge models:
Screw Kit
CKEA L**CKED L**
991-212-003 Viton CKEB L**CPEA L**
991-212-007 Buna-N CKEC L**
UK Selected Assemblies Catalogue #999-901-191
To assure a complete seal on the
stem - release all pressure on the
cartridge after setting. Then...
tighten locknut (and cap, on J).
Tamper Resistant Cover
For all Sun cartridges with
L-adjustment
Lock
Assembly
Key Lock Kit
993-008
Notes
Wire Stop Ring
Handknob
Assembly
Handknob
Assembly
Lock
Knob
1. Remove original wire stop
ring and locknut.
2. Thread on the adapter locknut
and install new wire stop ring
through slot provided.
3. Adjust valve to desired setting
and tighten adapter locknut.
4. Slide lock assembly over
adapter, lock and remove key.
Only cartridges date stamped
“41” or later and originally
supplied with plastic knobs. Lock
knob snaps onto locknut
furnished on cartridge.
Lock
Knob
Only for cartridges originally
supplied with an H handknob.
Valves can not be modified in the
field.
Handknob
Locking Wire
Manual
Release
Screw
Lockring
O-ring
Exsisting
Cartridge
Note: The H control is
Only available for the cartridges
shown to the left.
Lead Seal
Back-up
Ring
Only cartridges date stamped
“62” or earlier.
Locknut
245
Seal
General Information
CAVITY PLUGS
It is sometimes desirable to remove a Sun cartridge valve and still maintain the integrity of
the hydraulic system. This may be necessitated by the need to flush a system after repairs or
a piping change, or to change an operating function in the circuit. For these requirements,
Sun offers two styles of cavity plugs - all ports blocked and main ports open to flow.
Plugs for Two Port Cavities:
All Ports Open
P
0
T-162A XZOA-XX*
XZCA-XX*
T-10A
XFCA-XX*
Series
1
2
2
1
All Ports Blocked
Cavity Plug
Cavity Model
Code
T-8A XAOA-XX*
T-13A
T-3A
T-5A
Cavity Plug
Model Code
XACA-XX*
XFOA-XX*
XGCA-XX*
2
XCCA-XX*
XCOA-XX*
XDCA-XX*
3
T-16A XIOA-XX*
XICA-XX*
4
T-18A XKOA-XX*
XKCA-XX*
1
Plugs for Three Port Cavities
Ports 1 to 2 Open
Port 3 Blocked
3
2
1
Series
Cavity
P
T-9A
Cavity Plug
Model Code
All Ports Blocked
Cavity Plug
Model Code
XAOB-XX*
XACB-XX*
0
T-163A XZOB-XX*
XZCB-XX*
1
T-11A XEOA-XX*
XECA-XX*
2
T-2A
XBOA-XX*
XBCA-XX*
3
T-17A XHOA-XX*
XHCA-XX*
4
T-19A XJOA-XX*
XJCA-XX*
3
2
1
Plugs for Four Port Cavities (Internal Locating Shoulder)
Ports 1 to 2 Open
Port 3 and 4 Blocked
4
Series
3
2
1
Cavity
Cavity Plug
Model Code
All Ports Blocked
Cavity Plug
Model Code
1
T-21A XMOA-XX*
XMCA-XX*
2
T-22A XNOA-XX*
XNCA-XX*
3
T-23A XPOA-XX*
XPCA-XX*
4
T-24A XQOA-XX*
XQCA-XX*
4
3
2
1
*Insert in the seventh position model code digit N to order Buna-N seals or V to order Viton seals.
246
UK Selected Assemblies Catalogue #999-901-191
General Information
CAVITY PLUGS
Plugs for Four Port Cavities (External Locating Shoulder)
All Ports Open
4
Series
3
2
Cavity
Cavity Plug
Model Code*
All Ports Blocked
Cavity Plug
Model Code*
1
T-31A XFOA-XX*
XRCA-XX*
2
T-32A XCOA-XX*
XSCA-XX*
3
T-33A XIOA-XX*
XTCA-XX*
4
T-34A XKOA-XX*
XVCA-XX*
4
3
2
1
1
Plugs for Six Port Cavities
Ports 1, 2, 3 and 4 Open
Ports 5 and 6 Blocked
6
5
Series
4
3
2
Cavity
Cavity Plug
Model Code*
All Ports Blocked
6
5
Cavity Plug
Model Code*
1
T-61A XMOA-XX*
XRCC-XX*
2
T-62A XNOA-XX*
XSCC-XX*
3
T-63A XPOA-XX*
XTCC-XX*
4
T-64A XQOA-XX*
XVCC-XX*
4
3
2
1
1
Cavity Adaptor (Adapts Waterman 12-2 Cavity to the Sun T-8A Cavity)
All Ports Open
Cavity
2
12-2
Cavity Plug
Model Code*
XAAA-8X*
1
*Insert in the seventh position model code digit N to order Buna-N seals or V to order Viton seals.
UK Selected Assemblies Catalogue #999-901-191
247
General Information
SOLENOID ELECTRICAL CONNECTOR OPTIONS
Pilot Flow Solenoid Valves: DAAA, DBAA
ISO / DIN 43650
SAE J858-A
Twin Lead
Description
Coil only
part number
Coil only part
number
Coil only part
number
115 V AC
50/60 Hz
760-211
N/A
N/A
230 V AC
50/60 Hz
760-223
N/A
N/A
6 V DC
760-206
760-506
N/A
12 V DC
760-212
760-512
760-712
24 V DC
760-224
760-524
760-724
36 V DC
760-236
N/A
N/A
48 V DC
760-248
N/A
N/A
Full Flow Solenoid Valves: DLDA, DTDA, DMDA, DNDA
ISO / DIN 43650
AMP® Junior Timer
Twin Lead
Description
Coil only part
number
Coil only part
number
Coil only part
number
115 V AC
50/60 Hz
770-211
N/A
N/A
230 V AC
50/60 Hz
770-223
N/A
N/A
12 V DC
770-212
770-612
770-712
24 V DC
770-224
770-624
770-724
48 V DC
770-248
770-648
770-748
AMP® is a registered trademark.
248
UK Selected Assemblies Catalogue #999-901-191
General Information
ORIFICE PRESSURE DROP DATA
No allowance has been made for viscosity effects, or regain of pressure downstream.
Orifice diameter, milimetres
0,5mm
1mm
2mm
350
300
Pressure Drop – bar
200
150
3mm
100
50
4mm
25
5mm
10
These charts are based on
the formula:
2
1
Q= α A 2AP
ρ
Where:
Q = Flow m3/sec.
α = orifice coefficient
A = orifice dia. cm 2
∆ P = pressure drop N/m2
ρ = density Ns2/m4
This equation becomes:
Q (l,min) = 0.4212 x d2 (mm)
when c = 0.6
ρ = 0.9 g/cm3
6mm
7mm
8mm
5
0
5
10
15
20
25
30
35
40
Flow – L/min.
pressure drop (bar)
2mm
Orifice diameter, milimetres
3mm
4mm
5mm
6mm
7mm
350
300
8mm
Pressure Drop – bar
200
150
100
10mm
50
12mm
25
14mm
16mm
10
20mm
24mm
5
2
1
0
50
100
150
200
Flow – L/min.
UK Selected Assemblies Catalogue #999-901-191
249
250
300
350
400
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES P
T-8A
2 Port Sun Cavity
22,0 Minimum Hex
Extension
31,8
Minimum Clearance Distances:
11,5
Manifold
Edge
Socket Wrench Clearance
Deep Socket*
(not included on Form Drill)
17,86
17,91
5,56 Maximum L.S. Depth
without Socket Clearance
o
60
25,40
Socket
Diameter
3,45
0,000
19,05
19,15
Hex Point CLto CL *
0,000 Locating Shoulder
16,65
16,70
M16 x 1.5-6H
14,48
14,58
9,9 Minimum Full Thread
Bottom Tap Required
13,5
11,10
11,15
(0,8 minimum below surface)
3,6
4,78
Maximum
* See respective Pilot Stage Cartridge Outline Drawing for Deep Socket and
Hex Point clearance centreline dimensions
11,1 Port 2 Centreline
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-008-001
994-008-101
TD-8A
Form Reamer
995-008-001
995-008-101
TR-8A
Metric Tap
998-991
998-991-101
M16x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
Cartridge Nose
Support
Port
1
6,3
Maximum
7/8” Hex Deep Socket:
Cavity Diameters to be concentric to threads within 0,05.
Sun P/N: 998-100-006, Snap-On P/N: SIML280
© SUN Hydraulics Corporation
T-9A
3 Port Sun Cavity
22,0 Minimum Hex
Extension
31,8
Minimum Clearance Distances:
11,5
Manifold
Edge
Socket Wrench Clearance
(not included on Form Drill)
Deep Socket*
17,86
17,91
o
60
5,56 Maximum L.S. Depth
without Socket Clearance
3,45
0,000 Locating Shoulder
25,40
0,000
16,65
16,70
3,6
M16 x 1.5-6H
14,48
14,58
9,9 Minimum Full Thread
Bottom Tap Required
13,5
(0,8 minimum below surface)
4,78
3,17
Maximum
20,6 Port 2 Centreline
22,2
11,10
11,15
Port
1
6,3
Maximum
Hex Point CLto CL *
Maximum
11,1 Port 3 Centreline
12,70
12,75
27,81
27,94
Socket
Diameter
Cartridge Nose
Support
* See respective Pilot Stage Cartridge Outline Drawing for Deep Socket and
Hex Point clearance centreline dimensions.
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-009-001
994-009-101
TD-9A
Form Reamer 995-009-001
995-009-101
TR-9A
Metric Tap
998-991
998-991-101
M16x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
7/8” Hex Deep Socket:
Sun P/N: 998-100-006, Snap-On P/N: SIML280
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
250
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 0
T-162A
2 Port Sun Cavity
28,6
Minimum Clearance Distances:
Socket Wrench Clearance
(included on Form Drill)
11,5
Manifold
Edge
20,6 Minimum Hex
Extension
24,6 Deep Socket
12,3
23,77
23,88
6,9
o
45
(2) Places
Socket
Diameter
17,86
17,91
0,000
16,65
16,70
(0,8 minimum below surface)
4,0
13,5
Maximum
M16x1.5-6H
13,5 Minimum Full Thread
25
16,3 Port 2 Centreline
o
14,48
14,58
23,1
13,08
13,13
30,96
31,04
22,2 Hex Point CLto CL
0,000 Locating Shoulder
32,9
Minimum Depth
of 10,3 for
Working Parts
Clearance
Cartridge Nose
Support
Port
1
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-162-001
994-162-101
TD-162A
Form Reamer
995-162-001
995-162-101
TR-162A
Metric Tap
998-991
998-991-101
M16x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
3/4” Hex Deep Socket:
10,3
Maximum
Sun P/N: 998-100-005, Snap-On P/N: S241
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-163A
3 Port Sun Cavity
28,6
Minimum Clearance Distances:
Socket Wrench Clearance
(included on Form Drill)
o
30
o
45
(2) Places
23,0
17,7
15,5 Minimum Surface
from L.S.
7,9 Maximum
17,86
17,91
0,000 Locating Shoulder
16,65
16,70
13,5
Maximum
M16x1.5-6H
Minimum Full Thread
14,48
14,58
16,3 Port 2 Centreline
o
25
23,1
13,08
13,13
30,96
31,04
Socket
Diameter
22,2 Hex Point CLto CL
4,8 Port 3 Centreline
0,000
13,5
24,6 Deep Socket
30,2 Minimum Hex
Extension
23,77
23,88
4,0
12,3
Manifold
Edge
32,9
Port
Minimum Depth
1
of 10,3 for
Working Parts
10,3
Clearance
Maximum
Cartridge Nose
Support
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-163-001
994-163-101
TD-163A
Form Reamer 995-163-001
995-163-101
TR-163A
Metric Tap
998-991
998-991-101
M16x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
3/4” Hex Deep Socket:
Sun P/N: 998-100-005, Snap-On P/N: S241
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
251
UK Selected Assemblies Catalogue #999-901-191
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 1
T-10A
2 Port Sun Cavity
31,8
Minimum Clearance Distances:
Socket Wrench Clearance
(not included on Form Drill)
17,5 Minimum Hex
Extension
14,3
Manifold
Edge
25,40
28,6 Deep Socket
o
45
(3) Places
11,1 Maximum L.S.
Depth without Socket
Clearance
5,8
0,000
4,0
0,000 Locating Shoulder
20,63
20,68
26,9 Hex Point CLto CL
(0,8 minimum below surface)
22,2
Maximum
M20x1.5-6H
12,7 Minimum Full Thread
20,6 Port 2 Centreline
18,54
18,64
32,2
39,80
39,93
Socket
Diameter
21,82
21,87
17,45
17,50
Cartridge Nose
Support
46,0
Minimum Depth of
13,5 for Working
Parts Clearance
Port
1
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-010-001
994-010-101
TD-10A
Form Reamer
995-010-001
995-010-101
TR-10A
Metric Tap
998-998
998-998-101
M20x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
7/8” Hex Deep Socket:
13,5
Maximum
Sun P/N: 998-100-001, Snap-On P/N: S281
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-13A
2 Port Sun Cavity
31,8
Minimum Clearance Distances:
Socket Wrench Clearance
(not included on Form Drill)
14,3
Manifold
Edge
17,5 Minimum Hex
Extension
25,40
28,6 Deep Socket
o
45
(3) Places
11,1 Maximum L.S.
Depth without Socket
Clearance
5,8
0,000
21,82
21,87
0,000 Locating Shoulder
20,63
20,68
17,5
Maximum
M20x1.5-6H
12,7 Minimum Full Thread
18,3 Port 2 Centreline
18,54
18,64
27,4
17,45
17,50
40,4
Minimum Depth of
13,5 for Working
Parts Clearance
26,9 Hex Point CLto CL
(0,8 minimum below surface)
4,0
35,05
35,18
Socket
Diameter
Port
1
Cartridge Nose
Support
7/8” Hex Deep Socket:
13,5
Maximum
Sun P/N: 998-100-001, Snap-On P/N: S281
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-013-001
994-013-101
TD-13A
Form Reamer
995-013-001
995-013-101
TR-13A
Metric Tap
998-998
998-998-101
M20x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
252
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 1
T-11A
3 Port Sun Cavity
31,8
Minimum Clearance Distances:
Socket Wrench Clearance
(not included on Form Drill)
30,2 Minimum Hex
Extension
25,40
23,8 Maximum L.S.
Depth without Socket
Clearance
o
45
(3) Places
21,82
21,87
4,0
Socket
Diameter
26,9 Hex Point CLto CL
5,6 Port 3 Centreline
0,000 Locating Shoulder
20,63
20,68
17,5
M20x1.5-6H
Maximum
12,7 Minimum Full Thread
18,3 Port 2 Centreline
18,54
18,64
27,4
35,05
35,18
28,6 Deep Socket
17,5 Minimum Surface
from L.S.
10,7 Maximum
18,3
0,000
15,1
Manifold
Edge
17,45
17,50
41,3
Minimum Depth of
13,5 for Working
Parts Clearance
Cartridge Nose
Support
Port
1
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-011-001
994-011-101
TD-11A
Form Reamer
995-011-001
995-011-101
TR-11A
Metric Tap
998-998
998-998-101
M20x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
7/8” Hex Deep Socket:
Sun P/N: 998-100-001, Snap-On P/N: S281
13,5
Maximum
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-21A
4 Port Sun Cavity
31,8
Minimum Clearance Distances:
Socket Wrench Clearance
(not included on Form Drill)
25,40
15,9
Manifold
Edge
45,2 Minimum Hex
Extension
o
45
(4) Places
28,6 Deep Socket
36,5
30,2 Minimum Surface
from L.S.
6,3 Maximum
30,8
22,58
22,63
Socket
Diameter
20,6 Port 4 Centreline
17,0
26,9 Hex Point CLto CL
8,0
21,82
21,87
4,8 Port 3 Centreline
0,000
0,000 Locating Shoulder
20,63
20,68
4,0
M20x1.5-6H
12,7 Minimum Full Thread
17,5
35,05
35,18
17,45
17,50
41,3
Minimum Depth of
13,5 for Working
Parts Clearance
Maximum
18,3 Port 2 Centreline
18,54
18,64
27,4
Maximum
Port
1
Cartridge Nose
Support
13,5
Maximum
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-021-001
994-021-101
TD-21A
Form Reamer
995-021-001
995-021-101
TR-21A
Metric Tap
998-998
998-998-101
M20x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
7/8” Hex Deep Socket:
Sun P/N: 998-100-001, Snap-On P/N: S281
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
253
UK Selected Assemblies Catalogue #999-901-191
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 1
T-31A
4 Port Sun Cavity
31,8
Minimum Clearance Distances:
17,5 Minimum Hex
Extension
11,1 Maximum L.S.
Depth without Socket
Clearance
25,40 Hex Clearance
Socket Wrench Clearance
(not included on Form Drill)
21,82
21,87
0,000
4,0
14,3
Manifold
Edge
(not included on Form Drill)
5,6 Maximum L.S.
Depth without Hex
Clearance
0,000 Locating Shoulder
20,63
20,68
28,6 Deep Socket
(0,8 minimum below surface)
15,9
M20x1.5-6H
12,7 Minimum Full Thread
18,54
18,64
Maximum
Socket
Diameter
26,9 Hex Point CLto CL
21,4 Port 4 Centreline
29,7
14,3
17,70
17,76
Maximum
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-031-001
994-031-101
TD-31A
Form Reamer
995-031-001
995-031-101
TR-31A
Metric Tap
998-998
998-998-101
M20x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
45,2 Port 3 Centreline
52,7
14,3
16,79
16,84
Maximum
68,3 Port 2 Centreline
75,9
15,88
15,93
85,12
85,22
Cartridge Nose
Support
102,4
Minimum Depth
of 11,9 for
Working Parts
Clearance
Port
1
7/8” Hex Deep Socket:
11,9
Max.
Sun P/N: 998-100-001, Snap-On P/N: S281
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-61A
6 Port Sun Cavity
31,8
Socket Wrench Clearance
(not included on Form Drill)
25,40
30,8
17,0
22,58
22,63
Minimum Clearance Distances:
45,2 Minimum Hex
Extension
36,5 Maximum L.S. Depth
without Socket Clearance
30,2 Minimum Surface
from L.S.
6,4 Maximum
15,9
Manifold
Edge
20,6 Port 6 Centreline
7,9
21,82
21,87
Maximum
Socket
Diameter
4,8 Port 5 Centreline
0,000 Locating Shoulder
0,000
20,63
20,68
4,0
M20x1.5-6H
12,7 Minimum Full Thread
18,54
18,64
15,9
26,9 Hex Point CLto CL
Maximum
21,4 Port 4 Centreline
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-061-001
994-061-101
TD-61A
Form Reamer
995-061-001
995-061-101
TR-61A
Metric Tap
998-998
998-998-101
M20x1.5-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
29,7
14,3
17,70
17,76
Maximum
45,2 Port 3 Centreline
52,7
14,3
16,79
16,84
75,9
85,12
85,22
28,6 Deep Socket
Maximum
68,3 Port 2 Centreline
15,88
15,93
89,0
Minimum Depth of
11,9 for Working
Parts Clearance
Port
1
11,9
Max.
Cartridge Nose
Support
7/8” Hex Deep Socket:
Sun P/N: 998-100-001, Snap-On P/N: S281
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
254
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 2
T-3A
2 Port Sun Cavity
38,1
Minimum Clearance Distances:
Socket Wrench Clearance
(not included on Form Drill)
18,3 Minimum Hex
Extension
33,32
18,3
Manifold
Edge
11,1 Maximum L.S.
Depth without Socket
Clearance
27,38
27,43
36,5 Deep Socket
o
60
4,36
0,000
Socket
Diameter
0,000 Locating Shoulder
(0,8 minimum below surface)
26,19
26,24
28,6
4,0
34,9 Hex Point CLto CL
Maximum
1”-14UNS-2B
Minimum Full Thread
15,9
23,70
23,80
24,6 Port 2 Centreline
o
45 Typical
(2) Places
39,3
22,23
22,28
Cartridge Nose
Support
47,82
47,94
57,2
Minimum Depth of
17,5 for Working
Parts Clearance
Port
1
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-003-001
994-003-101
TD-3A
Form Reamer 995-003-001
995-003-101
TR-3A
UNS Tap
998-999
998-999-101
1”-14
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/8” Hex Deep Socket:
17,5
Maximum
Sun P/N: 998-100-002, Snap-On P/N: S361
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-5A
2 Port Sun Cavity
Minimum Clearance Distances:
38,1
Socket Wrench Clearance
(not included on Form Drill)
18,3
Manifold
Edge
17,5 Minimum Hex
Extension
36,5 Deep Socket
33,32
11,1 Maximum L.S.
Depth without Socket
Clearance
27,38
27,43
4,4
0,000
Socket
Diameter
34,9 Hex Point CLto CL
0,000 Locating Shoulder
26,19
26,24
(0,8 minimum below surface)
4,0
22,2
Maximum
1”-14UNS-2B
15,9
Minimum Full Thread
21,4 Port 2 Centreline
23,70
23,80
32,9
41,47
41,59
22,23
22,28
50,8
Minimum Depth of
17,5 for Working
Parts Clearance
Cartridge Nose
Support
Port
1
17,5
Maximum
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-005-001
994-005-101
TD-5A
Form Reamer
995-005-001
995-005-101
TR-5A
UNS Tap
998-999
998-999-101
1”-14
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/8” Hex Deep Socket:
Sun P/N: 998-100-002, Snap-On P/N: S361
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
255
UK Selected Assemblies Catalogue #999-901-191
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 2
T-2A
3 Port Sun Cavity
38,1
Minimum Clearance Distances:
Socket Wrench Clearance
(not included on Form Drill)
o
45 Typical
(3) Places
34,9 Minimum Hex
Extension
28,6 Maximum L.S.
Depth without Socket
Clearance
33,32
20,4
19,1
Manifold
Edge
18,3 Minimum Surface
from L.S.
9,5
27,38
27,43
Socket
Diameter
Maximum
34,9 Hex Point CLto CL
5,6 Port 3 Centreline
0,000
4,0
36,5 Deep Socket
0,000 Locating Shoulder
26,19
26,24
15,9
Maximum
1”-14UNS-2B
15,9 Minimum Full Thread
18,3 Port 2 Centreline
23,70
23,80
26,6
22,23
22,28
35,12
35,24
45,2
Minimum Depth of
17,5 for Working
Parts Clearance
Cartridge Nose
Support
Port
1
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-002-001
994-002-101
TD-2A
Form Reamer 995-002-001
995-002-101
TR-2A
UNS Tap
998-999
998-999-101
1”-14
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/8” Hex Deep Socket:
17,5
Maximum
Sun P/N: 998-100-002, Snap-On P/N: S361
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-22A
4 Port Sun Cavity
Minimum Clearance Distances:
38,1
Socket Wrench Clearance
(not included on Form Drill)
33,32
50,8 Minimum Hex
Extension
43,7 Maximum L.S.
Depth without Socket
Clearance
33,3 Minimum Surface
from L.S.
7,9 Maximum
28,14
28,19
22,2 Port 4 Centreline
o
45 Typical
(4) Places
32,5
17,5
15,9
1”-14UNS-2B
Minimum Full Thread
22,23
22,28
45,2
Minimum Depth of
17,5 for Working
Parts Clearance
Maximum
18,3 Port 2 Centreline
23,70
23,80
26,6
Maximum
0,000 Locating Shoulder
26,19
26,24
35,12
35,24
Socket
Diameter
5,6 Port 3 Centreline
0,000
4,0
36,5 Deep Socket
34,9 Hex Point CLto CL
7,9
27,38
27,43
15,9
19,5
Manifold
Edge
Port
1
Cartridge Nose
Support
1 1/8” Hex Deep Socket:
Sun P/N: 998-100-002, Snap-On P/N: S361
17,5
Maximum
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-022-001
994-022-101
TD-22A
Form Reamer
995-022-001
995-022-101
TR-22A
UNS Tap
998-999
998-999-101
1”-14
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
256
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 2
T-32A
4 Port Sun Cavity
38,1
17,5 Minimum Hex
Extension
11,1 Maximum L.S.
Depth without Socket
Clearance
33,32 Hex Clearance
Socket Wrench Clearance
(not included on Form Drill)
27,38
27,43
0,000
18,3
Manifold
Edge
(not included on Form Drill)
4,4 Maximum L.S.
Depth without Hex
Clearance
0,000 Locating Shoulder
26,19
26,24
36,5 Deep Socket
(0,8 minimum below surface)
4,0
15,9
Minimum Clearance Distances:
19,0
1”-14UNS-2B
Minimum Full Thread
23,70
23,80
Maximum
Socket
Diameter
24,2 Port 4 Centreline
34,8 Hex Point CLto CL
34,1
14,3
22,73
22,78
Maximum
50,4 Port 3 Centreline
57,9
14,3
Maximum
21,69
21,74
74,6 Port 2 Centreline
82,1
20,62
20,68
92,28
92,38
Cartridge Nose
Support
111,1
Minimum Depth of
15,9 for Working
Parts Clearance
Port
1
15,9
Maximum
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-032-001
994-032-101
TD-32A
Form Reamer 995-032-001
995-032-101
TR-32A
UNS Tap
998-999
998-999-101
1”-14UNS-2B
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/8” Hex Deep Socket:
Sun P/N: 998-100-002, Snap-On P/N: S361
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-62A
6 Port Sun Cavity
Minimum Clearance Distances:
38,0
Socket Wrench Clearance
(not included on Form Drill)
50,8 Minimum Hex
Extension
43,6 Maximum L.S. Depth
without Socket Clearance
33,3 Minimum Surface
from L.S.
7,9 Maximum
33,32
32,5
28,14
28,19
7,9
27,38
27,43
Maximum
26,19
26,24
1”-14UNS-2B
15,9 Minimum Full Thread
23,70
23,80
34,1
4,0
19,0
34,9 Hex Point CLto CL
Maximum
24,2 Port 4 Centreline
14,3
22,73
22,78
Maximum
50,4 Port 3 Centreline
57,9
14,3
21,69
21,74
Maximum
74,6 Port 2 Centreline
20,62
20,68
95,3
Minimum Depth of
15,9 for Working
Parts Clearance
Socket
Diameter
5,6 Port 5 Centreline
0,000 Locating Shoulder
0,000
92,28
92,38
36,5 Deep Socket
22,2 Port 6 Centreline
17,5
82,1
19,5
Manifold
Edge
Port
1
15,9
Max.
Cartridge Nose
Support
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-062-001
994-062-101
TD-62A
Form Reamer
995-062-001
995-062-101
TR-62A
UNS Tap
998-999
998-999-101
1”-14UNS-2B
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/8” Hex Deep Socket:
Sun P/N: 998-100-002, Snap-On P/N: S361
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
257
UK Selected Assemblies Catalogue #999-901-191
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 3
T-16A
2 Port Sun Cavity
24,6 Minimum Hex
Extension
44,5
Minimum Clearance Distances:
Socket Wrench Clearance
39,67
39,72
45,2 Deep Socket
6,0 ref
0,000
Socket
Diameter
0,000 Locating Shoulder
36,53
36,58
4,8
26,2
Manifold
Edge
(included on Form Drill)
(0,8 minimum below surface)
38,1
M36x2-6H
45,2 Hex Point CLto CL
Maximum
17,5 Minimum Full Thread
34,11
34,21
33,3 Port 2 Centreline
o
45 Typical
(2) Places
52,4
31,75
31,80
62,12
62,24
72,1
Minimum Depth
of 25,4 for
Working Parts
Clearance
Cartridge Nose
Support
Port
1
25,4
Maximum
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-016-001
994-016-101
TD-16A
Form Reamer
995-016-001
995-016-101
TR-16A
Metric Tap
998-996
998-996-101
M36x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/4” Hex Deep Socket:
Sun P/N: 998-100-003, Snap-On P/N: S401
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-17A
3 Port Sun Cavity
46,0 Minimum Hex
Extension
44,5
Minimum Clearance Distances:
Socket Wrench Clearance
(included on Form Drill)
28,2
Manifold
Edge
o
45 Typical
(3) Places
47,6 Deep Socket
24,61 ref
23,0 Minimum Surface
from L.S.
14,3 Maximum
22,2
39,67
39,73
Socket
Diameter
8,0 Port 3 Centreline
47,6 Hex Point CLto CL
0,000
0,000 Locating Shoulder
36,53
36,58
4,8
22,2
M36x2-6H
Maximum
17,5 Minimum Full Thread
25,4 Port 2 Centreline
34,11
34,21
36,5
46,22
46,34
31,75
31,80
56,7
Minimum Depth
of 25,4 for
Working Parts
Clearance
Port
1
Cartridge Nose
Support
1 1/4” Hex Deep Socket:
Sun P/N: 998-100-003, Snap-On P/N: S401
25,4
Maximum
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-017-001
994-017-101
TD-17A
Form Reamer
995-017-001
995-017-101
TR-17A
Metric Tap
998-996
998-996-101
M36x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
258
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 3
T-23A
4 Port Sun Cavity
44,45
62,7 Minimum Hex
Extension
Minimum Clearance Distances:
Socket Wrench Clearance
(included on Form Drill)
28,6
Manifold
Edge
o
45 Typical
(4) Places
42,5 ref
49,2 Deep Socket
41,3 MinimumSurface
from L.S.
9,5 Maximum
40,5
40,44
40,49
28,6 Port 4 Centreline
Socket
Diameter
22,2
12,7
39,67
39,73
0,000 Locating Shoulder
36,53
36,58
22,2
M36x2-6H
17,5 Minimum Full Thread
34,11
34,21
36,5
Maximum
25,4 Port 2 Centreline
31,75
31,80
46,22
46,34
49,2 Hex Point CLto CL
7,14 Port 3 Centreline
0,000
4,8
Maximum
Cartridge Nose
Support
Port
1
56,7 ref
Minimum Depth
of 25,4 for
Working Parts
Clearance
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-023-001
994-023-101
TD-23A
Form Reamer
995-023-001
995-023-101
TR-23A
Metric Tap
998-996
998-996-101
M36x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/4” Hex Deep Socket:
25,4
Maximum
Sun P/N: 998-100-003, Snap-On P/N: S401
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-33A
4 Port Sun Cavity
17,5 Minimum Hex
Extension
44,5
Socket Wrench Clearance
39,67
39,73
26,2
Manifold
Edge
11,1 Maximum L.S.
Depth without Socket
Clearance
0,000
4,8
Minimum Clearance Distances:
(not included on Form Drill)
45,2 Deep Socket
0,000 Locating Shoulder
36,53
36,58
(0,8 minimum below surface)
27,0
M36 x 2-6H
17,5 Minimum Full Thread
34,11
34,21
Maximum
Socket
Diameter
30,2 Port 4 Centreline
45,2 Hex Point CLto CL
44,0
18,3
32,92
32,97
Maximum
63,5 Port 3 Centreline
73,0
18,3
31,75
31,80
Maximum
93,3 Port 2 Centreline
102,8
114,50
114,60
30,56
30,61
139,7
Minimum Depth of
22,2 for Working
Parts Clearance
Port
1
Cartridge Nose
Support
22,2
Maximum
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-033-001
994-033-101
TD-33A
Form Reamer
995-033-001
995-033-101
TR-33A
Metric Tap
998-996
998-996-101
M36x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 1/4” Hex Deep Socket:
Sun P/N: 998-100-003, Snap-On P/N: S401
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
259
UK Selected Assemblies Catalogue #999-901-191
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 3
T-63A
44,5
6 Port Sun Cavity
Socket Wrench Clearance
62,7 Minimum Hex
Extension
42,5 ref
41,3 Minimum Surface
from L.S.
9,5 Maximum
(included on Form Drill)
40,5
40,44
40,49
28,6 Port 6 Centreline
22,2
12,7
39,67
39,73
36,53
36,58
4,8
M36 x 2-6H
Minimum
Full Thread
17,5
27,0
Maximum
Socket
Diameter
Maximum
30,2 Port 4 Centreline
44,0
18,3
32,92
32,97
Maximum
63,5 Port 3 Centreline
73,0
18,3
31,75
31,80
Maximum
93,3 Port 2 Centreline
30,56
30,61
120,6
Minimum Depth of
22,2 for Working
Parts Clearance
49,2 Deep Socket
49,2 Hex Point CLto CL
34,11
34,21
114,5
114,6
28,6
Manifold
Edge
7,1 Port 5 Centreline
0,000 Locating Shoulder
0,000
102,8
Minimum Clearance Distances:
Cartridge Nose
Support
Port
1
22,2
Max.
1 1/4” Hex Deep Socket:
Sun P/N: 998-100-003, Snap-On P/N: S401
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-063-001
994-063-101
TD-63A
Form Reamer 995-063-001
995-063-101
TR-63A
Metric Tap
998-996
998-996-101
M36x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
260
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 4
T-18A
2 Port Sun Cavity
58,7
30,2 Minimum Hex
Extension
Minimum Clearance Distances:
34,9
Manifold
Edge
Socket Wrench Clearance
(included on Form Drill)
57,9 Deep Socket
52,37
52,43
0,000
7,5 ref
48,56
48,62
Socket
Diameter
0,000 Locating Shoulder
(0,8 minimum below surface)
5,6
M48x2-6H
22,2
47,6
Minimum Full Thread
46,05
46,15
42,9 Port 2 Centreline
o
45 Typical
(2) Places
65,9
41,27
41,33
79,57
79,69
57,9 Hex Point CLto CL
Maximum
91,2
Minimum Depth
of 31,8 for
Working Parts
Clearance
Cartridge Nose
Support
Port
1
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-018-001
994-018-101
TD-18A
Form Reamer 995-018-001
995-018-101
TR-18A
Metric Tap
998-992
998-992-101
M48x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 5/8” Hex Deep Socket:
31,8
Maximum
Sun P/N: 998-100-004, Snap-On P/N: LS522
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-19A
3 Port Sun Cavity
Minimum Clearance Distances:
58,7 Minimum Hex
Extension
58,7
Socket Wrench Clearance
38,1
Manifold
Edge
(not included on Form Drill)
o
45 Typical
(3) Places
31,8 ref
29,4 Minimum Surface
from L.S.
19,0 Maximum
28,6
0,000
5,6
52,37
52,43
62,7 Hex Point CLto CL
0,000 Locating Shoulder
48,56
48,62
31,8
Maximum
Minimum Full Thread
34,9 Port 2 Centreline
46,05
46,15
50,0
41,27
41,33
63,69
63,82
Port
1
75,4
Minimum Depth of
31,8 for Working
Parts Clearance
Socket
Diameter
11,1 Port 3 Centreline
M48x2-6H
22,2
62,7 Deep Socket
Cartridge Nose
Support
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-019-001
994-019-101
TD-19A
Form Reamer
995-019-001
995-019-101
TR-19A
Metric Tap
998-992
998-992-101
M48x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 5/8” Hex Deep Socket:
31,8
Maximum
Sun P/N: 998-100-004, Snap-On P/N: LS522
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
261
UK Selected Assemblies Catalogue #999-901-191
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 4
T-24A
4 Port Sun Cavity
58,7
79,4 Minimum Hex
Extension
Minimum Clearance Distances:
Socket Wrench Clearance
(included on Form Drill)
o
45 Typical
(4) Places
52,8 ref
50,8 Minimum Surface
from L.S.
12,7 Maximum
50,0
53,14
53,19
38,9
Manifold
Edge
64,3 Deep Socket
36,5 Port 4 Centreline
Socket
Diameter
28,6
17,5
52,37
52,43
Maximum
64,3 Hex Point CLto CL
10,3 Port 3 Centreline
0,000
0,000 Locating Shoulder
48,56
48,62
5,6
M48x2-6H
22,2
31,8
Maximum
Minimum Full Thread
46,05
46,15
34,9 Port 2 Centreline
50,0
41,27
41,33
63,69
63,82
Cartridge Nose
Support
Port
1
75,4
Minimum Depth
of 31,8 for
Working Parts
Clearance
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-024-001
994-024-101
TD-24A
Form Reamer 995-024-001
995-024-101
TR-24A
Metric Tap
998-992
998-992-101
M48x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 5/8” Hex Deep Socket:
31,8
Maximum
Sun P/N: 998-100-004, Snap-On P/N: LS522
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
T-34A
4 Port Sun Cavity
30,2 Minimum Hex
Extension
0,000
5,6
22,2
58,7
Minimum Clearance Distances:
Socket Wrench Clearance
(included on Form Drill)
52,37
52,40
11,1 Maximum L.S.
Depth without Socket
Clearance
48,56
48,62
(0,8 minimum below surface)
0,000 Locating Shoulder
31,8
M48x2-6H
Minimum Full Thread
46,05
46,15
34,9
Manifold
Edge
Maximum
Socket
Diameter
34,9 Port 4 Centreline
57,9 Hex Point CLto CL
51,2
25,4
44,86
44,91
Maximum
76,2 Port 3 Centreline
89,3
25,4
43,66
43,71
Maximum
114,3 Port 2 Centreline
127,4
139,90
140,00
57,9 Deep Socket
42,47
42,52
166,7
Minimum Depth of
33,3 for Working
Parts Clearance
Cartridge Nose
Support
Port
1
1 5/8” Hex Deep Socket:
Sun P/N: 998-100-004, Snap-On P/N: LS522
33,3
Maximum
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
UK Selected Assemblies Catalogue #999-901-191
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-034-001
994-034-101
TD-34A
Form Reamer
995-034-001
995-034-101
TR-34A
Metric Tap
998-992
998-992-101
M48x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
262
General Information: Cartridge Cavities and Cavity Tools
NOTES: Thin wall deep hex sockets, preferred for installing Sun cartridges, are available from Sun or Snap-On Tools Corporation.
Complete cavity machining dimensions are provided with form tools or supplied upon request.
Dimensions shown below are simplified for manifold design purposes.
SERIES 4
T-64A
58,7
6 Port Sun Cavity
Minimum Clearance Distances:
79,4 Minimum Hex
Extension
52,78 Maximum L.S.
Depth without Socket
Clearance
50,8 Minimum Surface
from L.S.
12,7 Maximum
Socket Wrench Clearance
(not included on Form Drill)
50,0
53,14
53,19
17,5
52,37
52,43
Maximum
10,3 Port 5 Centreline
0,000
Socket
Diameter
0,000 Locating Shoulder
48,56
48,62
M48x2-6H
22,2 Minimum Full Thread
46,05
46,15
5,6
31,8
Maximum
64,3 Hex Point CLto CL
34,9 Port 4 Centreline
51,2
25,4
44,86
44,91
Maximum
76,2 Port 3 Centreline
89,3
25,4
43,66
43,71
139,9
140,0
64,3 Deep Socket
36,5 Port 6 Centreline
28,6
127,4
38,9
Manifold
Edge
Maximum
114,3 Port 2 Centreline
42,47
42,52
146,1
Minimum Depth
of 33,3 for
Working Parts
Clearance
Cartridge Nose
Support
Port
1
33,3
Max.
High Speed Steel
Titanium Coated
Description
Model Code
Model Code
Form Drill
994-064-001
994-064-101
TD-64A
Form Reamer 995-064-001
995-064-101
TR-64A
Metric Tap
998-992
998-992-101
M48x2-6H
Note: Drill and Reamer have a #3 Morse taper. Tap has straight shank.
1 5/8” Hex Deep Socket:
Sun P/N: 999-100-004, Snap-On P/N: LS522
Cavity Diameters to be concentric to threads within 0,05.
© SUN Hydraulics Corporation
263
UK Selected Assemblies Catalogue #999-901-191